Moisturizing and air texturing separation device applied to air texturing machine

Abstract

The invention discloses a conditioning air-jet texturing separation device applied to an air texturing machine, which comprises a plurality of spindle positions, each spindle position treats two or more tows through the conditioning air-jet texturing separation device, and the conditioning air-jet texturing separation device comprises water nozzle devices positioned on the spindle positions, water receiving devices positioned below the water nozzle devices, and an air-jet texturing box device, and the tows enter the air-jet texturing box device after being infiltrated by the water nozzle device. According to the device, the wetting process and the air-jet texturing process are effectively separated, mixing of oily batting pollutants and water is reduced, wetted water can be reused after being collected and filtered through the water receiving device, and meanwhile the device is simple in structure and convenient to install and maintain.

Description

Technical Field

[0001] The invention relates to the field of textile machinery, in particular to a humidifying air-texturing separation device applied to an air texturing machine. Background Art

[0002] During the spinning process, air-deformed yarns need to go through an air-deformation process. During the deformation process, the yarn bundles need to be moistened before entering the air-deformation nozzle to enhance the deformation effect. After moistening, the yarn bundles are blown away by the high-speed airflow in the air-deformation nozzle, fluffed into arcs and rings, and entangled with each other to become deformed yarns.

[0003] At present, the air-changing process of conventional air-changing machines, that is, the humidification and air-changing processes are all carried out in an air-changing box with 12 spindles in one. The spindles in the air-changing box are separated by incomplete sealing of stainless steel plates to form a form in which the spinning processes do not interfere with each other and the sewage is discharged together.

[0004] The humidification process and the air-conditioning process are in the same box, so the excess water after humidification is mixed with the oily fluff pollutants produced by the air-conditioning process to form water-emulsion wastewater. Calculated at 1.5L / H of water supply per spindle, a 336-spindle air-conditioning machine consumes about 12 tons of water per day, which makes the wastewater treatment difficult and costly. Summary of the invention

[0005] Purpose of the invention: The purpose of the present invention is to provide a humidification and air-changing separation device applied to an air texturing machine, so that the humidification process and the air-changing process are separated, and the mixing of oily fluff pollutants and water is effectively reduced.

[0006] Technical solution: To achieve the above-mentioned purpose, the present invention discloses a wet-air-transformation separation device for use in an air texturing machine, comprising a plurality of spindle positions, each of which processes two or more silk bundles through the wet-air-transformation separation device. The wet-air-transformation separation device comprises a water nozzle device and an air-transformation box device located on each spindle position, and the silk bundles enter the air-transformation box device after being wetted by the water nozzle device.

[0007] The faucet device comprises a faucet support, a faucet water inlet joint at the rear end of the faucet support, and a water outlet faucet at the front end of the faucet support. The faucet water inlet joint is connected to the water tank through a hose, and a faucet wire porcelain part is provided on the water outlet faucet.

[0008] Among them, the outer side of the water outlet nozzle is designed with an oblique mouth, which is convenient for better threading when the head is raised.

[0009] Wherein, the water nozzle devices located at each ingot position are mounted on the frames on both sides of the air texturing machine through channel steels.

[0010] Wherein, a water receiving device is provided below the water nozzle device, the water receiving device comprises a water receiving trough, a filter screen is installed at the water outlet on the bottom of the water receiving trough, a water outlet elbow is installed outside the water outlet, and the water outlet elbow is connected to the water tank through a water outlet pipe.

[0011] Wherein, two sides of the water receiving trough are installed on the frame through brackets.

[0012] Wherein, an inwardly concave embedding notch is provided on the outer groove surface of the water receiving groove at the position where the silk bundle passes, and a cover plate can be installed on the upper side of the water receiving groove.

[0013] Among them, the air-changing box device includes a box body, which is divided into multiple independent air-changing zones at equal intervals according to the number of spindle positions. A wire inlet porcelain piece and an exhaust port are provided above the box body in each air-changing zone, an air inlet is provided at the rear of the box body, a wire outlet porcelain piece is provided at the front of the box body, and the air inlet is connected to an air-changing nozzle.

[0014] Wherein, an opening is arranged in the front of the box body, and a sealing door is installed on the opening.

[0015] Among them, adjacent air-change areas are divided by isolation plates, and the lower rear side of the isolation plates is a hollow structure.

[0016] Beneficial effects: The present invention has the following advantages: 1. The device of the present invention can separate the humidification process and the air change process, effectively solving the problem that emulsion-like sewage is easily formed because the humidification process and the air change process are in the same box;

[0017] 2. The water after wetting can be directly collected and filtered through the water receiving device and reused, which effectively improves the reuse rate of wetting water and greatly reduces the discharge of sewage;

[0018] 3. After wetting and air separation, the corner of the tow before entering the nozzle is significantly reduced compared with before separation, which effectively reduces the tension of the tow during the spinning process, effectively improves the quality of the tow, and effectively increases the spinning speed of the tow;

[0019] 4. The device of the present invention can adjust the layout according to the number of ingots to adapt to different production scales and product requirements. At the same time, it has a simple structure and is easy to install and maintain.

[0020] 5. The humidification device described in the present invention can adjust the position of the water nozzle on the basis of the existing equipment and add a water receiving trough structure, so as to realize the reuse of water before deformation, so as to achieve energy-saving and consumption-reducing transformation of the existing equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a front view of an air deformation machine including a wet air deformation separation device;

[0022] Figure 2 for Figure 1Partial schematic diagram of medium-humidity air-variable separation device;

[0023] Figure 3 It is a side view of the wet air-variable separation device;

[0024] Figure 4 It is a schematic diagram of the structure of the water nozzle device;

[0025] Figure 5 This is a schematic diagram of the structure in which the channel steel is installed on the frame;

[0026] Figure 6 It is a side view of the water receiving device;

[0027] Figure 7 It is a partial front view of the water receiving device;

[0028] Figure 8 It is a partial top view of the water receiving device;

[0029] Fig. 9 It is a side view of an empty transformer box device;

[0030] Fig.10 It is a partial front view of the empty transformer unit. DETAILED DESCRIPTION

[0031] The technical solution of the present invention is described in detail below in conjunction with the embodiments and drawings.

[0032] like Figures 1 to 3 As shown, there are multiple spindles arranged side by side in the air texturing machine, and each spindle can independently process one or more continuous yarns through the wet-air texturing separation device. In this embodiment, taking one spindle processing two tows as an example, the wet-air texturing separation device includes a water nozzle device 1, a water receiving device 2, and an air texturing box device 3. The water nozzle device 1 and the water receiving device 2 are both placed on the upper side of the air texturing box device 3, thereby realizing a separate setting from the air texturing box device 3. The water receiving device 2 is located on the lower side of the water nozzle device 1, collects the water flowing out of the water nozzle device 1, and connects it back through the return pipe 24 for water tank circulation.

[0033] A frame 4 is provided on both sides of the air deformation machine, serving as a support frame for the water nozzle device 1, the water receiving device 2, and the air deformation box device 3. The water nozzle device 1 corresponds to the number of ingot positions, and is mounted on each ingot position of the air deformation machine through a steel channel 15 provided between two sets of frames 4, and the channel steel 15 is mounted on the frame 4 through the installation angle iron 16.

[0034] like Figures 4-5As shown, the faucet device 1 includes a faucet support 11, a faucet water inlet joint 12, a water outlet faucet 13, and a faucet wire-passing porcelain piece 14. The faucet support 11 is installed in the channel steel 15 at equal intervals according to the spindle pitch of the air texturing machine. The rear end of the faucet support 11 is connected to the faucet water inlet joint 12, and the faucet water inlet joint 12 is connected to the water tank through a hose. The front end of the faucet support 11 is connected to the water outlet faucet 13. The faucet wire-passing porcelain piece 14 is bonded to the lower side of the outer end of the faucet device 1, which is used for wire passing and water passing, that is, the water flowing out of the faucet device 1 flows to the water receiving device 2 through the faucet wire-passing porcelain piece 14, and the upper end of the faucet wire-passing porcelain piece 14 is inclined outward, so that the faucet wire-passing porcelain piece 14 guides the water flow to the middle part of the water receiving device 2 when passing the wire, thereby further facilitating the effective guidance of the excess water after the silk conditioning back to the water tank to avoid overflow.

[0035] In this embodiment, the outer side of the water outlet nozzle 13 is designed with an oblique mouth, and the water outlet nozzle wire porcelain piece 14 can be more easily connected and fixed with the water outlet nozzle 13. When the first wire bundle 7 passes through the water outlet nozzle wire porcelain piece 14, it will not scratch the water outlet nozzle 13. At the same time, the oblique mouth design makes it more convenient to thread the wire when raising the head.

[0036] like Figures 6 to 8 As shown, the water receiving device 2 includes a water receiving tank 21 located below all the water outlet nozzles 13, and the two sides of the water receiving tank 21 are installed on the frame 4 through brackets 41. The bottom surface of the water receiving tank 21 may include one or more water outlets, and a filter screen 22 is installed at the water outlet. A water outlet elbow 23 is installed outside the water outlet, and the water outlet elbow 23 is connected to the water tank through a water outlet pipe 24. The water outlet pipe 24 can be further connected to a motor pump, and the water is pressed into the water supply tank for circulation through the motor pump. The upper side of the water receiving tank 21 can be added with a cover plate according to the user's on-site needs to better ensure the cleanliness of the water and circulate it for a longer time.

[0037] The outer side of the water outlet can be further connected to the water pipe 24 and the sewage pipe respectively through a one-outlet-two water outlet valve. When the water quality in the water receiving tank 21 is poor, the valve connected to the water tank is closed, and the sewage valve is opened to perform subsequent purification treatment on the sewage.

[0038] Since the water receiving groove 21 is located directly below the water receiving device 2 and the distance between the two is relatively close, in order to prevent the notch of the water receiving groove 21 from scratching the first silk bundle 7, an inwardly concave embedding notch 25 is provided on the outer groove surface of the water receiving groove 21 at the position where the first silk bundle 7 passes on each spindle position, thereby providing an escape space for the first silk bundle 7. The cross section of the embedding notch 25 can be specifically designed to be semicircular, U-shaped, V-shaped, etc. according to the path of the first silk bundle 7 and the processing technology.

[0039] like Figures 9-10As shown, the air-change box device 3 includes a box body 31, both sides of which are installed on the frame 4 through brackets 41. The inside of the box body 31 is divided into multiple independent air-change zones at equal intervals according to the number of spindle positions. Adjacent air-change zones are provided with isolation plates 51. The rear lower side of the isolation plate 51 is hollowed out so that a small amount of residual sewage can flow between the air-change zones, which is convenient for cleaning the entire box body 31. One or more drain ports 53 are arranged at the bottom of the air-change box 31.

[0040] A first wire inlet porcelain piece 33, a second wire inlet porcelain piece 34, and an exhaust port 36 are provided above the box body 31 in each air change zone, an air inlet 35 is provided at the rear of the box body 31, and a wire outlet porcelain piece 37 is provided in front of the box body 31. Among them, the first wire inlet porcelain piece 33 and the second wire inlet porcelain piece 34 are used to guide the first wire bundle 7 and the second wire bundle 6 into the air change zone respectively, and the air inlet 35 is connected to the air change nozzle 52. The first wire bundle 7 and the second wire bundle 6 synchronously enter the air change nozzle 52 for the air change process. After the air change is completed, the two wire bundles are combined into one wire bundle and then led out of the box body 31 from the wire outlet porcelain piece 37 for subsequent heat setting and winding processes.

[0041] An opening 38 is provided on the front of the box body 31 above the silk outlet porcelain piece 37, and a sealing door 32 is installed on the opening. The inner bottom end of the sealing door is installed on the box body 31 by a hinge, and the sealing door 32 and the opening 38 are sealed by a sealing strip 39. In this embodiment, an opening 38 is provided on the box body 31 of each two adjacent air change zones, which is convenient for maintenance, inspection or replacement of parts of each air change zone, and also realizes the sealing of the box body 31, reducing the spillage of oily fluff pollutants generated during the air change process.

[0042] Working principle: After the first wire bundle 7 and the second wire bundle 6 on each spindle position are fed from different feeding rollers respectively, the first wire bundle 7 first passes through the wire porcelain piece 14 through the water nozzle for wetting and then enters the air-changing nozzle 52 of the corresponding air-changing zone in the air-changing box device 3 through the first wire inlet porcelain piece 33; the second wire bundle 6 directly enters the air-changing nozzle 52 through the second wire inlet porcelain piece 34, thereby performing the air-changing process. After the air-changing is completed, the wire bundles 6 and 7 are combined into one wire and come out from the wire outlet porcelain piece 37 for subsequent production processes.

Claims

1. A wet-to-air separation device for an air texturing machine, comprising a plurality of spindles, each of which processes one or more tows through the wet-to-air separation device, characterized in that: The wet-air-variable separation device comprises a water nozzle device (1) and an air-variable box device (3) located on each spindle position. The filament bundle enters the air-variable box device (3) after being wetted by the water nozzle device (1).

2. The humidifying air-transforming separation device for an air texturing machine according to claim 1, characterized in that: The faucet device (1) comprises a faucet support (11), a faucet water inlet joint (12) located at the rear end of the faucet support (11), and a water outlet faucet (13) located at the front end of the faucet support (11); the faucet water inlet joint (12) is connected to a water tank via a hose, and a faucet wire porcelain part (14) is provided on the water outlet faucet (13).

3. The humidifying air-transforming separation device for air-transforming machine according to claim 2, characterized in that: The outer side of the water outlet nozzle (13) is designed with an oblique opening.

4. The humidifying air-transforming separation device for an air texturing machine according to claim 1, characterized in that: The water nozzle devices (1) located at each ingot position are mounted on the frames (4) on both sides of the air texturing machine through channel steels (15).

5. The humidifying air-transforming separation device for air-transforming machine according to claim 1, characterized in that: A water receiving device (2) is provided below the faucet device (1), the water receiving device (2) comprising a water receiving trough (21), a filter screen (22) being installed at the water outlet on the bottom surface of the water receiving trough (21), a water outlet elbow (23) being installed outside the water outlet, and the water outlet elbow (23) being connected to a water tank via a water outlet pipe (24).

6. The humidifying air-transforming separation device for an air texturing machine according to claim 5, characterized in that: Both sides of the water receiving trough (21) are mounted on the frame (4) via brackets.

7. The humidifying air-transforming separation device for an air texturing machine according to claim 5, characterized in that: An inwardly concave embedding notch (25) is provided on the outer groove surface of the water receiving groove (21) at the position where the silk bundle passes.

8. The humidifying air-transforming separation device for an air texturing machine according to claim 1, characterized in that: The air change box device (3) comprises a box body (31), wherein the box body (31) is divided into a plurality of independent air change zones at equal intervals according to the number of spindle positions, a wire inlet porcelain piece and an exhaust port (36) are provided above the box body (31) in each air change zone, an air inlet port (35) is provided at the rear of the box body (31), a wire outlet porcelain piece (37) is provided at the front of the box body (31), and an air change nozzle (52) is connected to the air inlet port (35).

9. The humidifying air-transforming separation device for an air texturing machine according to claim 8, characterized in that: The box body (31) is provided with an opening (38) in the front, and a sealing door (32) is installed on the opening.

10. The humidifying air-transforming separation device for an air texturing machine according to claim 8, characterized in that: Adjacent air change areas are divided by an isolation plate (51), and the lower rear side of the isolation plate (51) is a hollow structure.

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