Special device for producing bent tempered laminated glass
By designing a special device for the production of curved tempered laminated glass that includes a pressing mechanism, a conveying mechanism and a gas exchange mechanism, the problems of bubbles, impurities and loose fit during the gluing process are solved, and a higher quality gluing effect is achieved.
Patent Information
- Application Number
- CN202411619440.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-01-14
AI Technical Summary
The existing special equipment for the production of curved tempered laminated glass is prone to bubbles, impurities or intimate bonding during the glueing process. The main reasons are unreasonable structure of the fixture or mold, uneven heating and lack of effective gas exchange.
A special device for the production of bent tempered laminated glass including a cabinet, a pressing mechanism, a conveying mechanism and a gas exchange mechanism was designed. The pressing mechanism heats and evenly presses the glass through the cooperation of the upper mold plate and the lower mold plate, combined with the first heating component. The conveying mechanism achieves precise conveying of the glass and film, and the gas exchange mechanism uses the hot air component and the air extraction component. Eliminate air bubbles to ensure the quality of gluing.
Through the above technical means, the bonding quality of the film and glass can be significantly improved, bubbles and impurities can be reduced, the uniformity and efficiency of the bonding process can be improved, and the high-quality output of the product can be ensured.
Smart Images

Figure CN119305287A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tempered laminated glass production equipment, in particular to a special device for producing bent tempered laminated glass. Background Art
[0002] Laminated tempered glass is a composite glass product made of two or more pieces of glass sandwiched with one or more layers of organic polymer interlayer, bonded together after special processing. PVB film has good transparency, weather resistance and adhesion, and is often used in laminated glass manufacturing to improve safety and sound insulation performance.
[0003] In the production of bent tempered laminated glass, film bonding is a key step; poor film bonding quality will reduce the strength and safety of the glass, and bubbles or impurities will also affect the transparency and appearance quality of the glass.
[0004] In the existing special equipment for producing bent tempered laminated glass, the glass and the film are usually placed in a specific fixture or mold during the bonding process, and then the film and the glass are bonded together by heating and pressurizing. However, in the actual production process, there are easily bubbles, impurities or loose bonding between the film and the glass. The main reasons are as follows:
[0005] 1. The structure of the existing fixture or mold is unreasonable. Due to the lack of sufficient exhaust channels or improper exhaust port position, the air cannot be discharged smoothly during the gluing process, and is trapped between the film and the glass to form bubbles.
[0006] 2. The curved tempered laminated glass production equipment is not convenient for preheating the glass and film before bonding, which causes the film to be affected by the temperature and become hard, and cannot be closely bonded with the curved tempered laminated glass;
[0007] 3. The existing fixtures or molds do not work well with the heating structure, and the PVB film and curved tempered laminated glass before bonding are not heated in a gradient manner. As a result, the following problems will occur: the temperature difference between the glass and the film is large during the bonding process, resulting in poor bonding quality, bubbles, debonding and other problems; the temperature difference between the glass is large during the bonding process, resulting in glass deformation, affecting product quality; the temperature difference between the glass and the film is large during the bonding process, resulting in extended bonding time and reduced production efficiency. Summary of the invention
[0008] The purpose of the present invention is to provide a special device for producing bent tempered laminated glass to solve the problems of bubbles, impurities or loose bonding between the film and the glass mentioned in the above background technology, and to heat evenly to improve the bonding process quality.
[0009] To achieve the above object, the present invention provides the following technical solutions:
[0010] A special device for producing bent tempered laminated glass, comprising a cabinet, wherein a clamping mechanism is arranged inside the cabinet, wherein the clamping mechanism comprises an upper mold plate and a lower mold plate, wherein the internal shapes of the upper mold plate and the lower mold plate are adapted to the shape of the bent tempered glass, wherein the upper mold plate is slidably connected to the inside of the cabinet, wherein a cylinder is installed on the top of the cabinet, wherein a lifting plate is welded to the lower end of the piston rod of the cylinder, wherein a mounting hole is provided inside the lifting plate, wherein the lifting plate is fixedly connected to the upper mold plate, wherein the lower mold plate is fixedly connected to the inside of the cabinet, wherein a support seat is fixedly installed between the lower mold plate and the bottom of the cabinet, wherein the lifting plate is fixedly connected to the upper mold plate, wherein the lower mold plate is fixedly connected to the inside of the cabinet, wherein a support seat is fixedly installed between the lower mold plate and the bottom of the cabinet, wherein the lifting plate is fixedly connected to the upper mold plate, wherein the lower mold plate is fixedly connected to the inside of the cabinet, wherein the upper mold plate is fixedly connected to the inside of the cabinet, wherein the lower mold plate is fixedly connected to the bottom of the cabinet, wherein the upper mold plate is fixedly connected to the upper mold plate ... A first heating component is provided inside the upper mold plate and the lower mold plate of the clamping mechanism, and the first heating component includes a resistance heating coil, and the outside of the resistance heating coil is coated with a ceramic heat-conducting plate, and the shape of the outer side of the ceramic heat-conducting plate matches the curved tempered glass. A conveying mechanism for quickly conveying the curved tempered laminated glass material is provided in the middle of the cabinet, and a gas exchange mechanism for assisting the PVB film and the two pieces of curved tempered glass to fit tightly is provided on the side of the lower mold plate. The conveying mechanism and the gas exchange mechanism are used in combination to achieve a better bonding effect between the PVB film and the curved tempered glass.
[0011] As a further solution of the present invention: the conveying mechanism includes a material transfer table and a feeding assembly, the material transfer table is fixedly connected to the outer side of the cabinet, the feeding assembly is installed inside the middle part of the cabinet, the feeding assembly includes two guide rails and a driving seat, a material grabber is installed at the bottom of the driving seat, the driving seat slides inside the two guide rails, the driving seat drives the material grabber to extract the material, and moves it to the top of the lower mold plate, and then accurately places it inside the lower mold plate.
[0012] As a further solution of the present invention: the guide rail is U-shaped, and the two guide rails are symmetrically installed on both sides of the interior of the cabinet, and continuous tooth grooves are arranged on the inner sides of the upper ends of the two U-shaped guide rails. A first servo motor is installed inside the driving seat, and the first servo motor is installed horizontally and perpendicular to the guide rail direction. A driving gear is fixedly connected to the outside of the driving shaft of the first servo motor, and a driven gear is meshed with the outer side of the driving gear. A transmission shaft is fixedly connected to the axis center of the driven gear, and power gears are respectively installed at both ends of the transmission shaft, and the upper part of the power gear meshes with the tooth grooves of the U-shaped guide rail.
[0013] As a further solution of the present invention: the material grasping piece includes a grasping plate, the bottom surface of the grasping plate is a curved surface, and matches the shape of the processed bent tempered glass, the bottom of the grasping plate is provided with a vacuum suction cup structure, and the interior of the grasping plate is connected to the vacuum generator, so that the bottom surface of the grasping plate generates negative pressure to suck and lift the bent tempered glass or PVB film, the middle part of the upper end of the grasping plate is threadedly connected with a threaded column, the upper end of the threaded column is provided with a spline groove, the middle of the driving seat is fixedly connected with a second servo motor, the rotating shaft of the second servo motor is plugged into the inside of the spline groove, the upper end of the threaded column is externally rotatably connected with a bearing seat, the bearing seat is fixedly connected to the bottom of the driving seat, so that the threaded column is indirectly rotatably connected to the driving seat, and at the same time, the threaded rod supports the grasping plate, at least two damping telescopic rods are installed between the bearing seat and the grasping plate, the damping telescopic rod serves to connect the bearing seat and the grasping plate, the rotating shaft of the second servo motor drives the threaded column to rotate, the threaded column rotates forward or reversely, and the grasping plate rises or falls accordingly under the action of the threaded column.
[0014] As a further solution of the present invention: a protrusion is provided on the upper part of the material transfer table, and the protrusion can fit with the bottom of the bent tempered glass, so that the bent tempered glass can be placed stably, and at the same time the PVB film can be lifted up, so that the grab plate can quickly extract the PVB film and improve the material conveying efficiency.
[0015] As a further solution of the present invention: the gas exchange mechanism includes a hot air component and an exhaust component, the hot air component and the exhaust component are respectively connected to a hot air switch and an exhaust switch, the hot air switch and the exhaust switch both use light sensing switches, the hot air switch and the exhaust switch are installed on the inner wall of the lower mold plate groove body, and the hot air switch is installed on the upper part of the exhaust switch.
[0016] As a further solution of the present invention: the hot air component includes an air pump, which is installed in a cabinet with the air inlet end facing outward, and a dust filter box is provided at the air inlet end. The air outlet end of the air pump is connected to an air heating cylinder, and the other end of the air heating cylinder is connected to a hot air delivery pipe, and the hot air delivery pipe is connected to the interior of the trough body of the lower mold plate.
[0017] As a further solution of the present invention: the vacuum assembly includes a vacuum pump, the suction end of the vacuum pump is fixedly connected to a vacuum pipe, and one end of the vacuum pipe is connected to the interior of the lower mold plate groove body.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The present invention comprises a cabinet, a clamping mechanism, a conveying mechanism and a gas exchange mechanism, wherein the clamping mechanism comprises an upper mold plate and a lower mold plate, the upper mold plate is driven to rise and fall by a cylinder, the lower mold plate is fixed inside the cabinet, a first heating component is arranged inside the upper mold plate and the lower mold plate for heating the bent tempered glass, the conveying mechanism is used to convey the bent tempered glass and the PVB adhesive film to the lower mold plate, and the gas exchange mechanism is used to perform gas exchange inside the lower mold plate to improve the gluing quality; through the cooperation of the upper mold plate and the lower mold plate, and the heating effect of the first heating component, the PVB adhesive can be made The film fits tightly with the two pieces of bent tempered glass to improve the bonding quality; the first heating component includes a resistance heating coil, the outside of the resistance heating coil is coated with a ceramic heat-conducting plate, the shape of the outer side of the ceramic heat-conducting plate matches the bent tempered glass, the fit is good, and the effect of uniform heating is achieved; the upper mold plate and the lower mold plate apply pressure to the bent tempered glass through the smooth curved surface on the inner side of the ceramic heat-conducting plate to ensure that the bent tempered glass is evenly stressed and tightly fitted when pressurized; the conveying mechanism can realize automatic conveying to improve production efficiency, and the gas exchange mechanism can remove bubbles to further improve the bonding quality.
[0020] 2. The conveying mechanism of the present invention includes a material transfer table and a feeding assembly. The feeding assembly includes two guide rails and a driving seat. A material grabber is installed at the bottom of the driving seat. The material grabber absorbs the bent tempered glass or PVB film through a vacuum suction cup structure and conveys it under the drive of the driving seat. The protrusion of the material transfer table can make the bent tempered glass be placed stably, which is convenient for the material grabber to grab. The feeding assembly can realize precise material transportation and improve production efficiency and processing quality.
[0021] 3. The gas exchange mechanism of the present invention includes a hot air component and an exhaust component, which are controlled by a hot air switch and an exhaust switch respectively; during the material placement process, the hot air component first heats the inside of the lower mold plate to soften the PVB film, and then the exhaust component extracts the air inside the lower mold plate to form a negative pressure, so that the PVB film and the bent tempered glass fit tightly; through the cooperation of the hot air component and the exhaust component, bubbles can be removed during the material placement process to improve the bonding quality; at the same time, when the clamping mechanism is working, the hot air component and the exhaust component can also play an auxiliary role to further improve the bonding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the structure of the invention of the present invention;
[0024] Figure 3 It is a schematic diagram of the top view structure of the present invention.
[0025] Figure 4 It is a schematic diagram of the side sectional structure of the present invention.
[0026] Figure 5 It is a front cross-sectional structural schematic diagram of the present invention.
[0027] Figure 6 It is a schematic cross-sectional structure diagram of the clamping mechanism of the present invention.
[0028] Figure 7 It is a schematic diagram of the structure of the first heating component of the present invention.
[0029] Figure 8 It is a schematic diagram of the structure of the conveying mechanism of the present invention.
[0030] Fig. 9 It is a schematic diagram of the internal top view of the driving seat of the present invention.
[0031] Fig.10 It is a schematic diagram of the threaded column connection structure of the present invention.
[0032] In the figure: 1, cabinet; 2, clamping mechanism; 3, upper die plate; 4, lower die plate; 5, cylinder; 6, lifting plate; 7, mounting hole; 8, support seat; 9, first heating component; 10, resistance heating coil; 11, ceramic heat conductive plate; 12, conveying mechanism; 13, material transfer table; 14, feeding component; 15, guide rail; 16, driving seat; 17, material grabber; 18, tooth groove; 19, first servo motor; 20, driving gear; 21, driven gear; 22, transmission Shaft; 23. Power gear; 24. Grabbing plate; 25. Vacuum suction cup structure; 26. Threaded column; 27. Spline groove; 28. Second servo motor; 29. Bearing seat; 30. Damping telescopic rod; 31. Protrusion; 32. Gas exchange mechanism; 33. Hot air component; 34. Exhaust component; 35. Hot air switch; 36. Exhaust switch; 37. Air pump; 38. Dust filter box; 39. Air heating tube; 40. Hot air delivery pipe; 41. Vacuum pump; 42. Exhaust pipe. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] Embodiment 1
[0035] See also Figure 1-10The present invention provides a technical solution: a special device for producing curved tempered laminated glass, comprising a cabinet 1, a pressing mechanism 2 is arranged inside the cabinet 1, and a first heating component 9 is included inside the pressing mechanism 2. The first heating component 9 heats the laminated film, and at the same time, the pressing mechanism 2 uniformly presses the outer layer of the curved tempered glass so that the film is tightly attached to the inner sides of the two curved tempered glasses, thereby completing the bonding process of the curved tempered laminated glass. The film is preferably a PVB film;
[0036] PVB is the abbreviation of Polyvinyl Butyral, which has good bonding properties. PVB film can form a strong bond with the glass surface to ensure the structural integrity of laminated glass.
[0037] As a further limitation of the present invention, the pressing mechanism 2 includes an upper mold plate 3 and a lower mold plate 4, and the internal shapes of the upper mold plate 3 and the lower mold plate 4 are adapted to the shape of the bent tempered glass;
[0038] The upper die plate 3 is slidably connected to the inside of the cabinet 1. A cylinder 5 is installed on the top of the cabinet 1. The cylinder 5 is fixed to the top of the cabinet 1 by bolts. A lifting plate 6 is welded to the lower end of the piston rod of the cylinder 5. A mounting hole 7 is opened inside the lifting plate 6. The lifting plate 6 is fixed to the upper die plate 3 by bolts. The cylinder 5 drives the upper die plate 3 to rise and fall by the up and down movement of the piston rod;
[0039] The lower mold plate 4 is fixedly connected to the inside of the cabinet 1, and a support seat 8 is fixedly installed between the lower mold plate 4 and the bottom of the cabinet 1. The upper mold plate 3 and the lower mold plate 4 cooperate to perform gluing processing on the bent tempered laminated glass;
[0040] The first heating assembly 9 is disposed inside the upper mold plate 3 and the lower mold plate 4 of the pressing mechanism 2, and the upper and lower curved tempered glasses are heated simultaneously to ensure uniform heating, so that the PVB film and the two curved tempered glasses are closely attached;
[0041] The first heating assembly 9 includes a resistance heating coil 10, and the resistance heating coil 10 is coated with a ceramic heat conducting plate 11. The shape of the outer side of the ceramic heat conducting plate 11 matches the curved tempered glass, and has good adhesion, so as to achieve a uniform heating effect;
[0042] A conveying mechanism 12 for quickly conveying bent tempered laminated glass materials is provided in the middle of the cabinet 1;
[0043] A gas exchange mechanism 32 is provided on the side of the lower mold plate 4 to assist the PVB film to closely fit with the two curved tempered glasses. The conveying mechanism 12 and the gas exchange mechanism 32 are used in conjunction to achieve a better bonding effect between the PVB film and the curved tempered glass.
[0044] Embodiment 2
[0045] See also Figure 1-10 The present invention provides a technical solution: a special device for producing bent tempered laminated glass. The present invention makes corresponding improvements to the technical problems mentioned in the background technology.
[0046] As a further limitation of the present invention, the conveying mechanism 12 includes a material transfer table 13 and a feeding assembly 14, the material transfer table 13 is fixedly connected to the outer side of the cabinet 1, the feeding assembly 14 is installed inside the middle part of the cabinet 1, the feeding assembly 14 includes two guide rails 15 and a driving seat 16, a material grabber 17 is installed at the bottom of the driving seat 16, the driving seat 16 slides inside the two guide rails 15, the driving seat 16 drives the material grabber 17 to extract the material, and move it to the top of the lower mold plate 4, and then accurately place it inside the lower mold plate 4;
[0047] The guide rail 15 is U-shaped, and the two guide rails 15 are symmetrically installed on both sides of the interior of the cabinet 1. Continuous tooth grooves 18 are provided on the inner sides of the upper ends of the two U-shaped guide rails 15; a first servo motor 19 is installed inside the drive seat 16, and the first servo motor 19 is installed horizontally and perpendicular to the guide rail 15. A driving gear 20 is fixedly connected to the outside of the driving shaft of the first servo motor 19, and a driven gear 21 is meshed with the outer side of the driving gear 20. A transmission shaft 22 is fixedly connected to the axis of the driven gear 21, and power gears 23 are respectively installed at both ends of the transmission shaft 22. The upper part of the power gear 23 is meshed with the tooth groove 18 of the U-shaped guide rail 15. The first servo motor 19 is used as a power source, and the two power gears 23 rotate under the tooth groove 18, thereby driving the drive seat 16 to move forward or backward along the guide rail 15.
[0048] The material grabber 17 includes a grabbing plate 24, the bottom surface of which is a curved surface and matches the shape of the processed bent tempered glass. A vacuum suction cup structure 25 is provided at the bottom of the grabbing plate 24, and the inside of the vacuum suction cup structure 25 is connected to the vacuum generator, so that the bottom surface of the grabbing plate 24 generates negative pressure to suck up the bent tempered glass or PVB film. A threaded column 26 is threadedly connected to the middle part of the upper end of the grabbing plate 24, and a spline groove 27 is provided at the upper end of the threaded column 26. A second servo motor 28 is fixedly connected to the middle of the driving seat 16, and the rotating shaft of the second servo motor 28 is plugged into the spline groove 27. A bearing seat 29 is rotatably connected to the outer end of the upper end of the threaded column 26, and the bearing seat 29 is fixedly connected to the bottom of the driving seat 16, so that the threaded column 26 is indirectly rotatably connected to the driving seat 16, and at the same time, the threaded rod supports the grabbing plate 24, and at least Two damping telescopic rods 30, the damping telescopic rods 30 play the role of connecting the bearing seat 29 and the grab plate 24, the rotating shaft of the second servo motor 28 drives the threaded column 26 to rotate, the threaded column 26 rotates forward or reversely, and the grab plate 24 rises or falls accordingly under the action of the threaded column 26, and the grab plate 24 drives the bent tempered glass or PVB film to be extracted upward or lowered, and the grab plate 24 extracts the bent tempered glass or PVB film, and enters the cabinet 1 under the drive seat 16, pauses above the lower mold plate 4, and places its material inside the lower mold plate 4, and the lower mold plate 4 is provided with a groove body matching the size of the bent tempered glass, so that the bent tempered glass or PVB film is accurately positioned, and when placing the film, it is ensured that the film is accurately aligned with the two pieces of glass to avoid deviation or dislocation, thereby improving the quality of the gluing process and accelerating the efficiency of the gluing process;
[0049] Based on the same principle as above, the conveying mechanism 12 takes out the bent tempered laminated glass after the gluing process, making the production and operation of the bent tempered laminated glass convenient and the processing efficiency high;
[0050] A protrusion 31 is provided on the upper part of the material transfer table 13, and the protrusion 31 can fit with the bottom of the bent tempered glass, so that the bent tempered glass can be placed stably, and at the same time, the PVB film can be lifted up, which is convenient for the grab plate 24 to quickly extract the PVB film and improve the material transportation efficiency.
[0051] Embodiment 3
[0052] See also Figure 1-10 The present invention provides a technical solution: a special device for producing bent tempered laminated glass. The present invention makes corresponding improvements to the technical problems mentioned in the background technology.
[0053] As a further limitation of the present invention, the gas exchange mechanism 32 includes a hot air component 33 and an exhaust component 34, the hot air component 33 and the exhaust component 34 are respectively connected to a hot air switch 35 and an exhaust switch 36, the hot air switch 35 and the exhaust switch 36 are both light-sensing switches, the hot air switch 35 and the exhaust switch 36 are installed on the inner wall of the tank body of the lower mold plate 4, and the hot air switch 35 is installed on the upper part of the exhaust switch 36;
[0054] The light sensing switch is composed of a light sensor, a control circuit, a switch element, a housing and an interface, and its internal connection is based on the existing technology. When the grabbing plate 24 moves downward into the groove of the lower mold plate 4, the light intensity changes, and the light sensor generates an electrical signal change. The control circuit judges based on the preset threshold and outputs a control signal to turn on the switch element, thereby connecting the circuit of the hot air switch 35 and making the air pump 37 work.
[0055] The hot air assembly 33 includes an air pump 37, which is installed on the cabinet 1 with the air inlet end facing outward, and a dust filter box 38 is provided at the air inlet end. The air outlet end of the air pump 37 is connected to an air heating cylinder 39, and the other end of the air heating cylinder 39 is connected to a hot air delivery pipe 40, and the hot air delivery pipe 40 is connected to the inside of the groove body of the lower mold plate 4. The exhaust assembly 34 includes a vacuum pump 41, and the air suction end of the vacuum pump 41 is fixedly connected to an exhaust pipe 42, and one end of the exhaust pipe 42 is connected to the inside of the groove body of the lower mold plate 4;
[0056] During operation, the grabbing plate 24 first extracts the first piece of curved tempered glass, and then lowers it to the bottom of the groove of the lower mold plate 4. Then, the grabbing plate 24 grabs the PVB film and moves it above the lower mold plate 4 again. When the grabbing plate 24 descends along the groove of the lower mold plate 4, the hot air switch 35 at the top is triggered first, and the air pump 37 draws external air, which is heated by the air heating cylinder 39 and then transported to the inside of the groove of the lower mold plate 4, so that the first piece of curved tempered glass inside the groove of the lower mold plate 4 and the PVB film entering are heated, so that the PVB film is softened, which is conducive to the close fitting of the PVB film and the first piece of curved tempered glass. After the PVB film is heated and softened, the grabbing plate 24 continues to descend, triggering the exhaust switch 36, and at the same time closing the hot air switch 35. The suction end of the vacuum pump 41 passes through the exhaust pipe 4 2. Extract the air inside the groove of the lower mold plate 4 to avoid interference from dust and impurities in the air, so that negative pressure is formed between the PVB film and the first curved tempered glass, which is conducive to the close adhesion of the softened PVB film and the curved tempered glass, so as to ensure that the film is in full contact with the curved glass and remove bubbles. Then, the grab plate 24, driven by the drive seat 16, grabs the second curved tempered glass again, repeats the above steps, and triggers the hot air switch 35 and the exhaust switch 36 in sequence again to achieve heating of the PVB film and the second curved tempered glass, which is conducive to the close combination of the upper surface of the softened PVB film and the second curved tempered glass to improve the adhesion and bonding effect. At the same time, with the cooperation of the exhaust component 34, air is extracted and bubbles are removed to ensure that the film is in full contact with the curved glass.
[0057] After the materials are prepared, the clamping mechanism 2 is started, and the upper mold plate 3 moves downward into the groove body of the lower mold plate 4. The hot air component 33 works first. Before bonding, the bent tempered glass and the PVB film can be preheated. Preheating can help reduce the temperature gradient and make it easier for the glass and the film to receive uniform heat during the bonding process. Then the exhaust component 34 works to extract air, reduce dust, and form a negative pressure tight bonding effect. Further, the first heating component 9 inside the upper mold plate 3 and the lower mold plate 4 of the clamping mechanism 2 starts to work, and heats the upper and lower pieces of bent tempered glass at the same time to ensure uniform heating. Finally, the upper mold plate 3 continues to be pressed down by the cylinder 5 under the push of the piston rod. Since the internal shapes of the upper mold plate 3 and the lower mold plate 4 are the same as those of the bent tempered glass, during the bonding process, pressure is evenly applied to ensure that the film is in full contact with the bent glass, eliminate bubbles, and make the PVB film fit tightly between the two pieces of bent tempered glass, thereby improving the bonding quality of the bent tempered laminated glass.
[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for producing bent tempered laminated glass, comprising a cabinet (1), characterized in that: A clamping mechanism (2) is arranged inside the cabinet (1), and the clamping mechanism (2) comprises an upper mold plate (3) and a lower mold plate (4). The internal shapes of the upper mold plate (3) and the lower mold plate (4) are adapted to the shapes of the bent tempered glass. The upper mold plate (3) is slidably connected to the inside of the cabinet (1). A cylinder (5) is installed on the top of the cabinet (1). The lower end of the piston rod of the cylinder (5) is fixedly connected to a lifting plate (6). The lifting plate (6) is fixedly connected to the upper mold plate (3). The lower mold plate (4) is fixedly connected to the inside of the cabinet (1). A first heating component (9) is arranged inside the upper mold plate (3) and the lower mold plate (4) of the clamping mechanism (2). A conveying mechanism (12) for quickly conveying the bent tempered laminated glass material is arranged in the middle of the cabinet (1). A gas exchange mechanism (32) for assisting the PVB adhesive film and the two sheets of bent tempered glass to fit tightly is arranged on the side of the lower mold plate (4). The first heating component (9) comprises a resistance heating coil (10), the resistance heating coil (10) is externally coated with a ceramic heat conducting plate (11), and the shape of an outer side of the ceramic heat conducting plate (11) matches the curved tempered glass.
2. The device for producing bent tempered laminated glass according to claim 1, characterized in that: The conveying mechanism (12) comprises a material transfer table (13) and a feeding assembly (14); the material transfer table (13) is fixedly connected to an external side of the cabinet (1); the feeding assembly (14) is installed inside the middle part of the cabinet (1); the feeding assembly (14) comprises two guide rails (15) and a driving seat (16); a material grabber (17) is installed at the bottom of the driving seat (16); and the driving seat (16) slides inside the two guide rails (15).
3. The device for producing bent tempered laminated glass according to claim 2, characterized in that: The guide rail (15) is U-shaped, and the two guide rails (15) are symmetrically installed on both sides of the cabinet (1). The inner sides of the upper ends of the two U-shaped guide rails (15) are provided with continuous tooth grooves (18). A first servo motor (19) is installed inside the drive seat (16). The driving shaft of the first servo motor (19) is fixedly connected to a driving gear (20) on the outside, and a driven gear (21) is meshed on the outside of the driving gear (20). A transmission shaft (22) is fixedly connected to the axis of the driven gear (21). Power gears (23) are respectively installed at both ends of the transmission shaft (22), and the upper part of the power gear (23) is meshed with the tooth grooves (18) of the U-shaped guide rail (15).
4. The device for producing bent tempered laminated glass according to claim 2, characterized in that: The material grabbing member (17) comprises a grabbing plate (24), the bottom surface of which is a curved surface and matches the shape of the processed bent tempered glass, a vacuum suction cup structure (25) is arranged at the bottom of the grabbing plate (24), and the vacuum suction cup structure (25) generates negative pressure to suck up the bent tempered glass or PVB film, a threaded column (26) is threadedly connected to the middle part of the upper end of the grabbing plate (24), and a spline groove (27) is arranged at the upper end of the threaded column (26), and a second servo motor (28) is fixedly connected to the middle of the driving seat (16). The rotating shaft of the second servo motor (28) is plugged into the spline groove (27); the upper end of the threaded column (26) is externally rotatably connected to a bearing seat (29); the bearing seat (29) is fixedly connected to the bottom of the driving seat (16); at least two damping telescopic rods (30) are installed between the driving seat (16) and the grabbing plate (24); the rotating shaft of the second servo motor (28) drives the threaded column (26) to rotate; the threaded column (26) rotates forward or reversely, and the grabbing plate (24) rises or falls accordingly under the action of the threaded column (26).
5. The device for producing bent tempered laminated glass according to claim 2, characterized in that: A protrusion (31) is provided on the upper part of the material transfer table (13), and the protrusion (31) can fit with the bottom of the bent tempered glass.
6. The device for producing bent tempered laminated glass according to claim 1, characterized in that: The gas exchange mechanism (32) comprises a hot air component (33) and an exhaust component (34); the hot air component (33) is electrically connected to a hot air switch (35); the exhaust component (34) is electrically connected to an exhaust switch (36); both the hot air switch (35) and the exhaust switch (36) are light-sensing switches; the hot air switch (35) and the exhaust switch (36) are mounted on the inner wall of the tank body of the lower mold plate (4); the hot air switch (35) is mounted on the upper part of the exhaust switch (36).
7. The device for producing bent tempered laminated glass according to claim 6, characterized in that: The hot air component (33) comprises an air pump (37), the air pump (37) is installed on the cabinet (1) with the air inlet end facing outward, and a dust filter box (38) is provided at the air inlet end. The air outlet end of the air pump (37) is connected to an air heating cylinder (39), and the other end of the air heating cylinder (39) is connected to a hot air delivery pipe (40), and the hot air delivery pipe (40) is connected to the interior of the groove body of the lower mold plate (4).
8. The device for producing bent tempered laminated glass according to claim 6, characterized in that: The vacuum assembly (34) comprises a vacuum pump (41), the suction end of the vacuum pump (41) is fixedly connected to a vacuum pipe (42), and one end of the vacuum pipe (42) is connected to the interior of the groove body of the lower mold plate (4).