Actuator for automobile door handle
By adopting a drive motor and control system with large torque output in the car door handle actuator, the problem of low torque and reliance on external micro switches is solved, and faster and safer charging operations and higher reliability are achieved , adapt to different charging devices.
Patent Information
- Application Number
- CN202411652658.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-01-10
AI Technical Summary
The actuators of existing car door handles use less torque, which causes the car door to not be fully fitted when closed, affecting charging efficiency and safety. It relies on external micro switches to control the opening angle, which is prone to failure or damage, affecting the charging process. reliability.
Design an actuator for automotive door handles, adopting a drive motor and clutch gear mechanism with large torque output, combined with the control system, and program control the opening angle to reduce dependence on external micro switches, achieving faster and more accurate The door operation is carried out, and the functions of automatic opening, closing and anti-clip are realized through the Bluetooth module and the communication module.
It significantly improves charging efficiency and safety, ensures that the door is fully close, reduces waiting time, improves user experience, extends the service life of the actuator, reduces the frequency of failure, improves reliability and compatibility, and adapts to different application scenarios.
Smart Images

Figure CN119288291A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile charging ports, and in particular to an actuator for an automobile door handle. Background Art
[0002] The actuator is an indispensable and important component in the automatic control system. Its function is to receive the control signal sent by the controller, change the size of the controlled medium, and thus maintain the controlled variable at the required value or within a certain range. Actuators can be divided into three categories according to their energy form: pneumatic, hydraulic, and electric. Pneumatic actuators use compressed air as energy. They are characterized by simple structure, reliable and stable operation, large output thrust, convenient maintenance, fireproof and explosion-proof, and low price. Therefore, they are widely used in chemical, papermaking, oil refining and other production processes. They can be easily used with passive instruments. Even when using electric instruments or computer control, pneumatic actuators can still be used as long as the electrical signal is converted into a standard air pressure signal of 20-100kPa through an electric-to-gas converter or an electric-to-gas valve positioner. Electric actuators have convenient energy access and rapid signal transmission, but they have complex structures and poor explosion-proof performance. Hydraulic actuators are basically not used in chemical, oil refining and other production processes. They are characterized by large output thrust;
[0003] With respect to the above-mentioned related technologies, the inventor believes that since the actuator of the existing automobile door handle adopts an electric actuator with relatively small torque, the automobile door may not be completely closed when closed and the cover may be opened and closed slowly, thereby affecting the charging efficiency and speed, and causing the user to wait for too long for charging. In addition, the cover is not closed tightly, and the gap generated may cause the cover to open wider or open due to external wind pressure when the vehicle is driving at high speed, exposing the charging port to the outside, affecting the sealing of charging, etc. In addition, since there is a micro switch in the design to control the opening angle of the automobile door, if the micro switch fails or is damaged, the automobile door may not be opened or closed normally, thereby affecting the safety and reliability during charging.
[0004] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Summary of the invention
[0005] In order to solve the problem that the existing actuator has a small torque and requires an external micro switch to control the opening angle, which affects the charging efficiency and the safety and reliability during the charging process, the present invention provides an actuator for a car door handle.
[0006] The present application provides an actuator for a car door handle that adopts the following technical solution:
[0007] An actuator for a car door handle comprises a shell, a top cover is welded on the top of the shell, a driving plate is fixedly connected to the inner cavity side wall of the shell by bolts, a PCB is fixedly connected to the surface of the driving plate, a plurality of groups of electronic components are fixedly connected to the top and bottom of the driving plate, a plurality of groups of wiring harness fixing points are arranged inside the PCB, a clutch gear mechanism is arranged inside the shell, and the clutch gear mechanism is arranged at the bottom of the PCB and the driving plate.
[0008] Preferably, one end of several groups of wiring harness fixing points is fixedly connected to a wiring harness assembly, one end of the wiring harness assembly away from the wiring harness fixing point is fixedly connected to a wiring harness connector, and a protective hose is movably sleeved on the surface of the wiring harness assembly.
[0009] Preferably, the clutch gear mechanism includes a drive motor, and the bottom of the drive motor is fixedly connected to the inner cavity side wall of the shell by bolts.
[0010] Preferably, two groups of motor pins are fixedly connected to the top of the driving motor, and the tops of the two groups of motor pins are fixedly passed through the PCB board.
[0011] Preferably, a potentiometer is provided inside the driving board, and the potentiometer is fixedly connected to the bottom of the PCB board.
[0012] Preferably, a control system is included, and the control system includes a cover switch module, a Bluetooth module, a breathing light module and a communication module.
[0013] Preferably, the cover switch module can control the opening, closing, and anti-pinch functions of the charging port and has an ice-breaking function.
[0014] Preferably, the actuator in the Bluetooth module is the host and the charging gun is the slave, and the charging gun is triggered by the charging gun, and the charging gun (with Bluetooth) approaches and moves away from the charging port cover to realize automatic opening and closing of the charging port cover.
[0015] In summary, the present invention has the following beneficial technical effects:
[0016] 1. By using the control system and other related components in coordination, a drive motor with a large torque output is used, and the clutch gear mechanism is provided therewith. By increasing the gear reduction ratio, the output torque can be significantly increased, and sufficient power supply can be provided to ensure that the drive motor can obtain sufficient current and power to generate a larger torque output. Compared with the prior art, an actuator with sufficiently large torque can open and close the car door more quickly, thereby improving the charging efficiency. During the charging process, the charging port can be quickly and accurately plugged in and out, reducing waiting time and improving user experience. At the same time, it can ensure that the car door is completely closed when closed to prevent safety hazards such as current leakage and electric shock during charging. Including in severe weather conditions, such as low temperature, ice and snow, the car door can still be opened and closed normally, providing better convenience of use. Actuators with large torque usually have a longer service life and durability, can better withstand the test of long-term use and multiple opening and closing operations, reduce the frequency of failures and repairs, and improve the reliability of the charging port assembly. At the same time, it can also better adapt to charging equipment of different brands and types, and provide a wider range of compatibility.
[0017] 2. Through the coordinated use of the control system and other related components, a closed-loop control system is established. The movement of the actuator is adjusted in real time through the feedback signal, and the opening angle of the actuator can be monitored in real time. Through the control program, the movement of the actuator can be adjusted according to the set target angle to achieve the specified opening angle. At the same time, the control system can receive instructions sent by the control program, and adjust the speed and direction of the drive motor according to the instructions, thereby controlling the opening angle. Compared with the existing technology, by using a program to control the opening angle, it is no longer dependent on an external micro switch, which can reduce the possibility of mechanical component failure, improve the reliability of the actuator, reduce the use of parts and the complexity of the assembly process, reduce costs and manufacturing risks, and can adapt to the requirements of different application scenarios, providing more choices and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of a three-dimensional structure from a first-view perspective of an embodiment of the application;
[0019] Figure 2 It is a schematic diagram of the partial structure of the driving board and related components of the embodiment of the application;
[0020] Figure 3 It is a partial structural diagram of the clutch gear mechanism and related components of the embodiment of the application;
[0021] Figure 4 It is a schematic diagram of the partial structure of the PCB board and related components of the embodiment of the application;
[0022] Figure 5 It is a schematic diagram of a control system module of an application embodiment.
[0023] Explanation of the reference numerals: 1. Shell; 2. Top cover; 3. Wiring harness assembly; 4. Protective hose; 5. Wiring harness connector; 6. Drive board; 7. Wiring harness fixing point; 8. Electronic component; 9. Potentiometer; 10. Motor pin; 11. Drive motor; 12. Clutch gear mechanism; 13. PCB board. DETAILED DESCRIPTION
[0024] The following is combined with Figure 1-5 The present invention application is described in further detail.
[0025] The present invention discloses an actuator for a car door handle. Figure 1-5 , an actuator for a car door handle, comprising a housing 1, a top cover 2 welded on the top of the housing 1, a driving board 6 fixedly connected to the inner cavity side wall of the housing 1 by bolts, a PCB board 13 fixedly connected to the surface of the driving board 6, a plurality of groups of electronic components 8 fixedly connected to the top and bottom of the driving board 6, a plurality of groups of wiring harness fixing points 7 arranged inside the PCB board 13, a clutch gear mechanism 12 arranged inside the housing 1, and the clutch gear mechanism 12 arranged at the bottom of the PCB board 13 and the driving board 6, one end of the plurality of wiring harness fixing points 7 fixedly connected to the top and bottom of the driving board 6, and a plurality of groups ... A wiring harness assembly 3 is fixedly connected, and one end of the wiring harness assembly 3 away from the wiring harness fixing point 7 is fixedly connected to the wiring harness connector 5. A protective hose 4 is movably sleeved on the surface of the wiring harness assembly 3. The clutch gear mechanism 12 includes a driving motor 11. The bottom of the driving motor 11 is fixedly connected to the inner cavity side wall of the shell 1 by bolts. The top of the driving motor 11 is fixedly connected to two groups of motor pins 10. The tops of the two groups of motor pins 10 are fixedly passed through the PCB board 13. A potentiometer 9 is provided inside the driving board 6, and the potentiometer 9 is fixedly connected to the bottom of the PCB board 13.
[0026] By adopting the above technical solution, the outer shell 1 and the top cover 2 are laser welded to make the actuator have good sealing performance as a whole. The overall size of the actuator is 30.5 mm x 65 mm x 95 mm, the sealing level is IP67, it has high dustproof and waterproof performance, and the maximum noise is 40dB@500mm. The voltage range of the actuator is 9-16 volts. The voltage of the actuator is 13.5 volts, the current is 0.18 amperes, and the stall current is 0.85 amperes when the actuator is in normal operation. The temperature range of the actuator in normal use is -30°C to 80°C. There is a clutch gear mechanism 12 inside the outer shell 1. When the output end is abused and the force exceeds the clutch force of the clutch gear mechanism 12, the clutch is disengaged to protect the clutch gear mechanism 12 inside the outer shell 1 from damage. At the same time, the drive plate 6 is arranged in the outer shell 1, and there is grease inside, and the drive plate 6 has neutral grease, which has good Good anti-static performance can ensure the normal operation of several groups of electronic components 8 provided on the top and bottom thereof, and the PCB board is made of insulating materials such as pulp and resin mixture, and is covered with a layer of conductive material to form a circuit path, which is convenient for fixing the motor pin 10 and the potentiometer 9. The motor pin 10 is used as a connector of the drive motor 11, which is used to connect the drive motor 11 with the power supply and control circuit, and as an interface for providing power supply and signal transmission, so that the drive motor 11 can work normally. By connecting the motor pin 10, power can be supplied to the drive motor 11, and the speed, direction and stop of the drive motor 11 can be controlled. The potentiometer 9 is an adjustable resistor The potentiometer is used to adjust the voltage or current in the circuit. It consists of a fixed resistor and a slidable connector. By adjusting the position of the sliding connector, the voltage at both ends of the potentiometer can be changed, thereby adjusting the current or voltage value in the circuit. The effective linearity range of the potentiometer 9 is ±160°. Within this range, the linear tolerance of the output electrical signal (voltage ratio, or resistance) corresponding to each angle is ±2%. For example, the power supply of the potentiometer is +5V, and at the 0° position, it is 50% of the input voltage, that is, 2.5V. The voltage tolerance range is 2.48V~2.52V, corresponding to the angle error of ±2.65°, that is, the potentiometer 9 is arranged at the last level of the output, and the movement is synchronized with the mouth cover. The angle of the mouth cover movement is It can correspond to the rotation angle of the potentiometer 9, and its wiring harness assembly 3 includes multiple groups of light control lines, which can be used to protect the multiple groups of light control lines through the protective hose 4, and can be used to connect the corresponding control switch system through the provided wiring harness connector 5, and the light control line can be divided into a positive power connection line, a circuit grounding line, a signal connection line and a clock input line. The positive power connection line can be used to connect the positive power of the actuator with the positive power of the power supply, and provide power supply to the circuit and function of the actuator, which ensures that the actuator can work normally and receive the required power, and the circuit grounding line is used to connect the circuit grounding terminal of the actuator with the grounding terminal of the power supply to establish a complete grounding loop in the circuit.It helps to provide circuit stability, reduce interference, and ensure the safe operation of the circuit. The signal connection line is used to transmit signals, and transmits control signals from the control system or other equipment to the actuator to achieve control of the lights. Through different signal transmission methods, such as voltage changes or digital signals, different lighting adjustments, switches and other functions can be achieved. The final clock input line is used to synchronize the operation of the actuator, especially in scenarios that require time synchronization. The clock input line inputs an external clock signal into the actuator to ensure that the actuator performs the corresponding tasks or operations according to a unified time standard. The wiring harness fixing point 7 also includes a positive input power line, a spare wiring harness, a negative input power line, a high-level signal line, a low-level signal line, a switch power line and a power ground line. Its positive input power line can be used to connect the positive input terminal of the actuator with the positive pole of the power supply to provide working power for the actuator. The backup wiring harness is usually prepared to deal with some special situations. For example, when the positive input power line or the negative input power line fails, you can switch to the backup wiring harness to keep the normal operation of the actuator. The negative input power line can be used to connect the negative input terminal of the actuator with the negative pole of the power supply, and together with the positive input power line, provide a complete power supply circuit for the actuator. The high-level signal line is used to receive the input of high-level signals, usually used to control certain functions or states of the actuator. When the high-level signal is input, the actuator can perform corresponding actions or operations, and the low-level signal line is used to receive the input of low-level signals, similar to the high-level signal line. When a low-level signal is input, the actuator can perform corresponding actions or operations, usually corresponding to the high-level signal line, to achieve different control logics. The switching power line is used to connect the switching power supply of the actuator to control the switching state of the actuator. By controlling the connection and disconnection of the switching power line, the actuator can be started or stopped. Finally, the power ground line can be used to connect the actuator to the ground terminal of the power supply to ensure the safety and stability of the circuit.
[0027] Reference Figure 5 , including a control system, the control system includes a cover switch module, a Bluetooth module, a breathing light module and a communication module. The cover switch module can control the opening, closing, anti-pinch and ice-breaking functions of the charging port. The actuator in the Bluetooth module is the host and the charging gun is the slave. The charging gun is triggered by the charging gun. The charging gun (with Bluetooth) approaches and moves away from the charging cover to realize the automatic opening and closing of the charging cover. The main functions of the breathing light module are lighting, power display and charging or discharging status display. The communication module can communicate through CAN communication and UDS diagnosis. The automotive technician or diagnostic equipment can communicate with each ECU of the vehicle to obtain and process the diagnostic information of the vehicle, thereby realizing the detection and repair of vehicle faults;
[0028] By adopting the above technical solution, the cover switch module can control the opening, closing, anti-pinch and ice-breaking functions of the charging port, and its opening angle is ≤120° (the opening angles are different, such as 110° and 90°), the opening and closing time is 2.5S±0.5S@13.5V, 20℃; (covers of different weights have inconsistent driving forces; the same cover is subject to different gravity in the opening and closing directions, and the driving force is inconsistent;), the load torque is ≤0.5Nm, and after the cover switch module completes the closing action, it will feedback the cover closing result status to the corresponding CAN matrix network and ECU module through the CAN signal. And when the cover is being opened or closed, if there is a foreign object blocking the cover for 0.5S; if the cover is blocked during the opening process, it will reverse and execute the closing function; if it is blocked during the closing process, it will reverse and execute the opening function; if it is blocked in both directions, it will stop after three consecutive cycles, which can play an anti-pinch role, and if it is blocked during any opening process (judged by judging that the current of the actuator motor suddenly increases, then entering the ice-breaking mode), during the ice-breaking mode, if there are other input sources, it will respond according to the new trigger. And through the cover switch module, the Bluetooth module and the communication module, CAN or LIN can be used for signal control. When the charging gun (with Bluetooth) approaches and moves away from the charging cover, the charging cover can be automatically opened and closed (the Bluetooth connection status information is sent to the central control through CAN. If the connection is successful, the green charging gun is displayed, and if the connection is not successful, it is not displayed; and remote control triggering can be realized, and an opening and closing request is sent to TBOX through a mobile phone APP; and IVI (AVN) large screen control triggering: the central control large screen remotely opens and closes the charging cover; at the same time, it can also be triggered by a remote control key: its wireless receiving device is installed on the BCM, and the BCM opens and closes the cover after receiving the opening and closing signal. Its charging cover is opened , close support obstacle detection, anti-pinch function, anti-pinch strategy through the internal logic of the actuator, the current normal working current duty cycle 60%, 70%, the charging cover ice breaking (anti-pinch) mode is realized, when the cover is closed, if it cannot be opened, it needs to be broken, the driving current is 100% duty cycle. And with its breathing light module, send the signal to the actuator driver board through CAN or LIN, control the LED light display, support charging and discharging breathing light display (power display uses HvBattSOCDRV), and support LIN or CAN communication protocol (CAN communication protocol network management uses AUTOSAR) and also includes CAN / LIN communication protocol support UDS diagnosis, etc.
[0029] The implementation principle of an actuator for a car door handle in an embodiment of the present application is as follows: the outer shell 1 and the top cover 2 are laser welded to make the actuator have good sealing performance as a whole, etc. The overall size of the actuator is 30.5 mm x 65 mm x 95 mm, the sealing level is IP67, it has high dustproof and waterproof performance, and the maximum noise is 40dB@500mm, the voltage range of the actuator is 9-16 volts, the voltage of the actuator is 13.5 volts when it is working normally, the current is 0.18 amperes, and the stall current is 0.85 amperes. The temperature range of the actuator in normal use is -30°C to 80°C, and there is a clutch gear mechanism 12 inside the outer shell 1. When the output end is subjected to abuse force exceeding the clutch force of the clutch gear mechanism 12, the clutch is disengaged to protect the clutch gear mechanism 12 inside the outer shell 1 from damage. At the same time, its drive plate 6 is arranged in the outer shell 1, and there is grease inside, and the drive plate 6 has neutral grease, which has good Good anti-static performance can ensure the normal operation of several groups of electronic components 8 provided on the top and bottom thereof, and the PCB board is made of insulating materials such as pulp and resin mixture, and is covered with a layer of conductive material to form a circuit path, which is convenient for fixing the motor pin 10 and the potentiometer 9. The motor pin 10 is used as a connector of the drive motor 11, which is used to connect the drive motor 11 with the power supply and control circuit, and as an interface for providing power supply and signal transmission, so that the drive motor 11 can work normally. By connecting the motor pin 10, power can be supplied to the drive motor 11, and the speed, direction and stop of the drive motor 11 can be controlled. The potentiometer 9 is an adjustable resistor The potentiometer is used to adjust the voltage or current in the circuit. It consists of a fixed resistor and a slidable connector. By adjusting the position of the sliding connector, the voltage at both ends of the potentiometer can be changed, thereby adjusting the current or voltage value in the circuit. The effective linearity range of the potentiometer 9 is ±160°. Within this range, the linear tolerance of the output electrical signal (voltage ratio, or resistance) corresponding to each angle is ±2%. For example, the power supply of the potentiometer is +5V, and at the 0° position, it is 50% of the input voltage, that is, 2.5V. The voltage tolerance range is 2.48V~2.52V, corresponding to the angle error of ±2.65°, that is, the potentiometer 9 is arranged at the last level of the output, and the movement is synchronized with the mouth cover. The angle of the mouth cover movement is It can correspond to the rotation angle of the potentiometer 9, and its wiring harness assembly 3 includes multiple groups of light control lines, which can be used to protect the multiple groups of light control lines through the protective hose 4, and can be used to connect the corresponding control switch system through the provided wiring harness connector 5, and the light control line can be divided into a positive power connection line, a circuit grounding line, a signal connection line and a clock input line. The positive power connection line can be used to connect the positive power of the actuator with the positive power of the power supply, and provide power supply to the circuit and function of the actuator, which ensures that the actuator can work normally and receive the required power, and the circuit grounding line is used to connect the circuit grounding terminal of the actuator with the grounding terminal of the power supply to establish a complete grounding loop in the circuit.It helps to provide circuit stability, reduce interference, and ensure the safe operation of the circuit. The signal connection line is used to transmit signals, and transmits control signals from the control system or other equipment to the actuator to achieve control of the lights. Through different signal transmission methods, such as voltage changes or digital signals, different lighting adjustments, switches and other functions can be achieved. The final clock input line is used to synchronize the operation of the actuator, especially in scenarios that require time synchronization. The clock input line inputs an external clock signal into the actuator to ensure that the actuator performs the corresponding tasks or operations according to a unified time standard. The wiring harness fixing point 7 also includes a positive input power line, a spare wiring harness, a negative input power line, a high-level signal line, a low-level signal line, a switch power line and a power ground line. Its positive input power line can be used to connect the positive input terminal of the actuator with the positive pole of the power supply to provide working power for the actuator. The backup wiring harness is usually prepared to deal with some special situations. For example, when the positive input power line or the negative input power line fails, you can switch to the backup wiring harness to keep the normal operation of the actuator. The negative input power line can be used to connect the negative input terminal of the actuator with the negative pole of the power supply, and together with the positive input power line, provide a complete power supply circuit for the actuator. The high-level signal line is used to receive the input of high-level signals, usually used to control certain functions or states of the actuator. When the high-level signal is input, the actuator can perform corresponding actions or operations, and the low-level signal line is used to receive the input of low-level signals, similar to the high-level signal line.When a low-level signal is input, the actuator can perform corresponding actions or operations, usually corresponding to the high-level signal line to achieve different control logics. The switch power line is used to connect the switch power supply of the actuator to control the switch state of the actuator. By controlling the connection and disconnection of the switch power line, the actuator can be started or stopped. Finally, the power ground line can be used to connect the actuator to the ground terminal of the power supply to ensure the safety and stability of the circuit. The cover switch module can control the opening, closing, anti-pinch and ice-breaking functions of the charging port. Its opening angle is ≤120° (the opening angle is different, such as 110° and 90°), and the opening and closing time is 2.5S±0.5S@13.5V, 20℃; (The driving force of covers of different weights is inconsistent; the same cover is subject to different gravity in the opening and closing directions , driving force is inconsistent;), load torque ≤ 0.5Nm, the following procedures are allowed to open the cover only when the vehicle is in P gear and unlocked. The cover switch module will drive the motor to close the charging cover in the following scenarios: 1. After the charging gun is pulled out for 3s (TBD), the cover switch module drives the motor to close the charging cover; 2. The vehicle has an effective speed ≥ 3km / h and the charging cover is in the open state. After waiting for 1s (TBD), the cover switch module drives the motor to close the charging cover; 3. After the charging cover is in the open state and the charging gun is not detected after waiting for 30s (TBD), the CPCM drives the motor to close the charging cover; 4. After the cover switch module receives the charging gun return signal, it drives the motor to close the charging cover; 5. The cover is in the open state. When the cover is subjected to a certain force and the cover has a certain displacement, the cover will automatically close. After completing the closing action, the cover switch module will feedback the cover closing result status to the corresponding CAN matrix network and ECU module through the CAN signal.When the cover is opened or closed, if there is a foreign object blocking the cover for 0.5S; if the cover is blocked during the opening process, it will reverse and execute the closing function; if it is blocked during the closing process, it will reverse and execute the opening function; if it is blocked in both directions, it will stop after three consecutive cycles of blocking, which can play an anti-pinch role, and if it is blocked during any opening process (judged by judging that the current of the actuator motor suddenly increases, then enter the ice-breaking mode), 1. At the beginning of the opening, if the motor current is always at the blocking current within 1s, the motor rotation will be stopped immediately and enter the ice-breaking mode; 2. CPCM can be driven to expand at most three times in a row, and the expansion will not be successful after three failures 1. If the CPCM fails to start, the ice-breaking mode will be exited (the first time is triggered actively by the user, and the subsequent ice-breaking triggers include 1-2 expansion drives). Each time the CPCM is driven, the motor is driven at 100% of the maximum voltage PWM; 2. If there is any CPCM shutdown request during the three ice-breaking periods, the ice-breaking mode will be exited; 3. The ice-breaking mode will be exited if there is any CPCM shutdown request during the three ice-breaking periods; 4. The ice-breaking mode will be activated only once in a single ignition cycle (non-OFF gear returns to OFF gear as the starting point of an ignition cycle), and the CPCM expansion failure will be counted. The count value will increase by 1 after each failure. The CPCM loses power or the CPCM manual expansion function is successfully executed, and the count value returns to zero. If the count value reaches 255, the BCM prohibits the ice-breaking function. During the ice-breaking mode, if there is other input source, it will respond according to the new trigger again. And through the cover switch module, the Bluetooth module and the communication module, CAN or LIN can be used for signal control. When the charging gun (with Bluetooth) approaches and moves away from the charging cover, the charging cover can be automatically opened and closed (the Bluetooth connection status information is sent to the central control through CAN. If the connection is successful, the green charging gun is displayed, and if the connection is not successful, it is not displayed; and remote control triggering can be realized, and an opening and closing request is sent to TBOX through a mobile phone APP; and IVI (AVN) large screen control triggering: the central control large screen remotely opens and closes the charging cover; at the same time, it can also be triggered by a remote control key: its wireless receiving device is installed on the BCM, and the BCM opens and closes the cover after receiving the opening and closing signal. Its charging cover is opened , close support obstacle detection, anti-pinch function, anti-pinch strategy through the internal logic of the actuator, the current normal working current duty cycle 60%, 70%, the charging cover ice breaking (anti-pinch) mode is realized, when the cover is closed, if it cannot be opened, it needs to be broken, the driving current is 100% duty cycle. And with its breathing light module, send the signal to the actuator driver board through CAN or LIN, control the LED light display, support charging and discharging breathing light display (power display uses HvBattSOCDRV), and support LIN or CAN communication protocol (CAN communication protocol network management uses AUTOSAR) and also includes CAN / LIN communication protocol support UDS diagnosis, etc.The SOC is divided into five segments for display: 80%-100% is the 5th segment green; 60%-80% is the 4th segment green; 40%-60% is the 3rd segment yellow; 20%-40% is the 2nd segment yellow; 0%-20% is the 1st segment red. When the gun is not inserted (the cover is closed), all LEDs are off; when the gun is not inserted (the cover is open), the white marquee flashes for three cycles first, and then the white lighting (not flashing) and the power (not flashing) are displayed alternately. White is the indication of gun insertion, and the power is displayed according to SOC; when the gun is successfully inserted, white flashing and power (not flashing) are displayed alternately, and the white flashing is an indication of successful gun insertion, and the power is displayed according to SOC; when the gun is successfully inserted, the gun is successfully inserted-charging, the white (breathing light) and the power (breathing light) are displayed alternately, and the white flashing is an indication of successful gun insertion, and the power flashing is displayed according to SOC; when the gun is successfully inserted-booking, the blue marquee and the power (not flashing) are displayed alternately, and the blue running light The horse lantern is for scheduled charging, and the power is displayed according to SOC; when the gun is successfully inserted but charging fails, red flashing and the power (not flashing) are displayed alternately, red flashing means charging failure, and the power is displayed according to SOC; when charging is finished, green flashing and the power (not flashing) are displayed alternately, green flashing means 100% charging, and the power is displayed according to SOC; when the gun is successfully inserted, blue flashing and the power (not flashing) are displayed alternately, and blue flashing is an indication of successful insertion, and the power is displayed according to SOC; when the gun is successfully inserted, and the gun is successfully inserted-discharging, blue (breathing light) and the power (breathing light) are displayed alternately, blue is external discharge, and the power is displayed according to SOC; when the gun is successfully inserted-discharging fails, red flashing and the power (not flashing) are displayed alternately, red flashing means discharge failure, and the power is displayed according to SOC; when discharging is finished, yellow flashing and the power (not flashing) are displayed alternately, yellow flashing means discharge is finished, and the power is displayed according to SOC.
[0030] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An actuator for a car door handle, comprising a housing (1), characterized in that: A top cover (2) is welded to the top of the shell (1); a driving board (6) is fixedly connected to the inner cavity side wall of the shell (1) by bolts; a PCB board (13) is fixedly connected to the surface of the driving board (6); a plurality of groups of electronic components (8) are fixedly connected to the top and bottom of the driving board (6); a plurality of groups of wiring harness fixing points (7) are arranged inside the PCB board (13); a clutch gear mechanism (12) is arranged inside the shell (1); and the clutch gear mechanism (12) is arranged at the bottom of the PCB board (13) and the driving board (6).
2. The actuator for a car door handle according to claim 1, characterized in that: One end of a plurality of groups of the wiring harness fixing points (7) is fixedly connected to a wiring harness assembly (3), one end of the wiring harness assembly (3) away from the wiring harness fixing point (7) is fixedly connected to a wiring harness connector (5), and a protective hose (4) is movably sleeved on the surface of the wiring harness assembly (3).
3. The actuator for a car door handle according to claim 1, characterized in that: The clutch gear mechanism (12) comprises a drive motor (11), and the bottom of the drive motor (11) is fixedly connected to the inner cavity side wall of the housing (1) by bolts.
4. The actuator for a car door handle according to claim 3, characterized in that: Two groups of motor pins (10) are fixedly connected to the top of the driving motor (11), and the tops of the two groups of motor pins (10) are fixedly passed through the PCB board (13).
5. The actuator for a car door handle according to claim 1, characterized in that: A potentiometer (9) is provided inside the driving board (6), and the potentiometer (9) is fixedly connected to the bottom of the PCB board (13).
6. An actuator for a car door handle according to claims 1-5, characterized in that: The invention comprises a control system, which comprises a cover switch module, a bluetooth module, a breathing light module and a communication module.
7. The actuator for a car door handle according to claim 6, characterized in that: The cover switch module can control the opening, closing, and anti-pinch functions of the charging port and has an ice-breaking function.
8. The actuator for a car door handle according to claim 6, characterized in that: The actuator in the Bluetooth module is the host and the charging gun is the slave. The charging gun is triggered by the charging gun, and the charging gun (with Bluetooth) moves close to and away from the charging port cover to realize automatic opening and closing of the charging port cover.