Production and polishing device for antique building aluminum component

By designing automatic addition and mobile polishing devices in the production of antique aluminum components, using position adjustment motors, mobile stations, jet heads, processing controllers and remote control controllers, the problem of inconvenience in manual polishing liquid is solved, and efficient Polishing processing and continuous polishing significantly improve processing efficiency and effect.

CN119304764APending Publication Date: 2025-01-14JIANGXI HUIKE GUARD RAIL CO LTD
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Patent Information

Application Number
CN202411481289.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

The polishing device in the production of existing antique aluminum components requires manual polishing liquid, which is inconvenient to use, resulting in low processing efficiency and poor actual effect.

Method used

The polishing device is designed including a position adjustment motor, a mobile station, an injection head, a processing controller and a remote control controller to realize automatic addition of polishing liquid and automated mobile polishing, improving convenience and efficiency.

Benefits of technology

There is no need to manually add polishing liquid, which improves the efficiency of polishing processing, realizes the continuity of single-side polishing of single-piece aluminum components, and significantly improves the processing efficiency and use effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an antique building aluminum component production polishing device, and particularly relates to the technical field of polishing devices.The antique building aluminum component production polishing device comprises a base table, fixing baffles are welded to the two sides of the top of the base table, two guide rods are welded between the two fixing baffles, and a position adjusting screw rod is arranged between the two guide rods; a position adjusting motor is arranged at one end of the position adjusting screw rod, a movable table is arranged at the top of the base table, and guide holes are formed in the two sides of the movable table in a penetrating mode. Through the arrangement of the positioning motor, the moving table, the spraying head, the machining controller, the remote controller and other structures, polishing liquid can be automatically added, manual adding is not needed, the convenience degree is greatly improved, the polishing machining efficiency is improved, meanwhile, automatic moving type polishing can be achieved, and the polishing efficiency is improved. And continuity of single-face polishing machining of a single aluminum component is achieved, the machining efficiency is further improved, and the actual using effect of the aluminum component polishing device is good.
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Description

Technical Field

[0001] The invention relates to the technical field of polishing devices, and more specifically to a polishing device for producing antique aluminum components. Background Art

[0002] Antique building aluminum components refer to the use of aluminum materials (such as aluminum plates, aluminum alloys, etc.) to process and manufacture various components in antique buildings. These components strive to be similar to or even better than traditional wooden components in appearance and performance, while incorporating the advantages of modern science and material technology. Many of the existing antique pavilion components also use aluminum components, and polishing devices are required in their production process to make the surface of the components smooth and shiny, thereby improving the appearance of the components.

[0003] Although the polishing device in the prior art can be used normally, it still has many disadvantages in actual use. For example, the polishing device in the prior art requires manual addition of polishing liquid, which is not convenient to use. This affects the processing efficiency of the polishing device, making the actual use effect of the polishing device in the prior art poor. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a polishing device for the production of antique aluminum components. By providing a positioning motor, a moving platform, a nozzle, a processing controller and a remote control controller and other structures, the present invention can realize automatic addition of polishing liquid without manual addition, which greatly improves the convenience and thus improves the efficiency of the polishing process. At the same time, it can also realize automated mobile polishing, realize the continuity of single-sided polishing of a single aluminum component, further improve the processing efficiency, and make the actual use effect of the present invention better to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a production and polishing device for antique aluminum components, comprising a base, fixed baffles are welded on both sides of the top of the base, two guide rods are welded between the two fixed baffles, a positioning screw is arranged between the two guide rods, a positioning motor is arranged at one end of the positioning screw, a moving platform is arranged on the top of the base, guide holes are penetrated on both sides of the moving platform, a screw hole is arranged between the two guide holes, the screw hole is penetrated on the moving platform, and fixed baffles are arranged on both sides of the moving platform. A clamping hydraulic cylinder is fixedly installed, clamping plates are arranged on the top of both sides of the moving platform, and anti-slip pads are bonded on the opposite sides of the two clamping plates, a vertical plate is welded on the top of the clamping plate, and an injection head is fixedly installed on the opposite side of the two vertical plates, a bellows is arranged at one end of the injection head, a liquid pump is fixedly installed at the bottom of the bellows, a liquid suction pipe is arranged at the bottom of the liquid suction pump, a polishing liquid storage box is arranged at the bottom of the liquid suction pipe, and an adding pipe is fixedly installed on the outer wall of one side of the polishing liquid storage box, and a welding device is arranged on the side of the base away from the positioning motor. A polishing fixed arm is provided, a lifting hydraulic cylinder is fixedly installed on the top of the polishing fixed arm, a polishing lifting seat is fixedly installed on the bottom of the output shaft of the lifting hydraulic cylinder, a polishing motor is fixedly installed on the bottom of the polishing lifting seat, a polishing wheel is fixedly installed on the bottom of the output shaft of the polishing motor, an input end of the polishing motor is connected with a processing controller, the processing controller is set as a single-chip microcomputer, an output end of the processing controller is connected with an input end of the lifting hydraulic cylinder, an output end of the processing controller is connected with an input end of the clamping hydraulic cylinder, an output end of the processing controller is connected with an input end of a liquid pump, an output end of the processing controller is connected with an input end of a positioning motor, an input end of the processing controller is connected with a power supply unit, an input end of the processing controller is connected with a Bluetooth module, an input end of the Bluetooth module is connected with a remote control controller, the remote control controller is set as a single-chip microcomputer, an input end of the remote control controller is connected with a control panel, an input end of the control panel is connected with a forward button, an input end of the control panel is connected with a backward button, an input end of the control panel is connected with a processing button, and an input end of the control panel is connected with a stop button;

[0006] The Bluetooth module is used to connect the processing controller and the remote controller so that the processing controller and the remote controller can realize information exchange;

[0007] The control panel is used to send control signals.

[0008] In a preferred embodiment, the adjusting screw is rotatably connected to both fixed baffles.

[0009] In a preferred embodiment, the positioning motor is fixedly installed on one side of the fixed baffle at the corresponding position, and the output shaft of the positioning motor is drivingly connected to the positioning screw.

[0010] In a preferred embodiment, the two guide rods are both inserted into the guide holes at corresponding positions, and the guide rods are slidably connected to the guide holes at corresponding positions.

[0011] In a preferred embodiment, the positioning screw is disposed through the screw hole, and the positioning screw is threadedly connected to the screw hole.

[0012] In a preferred embodiment, the two clamping plates are respectively connected in transmission with the output shafts of the clamping hydraulic cylinders at corresponding positions.

[0013] In a preferred embodiment, the polishing liquid storage tank is connected to the liquid extraction pipe, and the adding pipe is connected to the polishing liquid storage tank.

[0014] In a preferred embodiment, the polishing wheel is transmission-connected to the output shaft of the polishing motor, and the polishing lifting seat is transmission-connected to the output shaft of the lifting hydraulic cylinder.

[0015] Technical effects and advantages of the present invention:

[0016] The present invention is provided with structures such as a positioning motor, a moving platform, a spray head, a processing controller and a remote control controller, so that the present invention can realize automatic addition of polishing liquid without manual addition, which greatly improves the convenience and thus improves the efficiency of the polishing process. At the same time, it can also realize automated mobile polishing, realize the continuity of single-sided polishing of a single aluminum component, further improve the processing efficiency, and make the actual use effect of the present invention better. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 It is a schematic diagram of the overall bottom three-dimensional structure of the present invention.

[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the mobile station of the present invention.

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamping hydraulic cylinder of the present invention.

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the polishing fixed arm of the present invention.

[0022] Figure 6 It is a system diagram of the present invention.

[0023] The accompanying drawings are marked as follows: 1. base; 2. fixed baffle; 3. guide rod; 4. adjustment screw; 5. adjustment motor; 6. moving platform; 7. guide hole; 8. screw hole; 9. clamping hydraulic cylinder; 10. clamping plate; 11. anti-slip pad; 12. vertical plate; 13. injection head; 14. bellows; 15. suction pump; 16. suction pipe; 17. polishing liquid storage tank; 18. adding pipe; 19. polishing fixed arm; 20. lifting hydraulic cylinder; 21. polishing lifting seat; 22. polishing motor; 23. polishing wheel; 24. processing controller; 25. power supply unit; 26. Bluetooth module; 27. remote control controller; 28. control panel; 29. ​​forward button; 30. back button; 31. processing button; 32. stop button. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] As attached Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 , Attachment Figure 5 and attached Figure 6As shown, the present invention provides a production and polishing device for antique aluminum components, including a base 1, fixed baffles 2 are welded on both sides of the top of the base 1, two guide rods 3 are welded between the two fixed baffles 2, a positioning screw 4 is arranged between the two guide rods 3, a positioning motor 5 is arranged at one end of the positioning screw 4, a moving platform 6 is arranged on the top of the base 1, guide holes 7 are penetrated on both sides of the moving platform 6, a screw hole 8 is arranged between the two guide holes 7, the screw hole 8 is penetrated on the moving platform 6, clamping hydraulic cylinders 9 are fixedly installed on both sides of the moving platform 6, and clamping plates 10 are arranged on the top of both sides of the moving platform 6. The two clamping plates 10 are bonded with anti-skid pads 11 on opposite sides, and a vertical plate 12 is welded on the top of the clamping plate 10. A spray head 13 is fixedly installed on the opposite side of the two vertical plates 12. A bellows 14 is provided at one end of the spray head 13, and a liquid pump 15 is fixedly installed at the bottom of the bellows 14. A liquid pump 16 is provided at the bottom of the liquid pump 15, and a polishing liquid storage box 17 is provided at the bottom of the liquid pump 15. An addition pipe 18 is fixedly installed on the outer wall of one side of the polishing liquid storage box 17. A polishing fixed arm 19 is welded on the side of the base 1 away from the positioning motor 5, and a lifting liquid is fixedly installed on the top of the top of the polishing fixed arm 19. The lifting cylinder 20 has a polishing lifting seat 21 fixedly mounted on the bottom of the output shaft of the lifting hydraulic cylinder 20, a polishing motor 22 fixedly mounted on the bottom of the polishing lifting seat 21, a polishing wheel 23 fixedly mounted on the bottom of the output shaft of the polishing motor 22, and a processing controller 24 connected to the input end of the polishing motor 22. The processing controller 24 is configured as a single-chip microcomputer. The single-chip microcomputer is an integrated circuit chip that uses ultra-large-scale integrated circuit technology to integrate a central processing unit CPU with data processing capabilities, a random access memory RAM, a read-only memory ROM, a variety of I / O ports and interrupt systems, timers / counters and other functions into a small and complete silicon chip. The microcomputer system, the output end of the processing controller 24 is connected to the input end of the lifting hydraulic cylinder 20, the output end of the processing controller 24 is connected to the input end of the clamping hydraulic cylinder 9, the output end of the processing controller 24 is connected to the input end of the liquid pump 15, the output end of the processing controller 24 is connected to the input end of the positioning motor 5, the input end of the processing controller 24 is connected to the power supply unit 25, the input end of the processing controller 24 is connected to the Bluetooth module 26, the Bluetooth module is a wireless communication module, the principle of which is to use Bluetooth technology to achieve short-distance communication between devices, Bluetooth technology is a short-distance wireless communication technology, working in the globally common 2.4GHz ISM (i.e. industrial, scientific, and medical) frequency band, centered at 2.45GHz, and backward compatible with 2.40GHz and 2.48GHz, the maximum communication distance is about 10 meters, the input end of the Bluetooth module 26 is connected to a remote controller 27, the remote controller 27 is set as a single-chip microcomputer, the input end of the remote controller 27 is connected to a control panel 28, the input end of the control panel 28 is connected to a forward button 29, the input end of the control panel 28 is connected to a back button 30, the input end of the control panel 28 is connected to a processing button 31, and the input end of the control panel 28 is connected to a stop button 32;.

[0026] The Bluetooth module 26 is used to connect the processing controller 24 and the remote controller 27 so that the processing controller 24 and the remote controller 27 can realize information exchange;

[0027] The control panel 28 is used to issue control signals.

[0028] The adjusting screw rod 4 is rotatably connected to the two fixed baffles 2 .

[0029] The positioning motor 5 is fixedly installed on one side of the fixed baffle 2 at the corresponding position, and the output shaft of the positioning motor 5 is drivingly connected with the positioning screw 4 .

[0030] The two guide rods 3 both penetrate the guide holes 7 at corresponding positions, and the guide rods 3 are slidably connected to the guide holes 7 at corresponding positions.

[0031] The adjusting screw rod 4 is arranged to penetrate inside the screw hole 8 , and the adjusting screw rod 4 is threadedly connected with the screw hole 8 .

[0032] The two clamping plates 10 are respectively connected to the output shafts of the clamping hydraulic cylinders 9 at corresponding positions.

[0033] The polishing liquid storage tank 17 is communicated with the liquid extraction pipe 16 , and the adding pipe 18 is communicated with the polishing liquid storage tank 17 .

[0034] The polishing wheel 23 is connected to the output shaft of the polishing motor 22 by transmission, and the polishing lifting seat 21 is connected to the output shaft of the lifting hydraulic cylinder 20 by transmission.

[0035] The single chip microcomputer model is set to M68HC16, and the Bluetooth module 26 model is set to CLAS1.

[0036] The specific implementation method is as follows: when using the present invention, the antique pavilion aluminum component to be processed is placed on the moving platform 6, and then the processing button 31 is pressed. At this time, the processing controller 24 controls the two clamping hydraulic cylinders 9 to operate, and the two clamping hydraulic cylinders 9 drive the two clamping plates 10 to move closer to each other, thereby fixing the aluminum component. By providing an anti-slip pad 11, the firmness of the fixed aluminum component can be improved. When the clamping hydraulic cylinder 9 is driven, the lifting hydraulic cylinder 20 will also be started, which will drive the polishing motor to reach a specified height, so that the polishing wheel 23 can polish the fixed aluminum component. The processing controller 24 will control the polishing motor 22 to start, so that the polishing wheel 23 rotates quickly, and then the fixed aluminum component can be polished. In this process, the processing controller 24 can start the two liquid pumps 15, and the liquid pump 15 extracts the polishing liquid in the polishing liquid storage box 17 through the liquid pumping pipe 16, and sprays it through the injection head 13. It is shot onto the surface of the aluminum component, so that the polishing liquid can be automatically added without manual addition, which greatly improves the convenience and thus improves the efficiency of the polishing process. Then, by pressing the forward button 29 and the backward button 30, the position of the movable table 6 can be adjusted to adjust the position of the polishing process. After pressing the button, the positioning motor 5 starts and drives the positioning screw 4 to rotate. Since the positioning screw 4 is threadedly connected to the screw hole 8, the movable table 6 will be controlled to move, and then automatic mobile polishing can be realized, and the continuity of the single-sided polishing process of a single aluminum component is realized, which significantly improves the processing efficiency. This enables the present invention to realize automatic addition of polishing liquid without manual addition, which greatly improves the convenience and thus improves the efficiency of the polishing process. At the same time, automatic mobile polishing can also be realized, and the continuity of the single-sided polishing process of a single aluminum component is realized, which further improves the processing efficiency, making the actual use effect of the present invention better.

[0037] Working principle of the present invention:

[0038] Refer to the instruction manual Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 , Attachment Figure 5 and attached Figure 6 When using the present invention, by providing the positioning motor 5, the moving platform 6, the injection head 13, the processing controller 24 and the remote control controller 27 and other structures, the present invention can realize automatic addition of polishing liquid without manual addition, which greatly improves the convenience, thereby improving the efficiency of the polishing process. At the same time, it can also realize automated mobile polishing, realize the continuity of the single-sided polishing process of a single aluminum component, further improve the processing efficiency, and make the actual use effect of the present invention better.

[0039] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0040] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0041] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A production and polishing device for antique aluminum components, comprising a base (1), characterized in that: Fixed baffles (2) are welded on both sides of the top of the base (1), two guide rods (3) are welded between the two fixed baffles (2), a positioning screw (4) is arranged between the two guide rods (3), and a positioning motor (5) is arranged at one end of the positioning screw (4), a moving platform (6) is arranged on the top of the base (1), guide holes (7) are arranged through both sides of the moving platform (6), a screw hole (8) is arranged between the two guide holes (7), and the screw hole (8) is arranged through the moving platform (6), clamping hydraulic cylinders (9) are fixedly installed on both sides of the moving platform (6), clamping plates (10) are arranged on the top of both sides of the moving platform (6), and the two clamping plates (10) are arranged The opposite sides are both bonded with anti-skid pads (11); the top of the clamping plate (10) is welded with a vertical plate (12); the opposite sides of the two vertical plates (12) are fixedly installed with a spray head (13); one end of the spray head (13) is provided with a bellows (14); the bottom of the bellows (14) is fixedly installed with a liquid pump (15); the bottom of the liquid pump (15) is provided with a liquid pumping pipe (16); the bottom of the liquid pump (15) is provided with a polishing liquid storage box (17); the outer wall of one side of the polishing liquid storage box (17) is fixedly installed with an addition pipe (18); the side of the base (1) away from the positioning motor (5) is welded with a polishing fixed arm (19); the top of the top of the polishing fixed arm (19) A lifting hydraulic cylinder (20) is fixedly installed, a polishing lifting seat (21) is fixedly installed at the bottom end of the output shaft of the lifting hydraulic cylinder (20), a polishing motor (22) is fixedly installed at the bottom of the polishing lifting seat (21), a polishing wheel (23) is fixedly installed at the bottom end of the output shaft of the polishing motor (22), an input end of the polishing motor (22) is connected to a processing controller (24), the processing controller (24) is set as a single chip microcomputer, the output end of the processing controller (24) is connected to the input end of the lifting hydraulic cylinder (20), the output end of the processing controller (24) is connected to the input end of the clamping hydraulic cylinder (9), the output end of the processing controller (24) is connected to the input end of the liquid pump (15), and the processing controller (2 4) the output end is connected to the input end of the positioning motor (5), the input end of the processing controller (24) is connected to a power supply unit (25), the input end of the processing controller (24) is connected to a Bluetooth module (26), the input end of the Bluetooth module (26) is connected to a remote control controller (27), the remote control controller (27) is set as a single-chip microcomputer, the input end of the remote control controller (27) is connected to a control panel (28), the input end of the control panel (28) is connected to a forward button (29), the input end of the control panel (28) is connected to a backward button (30), the input end of the control panel (28) is connected to a processing button (31), and the input end of the control panel (28) is connected to a stop button (32); The Bluetooth module (26) is used to connect the processing controller (24) and the remote controller (27), so that the processing controller (24) and the remote controller (27) can realize information exchange; The control panel (28) is used to issue control signals.

2. The production and polishing device for antique aluminum components according to claim 1 is characterized in that: The positioning screw (4) is rotationally connected to both fixed baffles (2).

3. The production and polishing device for antique aluminum components according to claim 1 is characterized in that: The positioning motor (5) is fixedly mounted on one side of the fixed baffle (2) at a corresponding position, and the output shaft of the positioning motor (5) is drivingly connected to the positioning screw (4).

4. The production and polishing device for antique aluminum components according to claim 1 is characterized in that: The two guide rods (3) both penetrate the inside of the guide holes (7) arranged at corresponding positions, and the guide rods (3) are slidably connected to the guide holes (7) at corresponding positions.

5. The production and polishing device for antique aluminum components according to claim 1 is characterized in that: The positioning screw (4) is arranged to penetrate the inside of the screw hole (8), and the positioning screw (4) is threadedly connected to the screw hole (8).

6. The production and polishing device for antique aluminum components according to claim 1 is characterized by: The two clamping plates (10) are respectively connected in transmission with the output shafts of the clamping hydraulic cylinders (9) at corresponding positions.

7. The production and polishing device for antique aluminum components according to claim 1 is characterized by: The polishing liquid storage tank (17) is in communication with the liquid extraction pipe (16), and the adding pipe (18) is in communication with the polishing liquid storage tank (17).

8. The production and polishing device for antique aluminum components according to claim 1 is characterized by: The polishing wheel (23) is in driving connection with the output shaft of the polishing motor (22), and the polishing lifting seat (21) is in driving connection with the output shaft of the lifting hydraulic cylinder (20).

Citation Information

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