Anti-disorder winding equipment for electronic transformer manufacturing

By using the combination of guide blocks and limit wheels in the winding equipment, combined with the design of arc plates and bent plates, the problems of offset and uneven distribution of the ring winding machine during winding process are solved, and the quality of the product is improved and Service life.

CN119296956AActive Publication Date: 2025-01-10HUNAN LIWANG NEW ENERGY CO LTD

Patent Information

Application Number
CN202411682011.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-01-10
Estimated Expiration
2044-11-22

AI Technical Summary

Technical Problem

Existing ring winding machines are prone to offset during winding, resulting in the wire being unable to be wound evenly on the core, resulting in inconsistent turns spacing, affecting electrical performance and appearance quality.

Method used

An anti-chaotic winding device made of electronic transformer is designed. It uses a combination of guide blocks and limit wheels to limit and adjust the skeleton through the elastic force of the elastic member to ensure its position accuracy, and set an arc in the winding assembly. Plate and bent plate to ensure uniform distribution of coils and mechanical strength.

Benefits of technology

It effectively prevents the offset and uneven distribution of wires during winding, improves product consistency and quality stability, reduces local overheating caused by uneven winding, and extends the service life of the equipment.

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Abstract

The invention discloses anti-disorder winding equipment for electronic transformer manufacturing, and relates to the technical field of winding equipment.The anti-disorder winding equipment comprises a support, the support is fixedly installed at the top of a base, the support is hook-shaped, a through hole is formed in an opening in the top of the support, a connecting plate is rotatably connected to the interior of the through hole, and a middle plate is fixedly connected to the outer side of the connecting plate; the top of the middle plate is fixedly connected with an elastic plate, the elastic plate is fixedly connected with the inner wall of the through hole, the end, away from the support, of the connecting plate is rotationally connected with a limiting wheel, and the outer side of the limiting wheel is fixedly connected with a guide block. According to the anti-disorder winding equipment for manufacturing the electronic transformer, through the elastic force effect of the elastic plate, the limiting wheel at the top makes close contact with the top of the framework, so that the limiting wheel can be attached to the framework according to the actual shape of the framework, and the framework is round, oval or provided with some tiny irregular contours; and during working, the limiting wheel can be in close contact with irregular parts on the outer side of the framework, so that the framework is better fixed.
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Description

Technical Field

[0001] The invention relates to the technical field of winding equipment, in particular to an anti-disorder winding equipment for manufacturing electronic transformers. Background Art

[0002] Transformer winding machine is a special equipment used to wind transformer coils. In the production process of transformer coils, winding equipment is divided according to the voltage level or capacity of the transformer. There are automatic wire winding machines and foil coil winding machines for winding high and low voltage coils of distribution transformers; there are vertical winding machines and horizontal winding machines for winding large power transformer coils. The structure of the transformer winding machine is mainly composed of the body, frame, spindle mechanism, tail frame support, machine base and other components. Since the transformer coil has a certain weight and needs to withstand external forces of knocking and shaping during processing, the body and frame of the winding machine are made of steel with strong bearing capacity. According to the size of the machine processing capacity, it is divided into three categories: small, medium and large, and the load-bearing capacity is also different.

[0003] During the winding process of the existing ring winding machine, the rotating ring will be offset, so that the wire cannot be evenly wound on the core according to the preset wiring arrangement. At the same time, during the clamping process, there will be a deviation between the middle of the core and the axis of the rotating ring, so that the turns that should be closely and evenly arranged will have inconsistent spacing. In severe cases, the turns will overlap or the gap will be too large, affecting the electrical performance and appearance quality of the coil. Summary of the invention

[0004] To achieve the above purpose, the present invention is implemented through the following technical solutions: an anti-disorder winding device for manufacturing electronic transformers, comprising a base, a slide groove is provided on the top of the base, a connecting piece is fixedly connected to the top of the base; a motor is fixedly connected to the outside of the connecting piece, a belt is rotatably connected to the outside of the motor, a slider is slidably connected to the inside of the slide groove, and a motor is arranged on the top of the base; A clamping assembly is fixedly mounted on the top of the slider, the clamping assembly is slidably connected to the slide groove through the slider, a transmission member is fixedly connected to the outer side of the clamping assembly, and the transmission member is fixedly connected to the motor; A support assembly, the support assembly is fixedly mounted on the top of the base, and the support assembly is located between the electric motor and the motor; A winding assembly, the winding assembly is rotatably connected to the outside of the supporting assembly; Among them, the supporting assembly includes a bracket, which is fixedly installed on the top of the base, and the bracket is set in a hook shape. A through hole is opened at the top opening of the bracket, and a connecting plate is rotatably connected inside the through hole. The belt contacts the outer side of the frame, and a limiting wheel and the outer side of the motor are set. After the annular core is placed and fixed, the motor is connected to an external power supply to work, and the motor drives the belt to rotate, and the frame is driven to rotate through the belt, and then the annular core is wound. At this time, relative rotation occurs between the limiting wheel and the frame. When the frame deviates, extrusion occurs between the frame and the guide block. Under the elastic force of the guide block, the guide block at the edge of the limiting wheel limits the jumping of the frame, so that it can be adaptively adjusted according to the dimensional tolerance, shape error and slight displacement of the frame during movement. When the frame shakes slightly during movement, the guide block can also always maintain effective limitation on the frame through its own elastic deformation, thereby ensuring the position accuracy of the frame and improving The consistency and quality stability of the products are as follows: the outer side of the connecting plate is fixedly connected to the middle plate, the top of the middle plate is fixedly connected to the spring plate, the spring plate is fixedly connected to the inner wall of the through hole, the end of the connecting plate away from the bracket is rotatably connected to the limiting wheel, and the skeleton is placed in the middle of multiple limiting wheels. Under the elastic force of the spring plate, the limiting wheel on the top is in close contact with the top of the skeleton, so that it can be fitted according to the actual shape of the skeleton, whether it is a circular, elliptical or skeleton with some tiny irregular contours. When working, the limiting wheel can be in close contact with the irregular part of the outer side of the skeleton, so as to better fix the skeleton, and at the same time help to install and disassemble the skeleton, and reduce the damage of the skeleton during installation and disassembly. The outer side of the limiting wheel is fixedly connected to a guide block, and the guide block is elastic. When the skeleton contacts the limiting wheel during movement, the elastic member can absorb and buffer the impact force transmitted to the limiting wheel by the skeleton, so as to avoid damage to the skeleton and the limiting wheel caused by rigid collision.

[0005] Preferably, there are three limit wheels, which are evenly distributed on the bracket. The limit wheel is rotatably connected to the belt, and the outer side of the bracket is slidably connected to a guide wheel. The motor drives the belt to rotate, and the elastic properties of the elastic member are utilized to make the guide wheel fit tightly with the belt, which can effectively prevent the belt from slipping when driving the skeleton to rotate, thereby ensuring stable power transmission. At the same time, appropriate tension can reduce fatigue damage of the belt caused by repeated bending and stretching, making the tension distribution more reasonable, reducing stress concentration, delaying the generation of fatigue cracks, and enabling the belt to withstand a longer working cycle. The guide wheel is fixedly connected to the outer side of the bracket close to an elastic member, and the outer side of the guide wheel contacts the inner wall of the belt. There are two connecting plates, and both sides of the middle plate are fixedly connected to the two connecting plates. The guide blocks are inclined, and the guide blocks are evenly distributed at the edges of the limit wheels.

[0006] Preferably, the winding assembly includes a frame, the outer side of the frame is rotatably connected to the outer side of the limiting wheel, the frame is located in the middle of the two guide blocks, the frame is set as a C-port, the opening of the frame is rotatably connected to a rotating shaft, the outer side of the rotating shaft is rotatably connected to a split plate, the end of the split plate away from the rotating shaft is fixedly connected to a cylinder, the end of the frame close to the cylinder is provided with a slot, and elastic protrusions are symmetrically provided inside the slot. The staff applies force to the split plate to make the split plate move around the rotating shaft in the direction away from the frame, so that the cylinder on the split plate is away from the slot. At this time, the split plate is separated from the frame, and the annular core is inserted into the frame through the opening of the frame, and then the split plate is reset. At this time, the annular core and the frame are interlocked, and the production efficiency is greatly improved through the snap-fit ​​cooperation between the frame and the split plate. The frame and the split plate are snap-fitted with the cylinder and the slot. The skeleton and the split plate form a circular ring, the inner wall of the skeleton is fixedly connected with a wiring assembly, and the outer side of the skeleton near the wiring assembly is fixedly connected with an arc plate. By arranging the arc plates on both sides of the coil, the enameled wire extending outward from the coil is always located in the middle of the skeleton, thereby improving the winding accuracy and making the distribution of the winding on the annular core more symmetrical and balanced, thereby improving the overall mechanical strength of the winding. When subjected to external impact or vibration, the winding is not prone to displacement, deformation or loosening, and can better maintain its original shape and structure, thereby improving product quality. There are two arc plates, which are symmetrically arranged with the wiring assembly as the center. A bent plate is fixedly connected to the inner side of the skeleton near the wiring assembly. The bent plate is elastic, and the top of the bent plate is fixedly connected to a limiting plate. A groove is arranged on the top of the limiting plate, and a positioning plate is fixedly connected to the inner side of the skeleton.

[0007] Preferably, the cable arrangement assembly includes a vertical plate, which is fixedly connected to the frame, and a square hole is opened in the middle of the top of the vertical plate, and a rotating plate is rotatably connected inside the square hole, and the coil equipped with the enameled wire is installed inside the square hole on the vertical plate. At this time, the connecting rod is stuck in the inside of the square hole, and the rotating plate is rotated by rotating the connecting rod. The rotating plate contacts with the positioning block, so that the positioning block is stuck in the inside of the through groove, and then the coil is stuck on the frame. At the same time, under the elastic force of the bending plate, the limit plate is tightly fitted with the enameled wire on the outside of the coil to prevent the enameled wire from being entangled during the winding process. Then the motor drives the frame to rotate through the belt, so as to start winding the annular core body. A connecting rod is provided on one side of the rotating plate, and both ends of the connecting rod are fixedly connected to the two rotating plates. The outer side of the connecting rod is rotatably connected to the coil, and the vertical plate is fixedly connected with a positioning block close to the rotating plate. The positioning block is L-shaped, the positioning block is elastic, and the outer side of the rotating plate is symmetrically provided with through grooves.

[0008] Preferably, the clamping assembly includes a rotating rod, which is rotatably connected to the slider, and the rotating rod is connected to the motor through a transmission member. A fixed block is fixedly connected to the outer side of the rotating rod, and a circular plate is slidably connected to the outer side of the rotating rod. A circular groove is provided in the middle of the circular plate. After the annular core body and the skeleton are interlocked and assembled, the slider drives the rotating rod to move toward the direction of the annular core body, so that the outer side of the limit ring contacts the outer side of the annular core body, and at the same time, the circular plates at both ends of the limit ring move toward the middle under the elastic force of the middle spring, and at this time, the circular plates on both sides are respectively in contact with the upper and lower surfaces of the annular core body The ring core is connected to the frame by a plurality of clamping components, and the inner wall of the circular groove near the rotating rod is fixedly connected with a cylinder, the top of the cylinder is fixedly connected with a spring, the circular plates are symmetrically arranged with the spring as the center, and the inner wall of the circular groove is fixedly connected with an intermediate component.

[0009] Preferably, the intermediate component includes an intermediate ring, the inner wall of the intermediate ring contacts the outer side of the cylinder, the outer side of the intermediate ring is fixedly connected with an inclined plate, the inclined plate is set as a U-shaped plate, the outer side of the intermediate ring is provided with a limit ring, the middle part of the limit ring is located on the same horizontal plane as the center of the skeleton, the limit ring is fixedly connected with a contact plate close to the intermediate ring, and the contact plate, the inclined plate and the contact block are set so that the intermediate component can automatically adjust the pressure according to the change of the wire diameter. When the wire diameter becomes larger, the intermediate component may exert too much pressure on the wire, which may easily damage the insulation layer of the wire or deform the wire; when the wire diameter becomes smaller, the pressure between the intermediate component and the wire may be insufficient, resulting in the wire loosening, uneven wiring and other problems during the winding process. The contact plate and the inclined plate are nested inside and outside, and the middle part of the limit ring is slidably connected with a contact block, and the contact block passes through the limit ring.

[0010] The present invention provides an anti-disorder winding device for manufacturing electronic transformers. It has the following beneficial effects: 1. The anti-disorder winding equipment manufactured by the electronic transformer uses the elastic force of the guide block. The guide block at the edge of the limiting wheel limits the jumping of the frame, so that it can be adaptively adjusted according to the size tolerance, shape error and small displacement of the frame during movement.

[0011] 2. The anti-disorder winding equipment manufactured by the electronic transformer has the elastic force of the spring plate, so that the limiting wheel on the top is in close contact with the top of the frame, so that it can fit according to the actual shape of the frame, whether it is a round, oval or frame with some tiny irregular contours. When working, the limiting wheel can be in close contact with the irregular part of the outside of the frame, thereby better fixing the frame.

[0012] 3. The anti-disorder winding equipment for manufacturing the electronic transformer ensures that the enameled wire extending outward from the coil is always located in the middle of the skeleton by setting arc plates on both sides of the coil, thereby improving the winding accuracy and making the distribution of the winding on the annular core more symmetrical and balanced.

[0013] 4. The anti-disorder winding equipment manufactured by the electronic transformer has the middle part of the annular core and the middle part of the frame located on the same straight line, so that the turns can be more evenly distributed on the frame, which helps to reduce local overheating caused by uneven winding, avoids excessive heat generated due to excessive local current, and improves the quality and service life of the winding.

[0014] 5. The anti-disorder winding equipment manufactured by the electronic transformer is configured with a contact plate, an inclined plate and a contact block so that the intermediate component can automatically adjust the pressure according to the change of the wire diameter. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of the external structure of an anti-disorder winding device for manufacturing an electronic transformer of the present invention; Figure 2 It is a schematic diagram of the structure of a partial top view of the present invention; Figure 3 It is a schematic diagram of the local structure of the present invention; Figure 4 This is a schematic diagram of the support assembly structure of the present invention; Figure 5 It is a schematic diagram of the local structure of the support assembly of the present invention; Figure 6 It is a schematic diagram of the structure of the winding assembly of the present invention; Figure 7 It is a schematic diagram of the cross-sectional structure of the winding assembly of the present invention; Figure 8 This is a schematic diagram of the structure of the cable assembly of the present invention; Fig. 9 It is a schematic diagram of the structure of the clamping assembly of the present invention; Fig.10 It is a schematic diagram of the partial structure of the clamping assembly of the present invention; Fig.11 It is a schematic diagram of the structure of the intermediate component of the present invention.

[0016] In the figure: 1, base; 2, support assembly; 21, bracket; 22, elastic member; 23, guide wheel; 24, through hole; 25, limit wheel; 26, guide block; 27, connecting plate; 28, middle plate; 29, spring plate; 3, clamping assembly; 31, spring; 32, rotating rod; 33, round plate; 34, fixing block; 35, middle assembly; 351, middle ring; 352, inclined plate; 353, limit ring; 354, contact plate; 355, contact block; 36, Circular groove; 37, cylinder; 4, motor; 5, electric motor; 6, winding assembly; 61, skeleton; 62, split plate; 63, slot; 64, cylinder; 65, rotating shaft; 66, wiring assembly; 661, vertical plate; 662, square hole; 663, positioning block; 664, rotating plate; 665, coil; 666, through groove; 67, arc plate; 68, bent plate; 69, limit plate; 610, positioning plate; 7, slide groove; 8, belt; 9, transmission part; 10, slider. DETAILED DESCRIPTION

[0017] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0018] The first embodiment, as Figures 1 to 5 As shown, the present invention provides a technical solution: an anti-disorder winding device for manufacturing an electronic transformer, comprising a base 1, a slide groove 7 is provided on the top of the base 1, a connecting piece is fixedly connected to the top of the base 1; a motor 5 is fixedly connected to the outside of the connecting piece, a belt 8 is rotatably connected to the outside of the motor 5, a slider 10 is slidably connected to the inside of the slide groove 7, and a motor 4 is arranged on the top of the base 1; The clamping assembly 3 is fixedly mounted on the top of the slider 10. The clamping assembly 3 is slidably connected to the slide groove 7 through the slider 10. The outer side of the clamping assembly 3 is fixedly connected with a transmission member 9, and the transmission member 9 is fixedly connected to the motor 4. A support assembly 2, the support assembly 2 is fixedly mounted on the top of the base 1, and the support assembly 2 is located between the motor 5 and the motor 4; A winding assembly 6, the winding assembly 6 is rotatably connected to the outer side of the supporting assembly 2; Among them, the support component 2 includes a bracket 21, which is fixedly installed on the top of the base 1. The bracket 21 is set in a hook shape. A through hole 24 is opened at the top opening of the bracket 21. The internal rotation of the through hole 24 is connected to a connecting plate 27. The belt 8 contacts the outer side of the skeleton 61, and the outer side of the limiting wheel 25 and the motor 5 are set. After the annular core is placed and fixed, the motor 5 is connected to an external power supply to work, and the motor 5 drives the belt 8 to rotate, and the skeleton 61 is driven to rotate through the belt 8, and then the annular core is wound. At this time, the limiting wheel 25 and the skeleton are in contact. 61 rotates relative to each other. When the skeleton 61 deviates, the skeleton 61 and the guide block 26 are squeezed. Under the elastic force of the guide block 26, the guide block 26 at the edge of the limiting wheel 25 limits the jumping of the skeleton 61, so that it can be adaptively adjusted according to the size tolerance, shape error and slight displacement of the skeleton 61 during the movement. When the skeleton 61 shakes slightly during the movement, the guide block 26 can also always keep the effective limit of the skeleton 61 through its own elastic deformation, so as to ensure the position accuracy of the skeleton 61 and improve the product In order to ensure consistency and quality stability, the outer side of the connecting plate 27 is fixedly connected with the middle plate 28, and the top of the middle plate 28 is fixedly connected with the spring plate 29, which is fixedly connected to the inner wall of the through hole 24. The end of the connecting plate 27 away from the bracket 21 is rotatably connected with the limiting wheel 25, and the skeleton 61 is placed in the middle of the plurality of limiting wheels 25. Under the elastic force of the spring plate 29, the limiting wheel 25 at the top is in close contact with the top of the skeleton 61, so that it can be fitted according to the actual shape of the skeleton 61, whether it is round, oval or with some slight irregularities. The skeleton 61 has a contour, and the limiting wheel 25 can be in close contact with the irregular part of the outer side of the skeleton 61 when working, so as to better fix the skeleton 61, and at the same time help to install and disassemble the skeleton 61, and reduce the damage of the skeleton 61 during the installation and disassembly process. The outer side of the limiting wheel 25 is fixedly connected with a guide block 26, and the guide block 26 is elastic. When the skeleton 61 contacts the limiting wheel 25 during movement, the elastic member can absorb and buffer the impact force transmitted to the limiting wheel 25 by the skeleton 61, and avoid rigid collision to cause damage to the skeleton 61 and the limiting wheel 25.

[0019] There are three limit wheels 25, which are evenly distributed on the bracket 21. The limit wheels 25 are rotatably connected to the belt 8. The outer side of the bracket 21 is slidably connected to the guide wheel 23. The motor 5 drives the belt 8 to rotate. The elastic performance of the elastic member 22 is used to make the guide wheel 23 fit closely with the belt 8, which can effectively prevent the belt 8 from slipping when driving the skeleton 61 to rotate, thereby ensuring the stable transmission of power. At the same time, appropriate tension can reduce the fatigue damage of the belt 8 caused by repeated bending and stretching, making the tension distribution more reasonable, reducing stress concentration, delaying the generation of fatigue cracks, and enabling the belt 8 to withstand a longer working cycle. The guide wheel 23 is fixedly connected to the outer side of the bracket 21 with an elastic member 22, and the outer side of the guide wheel 23 contacts the inner wall of the belt 8. There are two connecting plates 27, and both sides of the middle plate 28 are fixedly connected to the two connecting plates 27. The guide blocks 26 are inclined, and the guide blocks 26 are evenly distributed at the edges of the limit wheels 25.

[0020] The second embodiment is based on the first embodiment. Figures 6 to 8As shown, the winding assembly 6 includes a skeleton 61, the outer side of the skeleton 61 is rotatably connected to the outer side of the limiting wheel 25, the skeleton 61 is located in the middle of the two guide blocks 26, the skeleton 61 is set as a C-mouth, the opening of the skeleton 61 is rotatably connected to a rotating shaft 65, the outer side of the rotating shaft 65 is rotatably connected to a split plate 62, the end of the split plate 62 away from the rotating shaft 65 is fixedly connected to a cylinder 64, the end of the skeleton 61 close to the cylinder 64 is provided with a slot 63, and the inside of the slot 63 is symmetrically provided with elastic protrusions, and the staff can perform the splitting operation on the split plate 62. The force exerted by the split plate 62 causes the split plate 62 to move around the rotating shaft 65 in the direction away from the skeleton 61, so that the cylinder 64 on the split plate 62 is away from the slot. At this time, the split plate 62 is separated from the skeleton 61, and the annular core is inserted into the skeleton 61 through the opening of the skeleton 61. Then the split plate 62 is reset. At this time, the annular core and the skeleton 61 are interlocked. The snap-fit ​​cooperation between the skeleton 61 and the split plate 62 greatly improves the production efficiency. The skeleton 61 and the split plate 62 are snap-fitted with the slot 63 through the cylinder 64. The skeleton 61 and the split plate 62 form a ring. The inner wall of the skeleton 61 is fixedly connected with the wire arrangement component 66, and the outer side of the skeleton 61 near the wire arrangement component 66 is fixedly connected with the arc plate 67. The arc plates 67 arranged on both sides of the coil 665 make the enameled wire extending outward from the coil always located in the middle of the skeleton 61, thereby improving the winding accuracy and making the distribution of the winding on the annular core more symmetrical and balanced, thereby improving the overall mechanical strength of the winding. When hit or vibrated, the winding is not easily displaced, deformed or loosened, and can better maintain its original shape and structure, thereby improving product quality. There are two arc plates 67, and the two arc plates 67 are symmetrically arranged with the cable assembly 66 as the center. A bent plate 68 is fixedly connected to the inner side of the skeleton 61 near the cable assembly 66. The bent plate 68 is elastic, and a limiting plate 69 is fixedly connected to the top of the bent plate 68. A groove is provided on the top of the limiting plate 69, and a positioning plate 610 is fixedly connected to the inner side of the skeleton 61.

[0021] The cable assembly 66 includes a vertical plate 661, which is fixedly connected to the frame 61. A square hole 662 is opened in the middle of the top of the vertical plate 661. The inside of the square hole 662 is rotatably connected to a rotating plate 664. The coil 665 with the enameled wire is installed inside the square hole 662 on the vertical plate 661. At this time, the connecting rod is stuck inside the square hole 662. The rotating plate 664 is rotated by rotating the connecting rod. The rotating plate 664 contacts the positioning block 663, so that the positioning block 663 is stuck inside the through groove 666, and then the coil 665 is stuck on the frame 61. At the same time, the bending plate 66 Under the elastic force of 8, the limit plate 69 fits tightly with the enameled wire on the outside of the coil 665 to prevent the enameled wire from being entangled during the winding process. Then the motor 5 drives the skeleton 61 to rotate through the belt 8, so as to start winding the annular core. A connecting rod is provided on one side of the rotating plate 664, and the two ends of the connecting rod are fixedly connected to the two rotating plates 664. The outer side of the connecting rod is rotatably connected to the coil 665, and the vertical plate 661 is fixedly connected to the rotating plate 664 with a positioning block 663. The positioning block 663 is L-shaped and elastic. The outer side of the rotating plate 664 is symmetrically provided with through grooves 666.

[0022] The third embodiment is based on the first and second embodiments. Figures 9 to 11 As shown, the clamping assembly 3 includes a rotating rod 32, which is rotatably connected to the slider 10, and the rotating rod 32 is transmission-connected to the motor 4 through a transmission member 9. A fixed block 34 is fixedly connected to the outer side of the rotating rod 32, and a circular plate 33 is slidably connected to the outer side of the rotating rod 32. A circular groove 36 is provided in the middle of the circular plate 33. After the annular core body and the skeleton 61 are interlocked and assembled, the slider 10 drives the rotating rod 32 to move toward the direction of the annular core body, so that the outer side of the limiting ring 353 contacts the outer side of the annular core body. At the same time, the circular plates 33 at both ends of the limiting ring 353 move toward the middle under the elastic force of the middle spring 31. At this time, the circular plates 33 on both sides are respectively connected to the ring The upper and lower surfaces of the annular core body are in contact, so that the middle of the annular core body and the middle of the skeleton 61 are located on the same straight line, so that the turns can be more evenly distributed on the skeleton 61, which helps to reduce local overheating caused by uneven winding, avoids excessive heat generated due to excessive local current, and improves the quality and service life of the winding. The annular core is clamped and fixed by multiple clamping components 3, and the inner wall of the circular groove 36 near the rotating rod 32 is fixedly connected to the cylinder 37, and the top of the cylinder 37 is fixedly connected to the spring 31. The circular plate 33 is symmetrically arranged with the spring 31 as the center, and the interior of the circular groove 36 is fixedly connected to the intermediate component 35.

[0023] The intermediate component 35 includes an intermediate ring 351, the inner wall of the intermediate ring 351 contacts the outer side of the cylinder 37, the outer side of the intermediate ring 351 is fixedly connected with an inclined plate 352, the inclined plate 352 is set as a U-shaped plate, the outer side of the intermediate ring 351 is provided with a limit ring 353, the middle part of the limit ring 353 is located on the same horizontal plane as the center of the frame 61, and the limit ring 353 is fixedly connected with a contact plate 354 near the intermediate ring 351. By setting the contact plate 354, the inclined plate 352 and the contact block 355, the intermediate component 35 can automatically adjust the pressure according to the change of wire diameter. When the wire diameter becomes larger, the intermediate component 35 may exert too much pressure on the wire, which may easily damage the insulation layer of the wire or deform the wire. When the wire diameter becomes smaller, the pressure between the intermediate component 35 and the wire may be insufficient, resulting in loose wires and uneven wiring during the winding process. The contact plate 354 and the inclined plate 352 are nested inside and outside, and the middle part of the limit ring 353 is slidably connected with a contact block 355, which passes through the limit ring 353.

[0024] When in use, the staff applies force to the split plate 62, so that the split plate 62 moves around the rotating shaft 65 in the direction away from the skeleton 61, so that the cylinder 64 on the split plate 62 is away from the slot. At this time, the split plate 62 is separated from the skeleton 61, and the annular core is inserted into the skeleton 61 through the opening of the skeleton 61, and then the split plate 62 is reset. At this time, the annular core and the skeleton 61 are interlocked.

[0025] The slider 10 drives the rotating rod 32 to move toward the annular core inside the slide groove 7, so that the outer side of the limiting ring 353 contacts the outer side of the annular core. At the same time, the circular plates 33 at both ends of the limiting ring 353 move toward the middle under the elastic force of the middle spring 31. At this time, the circular plates 33 on both sides contact the upper and lower surfaces of the annular core respectively, so that the middle part of the annular core and the middle part of the skeleton 61 are located in the same straight line. At this time, multiple clamping components 3 clamp and fix the annular iron core.

[0026] The coil 665 with the enameled wire is installed inside the square hole 662 on the vertical plate 661. At this time, the connecting rod is stuck in the square hole 662. The rotating plate 664 is rotated by rotating the connecting rod. The rotating plate 664 contacts with the positioning block 663, so that the positioning block 663 is stuck in the through groove 666, and then the coil 665 is stuck on the skeleton 61. At the same time, under the elastic force of the bent plate 68, the limit plate 69 is tightly fitted with the enameled wire on the outside of the coil 665 to avoid the entanglement of the enameled wire during the winding process. Then the motor 5 drives the belt 8 to rotate, and the belt 8 drives the skeleton 61 to rotate, and then the annular core is wound.

[0027] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. An anti-disorder winding device for manufacturing electronic transformers, characterized in that: include: A base (1), wherein a slide groove (7) is provided at the top of the base (1), and a connecting piece is fixedly connected to the top of the base (1); a motor (5) is fixedly connected to the outside of the connecting piece, a belt (8) is rotatably connected to the outside of the motor (5), a slider (10) is slidably connected to the inside of the slide groove (7), and a motor (4) is arranged at the top of the base (1); A clamping assembly (3), the clamping assembly (3) being fixedly mounted on the top of the slider (10), the clamping assembly (3) being slidably connected to the slide groove (7) via the slider (10), a transmission member (9) being fixedly connected to the outer side of the clamping assembly (3), and the transmission member (9) being fixedly connected to the motor (4); A support assembly (2), the support assembly (2) being fixedly mounted on the top of the base (1), the support assembly (2) being located between the electric motor (5) and the motor (4); A winding assembly (6), the winding assembly (6) being rotatably connected to the outside of the supporting assembly (2); The support assembly (2) comprises a bracket (21), the bracket (21) being fixedly mounted on the top of the base (1), the bracket (21) being hook-shaped, a through hole (24) being provided at the top opening of the bracket (21), a connecting plate (27) being rotatably connected inside the through hole (24), an intermediate plate (28) being fixedly connected to the outer side of the connecting plate (27), a spring plate (29) being fixedly connected to the top of the intermediate plate (28), the spring plate (29) being fixedly connected to the inner wall of the through hole (24), an end of the connecting plate (27) away from the bracket (21) being rotatably connected to a limiting wheel (25), and a guide block (26) being fixedly connected to the outer side of the limiting wheel (25).

2. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 1, characterized in that: There are three limit wheels (25), which are evenly distributed on the bracket (21). The limit wheels (25) are rotatably connected to the belt (8). The outer side of the bracket (21) is slidably connected to a guide wheel (23), and the guide wheel (23) is fixedly connected to an elastic member (22) near the outer side of the bracket (21).

3. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 2, characterized in that: The outer side of the guide wheel (23) contacts the inner wall of the belt (8), the number of the connecting plates (27) is two, the two sides of the middle plate (28) are fixedly connected to the two connecting plates (27), the guide blocks (26) are arranged obliquely, and the guide blocks (26) are evenly distributed at the edge of the limiting wheel (25).

4. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 3, characterized in that: The winding assembly (6) comprises a frame (61), the outer side of the frame (61) being rotatably connected to the outer side of the limiting wheel (25), the frame (61) being located between the two guide blocks (26), the frame (61) being arranged in a C-shaped opening, and the opening of the frame (61) being rotatably connected to a rotating shaft (65).

5. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 4, characterized in that: The outer side of the rotating shaft (65) is rotatably connected to a split plate (62); one end of the split plate (62) away from the rotating shaft (65) is fixedly connected to a cylinder (64); one end of the frame (61) close to the cylinder (64) is provided with a slot (63); the frame (61) and the split plate (62) are snap-fitted with the slot (63) via the cylinder (64); the frame (61) and the split plate (62) form a circular ring.

6. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 5, characterized in that: The inner wall of the frame (61) is fixedly connected to a cable assembly (66); the outer side of the frame (61) close to the cable assembly (66) is fixedly connected to an arc plate (67); there are two arc plates (67), and the two arc plates (67) are symmetrically arranged with the cable assembly (66) as the center; the inner side of the frame (61) close to the cable assembly (66) is fixedly connected to a bent plate (68); the top of the bent plate (68) is fixedly connected to a limiting plate (69); the top of the limiting plate (69) is provided with a groove; the inner side of the frame (61) is fixedly connected to a positioning plate (610).

7. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 6, characterized in that: The cable assembly (66) comprises a vertical plate (661), the vertical plate (661) being fixedly connected to the frame (61), a square hole (662) being provided in the middle of the top of the vertical plate (661), a rotating plate (664) being rotatably connected inside the square hole (662), a connecting rod being provided on one side of the rotating plate (664), two ends of the connecting rod being fixedly connected to two rotating plates (664), a coil (665) being rotatably connected on the outer side of the connecting rod, a positioning block (663) being fixedly connected near the rotating plate (664) of the vertical plate (661), and through grooves (666) being symmetrically provided on the outer side of the rotating plate (664).

8. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 1, characterized in that: The clamping assembly (3) comprises a rotating rod (32), the rotating rod (32) being rotatably connected to the slider (10), the rotating rod (32) being transmission-connected to the motor (4) via a transmission member (9), a fixed block (34) being fixedly connected to the outer side of the rotating rod (32), a circular plate (33) being slidably connected to the outer side of the rotating rod (32), and a circular groove (36) being provided in the middle of the circular plate (33).

9. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 8, characterized in that: A cylinder (37) is fixedly connected to the inner wall of the circular groove (36) close to the rotating rod (32), a spring (31) is fixedly connected to the top of the cylinder (37), the circular plate (33) is symmetrically arranged with the spring (31) as the center, and an intermediate component (35) is fixedly connected to the inside of the circular groove (36).

10. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 9, characterized in that: The intermediate component (35) comprises an intermediate ring (351), the inner wall of the intermediate ring (351) contacts the outer side of the cylinder (37), the outer side of the intermediate ring (351) is fixedly connected to an inclined plate (352), the inclined plate (352) is set as a U-shaped plate, a limit ring (353) is set on the outer side of the intermediate ring (351), the limit ring (353) is fixedly connected to a contact plate (354) close to the intermediate ring (351), the contact plate (354) and the inclined plate (352) are nested inside and outside, and the middle part of the limit ring (353) is slidably connected to a contact block (355), and the contact block (355) passes through the limit ring (353).

Citation Information

Patent Citations

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