An automatic processing device for chicken feed and a method for preparing chicken feed
By designing an automated chicken feed processing device, which utilizes components such as a drive shaft, grinding rollers, and conveyor belts, the automated crushing, mixing, and conveying of chicken feed is achieved. This solves the problem of low automation in traditional processing, improves preparation efficiency, and prevents clogging.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHAANXI JINGUAN HERDING CO LTD
- Filing Date
- 2024-10-23
- Publication Date
- 2026-05-08
AI Technical Summary
Traditional chicken feed processing has a low degree of automation and requires manual pretreatment, which affects processing efficiency.
An automated chicken feed processing device was designed, including processing, pretreatment, auxiliary and conveying mechanisms. Through the combination of a drive shaft, grinding rollers, bottom grinding parts and conveyor belt, the device realizes the crushing, mixing and conveying of raw materials and automatically prepares small-particle chicken feed.
It improves the efficiency of chicken feed preparation, prevents the discharge hole from clogging, simplifies the operation process, and increases the degree of automation.
Smart Images

Figure CN119303694B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of chicken feed preparation technology, specifically to an automated chicken feed processing device and a chicken feed preparation method. Background Technology
[0002] Chicken feed processing involves transforming raw materials into feed products suitable for chickens. This process mainly includes the selection, processing, mixing, and shaping of raw materials. Traditional chicken feed processing often uses specialized automated processing equipment for crushing, mixing, and finally granulation. This process is cumbersome, has a low degree of automation, and requires manual pretreatment of raw materials, affecting the overall processing efficiency of chicken feed. Therefore, we propose an automated chicken feed processing device and a chicken feed preparation method to address these issues. Summary of the Invention
[0003] The purpose of this invention is to provide an automated chicken feed processing device and a chicken feed preparation method to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: an automated chicken feed processing device, comprising a base, a first frame fixedly installed on one side of the top of the base, a processing mechanism fixedly installed on the top of the first frame, a pre-treatment mechanism provided at the top of the processing mechanism, a second frame fixedly installed on the side of the top of the base close to the first frame, an auxiliary mechanism for cooperating with the processing mechanism fixedly installed at the top of the second frame, and a transmission mechanism fixedly installed on the side of the top of the base away from the first frame.
[0005] In a preferred embodiment of the present invention, the processing mechanism includes a processing outer frame, which is fixedly installed on the top of a first frame. A feeding frame is fixedly installed on the top of the processing outer frame, and a plurality of feeding pipes arranged in a circular array are integrally formed on the top of the feeding frame. A material hopper frame is fixedly fastened to the top inner side of the processing outer frame. A drive shaft is rotatably installed in the middle of the feeding frame, and an auxiliary frame is rotatably installed in the middle of the drive shaft. The auxiliary frame is fixedly installed on the top inner side of the processing outer frame, and a vertically arranged... A horizontal shaft is provided, with the bottom of the drive shaft slidably engaged in the middle of the horizontal shaft. A fastening nut is threaded onto the bottom of the drive shaft, and the upper surface of the fastening nut contacts the bottom end of the horizontal shaft. First bearings are fixedly installed at both ends of the horizontal shaft, and grinding rollers are fixedly installed on the outer sides of the first bearings. Drive gear rings are movably sleeved on the opposite ends of the grinding rollers. A cleaning protrusion is integrally formed on the inner side of the drive gear ring, and the cleaning protrusion is movably engaged on the outer side of the grinding roller. A translation component corresponding to the drive gear ring is provided on the outer side of the drive shaft.
[0006] As a preferred embodiment of the present invention, the auxiliary mechanism includes a discharge outer cylinder, which is fixedly installed on the top of the second frame. A rotating clamp is rotatably installed at the middle of the bottom end of the discharge outer cylinder. A lifting longitudinal rod is slidably clamped at the middle of the rotating clamp. A rotation frame is fixedly installed at the top of the lifting longitudinal rod. Both ends of the rotation frame are fixedly installed with bottom grinding parts that cooperate with the processing mechanism. One of the bottom grinding parts is located at the bottom end of the processing mechanism. A transmission worm gear is fixedly installed at the bottom of the rotating clamp. A transmission worm is meshed with the outer side of the transmission worm gear. The transmission worm is rotatably installed at the bottom end of the discharge outer cylinder. A third motor is fixedly installed on the side of the bottom end of the discharge outer cylinder near the transmission worm. The drive end of the third motor and one end of the transmission worm are fixedly installed. A first cylinder is provided at the bottom end of the lifting longitudinal rod. The first cylinder is fixedly installed on the top of the base. A second bearing is fixedly installed at the drive end of the first cylinder. The second bearing is fixedly clamped at the bottom end of the lifting longitudinal rod.
[0007] As a preferred embodiment of the present invention, the bottom grinding component includes a bottom grinding frame, which is fixedly installed at the end of the indexing frame. A discharge groove is provided at the bottom of the bottom grinding frame. A discharge inclined plate is fixedly fastened to the bottom of the inner wall of the bottom grinding frame. A limiting ring is fixedly fastened to the bottom of the inner side of the bottom grinding frame. A grinding pressure plate is fixedly fastened to the top of the limiting ring by bolts. A driven gear ring that cooperates with the drive gear ring is fixedly fastened to the top of the grinding pressure plate by bolts. The upper surfaces of the drive gear ring and the driven gear ring are meshed. A positioning retainer is fixedly fastened to the top of the driven gear ring by bolts. The positioning retainer is movably fastened to the bottom of the processing frame. A positioning sleeve is fixedly fastened to the middle of the top of the grinding pressure plate. The middle of the top of the positioning sleeve is movably sleeved to the bottom of the drive shaft.
[0008] As a preferred embodiment of the present invention, a lifting cylinder is fixedly installed on the side of the outer wall of the discharge cylinder away from the processing mechanism. A lifting frame is fixedly installed on the driving end of the lifting cylinder. A clearing needle corresponding to the grinding plate is fixedly installed at the bottom center of the lifting frame. The clearing needle moves through the corresponding grinding plate.
[0009] As a preferred embodiment of the present invention, the pretreatment mechanism includes a pretreatment outer frame, which is fixedly installed on the top of the first frame. The bottom of the pretreatment outer frame is integrally formed with an outlet pipe corresponding to the feed pipe. The outlet pipe is fixedly installed at the top of the corresponding feed pipe. A crushing shaft is rotatably installed at the bottom center of the pretreatment outer frame. A crushing blade holder is fixedly installed on the outside of the crushing shaft. The bottom of the crushing shaft is movably engaged with the top center of the drive shaft.
[0010] In a preferred embodiment of the present invention, the translation component includes a translation outer frame, which is fixedly installed on the outside of the drive shaft. The translation outer frame is located above the horizontal shaft. Double-ended screws are rotatably mounted at both ends of the translation outer frame. Translation longitudinal frames are threaded onto both ends of the double-ended screws. Arc-shaped frames are fixedly installed between the translation longitudinal frames at the same end positions of the double-ended screws. U-shaped frames are fixedly installed at the bottom ends of the translation longitudinal frames. The drive gear ring is movably engaged in the U-shaped frame. Ball bearings are rolled and engaged on the U-shaped frame. The outer wall of the ball bearings and the outer wall of the drive gear ring are in contact with each other. The two double-ended screws are provided with a pulley drive assembly in the middle. The pulley drive assembly is located in the translation outer frame. The pulley drive assembly includes two pulleys and a drive belt that is movably sleeved on the outside of the two pulleys. The pulleys are respectively fixedly installed in the middle of the double-ended screws. The drive belt movably passes through the drive shaft. A second crown gear is fixedly installed on the outside of one of the double-ended screws. A second motor is fixedly installed on the inner wall of the translation outer frame near the second crown gear. A second gear is fixedly installed on the drive end of the second motor. The second gear and the second crown gear are meshed together.
[0011] As a preferred embodiment of the present invention, the top of the drive shaft extends out of the top of the feed frame, a first crown gear is fixedly installed on the top of the drive shaft, a first motor is fixedly installed on the side of the top of the feed frame near the first crown gear, a first gear is fixedly installed on the drive end of the first motor, and the first gear and the first crown gear are meshed together.
[0012] As a preferred embodiment of the present invention, the transmission mechanism includes two symmetrically distributed sets of transmission frames. The transmission frames are fixedly installed on the top of the base away from the first frame. A transmission roller is rotatably installed on the top of each set of transmission frames. A transmission belt is movably sleeved on the outer side of the two transmission rollers. The transmission belt is located below the discharge outer cylinder. A fifth motor is fixedly installed on the top of one of the transmission frames. The drive end of the fifth motor is fixedly installed on one end of the transmission roller.
[0013] A method for preparing chicken feed using an automated chicken feed processing device includes the following steps:
[0014] Step 1: Control the first motor to drive the first gear to rotate, which in turn controls the drive shaft to rotate. While the drive shaft rotates, it drives the crushing shaft to rotate synchronously, which in turn drives multiple crushing blade holders to rotate at high speed. Control the fifth motor to drive the transmission roller to rotate, which drives the transmission belt to transport materials.
[0015] Step 2: Place the raw materials for chicken feed processing into the pre-treatment outer frame. The raw materials are crushed and mixed by multiple high-speed rotating crushing blades. The pre-treated raw materials are evenly fed into the feeding frame through multiple feeding pipes. Through the material gathering effect of the material gathering hopper frame, the raw materials fall onto the grinding plate. By controlling the rotation of the drive shaft, the horizontal shaft and grinding roller rotate on the grinding plate. The drive gear ring and the driven gear ring mesh with each other on their upper surfaces. The driven gear ring controls the drive gear ring and grinding roller to rotate automatically, thereby crushing and mixing the raw materials on the grinding plate. The raw materials are then discharged through multiple discharge holes on the grinding plate, automatically producing small-particle chicken feed. The small-particle chicken feed falls onto the discharge inclined plate and is discharged into the discharge outer cylinder through the discharge trough. It is then discharged from the discharge outer cylinder and automatically transported onto the conveyor belt for subsequent processing of small-particle chicken feed.
[0016] Step 3: Control the first cylinder to drive the lifting rod, indexing frame and two bottom grinding parts to descend, and the positioning ring disengages from the bottom of the machining frame. Then, control the third motor to drive the transmission worm gear to drive the transmission worm wheel and rotating chuck to rotate, which in turn drives the indexing frame and two bottom grinding parts to rotate, rotating the other bottom grinding part to the bottom of the machining frame. Then, move the two bottom grinding parts up, and the positioning ring moves into the bottom of the machining frame.
[0017] Simultaneously, the second motor is activated to drive the second gear to rotate, which in turn drives one of the double-headed screws to rotate. In conjunction with the belt pulley transmission group, the other double-headed screw is driven to rotate, thereby controlling the two-sided translational longitudinal frame and U-shaped frame to move towards each other. This controls the two-sided drive gear rings to slide towards each other on the outside of the grinding roller. Since the cleaning protrusion is actively engaged on the outside of the grinding roller, it cleans the grinding groove on the outside of the grinding roller to prevent the grinding groove from becoming blocked. Then, the drive gear ring is reset.
[0018] Continue moving the two bottom grinding parts upwards, the positioning retaining ring is moved into the bottom of the machining outer frame, and the upper surfaces of the drive gear ring and the driven gear ring mesh and connect;
[0019] Step 4: Control the lifting cylinder to drive the lifting frame and the unblocking needle to descend. The unblocking needle is inserted into multiple discharge holes in the corresponding grinding plate to unblock them and prevent multiple discharge holes from becoming blocked.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] 1. By setting up a processing mechanism and using a bottom grinding part and a pre-treatment mechanism, the raw materials can be crushed, mixed and pre-treated, and the pre-treated raw materials can be crushed and mixed to automatically prepare small-particle chicken feed, thereby improving the efficiency of chicken feed preparation.
[0022] 2. By setting an auxiliary mechanism, the positions of the two bottom grinding parts can be flexibly changed, which facilitates the unblocking of multiple discharge holes in the grinding plate, prevents multiple discharge holes from becoming blocked, and facilitates the subsequent use of the grinding plate machine to prepare chicken feed.
[0023] 3. By setting a translation component, the two drive gear rings on both sides are controlled to slide towards each other on the outside of the grinding roller. Since the cleaning convex is actively engaged on the outside of the grinding roller, the grinding groove on the outside of the grinding roller is cleaned by the cleaning convex to prevent the grinding groove from being blocked, so that the grinding roller can be used to continue to prepare chicken feed. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the structure of the present invention.
[0026] Figure 2 This is a schematic diagram showing the structural connections of the processing mechanism, pretreatment mechanism, and bottom grinding part in this invention.
[0027] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle.
[0028] Figure 4 For the present invention Figure 2 Enlarged view of point B in the middle.
[0029] Figure 5 This is a partial structural diagram of the processing mechanism in this invention.
[0030] Figure 6 This is a partial structural diagram of the processing mechanism in this invention.
[0031] Figure 7 For the present invention Figure 6 A magnified view of point C in the middle.
[0032] Figure 8 For the present invention Figure 6 Enlarged view of point D in the middle.
[0033] Figure 9 This is a schematic diagram of the auxiliary mechanism in this invention.
[0034] Figure 10 For the present invention Figure 9 Enlarged view of point E in the middle.
[0035] Figure 11This is a schematic diagram of the transmission mechanism in this invention.
[0036] Figure 12 For the present invention Figure 11 Enlarged view of point F in the middle.
[0037] In the diagram: 1. Base; 2. First frame; 21. Second frame; 3. Machining mechanism; 4. Pre-treatment mechanism; 5. Auxiliary mechanism; 6. Transmission mechanism; 7. Bottom grinding component; 31. Machining outer frame; 32. Feed frame; 321. Feed pipe; 33. Gathering hopper frame; 34. Drive shaft; 341. Auxiliary frame; 3411. Fastening nut; 342. First crown gear; 343. First motor; 344. First gear; 35. Horizontal shaft; 36. First bearing; 37. Grinding roller; 38. Drive gear ring; 381. Cleaning convexity; 39. Translation component; 41. Pre-treatment outer frame; 411. Discharge pipe; 42. Crushing shaft; 43. Crushing blade holder; 391. Translation outer frame; 392. Double-ended screw; 3921. Belt pulley drive assembly; 392 2. Second crown gear; 3923. Second motor; 3924. Second gear; 393. Translational longitudinal frame; 394. Arc frame; 395. U-shaped frame; 3951. Ball bearing; 51. Discharge outer cylinder; 52. Rotating chuck; 53. Lifting longitudinal rod; 54. Indexing frame; 55. Transmission worm gear; 551. Transmission worm; 552. Third motor; 56. First cylinder; 561. Second bearing; 57. Lifting cylinder; 58. Lifting frame; 59. Unblocking needle; 71. Bottom grinding outer frame; 711. Discharge inclined plate; 701. Discharge through groove; 72. Limiting ring; 73. Grinding plate; 74. Driven gear ring; 75. Positioning clasp; 76. Positioning sleeve frame; 61. Transmission frame; 62. Transmission roller; 63. Transmission belt; 64. Fifth motor. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] Example: Figure 1-12 As shown, the present invention provides an automated chicken feed processing device, including a base 1, a first frame 2 fixedly installed on one side of the top of the base 1, a processing mechanism 3 fixedly installed on the top of the first frame 2, a pre-treatment mechanism 4 provided on the top of the processing mechanism 3, a second frame 21 fixedly installed on the side of the top of the base 1 close to the first frame 2, an auxiliary mechanism 5 for use with the processing mechanism 3 fixedly installed on the top of the second frame 21, and a transmission mechanism 6 fixedly installed on the side of the top of the base 1 away from the first frame 2.
[0040] The processing mechanism 3 includes a processing frame 31, which is fixedly installed on the top of the first frame 2. A feeding frame 32 is fixedly installed on the top of the processing frame 31. Multiple feeding pipes 321 arranged in a circular array are integrally formed on the top of the feeding frame 32. A material hopper frame 33 is fixedly fastened to the top inner side of the processing frame 31. A drive shaft 34 is rotatably installed in the middle of the feeding frame 32. An auxiliary frame 341 is rotatably installed in the middle of the drive shaft 34. The auxiliary frame 341 is fixedly installed on the top inner side of the processing frame 31. A horizontal shaft 35 is vertically provided at the bottom of the drive shaft 34. The bottom of the drive shaft 34 is slidably engaged with the middle of the horizontal shaft 35. A fastening nut 3411 is threaded at the bottom of the moving central shaft 34. The upper surface of the fastening nut 3411 contacts the bottom end of the horizontal shaft 35. A first bearing 36 is fixedly installed at both ends of the horizontal shaft 35. A grinding roller 37 is fixedly installed on the outer side of the first bearing 36. By removing the fastening nut 3411, it is convenient to disassemble and repair the horizontal shaft 35 and the grinding roller 37. A drive gear ring 38 is movably sleeved on the opposite end of the grinding roller 37. A cleaning protrusion 381 is integrally formed on the inner side of the drive gear ring 38. The cleaning protrusion 381 is movably engaged with the outer side of the grinding roller 37. A translation component 39 corresponding to the drive gear ring 38 is provided on the outer side of the driving central shaft 34.
[0041] The auxiliary mechanism 5 includes a discharge outer cylinder 51, which is fixedly installed on the top of the second frame 21. A rotating clamp 52 is rotatably installed at the middle of the bottom end of the discharge outer cylinder 51. A lifting longitudinal rod 53 is slidably clamped at the middle of the rotating clamp 52. A rotation frame 54 is fixedly installed at the top of the lifting longitudinal rod 53. A bottom grinding part 7 that works with the processing mechanism 3 is fixedly installed at both ends of the rotation frame 54. One of the bottom grinding parts 7 is located at the bottom end of the processing mechanism 3.
[0042] The bottom grinding component 7 includes a bottom grinding frame 71, which is fixedly installed at the end of the indexing frame 54. A discharge groove 701 is provided at the bottom of the bottom grinding frame 71. A discharge inclined plate 711 is fixedly fastened to the bottom of the inner wall of the bottom grinding frame 71. A limiting ring 72 is fixedly fastened to the bottom of the inner side of the bottom grinding frame 71. A grinding pressure plate 73 is fixedly fastened to the top of the limiting ring 72 by bolts. The grinding pressure plate 73 has multiple discharge holes for material discharge. A driven gear ring 74, which cooperates with the drive gear ring 38, is fixedly fastened to the top of the grinding pressure plate 73 by bolts. The upper surfaces of the drive gear ring 38 and the driven gear ring 74 are meshed. A positioning retaining ring 75 is fixedly fastened to the top of the driven gear ring 74 by bolts. The positioning retaining ring 75 is movably engaged with the bottom of the processing frame 31. A positioning sleeve 76 is fixedly fastened to the middle of the top of the grinding pressure plate 73. The middle part is movably sleeved at the bottom of the drive shaft 34. In use, the pre-treated raw materials for chicken feed processing are evenly introduced into the feed frame 32 through multiple feed pipes 321. Through the material gathering effect of the material gathering hopper frame 33, they fall onto the grinding plate 73. By controlling the rotation of the drive shaft 34, the horizontal shaft rod 35 and the grinding roller 37 are driven to rotate on the grinding plate 73. The drive gear ring 38 and the driven gear ring 74 mesh with each other on their upper surfaces. The driven gear ring 74 controls the drive gear ring 38 and the grinding roller 37 to rotate automatically, thereby crushing and mixing the raw materials on the grinding plate 73. The raw materials are then discharged through multiple discharge holes on the grinding plate 73, automatically preparing small-particle chicken feed and improving the efficiency of chicken feed preparation. The small-particle chicken feed falls onto the discharge inclined plate 711 and is discharged into the discharge outer cylinder 51 through the discharge trough 701 and discharged through the discharge outer cylinder 51.
[0043] A transmission worm gear 55 is fixedly installed at the bottom of the rotating chuck 52. A transmission worm 551 is meshed with the outer side of the transmission worm gear 55. The transmission worm 551 is rotatably installed at the bottom end of the discharge outer cylinder 51. A third motor 552 is fixedly installed on the side of the bottom end of the discharge outer cylinder 51 near the transmission worm 551. The drive end of the third motor 552 is fixedly installed with one end of the transmission worm 551. A first cylinder 56 is provided at the bottom end of the lifting rod 53. The first cylinder 56 is fixedly installed at the top of the base 1. A second bearing 561 is fixedly installed at the drive end of the first cylinder 56. The second bearing 561 is fixedly clamped at the bottom end of the lifting rod 53. The control opens the first cylinder 56 to drive the lifting rod 53, the indexing frame 54 and the two bottom grinding parts 7 to lift and lower. The control opens the third motor 552 to drive the transmission worm 551 to drive the transmission worm gear 55 and the rotating chuck 52 to rotate, thereby driving the indexing frame 54 and the two bottom grinding parts 7 to rotate, flexibly changing the position of the two bottom grinding parts 7.
[0044] A lifting cylinder 57 is fixedly installed on the side of the outer wall of the discharge cylinder 51 away from the processing mechanism 3. A lifting frame 58 is fixedly installed on the drive end of the lifting cylinder 57. A clearing needle 59 corresponding to the grinding plate 73 is fixedly installed at the bottom center of the lifting frame 58. The clearing needle 59 moves through the corresponding grinding plate 73. The lifting cylinder 57 is controlled to drive the lifting frame 58 and the clearing needle 59 to descend. The clearing needle 59 inserts into multiple discharge holes in the corresponding grinding plate 73 to clear the blockage and prevent multiple discharge holes from being blocked, so as to facilitate the subsequent use of the grinding plate 73 to machine-select and prepare chicken feed.
[0045] The pretreatment mechanism 4 includes a pretreatment outer frame 41, which is fixedly installed on the top of the first frame 2. The bottom of the pretreatment outer frame 41 is integrally formed with an outlet pipe 411 corresponding to the feed pipe 321. The outlet pipe 411 is fixedly installed at the top of the corresponding feed pipe 321. A crushing shaft 42 is rotatably installed at the middle of the bottom end of the pretreatment outer frame 41. A crushing blade holder 43 is fixedly installed on the outside of the crushing shaft 42. The bottom of the crushing shaft 42 is movably engaged with the middle of the top end of the drive shaft 34. When the drive shaft 34 rotates, it drives the crushing shaft 42 to rotate synchronously, thereby driving multiple crushing blade holders 43 to rotate at high speed. The raw materials for chicken feed processing are placed in the pretreatment outer frame 41. The raw materials are crushed and mixed by multiple high-speed rotating crushing blade holders 43, which facilitates the subsequent crushing and preparation of chicken feed raw materials.
[0046] The translation component 39 includes a translation outer frame 391, which is fixedly installed on the outside of the drive shaft 34. The translation outer frame 391 is located above the horizontal shaft 35. Double-ended screws 392 are rotatably mounted at both ends of the translation outer frame 391. Translation longitudinal frames 393 are threaded onto both ends of the double-ended screws 392. Arc-shaped frames 394 are fixedly installed between the double-ended screws 392 and the translation longitudinal frames 393 at the same end positions. U-shaped frames 395 are fixedly installed at the bottom ends of the translation longitudinal frames 393. The drive gear ring 3... 8. The movable bracket is engaged in the U-shaped frame 395. A ball bearing 3951 is rolled on the U-shaped frame 395. The outer wall of the ball bearing 3951 contacts the outer wall of the drive gear ring 38. A pulley drive assembly 3921 is located in the middle of the two double-ended screws 392. The pulley drive assembly 3921 is located in the translational outer frame 391. The pulley drive assembly 3921 includes two pulleys and a drive belt movably sleeved on the outside of the two pulleys. The pulleys are fixedly installed in the middle of the double-ended screws 392, and the drive belt movably passes through the drive gear ring 38. Shaft 34, on the outer side of one of the double-ended screws 392, a second crown gear 3922 is fixedly mounted. A second motor 3923 is fixedly mounted on the inner wall of the translation frame 391 near the second crown gear 3922. A second gear 3924 is fixedly mounted on the drive end of the second motor 3923. The second gear 3924 and the second crown gear 3922 are meshed together. Controlling the second motor 3923 to drive the second gear 3924 to drive the second crown gear 3922 to rotate, thereby driving one of the double-ended screws... The rod 392 rotates, and in conjunction with the belt pulley transmission group 3921, drives another double-headed screw 392 to rotate, thereby controlling the two-sided translational longitudinal frame 393 and U-shaped frame 395 to move towards each other, thereby controlling the two-sided drive gear rings 38 to slide towards each other on the outside of the grinding roller 37. Since the cleaning protrusion 381 is movably engaged on the outside of the grinding roller 37, the grinding groove on the outside of the grinding roller 37 is cleaned by the cleaning protrusion 381 to prevent the grinding groove from being blocked, so that the grinding roller 37 can be used to continue to prepare chicken feed.
[0047] The top of the drive shaft 34 extends out of the top of the feed frame 32. A first crown gear 342 is fixedly installed on the top of the drive shaft 34. A first motor 343 is fixedly installed on the top of the feed frame 32 near the first crown gear 342. A first gear 344 is fixedly installed on the drive end of the first motor 343. The first gear 344 and the first crown gear 342 are meshed and connected. The first motor 343 is turned on to drive the first gear 344 to drive the first crown gear 342 to rotate, thereby controlling the drive shaft 34 to rotate.
[0048] The transmission mechanism 6 includes two symmetrically distributed sets of transmission frames 61. The transmission frames 61 are fixedly installed on the top of the base 1 away from the first frame 2. A transmission roller 62 is rotatably installed on the top of each set of transmission frames 61. A transmission belt 63 is movably sleeved on the outer side of the two transmission rollers 62. The transmission belt 63 is located below the discharge outer cylinder 51. A fifth motor 64 is fixedly installed on the top of one of the transmission frames 61. The drive end of the fifth motor 64 is fixedly installed on one end of the transmission roller 62. The control turns on the fifth motor 64 to drive the transmission roller 62 to rotate, thereby driving the transmission belt 63 to transport. The small-particle chicken feed is discharged through the discharge outer cylinder 51 and falls onto the transmission belt 63 for automatic transport, which facilitates the subsequent processing of the small-particle chicken feed.
[0049] A method for preparing chicken feed using an automated chicken feed processing device includes the following steps:
[0050] Step 1: Control the first motor 343 to drive the first gear 344 to drive the first crown gear 342 to rotate, thereby controlling the drive shaft 34 to rotate. While the drive shaft 34 rotates, it drives the crushing shaft 42 to rotate synchronously, thereby driving multiple crushing blade holders 43 to rotate at high speed. Control the fifth motor 64 to drive the transmission roller 62 to rotate, thereby driving the transmission belt 63 to carry out transmission.
[0051] Step 2: Place the raw materials for chicken feed processing in the pre-treatment outer frame 41. The raw materials are crushed and mixed by multiple high-speed rotating crushing blades 43. The pre-treated raw materials for chicken feed processing are evenly introduced into the feeding frame 32 through multiple feeding pipes 321. Through the material gathering effect of the material gathering hopper frame 33, the raw materials fall onto the grinding plate 73. By controlling the rotation of the drive shaft 34, the horizontal shaft rod 35 and the grinding roller 37 are driven to rotate on the grinding plate 73. The drive gear ring 38 and the driven gear ring 74 mesh with each other. The driven gear ring 74 controls the drive gear ring 38 and the grinding roller 37 to rotate automatically, thereby crushing and mixing the raw materials on the grinding plate 73. The raw materials are discharged through multiple discharge holes on the grinding plate 73, automatically producing small-particle chicken feed. The small-particle chicken feed falls onto the discharge inclined plate 711 and is discharged into the discharge outer cylinder 51 through the discharge trough 701. It is then discharged from the discharge outer cylinder 51 and automatically transported onto the conveyor belt 63 for subsequent processing of small-particle chicken feed.
[0052] Step 3: Control the opening of the first cylinder 56 to drive the lifting rod 53, the indexing frame 54 and the two bottom grinding parts 7 to descend, and the positioning ring 75 disengages from the bottom of the machining outer frame 31. Then, control the opening of the third motor 552 to drive the transmission worm gear 551 to drive the transmission worm wheel 55 and the rotating chuck 52 to rotate, thereby driving the indexing frame 54 and the two bottom grinding parts 7 to rotate, rotating the other bottom grinding part 7 to the bottom of the machining outer frame 31. Then, move the two bottom grinding parts 7 up, and the positioning ring 75 is moved into the bottom of the machining outer frame 31.
[0053] Simultaneously, the second motor 3923 is activated to drive the second gear 3924 to drive the second crown gear 3922 to rotate, thereby driving one of the double-headed screws 392 to rotate. In conjunction with the transmission of the belt pulley transmission group 3921, the other double-headed screw 392 is driven to rotate, thereby controlling the two-sided translational longitudinal frame 393 and U-shaped frame 395 to move towards each other, thereby controlling the two-sided drive gear rings 38 to slide towards each other on the outside of the grinding roller 37. Since the cleaning protrusion 381 is movably engaged on the outside of the grinding roller 37, the grinding groove on the outside of the grinding roller 37 is cleaned by the cleaning protrusion 381 to prevent the grinding groove from being blocked. Subsequently, the drive gear ring 38 is reset.
[0054] Continue moving the two bottom grinding parts 7 upwards, the positioning retaining ring 75 is moved into the bottom of the machining outer frame 31, and the upper surfaces of the drive gear ring 38 and the driven gear ring 74 are engaged and connected.
[0055] Step 4: Control the opening of the lifting cylinder 57 to drive the lifting frame 58 and the unblocking needle 59 to descend. The unblocking needle 59 is inserted into multiple discharge holes in the corresponding grinding plate 73 to unblock and prevent multiple discharge holes from becoming blocked.
[0056] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated chicken feed processing device, comprising a base (1), characterized in that: A first frame (2) is fixedly installed on one side of the top of the base (1). A processing mechanism (3) is fixedly installed on the top of the first frame (2). A pre-treatment mechanism (4) is provided on the top of the processing mechanism (3). A second frame (21) is fixedly installed on the side of the top of the base (1) close to the first frame (2). An auxiliary mechanism (5) that works with the processing mechanism (3) is fixedly installed on the top of the second frame (21). A transmission mechanism (6) is fixedly installed on the side of the top of the base (1) away from the first frame (2). The processing mechanism (3) includes a processing frame (31), which is fixedly installed on the top of the first frame (2). A feeding frame (32) is fixedly installed on the top of the processing frame (31). A plurality of feeding pipes (321) arranged in a ring array are integrally formed on the top of the feeding frame (32). A material hopper frame (33) is fixedly clamped on the top inner side of the processing frame (31). A drive shaft (34) is rotatably installed in the middle of the feeding frame (32). An auxiliary frame (341) is rotatably installed in the middle of the drive shaft (34). The auxiliary frame (341) is fixedly installed on the top inner side of the processing frame (31). A horizontal shaft rod (35) is vertically provided at the bottom of the drive shaft (34). 4) The bottom of the drive shaft (34) is slidably engaged in the middle of the horizontal shaft (35). The bottom of the drive shaft (34) is threaded with a fastening nut (3411). The upper surface of the fastening nut (3411) is in contact with the bottom end of the horizontal shaft (35). The two ends of the horizontal shaft (35) are fixedly mounted with first bearings (36). The outer side of the first bearings (36) is fixedly mounted with grinding rollers (37). The opposite ends of the grinding rollers (37) are movably fitted with drive gear rings (38). The inner side of the drive gear ring (38) is integrally formed with a cleaning protrusion (381). The cleaning protrusion (381) is movably engaged in the outer side of the grinding roller (37). The outer side of the drive shaft (34) is provided with a translation component (39) corresponding to the drive gear ring (38). The auxiliary mechanism (5) includes a discharge outer cylinder (51), which is fixedly installed at the top of the second frame (21). A rotating chuck (52) is rotatably installed at the middle of the bottom end of the discharge outer cylinder (51). A lifting rod (53) is slidably mounted at the middle of the rotating chuck (52). A rotation frame (54) is fixedly installed at the top of the lifting rod (53). A bottom grinding part (7) for use with the processing mechanism (3) is fixedly installed at both ends of the rotation frame (54). One of the bottom grinding parts (7) is located at the bottom end of the processing mechanism (3). A transmission worm gear (55) is fixedly installed at the bottom of the rotating chuck (52). 5) is connected to a transmission worm (551) on the outside. The transmission worm (551) is rotatably installed at the bottom end of the discharge outer cylinder (51). A third motor (552) is fixedly installed on the side of the bottom end of the discharge outer cylinder (51) near the transmission worm (551). The drive end of the third motor (552) and one end of the transmission worm (551) are fixedly installed. A first cylinder (56) is provided at the bottom end of the lifting rod (53). The first cylinder (56) is fixedly installed at the top end of the base (1). A second bearing (561) is fixedly installed at the drive end of the first cylinder (56). The second bearing (561) is fixedly snapped into the bottom end of the lifting rod (53). The bottom grinding component (7) includes a bottom grinding frame (71), which is fixedly installed at the end of the indexing frame (54). A discharge groove (701) is provided at the bottom of the bottom grinding frame (71). A discharge inclined plate (711) is fixedly fastened to the bottom of the inner wall of the bottom grinding frame (71). A limiting ring (72) is fixedly fastened to the bottom of the inner side of the bottom grinding frame (71). A grinding pressure plate (73) is fixedly fastened to the top of the limiting ring (72) by bolts. The top of the grinding pressure plate (73) is fixedly fastened to the top of the grinding pressure plate (73) by bolts. A driven gear ring (74) is fixedly installed to cooperate with the drive gear ring (38). The upper surfaces of the drive gear ring (38) and the driven gear ring (74) are meshed together. A positioning snap ring (75) is fixedly installed at the top of the driven gear ring (74) by bolts. The positioning snap ring (75) is movably snapped into the bottom of the processing outer frame (31). A positioning sleeve frame (76) is fixedly installed at the top center of the grinding plate (73). The top center of the positioning sleeve frame (76) is movably sleeved into the bottom of the drive shaft (34). A lifting cylinder (57) is fixedly installed on the side of the outer wall of the discharge cylinder (51) away from the processing mechanism (3). A lifting frame (58) is fixedly installed on the driving end of the lifting cylinder (57). A dredging needle (59) corresponding to the grinding plate (73) is fixedly installed at the bottom center of the lifting frame (58). The dredging needle (59) moves through the corresponding grinding plate (73).
2. The automated chicken feed processing device according to claim 1, characterized in that: The pretreatment mechanism (4) includes a pretreatment outer frame (41), which is fixedly installed on the top of the first frame (2). The bottom of the pretreatment outer frame (41) is integrally formed with an outlet pipe (411) corresponding to the feed pipe (321). The outlet pipe (411) is fixedly installed on the top of the corresponding feed pipe (321). A crushing shaft (42) is rotatably installed at the middle of the bottom end of the pretreatment outer frame (41). A crushing blade holder (43) is fixedly installed on the outside of the crushing shaft (42). The bottom of the crushing shaft (42) is movably engaged with the middle of the top end of the drive shaft (34).
3. The automated chicken feed processing device according to claim 2, characterized in that: The translation component (39) includes a translation outer frame (391), which is fixedly installed on the outside of the drive shaft (34). The translation outer frame (391) is located above the horizontal shaft (35). Both ends of the translation outer frame (391) are rotatably mounted with double-ended screws (392). Both ends of the double-ended screws (392) are threadedly mounted with translation longitudinal frames (393). Arc-shaped frames (394) are fixedly installed between the double-ended screws (392) and the translation longitudinal frames (393) at the same end position. U-shaped frames (395) are fixedly installed at the bottom end of the translation longitudinal frames (393). The drive gear ring (38) is movably engaged in the U-shaped frame (395). A ball bearing (3951) is rolled on the U-shaped frame (395). The outer wall of the ball bearing (3951) is in contact with the outer wall of the drive gear ring (38). A pulley drive assembly (3921) is provided in the middle of the two double-ended screws (392). The pulley drive assembly (3921) is located in the translational outer frame (391). The pulley drive assembly (3921) includes two pulleys and a drive belt that is movably sleeved on the outside of the two pulleys. The pulleys are respectively fixedly installed in the middle of the double-ended screws (392). The drive belt movably passes through the drive shaft (34). A second crown gear (3922) is fixedly installed on the outside of one of the double-ended screws (392). A second motor (3923) is fixedly installed on the inner wall of the translational outer frame (391) on the side close to the second crown gear (3922). A second gear (3924) is fixedly installed on the drive end of the second motor (3923). The second gear (3924) and the second crown gear (3922) are meshed and connected.
4. The automated chicken feed processing device according to claim 3, characterized in that: The top of the drive shaft (34) extends out of the top of the feed frame (32). A first crown gear (342) is fixedly installed on the top of the drive shaft (34). A first motor (343) is fixedly installed on the side of the top of the feed frame (32) near the first crown gear (342). A first gear (344) is fixedly installed on the drive end of the first motor (343). The first gear (344) and the first crown gear (342) are meshed together.
5. The automated chicken feed processing device according to claim 4, characterized in that: The transmission mechanism (6) includes two sets of symmetrically distributed transmission frames (61). The transmission frames (61) are fixedly installed on the top of the base (1) away from the first frame (2). A transmission roller (62) is rotatably installed on the top of each set of transmission frames (61). A transmission belt (63) is movably sleeved on the outside of the two transmission rollers (62). The transmission belt (63) is located below the discharge outer cylinder (51). A fifth motor (64) is fixedly installed on the top of one of the transmission frames (61). The drive end of the fifth motor (64) is fixedly installed on one end of the transmission roller (62).
6. A method for preparing chicken feed using the automated chicken feed processing device according to claim 5, characterized in that, Includes the following steps: Step 1: Control the first motor (343) to drive the first gear (344) to drive the first crown gear (342) to rotate, thereby controlling the drive shaft (34) to rotate. While the drive shaft (34) rotates, it drives the crushing shaft (42) to rotate synchronously, thereby driving multiple crushing blade holders (43) to rotate at high speed. Control the fifth motor (64) to drive the transmission roller (62) to rotate, thereby driving the transmission belt (63) to carry out transmission. Step 2: Place the raw materials for chicken feed processing in the pre-treatment outer frame (41). The raw materials are crushed and mixed by multiple high-speed rotating crushing blades (43). The pre-treated raw materials for chicken feed processing are evenly introduced into the feeding frame (32) through multiple feeding pipes (321). Through the material gathering effect of the material gathering hopper frame (33), the material falls onto the grinding plate (73). By controlling the rotation of the drive shaft (34), the horizontal shaft (35) and the grinding roller (37) are driven to rotate on the grinding plate (73), which works in conjunction with the drive gear ring (38) and the driven gear ring. The upper surface of (74) is meshed and connected. The driven toothed ring (74) controls the drive toothed ring (38) and the grinding roller (37) to rotate automatically, thereby crushing and mixing the raw materials on the grinding disc (73) and discharging them through multiple discharge holes on the grinding disc (73) to automatically prepare small-particle chicken feed. The small-particle chicken feed falls on the discharge inclined plate (711) and is discharged into the discharge outer cylinder (51) through the discharge trough (701). It is then discharged through the discharge outer cylinder (51) and falls onto the conveyor belt (63) for automatic transmission, which facilitates the subsequent processing of small-particle chicken feed. Step 3: Control the opening of the first cylinder (56) to drive the lifting rod (53), the indexing frame (54) and the two bottom grinding parts (7) to descend, and the positioning ring (75) disengages from the bottom of the machining frame (31). Then, control the opening of the third motor (552) to drive the transmission worm (551) to drive the transmission worm wheel (55) and the rotating chuck (52) to rotate, thereby driving the indexing frame (54) and the two bottom grinding parts (7) to rotate, rotating the other bottom grinding part (7) to the bottom of the machining frame (31). Then, move the two bottom grinding parts (7) up, and the positioning ring (75) is moved into the bottom of the machining frame (31). At the same time, the second motor (3923) is activated to drive the second gear (3924) to drive the second crown gear (3922) to rotate, thereby driving one of the double-headed screws (392) to rotate. In conjunction with the transmission of the belt pulley transmission group (3921), the other double-headed screw (392) is driven to rotate, thereby controlling the two sides of the translational longitudinal frame (393) and the U-shaped frame (395) to move towards each other, thereby controlling the two sides of the drive gear ring (38) to slide towards each other on the outside of the grinding roller (37). Since the cleaning protrusion (381) is movably engaged on the outside of the grinding roller (37), the grinding groove on the outside of the grinding roller (37) is cleaned by the cleaning protrusion (381) to prevent the grinding groove from being blocked. Then, the drive gear ring (38) is reset. Continue moving the two bottom grinding parts (7) upwards, the positioning retaining ring (75) is moved into the bottom of the machining outer frame (31), and the upper surfaces of the drive gear ring (38) and the driven gear ring (74) are engaged and connected; Step 4: Control the opening of the lifting cylinder (57) to drive the lifting frame (58) and the unblocking needle (59) to descend. The unblocking needle (59) is inserted into multiple discharge holes in the corresponding grinding plate (73) to unblock and prevent multiple discharge holes from being blocked.
Citation Information
Patent Citations
Livestock feed particle preparation device
CN114887547A