An anti-disorder winding device for manufacturing electronic transformers
By using a combination technology of guide blocks and limit wheels in the winding equipment, combined with the arc plate design on both sides of the coil, the problem of the ring winding machine being easily offset during the winding process is solved, and higher winding accuracy and product quality stability are achieved.
Patent Information
- Application Number
- CN202411682011.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2044-11-22
AI Technical Summary
The existing ring winding machines are prone to offset during winding, resulting in the wires not being wound evenly on the core, resulting in inconsistent turns spacing, and even overlap or excessive gaps, which affects the electrical performance and appearance quality of the coil.
An anti-chaotic winding device made of electronic transformers is designed to limit the jumping of the skeleton through the elastic force of the guide block and the edge guide block of the limiting wheel, so that adaptive adjustments can be made according to the skeleton's dimensional tolerance, shape error and slight displacement during movement. At the same time, by setting the arc plates on both sides of the coil, the enameled wire is always located in the middle of the skeleton, improving the accuracy of the winding.
The position accuracy of the skeleton and the winding accuracy are achieved, the consistency and quality stability of the product are improved, local overheating caused by uneven distribution of turns is avoided, and the service life of the winding is extended.
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Figure CN119296956B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of winding equipment, and particularly to an anti-disorder winding equipment for manufacturing electronic transformers. Background Art
[0002] A transformer winding machine is a special equipment used to wind transformer coils. In the process of manufacturing transformer coils, according to the voltage level or capacity of the transformer, winding equipment can be divided into automatic wire arranging winding machines and foil coil winding machines for winding high-voltage and low-voltage coils of distribution transformers; vertical winding machines and horizontal winding machines for winding coils of large power transformers. The structure of the transformer winding machine mainly consists of components such as a machine body, a frame, a main shaft mechanism, a tailstock support, and a machine base. Since the transformer coil has a certain weight and needs to withstand the external force of knocking and shaping during processing, the machine body and the frame of this winding machine are made of steel with strong bearing capacity. According to the processing capacity of the machine type, it is divided into three categories: small, medium, and large, and the bearing capacity is also different.
[0003] During the winding process of the existing ring winding machine, the rotating ring will shift, so that the wire cannot be evenly wound on the core according to the preset wire arranging method. At the same time, during the clamping process, there will be a deviation between the middle part of the core and the axis of the rotating ring, resulting in inconsistent spacing of the turns that should be tightly and evenly arranged. In severe cases, the turns will overlap or have too large a gap, affecting the electrical performance and appearance quality of the coil. Summary of the Invention
[0004] To achieve the above objectives, the present invention is realized through the following technical solutions: An anti-disorder winding equipment for manufacturing electronic transformers, including a base, a chute is opened at the top of the base, and a connecting piece is fixedly connected to the top of the base; a motor is fixedly connected to the outside of the connecting piece, a belt is rotatably connected to the outside of the motor, a slider is slidably connected to the inside of the chute, and a motor is arranged on the top of the base;
[0005] A clamping assembly, the clamping assembly is fixedly installed on the top of the slider, the clamping assembly is slidably connected to the chute through the slider, a transmission piece is fixedly connected to the outside of the clamping assembly, and the transmission piece is fixedly connected to the motor;
[0006] A support assembly, the support assembly is fixedly installed on the top of the base, and the support assembly is located between the motor and the motor;
[0007] A winding assembly, the winding assembly is rotatably connected to the outside of the support assembly;
[0008] Among them, the supporting assembly includes a bracket, which is fixedly installed on the top of the base, and the bracket is set in a hook shape. A through hole is opened at the top opening of the bracket, and a connecting plate is rotatably connected inside the through hole. The belt contacts the outer side of the frame, and a limiting wheel and the outer side of the motor are set. After the annular core is placed and fixed, the motor is connected to an external power supply to work, and the motor drives the belt to rotate, and the frame is driven to rotate through the belt, and then the annular core is wound. At this time, relative rotation occurs between the limiting wheel and the frame. When the frame deviates, extrusion occurs between the frame and the guide block. Under the elastic force of the guide block, the guide block at the edge of the limiting wheel limits the jumping of the frame, so that it can be adaptively adjusted according to the dimensional tolerance, shape error and slight displacement of the frame during movement. When the frame shakes slightly during movement, the guide block can also always maintain effective limitation on the frame through its own elastic deformation, thereby ensuring the position accuracy of the frame and improving The consistency and quality stability of the products are as follows: the outer side of the connecting plate is fixedly connected to the middle plate, the top of the middle plate is fixedly connected to the spring plate, the spring plate is fixedly connected to the inner wall of the through hole, the end of the connecting plate away from the bracket is rotatably connected to the limiting wheel, and the skeleton is placed in the middle of multiple limiting wheels. Under the elastic force of the spring plate, the limiting wheel on the top is in close contact with the top of the skeleton, so that it can be fitted according to the actual shape of the skeleton, whether it is a circular, elliptical or skeleton with some tiny irregular contours. When working, the limiting wheel can be in close contact with the irregular part of the outer side of the skeleton, so as to better fix the skeleton, and at the same time help to install and disassemble the skeleton, and reduce the damage of the skeleton during installation and disassembly. The outer side of the limiting wheel is fixedly connected to a guide block, and the guide block is elastic. When the skeleton contacts the limiting wheel during movement, the elastic member can absorb and buffer the impact force transmitted to the limiting wheel by the skeleton, so as to avoid damage to the skeleton and the limiting wheel caused by rigid collision.
[0009] Preferably, there are three limit wheels, which are evenly distributed on the bracket. The limit wheel is rotatably connected to the belt, and the outer side of the bracket is slidably connected to a guide wheel. The motor drives the belt to rotate, and the elastic properties of the elastic member are utilized to make the guide wheel fit tightly with the belt, which can effectively prevent the belt from slipping when driving the skeleton to rotate, thereby ensuring stable power transmission. At the same time, appropriate tension can reduce fatigue damage of the belt caused by repeated bending and stretching, making the tension distribution more reasonable, reducing stress concentration, delaying the generation of fatigue cracks, and enabling the belt to withstand a longer working cycle. The guide wheel is fixedly connected to the outer side of the bracket close to an elastic member, and the outer side of the guide wheel contacts the inner wall of the belt. There are two connecting plates, and both sides of the middle plate are fixedly connected to the two connecting plates. The guide blocks are inclined, and the guide blocks are evenly distributed at the edges of the limit wheels.
[0010] Preferably, the winding assembly includes a skeleton. The outer side of the skeleton is rotatably connected to the outer side of the limiting wheel. The skeleton is located between the two guiding blocks. The skeleton is provided with a C-shaped opening. A rotating shaft is rotatably connected at the opening of the skeleton. A splitting plate is rotatably connected to the outer side of the rotating shaft. A cylinder is fixedly connected to the end of the splitting plate away from the rotating shaft. A clamping groove is opened at one end of the skeleton close to the cylinder. Elastic protrusions are symmetrically arranged inside the clamping groove. The staff applies a force to the splitting plate, causing the splitting plate to move away from the skeleton around the rotating shaft, making the cylinder on the splitting plate move away from the clamping groove. At this time, the splitting plate is separated from the skeleton. The annular core is sleeved on the skeleton through the opening of the skeleton. Then the splitting plate is reset. At this time, the annular core and the skeleton are buckled. Through the clamping cooperation between the skeleton and the splitting plate, the production efficiency is greatly improved. The skeleton and the splitting plate are clamped and adapted through the cylinder and the clamping groove. The skeleton and the splitting plate form a ring. A wire arranging assembly is fixedly connected to the inner wall of the skeleton. An arc plate is fixedly connected to the outer side of the skeleton close to the wire arranging assembly. By arranging the arc plates on both sides of the coil, the enameled wire extending outward from the coil is always located in the middle of the skeleton, improving the winding accuracy, making the distribution of the winding on the annular core more symmetrical and balanced, thereby improving the overall mechanical strength of the winding. When subjected to external impact or vibration, the winding is not easily displaced, deformed or loosened, and can better maintain its original shape and structure, improving the product quality. The number of arc plates is two, and the two arc plates are symmetrically arranged with the wire arranging assembly as the center. A bent plate is fixedly connected to the inner side of the skeleton close to the wire arranging assembly. The bent plate has elasticity. A limiting plate is fixedly connected to the top of the bent plate. A groove is arranged on the top of the limiting plate. A positioning plate is fixedly connected to the inner side of the skeleton.
[0011] Preferably, the wire arranging assembly includes a vertical plate. The vertical plate is fixedly connected to the skeleton. A square hole is opened in the middle of the top of the vertical plate. A rotating plate is rotatably connected inside the square hole. The coil containing the enameled wire is installed inside the square hole on the vertical plate. At this time, the connecting rod is stuck inside the square hole. By rotating the connecting rod, the rotating plate rotates. The rotating plate contacts with the positioning block, causing the positioning block to be stuck inside the through groove. Thus, the coil is stuck on the skeleton. At the same time, under the elastic force of the bent plate, the limiting plate is closely attached to the enameled wire on the outer side of the coil, avoiding the winding of the enameled wire during the winding process. Then the motor drives the skeleton to rotate through the belt, and thus starts to wind the annular core. One side of the rotating plate is provided with a connecting rod. The two ends of the connecting rod are fixedly connected to the two rotating plates. A coil is rotatably connected to the outer side of the connecting rod. A positioning block is fixedly connected to the outer side of the vertical plate close to the rotating plate. The positioning block is L-shaped and has elasticity. Through grooves are symmetrically opened on the outer side of the rotating plate.
[0012] Preferably, the clamping assembly includes a rotating rod, which is rotatably connected to the slider, and the rotating rod is connected to the motor through a transmission member. A fixed block is fixedly connected to the outer side of the rotating rod, and a circular plate is slidably connected to the outer side of the rotating rod. A circular groove is provided in the middle of the circular plate. After the annular core body and the skeleton are interlocked and assembled, the slider drives the rotating rod to move toward the direction of the annular core body, so that the outer side of the limit ring contacts the outer side of the annular core body, and at the same time, the circular plates at both ends of the limit ring move toward the middle under the elastic force of the middle spring, and at this time, the circular plates on both sides are respectively in contact with the upper and lower surfaces of the annular core body The ring core is connected to the frame by a plurality of clamping components, and the inner wall of the circular groove near the rotating rod is fixedly connected with a cylinder, the top of the cylinder is fixedly connected with a spring, the circular plates are symmetrically arranged with the spring as the center, and the inner wall of the circular groove is fixedly connected with an intermediate component.
[0013] Preferably, the intermediate component includes an intermediate ring, the inner wall of the intermediate ring contacts the outer side of the cylinder, the outer side of the intermediate ring is fixedly connected with an inclined plate, the inclined plate is set as a U-shaped plate, the outer side of the intermediate ring is provided with a limit ring, the middle part of the limit ring is located on the same horizontal plane as the center of the skeleton, the limit ring is fixedly connected with a contact plate close to the intermediate ring, and the contact plate, the inclined plate and the contact block are set so that the intermediate component can automatically adjust the pressure according to the change of the wire diameter. When the wire diameter becomes larger, the intermediate component may exert too much pressure on the wire, which may easily damage the insulation layer of the wire or deform the wire; when the wire diameter becomes smaller, the pressure between the intermediate component and the wire may be insufficient, resulting in the wire loosening, uneven wiring and other problems during the winding process. The contact plate and the inclined plate are nested inside and outside, and the middle part of the limit ring is slidably connected with a contact block, and the contact block passes through the limit ring.
[0014] The present invention provides an anti-disorder winding device for manufacturing electronic transformers. It has the following beneficial effects:
[0015] 1. The anti-disorder winding equipment manufactured by the electronic transformer uses the elastic force of the guide block. The guide block at the edge of the limiting wheel limits the jumping of the frame, so that it can be adaptively adjusted according to the size tolerance, shape error and small displacement of the frame during movement.
[0016] 2. The anti-disorder winding equipment manufactured by the electronic transformer has the elastic force of the spring plate, so that the limiting wheel on the top is in close contact with the top of the frame, so that it can fit according to the actual shape of the frame, whether it is a round, oval or frame with some tiny irregular contours. When working, the limiting wheel can be in close contact with the irregular part of the outside of the frame, thereby better fixing the frame.
[0017] III. The anti-disorder winding device for manufacturing the electronic transformer, by setting the arc plates on both sides of the coil, makes the enameled wire extending outward from the coil always located in the middle of the skeleton, improving the winding accuracy and making the distribution of the winding on the annular core more symmetrical and balanced.
[0018] IV. The anti-disorder winding device for manufacturing the electronic transformer, by making the middle parts of the annular core and the skeleton located on the same straight line, enables the turns to be more evenly distributed on the skeleton, helps to reduce the local overheating phenomenon caused by uneven winding, avoids excessive heat generated due to excessive local current, and improves the quality and service life of the winding.
[0019] V. The anti-disorder winding device for manufacturing the electronic transformer, by setting the contact plate, the inclined plate and the contact block, enables the intermediate component to automatically adjust the pressure according to the change of the wire diameter. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the external structure of an anti-disorder winding device for manufacturing an electronic transformer according to the present invention;
[0021] Figure 2 It is a schematic diagram of the partial top view structure of the present invention;
[0022] Figure 3 It is a schematic diagram of the partial structure of the present invention;
[0023] Figure 4 It is a schematic diagram of the support component structure of the present invention;
[0024] Figure 5 It is a schematic diagram of the partial structure of the support component of the present invention;
[0025] Figure 6 It is a schematic diagram of the winding component structure of the present invention;
[0026] Figure 7 It is a schematic diagram of the cross-sectional view structure of the winding component of the present invention;
[0027] Figure 8 It is a schematic diagram of the wire arranging component structure of the present invention;
[0028] Figure 9 It is a schematic diagram of the clamping component structure of the present invention;
[0029] Figure 10 It is a schematic diagram of the partial structure of the clamping component of the present invention;
[0030] Figure 11 It is a schematic diagram of the intermediate component structure of the present invention.
[0031] In the figure: 1, base; 2, support assembly; 21, bracket; 22, elastic member; 23, guide wheel; 24, through hole; 25, limit wheel; 26, guide block; 27, connecting plate; 28, intermediate plate; 29, elastic plate; 3, clamping assembly; 31, spring; 32, rotating rod; 33, circular plate; 34, fixed block; 35, intermediate assembly; 351, intermediate ring; 352, inclined plate; 353, limit ring; 354, contact plate; 355, contact block; 36, circular groove; 37, cylinder; 4, motor; 5, electric motor; 6, winding assembly; 61, skeleton; 62, splitting plate; 63, card slot; 64, cylinder; 65, rotating shaft; 66, wire arranging assembly; 661, vertical plate; 662, square hole; 663, positioning block; 664, rotating plate; 665, coil; 666, through slot; 67, arc plate; 68, bent plate; 69, limit plate; 610, positioning plate; 7, sliding groove; 8, belt; 9, transmission member; 10, slider. Specific embodiments
[0032] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for the purpose of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and enable those of ordinary skill in the art to understand the present invention and thus design various embodiments with various modifications suitable for specific purposes.
[0033] The first embodiment is as Figures 1 to 5 shown. The present invention provides a technical solution: a wire winding device for preventing disordered winding in the manufacture of an electronic transformer, including a base 1. A sliding groove 7 is opened at the top of the base 1, and a connecting member is fixedly connected to the top of the base 1. An electric motor 5 is fixedly connected to the outside of the connecting member. A belt 8 is rotatably connected to the outside of the electric motor 5. A slider 10 is slidably connected to the inside of the sliding groove 7. A motor 4 is arranged at the top of the base 1;
[0034] A clamping assembly 3 is fixedly installed on the top of the slider 10. The clamping assembly 3 is slidably connected to the sliding groove 7 through the slider 10. A transmission member 9 is fixedly connected to the outside of the clamping assembly 3. The transmission member 9 is fixedly connected to the motor 4;
[0035] A support assembly 2 is fixedly installed on the top of the base 1. The support assembly 2 is located between the electric motor 5 and the motor 4;
[0036] A winding assembly 6 is rotatably connected to the outside of the support assembly 2;
[0037] Among them, the support component 2 includes a bracket 21, which is fixedly installed on the top of the base 1. The bracket 21 is set in a hook shape. A through hole 24 is opened at the top opening of the bracket 21. The internal rotation of the through hole 24 is connected to a connecting plate 27. The belt 8 contacts the outer side of the skeleton 61, and the outer side of the limiting wheel 25 and the motor 5 are set. After the annular core is placed and fixed, the motor 5 is connected to an external power supply to work, and the motor 5 drives the belt 8 to rotate, and the skeleton 61 is driven to rotate through the belt 8, and then the annular core is wound. At this time, the limiting wheel 25 and the skeleton are in contact. 61 rotates relative to each other. When the skeleton 61 deviates, the skeleton 61 and the guide block 26 are squeezed. Under the elastic force of the guide block 26, the guide block 26 at the edge of the limiting wheel 25 limits the jumping of the skeleton 61, so that it can be adaptively adjusted according to the size tolerance, shape error and slight displacement of the skeleton 61 during the movement. When the skeleton 61 shakes slightly during the movement, the guide block 26 can also always keep the effective limit of the skeleton 61 through its own elastic deformation, so as to ensure the position accuracy of the skeleton 61 and improve the product In order to ensure consistency and quality stability, the outer side of the connecting plate 27 is fixedly connected with the middle plate 28, and the top of the middle plate 28 is fixedly connected with the spring plate 29, which is fixedly connected to the inner wall of the through hole 24. The end of the connecting plate 27 away from the bracket 21 is rotatably connected with the limiting wheel 25, and the skeleton 61 is placed in the middle of the plurality of limiting wheels 25. Under the elastic force of the spring plate 29, the limiting wheel 25 at the top is in close contact with the top of the skeleton 61, so that it can be fitted according to the actual shape of the skeleton 61, whether it is round, oval or with some slight irregularities. The skeleton 61 has a contour, and the limiting wheel 25 can be in close contact with the irregular part of the outer side of the skeleton 61 when working, so as to better fix the skeleton 61, and at the same time help to install and disassemble the skeleton 61, and reduce the damage of the skeleton 61 during the installation and disassembly process. The outer side of the limiting wheel 25 is fixedly connected with a guide block 26, and the guide block 26 is elastic. When the skeleton 61 contacts the limiting wheel 25 during movement, the elastic member can absorb and buffer the impact force transmitted to the limiting wheel 25 by the skeleton 61, and avoid rigid collision to cause damage to the skeleton 61 and the limiting wheel 25.
[0038] There are three limiting wheels 25, and the three limiting wheels 25 are evenly distributed on the bracket 21. The limiting wheels 25 are rotationally connected to the belt 8. A guide wheel 23 is slidably connected to the outside of the bracket 21. The motor 5 drives the belt 8 to rotate. Utilizing the elastic property of the elastic member 22, the guide wheel 23 is closely attached to the belt 8, which can effectively prevent the belt 8 from slipping when driving the skeleton 61 to rotate, ensuring the stable transmission of power. At the same time, the appropriate tension can reduce the fatigue damage of the belt 8 caused by repeated bending and stretching, making the tension distribution more reasonable, being able to reduce the stress concentration phenomenon, delay the generation of fatigue cracks, and enable the belt 8 to withstand a longer working cycle. The guide wheel 23 is fixedly connected with an elastic member 22 near the outside of the bracket 21, and the outside of the guide wheel 23 is in contact with the inner wall of the belt 8. There are two connecting plates 27, and both sides of the middle plate 28 are fixedly connected to the two connecting plates 27. The guide blocks 26 are inclined and evenly distributed at the edges of the limiting wheels 25.
[0039] The second embodiment, on the basis of the first embodiment, please refer to Figures 6 to 8As shown in the figure, the winding assembly 6 includes a bobbin 61. The outer side of the bobbin 61 is rotatably connected to the outer side of the limiting wheel 25. The bobbin 61 is located between two guiding blocks 26. The bobbin 61 is provided with a C-shaped opening. A rotating shaft 65 is rotatably connected at the opening of the bobbin 61. A splitting plate 62 is rotatably connected to the outer side of the rotating shaft 65. One end of the splitting plate 62 far from the rotating shaft 65 is fixedly connected with a cylinder 64. A clamping groove 63 is opened at one end of the bobbin 61 close to the cylinder 64. Elastic protrusions are symmetrically arranged inside the clamping groove 63. The staff applies a force to the splitting plate 62, so that the splitting plate 62 moves away from the bobbin 61 around the rotating shaft 65, making the cylinder 64 on the splitting plate 62 away from the clamping groove. At this time, the splitting plate 62 is separated from the bobbin 61. The annular core is sleeved on the bobbin 61 through the opening of the bobbin 61. Then the splitting plate 62 is reset. At this time, the annular core and the bobbin 61 are buckled. Through the clamping fit between the bobbin 61 and the splitting plate 62, the production efficiency is greatly improved. The bobbin 61 and the splitting plate 62 are clamped and adapted through the cylinder 64 and the clamping groove 63. The bobbin 61 and the splitting plate 62 form a ring. A wire arranging assembly 66 is fixedly connected to the inner wall of the bobbin 61. An arc plate 67 is fixedly connected to the outer side of the bobbin 61 close to the wire arranging assembly 66. By arranging the arc plates 67 on both sides of the coil 665, the enameled wire extending outward from the coil is always located in the middle of the bobbin 61, improving the winding accuracy, making the distribution of the windings on the annular core more symmetrical and balanced, thereby improving the overall mechanical strength of the windings. When subjected to external impact or vibration, the windings are not easily displaced, deformed or loosened, etc., and can better maintain their original shape and structure, improving the product quality. The number of arc plates 67 is two, and the two arc plates 67 are symmetrically arranged with the wire arranging assembly 66 as the center. A bent plate 68 is fixedly connected to the inner side of the bobbin 61 close to the wire arranging assembly 66. The bent plate 68 has elasticity. A limiting plate 69 is fixedly connected to the top of the bent plate 68. A groove is arranged on the top of the limiting plate 69. A positioning plate 610 is fixedly connected to the inner side of the bobbin 61.
[0040] The cable assembly 66 includes a vertical plate 661, which is fixedly connected to the frame 61. A square hole 662 is opened in the middle of the top of the vertical plate 661. The inside of the square hole 662 is rotatably connected to a rotating plate 664. The coil 665 with the enameled wire is installed inside the square hole 662 on the vertical plate 661. At this time, the connecting rod is stuck inside the square hole 662. The rotating plate 664 is rotated by rotating the connecting rod. The rotating plate 664 contacts the positioning block 663, so that the positioning block 663 is stuck inside the through groove 666, and then the coil 665 is stuck on the frame 61. At the same time, the bending plate 68 Under the action of the elastic force, the limit plate 69 fits tightly with the enameled wire on the outside of the coil 665 to prevent the enameled wire from being entangled during the winding process. Then the motor 5 drives the skeleton 61 to rotate through the belt 8, so as to start winding the annular core. A connecting rod is provided on one side of the rotating plate 664, and the two ends of the connecting rod are fixedly connected to the two rotating plates 664. The outer side of the connecting rod is rotatably connected to the coil 665, and the vertical plate 661 is fixedly connected to the outer side of the rotating plate 664 with a positioning block 663. The positioning block 663 is L-shaped and elastic. The outer side of the rotating plate 664 is symmetrically provided with through grooves 666.
[0041] The third embodiment is based on the first and second embodiments. Figures 9 to 11 As shown, the clamping assembly 3 includes a rotating rod 32, which is rotatably connected to the slider 10, and the rotating rod 32 is transmission-connected to the motor 4 through a transmission member 9. A fixed block 34 is fixedly connected to the outer side of the rotating rod 32, and a circular plate 33 is slidably connected to the outer side of the rotating rod 32. A circular groove 36 is provided in the middle of the circular plate 33. After the annular core body and the skeleton 61 are interlocked and assembled, the slider 10 drives the rotating rod 32 to move toward the direction of the annular core body, so that the outer side of the limiting ring 353 contacts the outer side of the annular core body. At the same time, the circular plates 33 at both ends of the limiting ring 353 move toward the middle under the elastic force of the middle spring 31. At this time, the circular plates 33 on both sides are respectively connected to the ring The upper and lower surfaces of the annular core body are in contact, so that the middle of the annular core body and the middle of the skeleton 61 are located on the same straight line, so that the turns can be more evenly distributed on the skeleton 61, which helps to reduce local overheating caused by uneven winding, avoids excessive heat generated due to excessive local current, and improves the quality and service life of the winding. The annular core is clamped and fixed by multiple clamping components 3, and the inner wall of the circular groove 36 near the rotating rod 32 is fixedly connected to the cylinder 37, and the top of the cylinder 37 is fixedly connected to the spring 31. The circular plate 33 is symmetrically arranged with the spring 31 as the center, and the interior of the circular groove 36 is fixedly connected to the intermediate component 35.
[0042] The intermediate component 35 includes an intermediate ring 351. The inner wall of the intermediate ring 351 is in contact with the outer side of the cylinder 37. A sloping plate 352 is fixedly connected to the outer side of the intermediate ring 351. The sloping plate 352 is a U-shaped plate. A limiting ring 353 is arranged on the outer side of the intermediate ring 351. The center of the middle part of the limiting ring 353 is on the same horizontal plane as the center of the framework 61. The limiting ring 353 is fixedly connected with a contact plate 354 near the intermediate ring 351. By providing the contact plate 354, the sloping plate 352 and the contact block 355, the intermediate component 35 can automatically adjust the pressure according to the change of the wire diameter. When the wire diameter becomes larger, it may cause the intermediate component 35 to apply excessive pressure on the wire, easily damaging the insulating layer of the wire or deforming the wire; when the wire diameter becomes smaller, the pressure between the intermediate component 35 and the wire may be insufficient, resulting in problems such as looseness and uneven wire arrangement during the wire winding process. The contact plate 354 and the sloping plate 352 are nested inside and outside. A contact block 355 is slidably connected to the middle part of the limiting ring 353, and the contact block 355 penetrates through the limiting ring 353.
[0043] During use, the staff applies a force to the splitting plate 62, causing the splitting plate 62 to move away from the framework 61 around the rotating shaft 65, so that the cylinder 64 on the splitting plate 62 is away from the card slot. At this time, the splitting plate 62 is separated from the framework 61. The annular core is sleeved on the framework 61 through the opening of the framework 61, and then the splitting plate 62 is reset. At this time, the annular core and the framework 61 are buckled together.
[0044] The slider 10 drives the rotating rod 32 to move towards the annular core inside the chute 7, making the outer side of the limiting ring 353 contact with the outer side of the annular core. At the same time, under the elastic force of the middle spring 31, the circular plates 33 at both ends of the limiting ring 353 move towards the middle. At this time, the circular plates 33 on both sides are respectively in contact with the upper and lower surfaces of the annular core, making the middle part of the annular core and the middle part of the framework 61 on the same straight line. At this time, multiple clamping components 3 clamp and fix the annular iron core.
[0045] Install the coil 665 filled with enameled wire inside the square hole 662 on the vertical plate 661. At this time, the connecting rod is stuck inside the square hole 662. By rotating the connecting rod, the rotating plate 664 rotates. The rotating plate 664 contacts with the positioning block 663, making the positioning block 663 stuck inside the through groove 666. Thus, the coil 665 is stuck on the framework 61. At the same time, under the elastic force of the bent plate 68, the limiting plate 69 is closely attached to the enameled wire on the outer side of the coil 665, avoiding the enameled wire from being wound during the wire winding process. Subsequently, the motor 5 drives the belt 8 to rotate, and through the belt 8, the framework 61 is driven to rotate, and then the annular core is wound with wire.
[0046] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art and related fields based on the embodiments in the present invention without creative efforts shall fall within the scope of protection of the present invention. Structures, devices, and operation methods not specifically described and explained in the present invention shall be implemented by conventional means in the art without special instructions and limitations.
Claims
1. An anti-disorder winding device for manufacturing electronic transformers, characterized in that: include: A base (1), wherein a slide groove (7) is provided at the top of the base (1), and a connecting piece is fixedly connected to the top of the base (1); a motor (5) is fixedly connected to the outside of the connecting piece, a belt (8) is rotatably connected to the outside of the motor (5), a slider (10) is slidably connected to the inside of the slide groove (7), and a motor (4) is arranged at the top of the base (1); A clamping assembly (3), the clamping assembly (3) being fixedly mounted on the top of the slider (10), the clamping assembly (3) being slidably connected to the slide groove (7) via the slider (10), a transmission member (9) being fixedly connected to the outer side of the clamping assembly (3), and the transmission member (9) being fixedly connected to the motor (4); A support assembly (2), wherein the support assembly (2) is fixedly mounted on the top of the base (1), and the support assembly (2) is located between the electric motor (5) and the motor (4); A winding assembly (6), the winding assembly (6) being rotatably connected to the outside of the supporting assembly (2); The support assembly (2) comprises a bracket (21), the bracket (21) being fixedly mounted on the top of the base (1), the bracket (21) being hook-shaped, a through hole (24) being provided at the top opening of the bracket (21), a connecting plate (27) being rotatably connected inside the through hole (24), an intermediate plate (28) being fixedly connected to the outer side of the connecting plate (27), a spring plate (29) being fixedly connected to the top of the intermediate plate (28), the spring plate (29) being fixedly connected to the inner wall of the through hole (24), an end of the connecting plate (27) away from the bracket (21) being rotatably connected to a limiting wheel (25), and a guide block (26) being fixedly connected to the outer side of the limiting wheel (25).
2. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 1, characterized in that: There are three limit wheels (25), which are evenly distributed on the bracket (21). The limit wheels (25) are rotatably connected to the belt (8). The outer side of the bracket (21) is slidably connected to a guide wheel (23), and the guide wheel (23) is fixedly connected to an elastic member (22) near the outer side of the bracket (21).
3. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 2, characterized in that: The outer side of the guide wheel (23) contacts the inner wall of the belt (8), the number of the connecting plates (27) is two, the two sides of the middle plate (28) are fixedly connected to the two connecting plates (27), the guide blocks (26) are arranged obliquely, and the guide blocks (26) are evenly distributed at the edge of the limiting wheel (25).
4. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 3, characterized in that: The winding assembly (6) comprises a frame (61), the outer side of the frame (61) being rotatably connected to the outer side of the limiting wheel (25), the frame (61) being located between the two guide blocks (26), the frame (61) being arranged in a C-shaped opening, and the opening of the frame (61) being rotatably connected to a rotating shaft (65).
5. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 4, characterized in that: The outer side of the rotating shaft (65) is rotatably connected to a split plate (62); one end of the split plate (62) away from the rotating shaft (65) is fixedly connected to a cylinder (64); one end of the frame (61) close to the cylinder (64) is provided with a slot (63); the frame (61) and the split plate (62) are snap-fitted with the slot (63) via the cylinder (64); the frame (61) and the split plate (62) form a circular ring.
6. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 5, characterized in that: The inner wall of the frame (61) is fixedly connected to a cable assembly (66); the outer side of the frame (61) close to the cable assembly (66) is fixedly connected to an arc plate (67); there are two arc plates (67), and the two arc plates (67) are symmetrically arranged with the cable assembly (66) as the center; the inner side of the frame (61) close to the cable assembly (66) is fixedly connected to a bent plate (68); the top of the bent plate (68) is fixedly connected to a limiting plate (69); the top of the limiting plate (69) is provided with a groove; the inner side of the frame (61) is fixedly connected to a positioning plate (610).
7. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 6, characterized in that: The cable assembly (66) comprises a vertical plate (661), the vertical plate (661) being fixedly connected to the frame (61), a square hole (662) being provided in the middle of the top of the vertical plate (661), a rotating plate (664) being rotatably connected inside the square hole (662), a connecting rod being provided on one side of the rotating plate (664), two ends of the connecting rod being fixedly connected to two rotating plates (664), a coil (665) being rotatably connected on the outer side of the connecting rod, a positioning block (663) being fixedly connected to the outer side of the vertical plate (661) close to the rotating plate (664), and through grooves (666) being symmetrically provided on the outer side of the rotating plate (664).
8. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 1, characterized in that: The clamping assembly (3) comprises a rotating rod (32), the rotating rod (32) being rotatably connected to the slider (10), the rotating rod (32) being transmission-connected to the motor (4) via a transmission member (9), a fixed block (34) being fixedly connected to the outer side of the rotating rod (32), a circular plate (33) being slidably connected to the outer side of the rotating rod (32), and a circular groove (36) being provided in the middle of the circular plate (33).
9. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 8, characterized in that: A cylinder (37) is fixedly connected to the inner wall of the circular groove (36) close to the rotating rod (32), a spring (31) is fixedly connected to the top of the cylinder (37), the circular plate (33) is symmetrically arranged with the spring (31) as the center, and an intermediate component (35) is fixedly connected to the inside of the circular groove (36).
10. The anti-disorder winding equipment for manufacturing electronic transformers according to claim 9, characterized in that: The intermediate component (35) comprises an intermediate ring (351), the inner wall of the intermediate ring (351) contacts the outer side of the cylinder (37), the outer side of the intermediate ring (351) is fixedly connected to an inclined plate (352), the inclined plate (352) is set as a U-shaped plate, a limit ring (353) is set on the outer side of the intermediate ring (351), the limit ring (353) is fixedly connected to a contact plate (354) close to the intermediate ring (351), the contact plate (354) and the inclined plate (352) are nested inside and outside, and the middle part of the limit ring (353) is slidably connected to a contact block (355), and the contact block (355) passes through the limit ring (353).
Citation Information
Patent Citations
Electronic transformer with anti-creeping function
CN114823096A
Detachable switch transformer and processing equipment thereof
CN118609967A