Residue filtering device of biological fermentation tank
By designing a stirring and slag filter device in a biological fermentation tank and combining with a ventilation device, the problem of harmful gas accumulation is solved, impurities accumulation and oxygen concentration are prevented, and the quality of fermentation products and equipment life are improved.
Patent Information
- Application Number
- CN202411177414.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During biological fermentation, the accumulation of harmful gases such as carbon dioxide and hydrogen sulfide may inhibit microbial growth and affect the quality of fermentation products.
A slag filter device of a biofermenter is designed, including a stirring device, a slag filter device and a ventilation device. It prevents impurities from accumulating through stirring and filtering slag operations, and discharges odors and miscellaneous odors through the ventilation device, replenishes fresh air and maintains appropriate oxygen. concentration.
Effectively prevent impurities from abrasion and corrosion on the equipment, extend the equipment life, improve the yield and quality of fermented products, reduce bad flavor components, and improve the taste and quality of the product.
Smart Images

Figure CN119286616A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of fermentation tanks, in particular to a residue filtering device of a biological fermentation tank. Background Art
[0002] The biological fermentation tank is one of the indispensable key equipment in the fields of bioengineering, food science, environmental science, etc. Its main function is to provide a suitable growth environment for microorganisms, promote the fermentation process of microorganisms, and thus produce the desired fermentation products. In this process, a large amount of microbial culture fluid will be produced in the fermentation tank. These culture fluids contain both the desired fermentation products and various impurities and particulate matter. The residue filter device of a modern biological fermentation tank usually consists of a fermentation tank, a filter, and a connecting pipe. The fermentation tank is the main fermentation container for the cultivation and fermentation process of microorganisms; the filter is responsible for removing impurities in the fermentation fluid, and the connecting pipe is responsible for connecting the fermentation tank and the filter to form a closed circulation system.
[0003] Nowadays, a large amount of harmful gases such as carbon dioxide and hydrogen sulfide are produced during the fermentation process. If these gases cannot be discharged in time, they will accumulate in the tank and may inhibit the growth of microorganisms and even affect the quality of the fermentation products. Therefore, a residue filtering device for a biological fermentation tank is proposed. Summary of the invention
[0004] The present invention aims to solve the technical problem that a large amount of harmful gases such as carbon dioxide and hydrogen sulfide are generated during the fermentation process. If these gases cannot be discharged in time, they will accumulate in the tank and may inhibit the growth of microorganisms and even affect the quality of the fermentation products. A residue filtering device for a biological fermentation tank is provided.
[0005] The technical solution adopted by the present invention to solve the technical problem is: a filter residue device for a biological fermentation tank, comprising a fermentation tank body, a feed pipe, a stirring device, a filter residue device, a ventilation device, a discharge pipe, a valve, and a controller. The fermentation tank body is a barrel-shaped structure, and the axis of the fermentation tank body is arranged vertically.
[0006] The feed pipe is arranged above the fermentation tank body, and the feed pipe passes through the fermentation tank body downward and is communicated with the fermentation tank body.
[0007] The stirring device is arranged in the fermentation tank body and connected with the fermentation tank body.
[0008] The filter residue device is arranged below the stirring device, connected with the stirring device and connected with the fermentation tank body.
[0009] The ventilation device is arranged on the side of the fermentation tank body, connected with the fermentation tank body, and connected with the residue filtering device.
[0010] The discharge pipe is arranged on the side of the fermentation tank body, and one end of the discharge pipe passes through the fermentation tank body and is communicated with the fermentation tank body.
[0011] The valve is arranged in the middle of the discharge pipe and is fixedly connected to the discharge pipe.
[0012] The controller is arranged on the side of the fermentation tank body, fixedly connected to the side surface of the fermentation tank body, and electrically connected to the stirring device.
[0013] When it is necessary to stir the inside of the fermentation tank body, the staff turns on the stirring device through the controller to stir the fermentation liquid. At the same time, the stirring device starts to drive the filter residue device to start, thereby performing the filter residue operation to prevent impurities and particulate matter accumulated in the fermentation tank body for a long time from causing wear and corrosion to the inner wall, agitator, pipeline and other parts of the equipment, and at the same time, avoid clogging of the discharge pipe, thereby extending the service life of the equipment. At the same time, the filter residue device starts to drive the ventilation device to start, which can discharge the odor and miscellaneous taste generated during the fermentation process out of the tank in time, and replenish fresh air to keep the fermentation environment fresh and clean, thereby maintaining a suitable oxygen concentration in the tank, thereby reducing the undesirable flavor components in the fermented product and improving the taste and quality of the product.
[0014] Furthermore, the stirring device includes a fixed cylinder, an annular slide rail, a motor, a transmission cylinder, a slider, a rotating rod, and a plurality of stirring blades. The axis of the fixed barrel is arranged vertically and coincides with the axis of the fermentation tank body. The fixed barrel is arranged on the inner top surface of the fermentation tank body and is fixedly connected with the inner top surface of the fermentation tank body.
[0015] The annular slide rail is obliquely arranged on the inner side of the fixed cylinder.
[0016] The motor shaft axis is arranged vertically and coincides with the axis of the fixed cylinder. The motor shaft is in the shape of a rectangular parallelepiped. The motor shaft passes downward through the fermentation tank body and extends into the fixed cylinder. The motor is fixedly connected to the upper surface of the fermentation tank body and is electrically connected to the controller.
[0017] The axis of the transmission cylinder is arranged vertically and coincides with the axis of the fixed cylinder. The transmission cylinder is arranged in the fixed cylinder. The transmission cylinder is sleeved on the motor shaft. The transmission cylinder is slidably connected to the motor shaft, and its sliding direction is arranged vertically. The transmission cylinder is slidably connected to the inner side of the fixed cylinder, and its sliding direction is arranged vertically.
[0018] The sliding block is arranged in the annular sliding rail, is slidably connected with the annular sliding rail, and is fixedly connected with the outer side surface of the transmission cylinder.
[0019] The axis of the rotating rod is arranged vertically and coincides with the axis of the transmission cylinder. The rotating rod is arranged below the transmission cylinder and is fixedly connected to the lower surface of the transmission cylinder.
[0020] A plurality of stirring blades are evenly arranged on the sides of the rotating rod and are fixedly connected to the side surfaces of the rotating rod respectively.
[0021] The staff turns on the motor through the controller, and the motor rotates to drive the transmission barrel to rotate and move back and forth, the transmission barrel rotates and moves back and forth, driving the rotating rod to rotate and move back and forth, the rotating rod rotates and moves back and forth, driving several stirring blades to rotate and move back and forth, thereby performing stirring operations, allowing microorganisms to more fully contact nutrients and oxygen, thereby promoting their growth and metabolic activities, increasing the reaction rate of the fermentation process, and improving the yield and quality of the fermentation products.
[0022] Furthermore, the filter residue device includes a first one-way bearing, a movable plate, a filter residue box, a plurality of filter residue ports, a water storage box, a flow guide box, a plurality of water inlet pipes, a flow guide pipe, a water outlet pipe, a slide plate, a transmission rod, and two one-way valves. The axis of the first one-way bearing is vertically arranged and coincides with the axis of the rotating rod. The first one-way bearing is sleeved at the lower end of the rotating rod and fixedly connected to the lower end of the rotating rod.
[0023] The movable plate is arranged horizontally in the fermentation tank body, the movable plate is arranged at the lower end of the rotating rod, the movable plate is sleeved on the first one-way bearing, fixedly connected to the first one-way bearing, and slidably connected to the inner side of the fermentation tank body, and its sliding direction is arranged vertically.
[0024] The filter residue box is arranged on the inner bottom surface of the fermentation tank body and is fixedly connected to the inner bottom surface of the fermentation tank body.
[0025] A plurality of filter residue openings are evenly arranged on the side of the filter residue box, one end of the plurality of filter residue openings is communicated with the interior of the fermentation tank body, and the other end is communicated with the interior of the filter residue box.
[0026] The water storage box is arranged on the side of the filter residue box, is fixedly connected to the side surface of the filter residue box, and is fixedly connected to the bottom surface of the fermentation tank body.
[0027] The guide box is arranged on the side of the water storage box away from the filter residue box, is fixedly connected to the side surface of the guide box, and is fixedly connected to the bottom surface of the fermentation tank body.
[0028] A plurality of water inlet pipes are respectively arranged transversely on the side of the filter residue box away from the filter residue opening, one end of the plurality of water inlet pipes penetrates the filter residue box and the water storage box, and are respectively communicated with the water storage box.
[0029] The flow guide pipe is transversely arranged at the bottom of the flow guide box, and one end of the flow guide pipe passes through the flow guide box and the water storage box and is communicated with the water storage box.
[0030] The water outlet pipe is arranged on the side of the guide box, and one end of the water outlet pipe passes through the guide box and is connected with the guide box.
[0031] The slide plate is horizontally arranged in the guide box, and is slidably connected to the inner side surface of the guide box, and its sliding direction is vertically arranged.
[0032] The transmission rod axis is arranged vertically, the transmission rod is arranged above the slide plate, the lower end of the transmission rod is fixedly connected to the upper surface of the slide plate, the upper end of the transmission rod passes through the guide box and extends to the top of the guide box, and the upper end of the transmission rod is fixedly connected to the lower surface of the movable plate.
[0033] The two one-way valves are respectively arranged at the middle of the flow guide pipe and the water outlet pipe, and are respectively fixedly connected to the flow guide pipe and the water outlet pipe.
[0034] When the rotating rod rotates and moves up and down reciprocatingly, driving the first one-way bearing to rotate and move up and down reciprocatingly, the first one-way bearing drives the moving plate to move up and down reciprocatingly, the moving plate moves up and down reciprocatingly and drives the transmission rod to move up and down reciprocatingly, the transmission rod moves up and down reciprocatingly and drives the slide plate to move up and down reciprocatingly, and the slide plate moves up and down reciprocatingly so that the fermentation liquid and filter residue in the fermentation tank body pass through several filter residue ports, filter residue boxes, and several water inlet pipes in sequence. At this time, the filter residue cannot pass through several water inlet pipes due to its large volume and accumulates in the filter residue box. At the same time, the fermentation liquid passes through several water inlet pipes, water storage boxes, guide pipes, and guide boxes in sequence, and finally comes out of the water outlet pipe and returns to the fermentation tank body again, thereby performing the filter residue operation, preventing impurities and particulate matter accumulated in the fermentation tank body for a long time from causing wear and corrosion to the inner wall, agitator, pipelines and other components of the equipment, and at the same time, avoiding blockage in the discharge pipe, thereby extending the service life of the equipment.
[0035] Furthermore, the ventilation device includes a ventilation box, a transmission plate, a screw, a second one-way bearing, a ventilation fan, a fixing plate, a ventilation pipe, a connecting pipe, a deodorizing box, two activated carbon filter plates, an air outlet, a filter pipe, a filter element, and two solenoid valves. The ventilation box is arranged on the side of the fermentation tank body and close to the movable plate, and the ventilation box is fixedly connected to the outer side surface of the fermentation tank body.
[0036] The transmission plate is arranged tilted to the lower right, is arranged below the moving plate and is close to the inner side of the fermentation tank body, and is fixedly connected to the lower surface of the moving plate.
[0037] The screw axis is arranged horizontally and parallel to the front of the ventilation box. The screw is arranged in the ventilation box. One end of the screw passes through the ventilation box and the fermentation tank body and extends into the fermentation tank body. One end of the screw is slidably connected to the transmission plate, and its sliding direction is parallel to the inclination direction of the transmission plate.
[0038] The axis of the second one-way bearing is arranged transversely and coincides with the axis of the screw rod. The second one-way bearing is sleeved at the other end of the screw rod and is threadably connected to the screw rod.
[0039] The axis of the ventilation fan is arranged horizontally and coincides with the axis of the screw rod. The ventilation fan sleeve is arranged on the second one-way bearing and is fixedly connected to the second one-way bearing.
[0040] The fixed plate is arranged vertically, perpendicular to the front of the ventilation box, arranged on the side of the second one-way bearing, and is rotationally connected to the second one-way bearing. Its rotation axis is arranged horizontally, parallel to the screw axis, and the fixed plate is fixedly connected to the inner side of the ventilation box.
[0041] The ventilation pipe is arranged above the ventilation box and on the right side of the ventilation fan. One end of the ventilation pipe passes through the ventilation box downward and is connected with the ventilation box. The other end of the ventilation pipe passes through the side of the fermentation tank body and is connected with the inside of the fermentation tank body.
[0042] The connecting pipe is arranged on the side of the ventilation box, the connecting pipe is arranged on the left side of the ventilation fan, and one end of the connecting pipe passes through the ventilation box and is connected with the ventilation box.
[0043] The deodorizing box is arranged at the side of the connecting pipe and is connected with the other end of the connecting pipe.
[0044] The two activated carbon filter plates are respectively arranged vertically and perpendicular to the front of the deodorizing box, and the two activated carbon filter plates are respectively fixedly connected to the inner side of the deodorizing box.
[0045] The air outlet is arranged on the side of the deodorizing box away from the connecting pipe, one end of the air outlet is connected with the outside, and the other end is connected with the inside of the deodorizing box.
[0046] The filter tube is vertically arranged above the fermentation tank body, and the lower end of the filter tube passes through the top of the fermentation tank body and extends into the fermentation tank body.
[0047] The filter core is arranged in the filter tube and fixedly connected to the inner wall of the filter tube.
[0048] The two solenoid valves are respectively arranged in the middle of the ventilation pipe and the filter pipe, are respectively fixedly connected to the ventilation pipe and the filter pipe, and are respectively electrically connected to the controller.
[0049] When the movable plate reciprocates up and down and drives the transmission plate to reciprocate up and down, the transmission plate reciprocates up and down and drives the screw to reciprocate left and right. The screw reciprocates left and right and drives the second one-way bearing to rotate. The rotation of the second one-way bearing drives the ventilation fan to rotate. The rotation of the ventilation fan makes the odor generated by the fermentation in the fermentation tank body pass through the guide pipe, the ventilation box, the connecting pipe, the deodorization box, the two activated carbon filter plates, the calcium chloride layer, and finally come out from the air outlet. At this time, the air pressure in the fermentation tank body drops, and the outside air passes through the filter tube and the filter element in turn, and enters the fermentation tank body from the lower end of the filter tube, thereby performing ventilation operation, which can discharge the odor and miscellaneous taste generated in the fermentation process out of the tank in time, and replenish fresh air to keep the fermentation environment fresh and clean, thereby maintaining a suitable oxygen concentration in the tank, thereby reducing the bad flavor components in the fermented product and improving the taste and quality of the product.
[0050] Furthermore, a visual window glass is arranged outside the fermentation tank body.
[0051] The visual window glass allows the staff to see the working conditions inside the fermentation tank.
[0052] Furthermore, a sampling port is provided on the side of the fermentation tank body.
[0053] By setting up a sampling port, it is convenient for staff to conduct sampling and observation.
[0054] Furthermore, a calcium chloride layer is filled between two activated carbon filter plates.
[0055] By setting up a calcium chloride layer, the gas produced by fermentation can be effectively filtered.
[0056] Furthermore, a plurality of filter screens are respectively arranged in the plurality of water inlet pipes, and the plurality of filter screens are respectively fixedly connected to the inner walls of the plurality of water inlet pipes.
[0057] By setting up several filter screens, fine filter residues can be prevented from passing through several water inlet pipes.
[0058] Furthermore, a sealing plug is mounted inside the feed pipe.
[0059] A sealing plug is provided to prevent external gas from entering the fermentation tank body.
[0060] Furthermore, a temperature indicating instrument is fixedly connected to the side surface of the fermentation tank body.
[0061] By setting a temperature indicating instrument, it is convenient for the staff to check the temperature inside the fermentation tank.
[0062] Beneficial effects of the present invention: 1. The filter residue device and the ventilation device provided in the present invention support each other, and can discharge the peculiar smell and miscellaneous taste generated in the fermentation process out of the tank in time, and replenish fresh air to keep the fermentation environment fresh and clean, thereby maintaining a suitable oxygen concentration in the tank, thereby reducing the undesirable flavor components in the fermented product and improving the taste and quality of the product.
[0063] 2. The stirring device and the residue filtering device provided in the present invention interact and cooperate with each other, which can effectively prevent the impurities and particulate matter accumulated in the fermentation tank body for a long time from causing wear and corrosion to the inner wall, agitator, pipeline and other components of the equipment, and at the same time, avoid clogging of the discharge pipe, thereby extending the service life of the equipment.
[0064] 3. The stirring device provided in the present invention enables the microorganisms to be more fully in contact with nutrients and oxygen, thereby promoting their growth and metabolic activities, increasing the reaction rate of the fermentation process, and improving the yield and quality of the fermentation product. BRIEF DESCRIPTION OF THE DRAWINGS
[0065] Figure 1It is a schematic cross-sectional structure diagram of the filter residue device of the biological fermentation tank; Figure 2 It is a front structural schematic diagram of the residue filter device of the biological fermentation tank.
[0066] Explanation of the reference numerals: 1. fermentation tank body; 2. feed pipe; 301. fixed cylinder; 302. motor; 303. transmission cylinder; 304. slider; 305. rotating rod; 306. stirring blade; 401. first one-way bearing; 402. movable plate; 403. filter residue box; 404. water storage box; 405. guide box; 406. water inlet pipe; 407. guide pipe; 408. water outlet pipe; 409. slide plate; 410. transmission rod; 501. ventilation box; 502. transmission plate; 503. screw; 504. second one-way bearing; 505. ventilation fan; 506. fixed plate; 507. ventilation pipe; 508. connecting pipe; 509. deodorization box; 510. activated carbon filter plate; 511. filter pipe; 512. solenoid valve; 6. discharge pipe; 7. controller. DETAILED DESCRIPTION
[0067] The concept and technical effects of the present invention will be clearly and completely described below in conjunction with embodiments to fully understand the purpose, features and effects of the present invention.
[0068] A preferred embodiment of the filter residue device of a biological fermentation tank provided by the present invention is as follows Figure 1 to Figure 2 As shown: A residue filtering device for a biological fermentation tank, comprising a fermentation tank body 1, a feed pipe 2, a stirring device, a residue filtering device, a ventilation device, a discharge pipe 6, a valve, and a controller 7. The fermentation tank body 1 is a barrel-shaped structure, and the axis of the fermentation tank body 1 is arranged vertically.
[0069] The feed pipe 2 is arranged above the fermentation tank body 1 , and the feed pipe 2 passes through the fermentation tank body 1 downward and is communicated with the fermentation tank body 1 .
[0070] The stirring device is arranged in the fermentation tank body 1 and connected to the fermentation tank body 1 .
[0071] The filter residue device is arranged below the stirring device, connected to the stirring device, and connected to the fermentation tank body 1 .
[0072] The ventilation device is arranged on the side of the fermentation tank body 1, connected to the fermentation tank body 1, and connected to the residue filtering device.
[0073] The discharge pipe 6 is arranged at the side of the fermentation tank body 1 , and one end of the discharge pipe 6 passes through the fermentation tank body 1 and is communicated with the fermentation tank body 1 .
[0074] The valve is arranged in the middle of the discharge pipe 6 and is fixedly connected to the discharge pipe 6 .
[0075] The controller 7 is arranged on the side of the fermentation tank body 1, fixedly connected to the side surface of the fermentation tank body 1, and electrically connected to the stirring device.
[0076] When it is necessary to stir the inside of the fermentation tank body 1, the staff turns on the stirring device through the controller 7 to stir the fermentation liquid. At the same time, the stirring device starts to drive the filter residue device to start, so as to perform the filter residue operation, so as to prevent the impurities and particulate matter accumulated in the fermentation tank body 1 for a long time from causing wear and corrosion to the inner wall, agitator, pipeline and other parts of the equipment, and at the same time, avoid clogging of the discharge pipe 6, thereby extending the service life of the equipment. At the same time, the filter residue device starts to drive the ventilation device to start, so that the odor and miscellaneous taste generated during the fermentation process can be discharged from the tank in time, and fresh air can be added to keep the fermentation environment fresh and clean, thereby maintaining a suitable oxygen concentration in the tank, thereby reducing the undesirable flavor components in the fermented product and improving the taste and quality of the product.
[0077] The stirring device includes a fixed cylinder 301, an annular slide rail, a motor 302, a transmission cylinder 303, a slider 304, a rotating rod 305, and a plurality of stirring blades 306. The axis of the fixed cylinder 301 is arranged vertically and coincides with the axis of the fermentation tank body 1 . The fixed cylinder 301 is arranged on the inner top surface of the fermentation tank body 1 and is fixedly connected to the inner top surface of the fermentation tank body 1 .
[0078] The annular slide rail is obliquely arranged on the inner side of the fixing cylinder 301 .
[0079] The axis of the motor 302 shaft is arranged vertically and coincides with the axis of the fixed cylinder 301. The motor 302 shaft is in the shape of a rectangular parallelepiped. The motor 302 shaft passes downward through the fermentation tank body 1 and extends into the fixed cylinder 301. The motor 302 is fixedly connected to the upper surface of the fermentation tank body 1 and is electrically connected to the controller 7.
[0080] The axis of the transmission cylinder 303 is arranged vertically and coincides with the axis of the fixed cylinder 301. The transmission cylinder 303 is arranged in the fixed cylinder 301. The transmission cylinder 303 is sleeved on the rotating shaft of the motor 302. The transmission cylinder 303 is slidingly connected to the rotating shaft of the motor 302, and its sliding direction is arranged vertically. The transmission cylinder 303 is slidingly connected to the inner side surface of the fixed cylinder 301, and its sliding direction is arranged vertically.
[0081] The slider 304 is disposed in the annular slide rail, slidably connected to the annular slide rail, and fixedly connected to the outer side surface of the transmission cylinder 303 .
[0082] The axis of the rotating rod 305 is arranged vertically and coincides with the axis of the transmission cylinder 303 . The rotating rod 305 is arranged below the transmission cylinder 303 and is fixedly connected to the lower surface of the transmission cylinder 303 .
[0083] A plurality of stirring blades 306 are evenly arranged on the sides of the rotating rod 305 and are fixedly connected to the side surfaces of the rotating rod 305 .
[0084] The staff turns on the motor 302 through the controller 7. The motor 302 rotates and drives the transmission cylinder 303 to rotate and move back and forth. The transmission cylinder 303 rotates and moves back and forth, driving the rotating rod 305 to rotate and move back and forth. The rotating rod 305 rotates and moves back and forth, driving the stirring blades 306 to rotate and move back and forth, thereby performing a stirring operation, so that the microorganisms can be more fully in contact with nutrients and oxygen, thereby promoting their growth and metabolic activities, increasing the reaction rate of the fermentation process, and improving the yield and quality of the fermentation product.
[0085] The filter residue device includes a first one-way bearing 401, a moving plate 402, a filter residue box 403, a plurality of filter residue ports, a water storage box 404, a flow guide box 405, a plurality of water inlet pipes 406, a flow guide pipe 407, a water outlet pipe 408, a slide plate 409, a transmission rod 410, and two one-way valves. The axis of the first one-way bearing 401 is vertically arranged to coincide with the axis of the rotating rod 305 . The first one-way bearing 401 is sleeved on the lower end of the rotating rod 305 and is fixedly connected to the lower end of the rotating rod 305 .
[0086] The movable plate 402 is horizontally arranged in the fermentation tank body 1, and the movable plate 402 is arranged at the lower end of the rotating rod 305. The movable plate 402 is sleeved on the first one-way bearing 401, fixedly connected to the first one-way bearing 401, and slidably connected to the inner side of the fermentation tank body 1, and its sliding direction is vertically arranged.
[0087] The filter residue box 403 is arranged on the inner bottom surface of the fermentation tank body 1 and is fixedly connected to the inner bottom surface of the fermentation tank body 1 .
[0088] A plurality of filter residue ports are evenly arranged on the sides of the filter residue box 403 , one end of the plurality of filter residue ports is communicated with the interior of the fermentation tank body 1 , and the other end is communicated with the interior of the filter residue box 403 .
[0089] The water storage box 404 is arranged on the side of the filter residue box 403, fixedly connected to the side surface of the filter residue box 403, and fixedly connected to the bottom surface of the fermentation tank body 1.
[0090] The guide box 405 is arranged on the side of the water storage box 404 away from the filter residue box 403, and is fixedly connected to the side surface of the guide box 405 and the inner bottom surface of the fermentation tank body 1.
[0091] A plurality of water inlet pipes 406 are transversely arranged on the side of the filter residue box 403 away from the filter residue opening, and one end of the plurality of water inlet pipes 406 penetrates the filter residue box 403 and the water storage box 404 and is communicated with the water storage box 404 respectively.
[0092] The flow guide tube 407 is transversely arranged at the bottom of the flow guide box 405 , and one end of the flow guide tube 407 passes through the flow guide box 405 and the water storage box 404 , and is connected to the water storage box 404 .
[0093] The water outlet pipe 408 is arranged on the side of the guide box 405 , and one end of the water outlet pipe 408 passes through the guide box 405 and is connected to the guide box 405 .
[0094] The slide plate 409 is horizontally arranged in the guide box 405, and is slidably connected to the inner side surface of the guide box 405, and its sliding direction is vertically arranged.
[0095] The axis of the transmission rod 410 is arranged vertically, and the transmission rod 410 is arranged above the slide plate 409. The lower end of the transmission rod 410 is fixedly connected to the upper surface of the slide plate 409. The upper end of the transmission rod 410 passes through the guide box 405 and extends to the top of the guide box 405. The upper end of the transmission rod 410 is fixedly connected to the lower surface of the movable plate 402.
[0096] The two one-way valves are respectively arranged in the middle of the flow guide pipe 407 and the water outlet pipe 408, and are respectively fixedly connected to the flow guide pipe 407 and the water outlet pipe 408.
[0097] When the rotating rod 305 rotates and moves up and down reciprocatingly, driving the first one-way bearing 401 to rotate and move up and down reciprocatingly, the first one-way bearing 401 drives the moving plate 402 to move up and down reciprocatingly, the moving plate 402 moves up and down reciprocatingly and drives the transmission rod 410 to move up and down reciprocatingly, the transmission rod 410 moves up and down reciprocatingly and drives the slide plate 409 to move up and down reciprocatingly, and the slide plate 409 moves up and down reciprocatingly so that the fermentation liquid and the filter residue in the fermentation tank body 1 pass through the plurality of filter residue ports, the filter residue box 403, and the plurality of water inlet pipes 406 in sequence. At this time, the filter residue is The larger volume cannot pass through the water inlet pipes 406 and accumulates in the filter residue box 403. At the same time, the fermentation liquid passes through the water inlet pipes 406, the water storage box 404, the guide pipe 407, and the guide box 405 in turn, and finally comes out of the water outlet pipe 408 and returns to the fermentation tank body 1 again, so as to perform the filter residue operation, prevent the impurities and particulate matter accumulated in the fermentation tank body 1 for a long time from causing wear and corrosion to the inner wall, agitator, pipeline and other components of the equipment, and at the same time, avoid clogging of the discharge pipe 6, thereby extending the service life of the equipment.
[0098] The ventilation device includes a ventilation box 501, a transmission plate 502, a screw 503, a second one-way bearing 504, a ventilation fan 505, a fixing plate 506, a ventilation pipe 507, a connecting pipe 508, a deodorizing box 509, two activated carbon filter plates 510, an air outlet, a filter pipe 511, a filter element, and two solenoid valves 512. The ventilation box 501 is arranged on the side of the fermentation tank body 1 and close to the movable plate 402 . The ventilation box 501 is fixedly connected to the outer side surface of the fermentation tank body 1 .
[0099] The transmission plate 502 is tilted to the lower right. The transmission plate 502 is arranged below the moving plate 402 and close to the inner side of the fermentation tank body 1. The transmission plate 502 is fixedly connected to the lower surface of the moving plate 402.
[0100] The axis of the screw 503 is arranged horizontally and parallel to the front of the ventilation box 501. The screw 503 is arranged in the ventilation box 501. One end of the screw 503 passes through the ventilation box 501 and the fermentation tank body 1 and extends into the fermentation tank body 1. One end of the screw 503 is slidably connected to the transmission plate 502, and its sliding direction is parallel to the inclination direction of the transmission plate 502.
[0101] The axis of the second one-way bearing 504 is arranged horizontally and coincides with the axis of the screw rod 503 . The second one-way bearing 504 is sleeved on the other end of the screw rod 503 and is threadedly connected to the screw rod 503 .
[0102] The axis of the ventilation fan 505 is arranged horizontally and coincides with the axis of the screw rod 503 . The ventilation fan 505 is sleeved on the second one-way bearing 504 and is fixedly connected to the second one-way bearing 504 .
[0103] The fixing plate 506 is arranged vertically, perpendicular to the front face of the ventilation box 501 , and is arranged on the side of the second one-way bearing 504 , and is rotationally connected to the second one-way bearing 504 , and its rotation axis is arranged horizontally, and is parallel to the axis of the screw 503 , and the fixing plate 506 is fixedly connected to the inner side face of the ventilation box 501 .
[0104] The ventilation pipe 507 is arranged above the ventilation box 501, and the ventilation pipe 507 is arranged on the right side of the ventilation fan 505. One end of the ventilation pipe 507 passes through the ventilation box 501 downward and is connected with the ventilation box 501. The other end of the ventilation pipe 507 passes through the side of the fermentation tank body 1 and is connected with the inside of the fermentation tank body 1.
[0105] The connecting pipe 508 is arranged on the side of the ventilation box 501 , and the connecting pipe 508 is arranged on the left side of the ventilation fan 505 . One end of the connecting pipe 508 passes through the ventilation box 501 and is connected with the ventilation box 501 .
[0106] The deodorizing box 509 is disposed on the side of the connecting pipe 508 and is connected to the other end of the connecting pipe 508 .
[0107] The two activated carbon filter plates 510 are respectively arranged vertically, and are respectively perpendicular to the front of the deodorizing box 509 . The two activated carbon filter plates 510 are respectively fixedly connected to the inner side of the deodorizing box 509 .
[0108] The air outlet is arranged on the side of the deodorizing box 509 away from the connecting pipe 508 , one end of the air outlet is connected to the outside, and the other end is connected to the inside of the deodorizing box 509 .
[0109] The filter tube 511 is vertically arranged above the fermentation tank body 1 , and the lower end of the filter tube 511 passes through the top of the fermentation tank body 1 and extends into the fermentation tank body 1 .
[0110] The filter core is disposed in the filter tube 511 and fixedly connected to the inner wall of the filter tube 511 .
[0111] The two solenoid valves 512 are respectively disposed in the middle of the ventilation pipe 507 and the filter pipe 511 , are respectively fixedly connected to the ventilation pipe 507 and the filter pipe 511 , and are respectively electrically connected to the controller 7 .
[0112] When the moving plate 402 reciprocates up and down and drives the transmission plate 502 to reciprocate up and down, the transmission plate 502 reciprocates up and down and drives the screw 503 to reciprocate left and right. The screw 503 reciprocates left and right and drives the second one-way bearing 504 to rotate. The rotation of the second one-way bearing 504 drives the ventilation fan 505 to rotate. The rotation of the ventilation fan 505 makes the odor generated by the fermentation in the fermenter body 1 pass through the guide pipe 407, the ventilation box 501, the connecting pipe 508, the deodorizing box 509, the two activated carbon filter plates 510, and the calcium chloride layer in sequence, and finally come out from the air outlet. At this time, the air pressure in the fermenter body 1 drops, and the outside air passes through the filter tube 511 and the filter element in sequence, and enters the fermenter body 1 from the lower end of the filter tube 511, so as to perform ventilation operation, which can discharge the odor and miscellaneous taste generated in the fermentation process out of the tank in time, and replenish fresh air to keep the fermentation environment fresh and clean, thereby maintaining a suitable oxygen concentration in the tank, thereby reducing the bad flavor components in the fermented product and improving the taste and quality of the product.
[0113] A visual window glass is arranged outside the fermentation tank body 1 .
[0114] The visual window glass allows the staff to see the working conditions inside the fermentation tank body 1 .
[0115] A sampling port is arranged on the side of the fermentation tank body 1 .
[0116] By setting up a sampling port, it is convenient for staff to conduct sampling and observation.
[0117] A calcium chloride layer is filled between the two activated carbon filter plates 510 .
[0118] By setting up a calcium chloride layer, the gas produced by fermentation can be effectively filtered.
[0119] A plurality of filter screens are respectively disposed in the plurality of water inlet pipes 406 , and the plurality of filter screens are respectively fixedly connected to the inner walls of the plurality of water inlet pipes 406 .
[0120] By setting up a plurality of filter screens, fine filter residues are prevented from passing through a plurality of water inlet pipes 406.
[0121] A sealing plug is mounted inside the feed pipe 2.
[0122] The sealing plug is provided to prevent external gas from entering the fermentation tank body 1 .
[0123] A temperature indicating instrument is fixedly connected to the side surface of the fermentation tank body 1 .
[0124] By providing a temperature indicating instrument, it is convenient for the staff to monitor the temperature inside the fermentation tank body 1 .
[0125] Working principle: when it is necessary to stir the inside of the fermentation tank body 1, the staff turns on the motor 302 through the controller 7, the motor 302 rotates and drives the transmission cylinder 303 to rotate and move back and forth, the transmission cylinder 303 rotates and moves back and forth, drives the rotating rod 305 to rotate and move back and forth, the rotating rod 305 rotates and moves back and forth, and in turn drives a number of stirring blades 306 and the first one-way bearing 401 to rotate and move back and forth; when the rotating rod 305 rotates and moves back and forth, drives a number of stirring blades 306 to rotate and move back and forth, thereby performing a stirring operation, so that the microorganisms can be more fully in contact with nutrients and oxygen, thereby promoting their growth and metabolic activities, increasing the reaction rate of the fermentation process, and improving the yield and quality of the fermentation product.
[0126] When the rotating rod 305 rotates and moves up and down reciprocatingly, driving the first one-way bearing 401 to rotate and move up and down reciprocatingly, the first one-way bearing 401 drives the moving plate 402 to move up and down reciprocatingly, and the moving plate 402 moves up and down reciprocatingly in turn to drive the transmission plate 502 and the transmission rod 410 to move up and down reciprocatingly; when the moving plate 402 drives the transmission rod 410 to move up and down reciprocatingly, the transmission rod 410 moves up and down reciprocatingly, driving the slide plate 409 to move up and down reciprocatingly, and the slide plate 409 moves up and down reciprocatingly so that the fermentation liquid and the filter residue in the fermentation tank body 1 pass through the plurality of filter residue ports, the filter residue box 403 in turn. , several water inlet pipes 406. At this time, the filter residue cannot pass through the several water inlet pipes 406 due to its large volume, and is accumulated in the filter residue box 403. At the same time, the fermentation liquid passes through the several water inlet pipes 406, the water storage box 404, the guide pipe 407, and the guide box 405 in turn, and finally comes out from the water outlet pipe 408 and returns to the fermentation tank body 1 again, so as to perform the filter residue operation, prevent the impurities and particulate matter accumulated in the fermentation tank body 1 for a long time from causing wear and corrosion to the inner wall, agitator, pipeline and other components of the equipment, and at the same time, avoid clogging of the discharge pipe 6, thereby extending the service life of the equipment.
[0127] When the moving plate 402 reciprocates up and down and drives the transmission plate 502 to reciprocate up and down, the transmission plate 502 reciprocates up and down and drives the screw 503 to reciprocate left and right. The screw 503 reciprocates left and right and drives the second one-way bearing 504 to rotate. The rotation of the second one-way bearing 504 drives the ventilation fan 505 to rotate. The rotation of the ventilation fan 505 makes the odor generated by the fermentation in the fermenter body 1 pass through the guide pipe 407, the ventilation box 501, the connecting pipe 508, the deodorizing box 509, the two activated carbon filter plates 510, and the calcium chloride layer in sequence, and finally come out from the air outlet. At this time, the air pressure in the fermenter body 1 drops, and the outside air passes through the filter tube 511 and the filter element in sequence, and enters the fermenter body 1 from the lower end of the filter tube 511, so as to perform ventilation operation, which can discharge the odor and miscellaneous taste generated in the fermentation process out of the tank in time, and replenish fresh air to keep the fermentation environment fresh and clean, thereby maintaining a suitable oxygen concentration in the tank, thereby reducing the bad flavor components in the fermented product and improving the taste and quality of the product.
[0128] The above embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by technicians in this field without creative work all belong to the scope of protection of the present invention.
Claims
1. A residue filter device for a biological fermentation tank, characterized in that: It comprises a fermentation tank body (1), a feed pipe (2), a stirring device, a residue filter device, a ventilation device, a discharge pipe (6), a valve, and a controller (7). The fermentation tank body (1) is a barrel-shaped structure, and the axis of the fermentation tank body (1) is arranged vertically; The feed pipe (2) is arranged above the fermentation tank body (1), and the feed pipe (2) passes through the fermentation tank body (1) downward and is in communication with the fermentation tank body (1); The stirring device is arranged in the fermentation tank body (1) and is connected to the fermentation tank body (1); The filter residue device is arranged below the stirring device, connected to the stirring device, and connected to the fermentation tank body (1); The ventilation device is arranged on the side of the fermentation tank body (1), connected to the fermentation tank body (1), and connected to the residue filtering device; The discharge pipe (6) is arranged on the side of the fermentation tank body (1), and one end of the discharge pipe (6) passes through the fermentation tank body (1) and is connected to the fermentation tank body (1); The valve is arranged in the middle of the discharge pipe (6) and is fixedly connected to the discharge pipe (6); The controller (7) is arranged on the side of the fermentation tank body (1), fixedly connected to the side surface of the fermentation tank body (1), and electrically connected to the stirring device.
2. The residue filter device for a biological fermentation tank according to claim 1, characterized in that The stirring device comprises a fixed cylinder (301), an annular slide rail, a motor (302), a transmission cylinder (303), a slider (304), a rotating rod (305), and a plurality of stirring blades (306). The axis of the fixed cylinder (301) is arranged vertically and coincides with the axis of the fermentation tank body (1); the fixed cylinder (301) is arranged on the inner top surface of the fermentation tank body (1) and is fixedly connected to the inner top surface of the fermentation tank body (1); The annular slide rail is obliquely arranged on the inner side of the fixed cylinder (301); The axis of the motor (302) rotating shaft is arranged vertically and coincides with the axis of the fixed cylinder (301). The motor (302) rotating shaft is in the shape of a rectangular parallelepiped. The motor (302) rotating shaft passes through the fermentation tank body (1) downward and extends into the fixed cylinder (301). The motor (302) is fixedly connected to the upper surface of the fermentation tank body (1) and is electrically connected to the controller (7). The axis of the transmission cylinder (303) is arranged vertically and coincides with the axis of the fixed cylinder (301). The transmission cylinder (303) is arranged inside the fixed cylinder (301). The transmission cylinder (303) is sleeved on the rotating shaft of the motor (302). The transmission cylinder (303) is slidably connected to the rotating shaft of the motor (302), and the sliding direction thereof is arranged vertically. The transmission cylinder (303) is slidably connected to the inner side surface of the fixed cylinder (301), and the sliding direction thereof is arranged vertically. The sliding block (304) is arranged in the annular slide rail, is slidably connected to the annular slide rail, and is fixedly connected to the outer side surface of the transmission cylinder (303); The axis of the rotating rod (305) is arranged vertically and coincides with the axis of the transmission cylinder (303); the rotating rod (305) is arranged below the transmission cylinder (303) and is fixedly connected to the lower surface of the transmission cylinder (303); The plurality of stirring blades (306) are evenly arranged on the sides of the rotating rod (305) and are fixedly connected to the side surfaces of the rotating rod (305).
3. A residue filter device for a biological fermentation tank according to claim 2, characterized in that The filter residue device comprises a first one-way bearing (401), a movable plate (402), a filter residue box (403), a plurality of filter residue ports, a water storage box (404), a flow guide box (405), a plurality of water inlet pipes (406), a flow guide pipe (407), a water outlet pipe (408), a slide plate (409), a transmission rod (410), and two one-way valves. The axis of the first one-way bearing (401) is arranged vertically and coincides with the axis of the rotating rod (305); the first one-way bearing (401) is sleeved on the lower end of the rotating rod (305) and is fixedly connected to the lower end of the rotating rod (305); The movable plate (402) is arranged transversely in the fermentation tank body (1), the movable plate (402) is arranged at the lower end of the rotating rod (305), the movable plate (402) is sleeved on the first one-way bearing (401), is fixedly connected to the first one-way bearing (401), and is slidably connected to the inner side surface of the fermentation tank body (1), and its sliding direction is arranged vertically; The filter residue box (403) is arranged on the inner bottom surface of the fermentation tank body (1) and is fixedly connected to the inner bottom surface of the fermentation tank body (1); The plurality of filter residue ports are evenly arranged on the side of the filter residue box (403), one end of the plurality of filter residue ports is connected to the interior of the fermentation tank body (1), and the other end is connected to the interior of the filter residue box (403); The water storage box (404) is arranged on the side of the filter residue box (403), fixedly connected to the side surface of the filter residue box (403), and fixedly connected to the inner bottom surface of the fermentation tank body (1); The flow guide box (405) is arranged on the side of the water storage box (404) away from the filter residue box (403), is fixedly connected to the side surface of the flow guide box (405), and is fixedly connected to the inner bottom surface of the fermentation tank body (1); The plurality of water inlet pipes (406) are respectively arranged transversely on the side of the filter residue box (403) away from the filter residue opening, and one end of the plurality of water inlet pipes (406) penetrates the filter residue box (403) and the water storage box (404), and is respectively connected to the water storage box (404); The flow guide tube (407) is transversely arranged at the bottom of the flow guide box (405), and one end of the flow guide tube (407) passes through the flow guide box (405) and the water storage box (404), and is in communication with the water storage box (404); The water outlet pipe (408) is arranged on the side of the guide box (405), and one end of the water outlet pipe (408) passes through the guide box (405) and is connected to the guide box (405); The slide plate (409) is arranged transversely in the guide box (405), and is slidably connected to the inner side surface of the guide box (405), and its sliding direction is arranged vertically; The axis of the transmission rod (410) is arranged vertically, the transmission rod (410) is arranged above the slide plate (409), the lower end of the transmission rod (410) is fixedly connected to the upper surface of the slide plate (409), the upper end of the transmission rod (410) passes through the guide box (405) and extends to the top of the guide box (405), and the upper end of the transmission rod (410) is fixedly connected to the lower surface of the movable plate (402); The two one-way valves are respectively arranged in the middle of the flow guide pipe (407) and the water outlet pipe (408), and are respectively fixedly connected to the flow guide pipe (407) and the water outlet pipe (408).
4. A residue filter device for a biological fermentation tank according to claim 3, characterized in that The ventilation device comprises a ventilation box (501), a transmission plate (502), a screw (503), a second one-way bearing (504), a ventilation fan (505), a fixing plate (506), a ventilation pipe (507), a connecting pipe (508), a deodorizing box (509), two activated carbon filter plates (510), an air outlet, a filter pipe (511), a filter element, and two solenoid valves (512). The ventilation box (501) is arranged on the side of the fermentation tank body (1) and close to the movable plate (402), and the ventilation box (501) is fixedly connected to the outer side of the fermentation tank body (1); The transmission plate (502) is arranged to be inclined to the lower right, the transmission plate (502) is arranged below the moving plate (402) and close to the inner side surface of the fermentation tank body (1), and the transmission plate (502) is fixedly connected to the lower surface of the moving plate (402); The axis of the screw rod (503) is arranged horizontally and parallel to the front of the ventilation box (501). The screw rod (503) is arranged in the ventilation box (501). One end of the screw rod (503) passes through the ventilation box (501) and the fermentation tank body (1) and extends into the fermentation tank body (1). One end of the screw rod (503) is slidably connected to the transmission plate (502), and the sliding direction of the screw rod (503) is parallel to the inclination direction of the transmission plate (502). The axis of the second one-way bearing (504) is arranged transversely and coincides with the axis of the screw rod (503); the second one-way bearing (504) is sleeved on the other end of the screw rod (503) and is threadedly connected to the screw rod (503); The axis of the ventilation fan (505) is arranged transversely and coincides with the axis of the screw rod (503); the ventilation fan (505) is sleeved on the second one-way bearing (504) and is fixedly connected to the second one-way bearing (504); The fixing plate (506) is arranged vertically and perpendicular to the front of the ventilation box (501). The fixing plate (506) is arranged on the side of the second one-way bearing (504) and is rotatably connected to the second one-way bearing (504). The rotation axis is arranged horizontally and is parallel to the axis of the screw rod (503). The fixing plate (506) is fixedly connected to the inner side of the ventilation box (501); The ventilation pipe (507) is arranged above the ventilation box (501), and the ventilation pipe (507) is arranged on the right side of the ventilation fan (505). One end of the ventilation pipe (507) passes through the ventilation box (501) downward and is connected to the ventilation box (501). The other end of the ventilation pipe (507) passes through the side of the fermentation tank body (1) and is connected to the inside of the fermentation tank body (1). The connecting pipe (508) is arranged on the side of the ventilation box (501), the connecting pipe (508) is arranged on the left side of the ventilation fan (505), and one end of the connecting pipe (508) passes through the ventilation box (501) and is connected to the ventilation box (501); The deodorizing box (509) is arranged on the side of the connecting pipe (508) and is connected to the other end of the connecting pipe (508); The two activated carbon filter plates (510) are respectively arranged vertically and perpendicular to the front of the deodorizing box (509), and the two activated carbon filter plates (510) are respectively fixedly connected to the inner side of the deodorizing box (509); The air outlet is arranged on the side of the deodorizing box (509) away from the connecting pipe (508), one end of the air outlet is connected to the outside, and the other end is connected to the inside of the deodorizing box (509); The filter tube (511) is vertically arranged above the fermentation tank body (1), and the lower end of the filter tube (511) passes through the top of the fermentation tank body (1) and extends into the fermentation tank body (1); The filter core is arranged in the filter tube (511) and is fixedly connected to the inner wall of the filter tube (511); The two solenoid valves (512) are respectively arranged in the middle of the ventilation pipe (507) and the filter pipe (511), are respectively fixedly connected to the ventilation pipe (507) and the filter pipe (511), and are respectively electrically connected to the controller (7).
5. The residue filter device for a biological fermentation tank according to claim 1, characterized in that The fermentation tank body (1) is provided with a visual window glass outside.
6. The residue filter device for a biological fermentation tank according to claim 1, characterized in that A sampling port is provided on the side of the fermentation tank body (1).
7. The residue filter device for a biological fermentation tank according to claim 4, characterized in that A calcium chloride layer is filled between the two activated carbon filter plates (510).
8. The residue filter device for a biological fermentation tank according to claim 3, characterized in that : Several filter screens are respectively arranged in the several water inlet pipes (406), and the several filter screens are respectively fixedly connected to the inner walls of the several water inlet pipes (406).
9. The residue filter device for a biological fermentation tank according to claim 1, characterized in that A sealing plug is mounted inside the feed pipe (2).
10. The residue filtering device of a biological fermentation tank according to claim 1, characterized in that A temperature indicating instrument is fixedly connected to the side surface of the fermentation tank body (1).
Citation Information
Patent Citations
Solid-liquid separation type fermentation tank
CN116622485A
Fermentation and deodorization equipment for bio-organic fertilizer
CN213835098U
Stirring device for composite seasoning sauce
CN219964691U