An adhesive tape winding integrated mechanism for photovoltaic solar panel production

By designing a tape winding integration mechanism containing a bearing assembly and an intelligent cutting part, the problem that the tape winding device in the prior art cannot automatically complete the unloading and loading is solved, and the automatic cutting, adsorption and winding of the tape is realized, and production efficiency and product quality are improved.

CN119306041BActive Publication Date: 2025-03-07ANHUI QIANXUN ENG TECH CO LTD
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Patent Information

Application Number
CN202411854170.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-03-07
Estimated Expiration
2044-12-17

AI Technical Summary

Technical Problem

The existing tape winding device cannot automatically complete the rubber roller loading and loading, and cannot automatically roll the tape on the surface of the new coiling roller.

Method used

A tape winding integration mechanism for photovoltaic solar panel production is designed, including a load-bearing assembly and intelligent cutting part. The mechanism realizes automatic cutting, adsorption of tape, automatic discharge of rubber rollers and automatic loading of coil rollers through the cooperation of winding drive assembly, limiting frame, longitudinal moving part, pushing assembly and integrated roller assembly.

Benefits of technology

The automatic processing of tape is realized, including automatic cutting, adsorption and winding, and the rubber roller can be automatically cut and loaded, improving production efficiency and product quality.

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Abstract

The present invention relates to the technical field of adhesive tape production, and provides an adhesive tape winding integrated mechanism for producing photovoltaic solar panels, comprising a winding drive assembly, a limit frame, a longitudinal moving part, a material pushing assembly and an integrated connecting roller assembly, the bearing assembly comprising a workbench, a material loading frame, a cantilever frame, a movable roller, a material unloading frame and a transverse guide rail, the longitudinal moving part is transmission-connected with the material pushing assembly, the winding drive assembly comprises a rotating part and a horizontal clamping part, the integrated connecting roller assembly comprises a second longitudinal telescopic part, an arc-shaped tube body, an air suction pump and an adsorption hole, which can automatically cut and adsorb the adhesive tape on the one hand, and can also automatically feed the winding roller to the clamping pin for automatic clamping while controlling the automatic unloading of the wound adhesive roller on the other hand, and automatically adhere the adsorbed adhesive tape to the surface of the winding roller below for the next round of winding process, and has the characteristics of ingenious structural coordination, automatic replacement of the winding roller and automatic bonding of the adhesive tape to the surface of the winding roller.
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Description

Technical Field

[0001] The invention relates to the technical field of adhesive tape production, and in particular to an adhesive tape winding integrated mechanism for producing photovoltaic solar panels. Background Art

[0002] The tapes commonly used in the production of photovoltaic solar panels are mainly used for packaging, bonding, protection and other links. Among them, PVC tape is used for electrical insulation and protection and can withstand a certain temperature and humidity. When producing PVC tape, it needs to be rolled up on the surface of a winding roller of a certain length, and then cut into fixed-length rollers according to needs.

[0003] Patent No. CN118666078B discloses a tape slitting and rewinding device and a rewinding method, including a winding assembly, a lifting assembly fixedly matched inside the winding assembly, and a first smoothing assembly and a second smoothing assembly fixedly matched on the top of the lifting assembly; the winding assembly includes a U-shaped frame, and the two opposite inner sides of the U-shaped frame are slidably connected to the lifting plate; the first smoothing assembly includes a first L-shaped plate fixedly connected to the top of the lifting plate in a one-to-one correspondence, and the two opposite sides of the two first L-shaped plates are fixedly connected to the first receiving plate. Through the coordinated use of two first smoothing rollers and a second smoothing roller, the tape conveyed on the first guide roller and the second guide roller is rolled and driven by the two first smoothing rollers and the second smoothing rollers, so that the tape is spread from the middle to both sides, thereby ensuring the flatness of the tape rewound on the second reel and the quality of the tape rewound.

[0004] The existing adhesive tape winding device also has the following defects: after the adhesive tape is wound on the winding roller, the wound adhesive roller and the new winding roller cannot be automatically unloaded and loaded respectively, and the adhesive tape cannot be automatically wound on the surface of the new winding roller. Summary of the invention

[0005] The purpose of the present invention is to provide an integrated adhesive tape winding mechanism for photovoltaic solar panel production, aiming to solve the problems existing when using existing adhesive tape winding devices.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a tape winding integrated mechanism for producing photovoltaic solar panels, comprising a bearing assembly and an intelligent cutting unit, wherein the bearing assembly comprises a workbench, a loading rack, a suspension beam, a movable roller, a lowering rack and a transverse guide rail, wherein the loading rack, the lowering rack and the transverse guide rail are all fixedly connected to the workbench, the movable roller is rotatably connected to the suspension beam, a winding roller is placed in the loading rack, and the intelligent cutting unit is fixedly connected between the workbench and the suspension beam, and further comprises:

[0007] A winding drive assembly, wherein the winding drive assembly comprises a rotating part and a horizontal clamping part, the rotating part is connected to a workbench, the horizontal clamping part comprises a square rod, a clamping pin, a wedge block, a rotating shaft and a No. 1 spring, the clamping pin and the rotating shaft are respectively fixedly connected to two ends of the square rod, the square rod is movably sleeved in the rotating part, the end of the rotating shaft away from the square rod is rotatably connected to the wedge block, the wedge block is slidably connected in the transverse guide rail, the No. 1 spring is connected between the clamping pin and the workbench, a winding roller is fixed between the two clamping pins, a tape is wound on the surface of the winding roller, and when the tape is close to the intelligent cutting part, the intelligent cutting part is used to cut the tape, and the tape is in sliding contact with the surface of the movable roller;

[0008] A limit frame fixedly connected to the surface of the workbench, wherein the surface of the winding roller close to the end is in contact with the limit frame;

[0009] A longitudinal moving part connected to the workbench, wherein the longitudinal moving part is in sliding contact with the surface of the wedge block;

[0010] A material pushing assembly connected between the workbench and the loading rack, the longitudinal moving part is in transmission connection with the material pushing assembly, and the material pushing assembly is used to move the winding roller to a position in contact with the limiting rack;

[0011] An integrated connecting roller assembly comprises a second longitudinal telescopic member, an arc-shaped tube body, an air suction pump and an adsorption hole. The second longitudinal telescopic member and the air suction pump are fixedly connected to the workbench and the suspension beam frame respectively. The arc-shaped tube body is connected to the second longitudinal telescopic member. The air suction pump is connected to the arc-shaped tube body. An adsorption hole is provided on the side of the arc-shaped tube body close to the winding roller.

[0012] As a further solution of the present invention, it also includes an elastic support component, which includes a support plate, an inclined groove, a sliding rod and a No. 2 spring. The support plate is fixedly connected to the sliding rod, the sliding rod passes through the unloading rack, the No. 2 spring is connected between the support plate and the unloading rack, the upper surface of the support plate is provided with an inclined groove, the length of the winding roller is greater than the width of the tape, the length of the inclined groove is not less than the width of the tape, the winding roller is in contact with the surface of the support plate, and the tape is in sliding contact with the surface of the inclined groove.

[0013] As a further solution of the present invention, the intelligent cutting part includes an electronic integrated seat, a laser emission module and a distance sensor. The laser emission module and the distance sensor are both integrated on the surface of the electronic integrated seat. The electronic integrated seat is fixedly connected between the workbench and the cantilever beam frame. The distance sensor is used to collect distance data between the tape and the distance sensor, and the laser emission module is used to cut the tape.

[0014] As a further solution of the present invention, the rotating part includes a driving member, a square hole tube and a first transmission gear, the driving member is fixedly connected to the side of the workbench, the first transmission gear is fixedly connected to the square hole tube, the square hole tube is rotatably connected to the side of the workbench, the driving member is transmission-connected to the first transmission gear, and the square rod is movably sleeved in the square hole tube.

[0015] As a further solution of the present invention, the longitudinal moving part includes a first rack frame and a first longitudinal telescopic member, the side of the first rack frame facing away from the wedge block is fixedly connected to the first longitudinal telescopic member, the first longitudinal telescopic member is fixedly connected to the workbench, and the first rack frame is in sliding contact with the surface of the wedge block.

[0016] As a further solution of the present invention, the pushing assembly includes a transmission part, a pushing rack and a second rack rack, the second rack rack is fixedly connected to the pushing rack, the pushing rack is slidably connected between the working frame and the loading frame, the transmission part includes a second transmission gear, a transmission rod and a third transmission gear, the second transmission gear and the third transmission gear are both fixedly connected to the transmission rod, the transmission rod is connected to the surface of the working frame, the first rack rack is transmission-connected to the second transmission gear, and the second rack rack is transmission-connected to the third transmission gear.

[0017] As a further solution of the present invention, the surfaces of the workbench and the loading rack are respectively provided with longitudinal guide rails and blanking holes, the support plate is slidably connected in the longitudinal guide rails, and the blanking holes are located below the clamping pins.

[0018] As a further solution of the present invention, the integrated roller assembly also includes a lifting frame, a flexible tube and a center tube. The lifting frame is fixedly connected between the second longitudinal telescopic member and the arc-shaped tube body, the center tube is fixedly connected to one end of the arc-shaped tube body, and the flexible tube is connected between the center tube and the suction pump.

[0019] The beneficial effects of the present invention are as follows: the present application utilizes a structural design in which a winding drive assembly, a limit frame, a longitudinal moving portion, a material pushing assembly and an integrated connecting roller assembly cooperate with each other. On the one hand, it can automatically cut and adsorb the tape. On the other hand, while controlling the automatic unloading of the rolled rubber roller, it can also load the rolling roller to the clamping pin for automatic clamping, and automatically adhere the adsorbed tape to the surface of the winding roller below for the next round of winding process. It has the characteristics of ingenious structural coordination, automatic replacement of the winding roller and automatic bonding of the tape to the surface of the winding roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a stereogram of the present invention.

[0021] Figure 2 It is an exploded view of the present invention.

[0022] Figure 3 It is a three-dimensional diagram of a bearing assembly according to an embodiment of the present invention.

[0023] Figure 4 It is a cross-sectional view of a load-bearing assembly according to an embodiment of the present invention.

[0024] Figure 5 It is a planar cross-sectional view of a load-bearing component according to an embodiment of the present invention.

[0025] Figure 6 It is an exploded view of the winding drive assembly according to an embodiment of the present invention.

[0026] Figure 7 It is a three-dimensional diagram of the elastic support assembly according to an embodiment of the present invention.

[0027] Figure 8 It is a three-dimensional diagram of the intelligent cutting unit according to an embodiment of the present invention.

[0028] Fig. 9 It is a three-dimensional diagram of the longitudinal moving part of an embodiment of the present invention.

[0029] Fig.10 It is a stereoscopic view of the pusher assembly according to an embodiment of the invention.

[0030] Fig.11 It is a stereoscopic diagram of an integrated connecting roller assembly according to an embodiment of the present invention.

[0031] Fig.12 It is an assembly diagram of the winding drive assembly, the elastic support assembly, the intelligent cutting portion, the longitudinal moving portion, the longitudinal moving portion and the pushing assembly according to an embodiment of the present invention.

[0032] Fig.13 This is a cross-sectional view of the present invention using a winding drive assembly to clamp the winding roller.

[0033] Fig.14 This is a planar cross-sectional view of the present invention using the intelligent cutting unit to monitor the position of the tape and cut the tape.

[0034] Fig.15 This is a cross-sectional view of the present invention using a pushing assembly to drive the winding roller to move.

[0035] Fig.16 It is a cross-sectional view of the automatic unloading of the rubber roller in the embodiment of the present invention.

[0036] Fig.17 It is a planar cross-sectional view of the automatic unloading of the rubber roller in the embodiment of the present invention.

[0037] Figure numerals: 1-bearing assembly, 11-working table, 111-limiting frame, 112-longitudinal guide rail, 12-loading frame, 121-dropping hole, 13-suspending beam frame, 14-moving roller, 15-dropping frame, 16-transverse guide rail, 2-winding drive assembly, 21-rotating part, 211-driving member, 212-square hole tube, 213-first transmission gear, 22-horizontal clamping part, 221-square rod, 222-clamping pin, 223-wedge block, 224-rotating shaft, 225-No. 1 spring, 3-winding roller, 4-tape, 5-elastic support assembly, 51-support plate, 52-slant groove, 5 3-slide bar, 54-No. 2 spring, 6-intelligent cutting part, 61-electronic integrated seat, 62-laser emission module, 63-distance sensor, 7-longitudinal moving part, 71-first rack, 72-first longitudinal telescopic member, 8-push material assembly, 81-transmission part, 811-second transmission gear, 812-transmission rod, 813-third transmission gear, 82-push material rack, 83-second rack, 9-integrated connecting roller assembly, 91-second longitudinal telescopic member, 92-lifting frame, 93-arc tube body, 94-air suction pump, 95-flexible tube, 96-center tube, 97-adsorption hole, 10-rubber roller. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0039] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0040] See also Figures 1 to 17 In one embodiment of the present invention, a tape winding integrated mechanism for producing photovoltaic solar panels includes a bearing assembly 1 and an intelligent cutting unit 6, wherein the bearing assembly 1 includes a workbench 11, a loading rack 12, a suspension beam 13, a movable roller 14, a lowering rack 15 and a transverse guide rail 16, wherein the loading rack 12, the lowering rack 15 and the transverse guide rail 16 are all fixedly connected to the workbench 11, the movable roller 14 is rotatably connected to the suspension beam 13, a winding roller 3 is placed in the loading rack 12, and the intelligent cutting unit 6 is fixedly connected between the workbench 11 and the suspension beam 13, and further includes:

[0041] The winding drive assembly 2 includes a rotating part 21 and a horizontal clamping part 22. The rotating part 21 is connected to the workbench 11. The horizontal clamping part 22 includes a square rod 221, a clamping pin 222, a wedge block 223, a rotating shaft 224 and a spring 225. The clamping pin 222 and the rotating shaft 224 are respectively fixedly connected to both ends of the square rod 221. The square rod 221 is movably sleeved in the rotating part 21. The rotating shaft 224 is away from One end of the square rod 221 is rotatably connected to the wedge block 223, and the wedge block 223 is slidably connected in the transverse guide rail 16. The No. 1 spring 225 is connected between the clamping pin 222 and the workbench 11. A winding roller 3 is fixed between the two clamping pins 222. The surface of the winding roller 3 is wound with a tape 4. When the tape 4 is close to the intelligent cutting part 6, the intelligent cutting part 6 is used to cut the tape 4. The tape 4 is in sliding contact with the surface of the moving roller 14.

[0042] A limiting frame 111 is fixedly connected to the surface of the workbench 11, and the surface of the winding roller 3 near the end is in contact with the limiting frame 111;

[0043] A longitudinal moving part 7 connected to the workbench 11, wherein the longitudinal moving part 7 is in sliding contact with the surface of the wedge block 223;

[0044] A material pushing assembly 8 connected between the workbench 11 and the loading frame 12, wherein the longitudinal moving portion 7 is in transmission connection with the material pushing assembly 8, and the material pushing assembly 8 is used to move the winding roller 3 to a position in contact with the limiting frame 111;

[0045] The integrated connecting roller assembly 9 includes a second longitudinal telescopic member 91, an arc-shaped tube body 93, an air suction pump 94 and an adsorption hole 97. The second longitudinal telescopic member 91 and the air suction pump 94 are fixedly connected to the workbench 11 and the cantilever beam frame 13 respectively. The arc-shaped tube body 93 is connected to the second longitudinal telescopic member 91, and the air suction pump 94 is connected to the arc-shaped tube body 93. An adsorption hole 97 is provided on the side of the arc-shaped tube body 93 close to the winding roller 3.

[0046] See also Figure 8 and Fig.14 Furthermore, the intelligent cutting unit 6 includes an electronic integrated seat 61, a laser emission module 62 and a distance sensor 63. The laser emission module 62 and the distance sensor 63 are both integrated on the surface of the electronic integrated seat 61. The electronic integrated seat 61 is fixedly connected between the workbench 11 and the cantilever beam 13. The distance sensor 63 is used to collect distance data between the tape 4 and the distance sensor 63. The laser emission module 62 is used to cut the tape 4.

[0047] See also Figure 6 and Fig.13Furthermore, the rotating part 21 includes a driving member 211, a square hole tube 212 and a first transmission gear 213. The driving member 211 is fixedly connected to the side of the workbench 11, the first transmission gear 213 is fixedly connected to the square hole tube 212, the square hole tube 212 is rotationally connected to the side of the workbench 11, the driving member 211 is transmission-connected to the first transmission gear 213, and the square rod 221 is movably sleeved in the square hole tube 212.

[0048] See also Fig.11 and Fig.16 Furthermore, the integrated roller assembly 9 also includes a lifting frame 92, a flexible tube 95 and a center tube 96. The lifting frame 92 is fixedly connected between the second longitudinal telescopic member 91 and the arc-shaped tube body 93, the center tube 96 is fixedly connected to one end of the arc-shaped tube body 93, and the flexible tube 95 is connected between the center tube 96 and the suction pump 94.

[0049] In the embodiment of the present invention, the surfaces of the loading rack 12 and the unloading rack 15 are both inclined surfaces, the transverse guide rail 16 is used to limit the wedge block 223, the electronic integrated seat 61 includes a protective shell, an integrated circuit unit, and a signal transceiver unit, the integrated circuit unit and the signal transceiver unit are located in the protective shell, the laser emission module 62 and the distance sensor 63 are both communicated with the integrated circuit unit, the signal transceiver unit is used to send and receive data, the laser emission module 62 and the distance sensor 63 are both prior arts, and will not be described in detail, the driving member 211 includes a driving motor and a driving gear, the driving motor is connected to the driving gear, the first transmission gear 213 is connected to the driving gear, and the length of the arc tube body 93 is not less than the width of the tape 4.

[0050] See also Figure 7 and Fig.16 In one embodiment of the present invention, it also includes an elastic support component 5, which includes a support plate 51, an inclined groove 52, a slide bar 53 and a second spring 54. The support plate 51 is fixedly connected to the slide bar 53, and the slide bar 53 passes through the unloading rack 15. The second spring 54 is connected between the support plate 51 and the unloading rack 15. The upper surface of the support plate 51 is provided with an inclined groove 52. The length of the winding roller 3 is greater than the width of the tape 4, and the length of the inclined groove 52 is not less than the width of the tape 4. The winding roller 3 is in contact with the surface of the support plate 51, and the tape 4 is in sliding contact with the surface of the inclined groove 52.

[0051] See also Figures 3 to 5 Furthermore, the surfaces of the workbench 11 and the loading rack 12 are respectively provided with longitudinal guide rails 112 and blanking holes 121, the support plate 51 is slidably connected in the longitudinal guide rails 112, and the blanking holes 121 are located below the clamping pin 222.

[0052] In an embodiment of the present invention, when the winding roller 3 falls from the drop hole 121 to the surface of the workbench 11, the pushing assembly 8 pushes the winding roller 3 to the position of the limit frame 111. At this time, since the upward elastic force of the No. 2 spring 54 is greater than the gravity of the winding roller 3, the support plate 51 is used to support the winding roller 3, and the clamping pin 222 is aligned with the center of the winding roller 3.

[0053] See also Figure 1 , Fig. 9 and Fig.15 In one embodiment of the present invention, the longitudinal moving part 7 includes a first rack frame 71 and a first longitudinal telescopic member 72, the first rack frame 71 is fixedly connected to the first longitudinal telescopic member 72 on the side away from the wedge block 223, the first longitudinal telescopic member 72 is fixedly connected to the workbench 11, and the first rack frame 71 is in sliding contact with the surface of the wedge block 223.

[0054] See also Fig.10 and Fig.15 Furthermore, the pushing assembly 8 includes a transmission part 81, a pushing frame 82 and a second rack frame 83, the second rack frame 83 is fixedly connected to the pushing frame 82, the pushing frame 82 is slidably connected between the working frame 11 and the loading frame 12, the transmission part 81 includes a second transmission gear 811, a transmission rod 812 and a third transmission gear 813, the second transmission gear 811 and the third transmission gear 813 are both fixedly connected to the transmission rod 812, the transmission rod 812 is connected to the surface of the working frame 11, the first rack frame 71 is transmission-connected to the second transmission gear 811, and the second rack frame 83 is transmission-connected to the third transmission gear 813.

[0055] In the embodiment of the present invention, the first longitudinal telescopic member 72 and the second longitudinal telescopic member 91 are both electric telescopic rods. When the clamping pin 222 is disengaged from the winding roller 3, the first rack frame 71 is located at the top or the lower end of the first rack frame 71 contacts the inclined surface of the wedge block 223. When the clamping pin 222 is located in the winding roller 3, the end of the wedge block 223 contacts the surface of the first rack frame 71, and the pushing frame 82 is an L-shaped frame.

[0056] Working principle: Refer to the attached Fig.13 , two clamping pins 222 are inserted from both ends and clamp the winding roller 3, the driving member 211 controls the square hole tube 212, the square rod 221, the clamping pin 222, the rotating shaft 224 and the winding roller 3 to rotate through the first transmission gear 213, and the rotating winding roller 3 is used to wind up the adhesive tape 4. It should be noted that since the wedge block 223 is located in the transverse guide rail 16, the rotating shaft 224 is in a rotating state relative to the wedge block 223;

[0057] Reference Fig.14As the length of the reeled tape 4 increases, the diameter of the rubber roller 10 is also continuously expanding, and the tape 4 between the moving roller 14 and the rubber roller 10 is getting closer and closer to the intelligent cutting part 6. Under the premise of setting the distance between the distance sensor 63 and the tape 4, when the distance sensor 63 detects the preset position of the tape 4, the driving member 211 is first controlled to stop, and then the suction pump 94 is controlled to start. The suction pump 94 sucks air from the arc tube body 93 through the flexible tube 95 and the central tube 96. The arc tube body 93 generates a negative pressure through the adsorption hole 97 or applies an adsorption force to the tape 4. Then, the laser emitting module 62 is controlled to emit laser to cut the tape 4. The smooth surface of the cut tape 4 is evenly adsorbed on the surface of the arc tube through the adsorption hole 97.

[0058] Reference Figures 15 to 17 , control the first longitudinal telescopic member 72 to move the first rack 71 upwards, on the one hand, the first rack 71 moving upwards is separated from the wedge block 223, and the elastic force of the No. 1 spring 225 drives the clamping pin 222 to separate from the winding roller 3. Since the gravity of the rubber roller 10 is greater than the upward elastic force of the No. 2 spring 54 at this time, the gravity of the rubber roller 10 drives itself and the support plate 51 to descend together. When the rubber roller 10 is completely lowered to between the workbench 11 and the unloading rack 15, the rubber roller 10 without the side limit support rolls along the inclined slot 52 to the unloading rack 15, and then enters the designated position along the unloading rack 15 At this time, the upward elastic force of the second spring 54 drives the support plate 51 to rise to the initial position (the support plate 51 is not higher than or does not protrude from the surface of the workbench 11); on the other hand, the first rack 71 moving upward drives the third transmission gear 813 to rotate through the second transmission gear 811, and the rotating third transmission gear 813 controls the pusher frame 82 and the winding roller 3 to move toward the direction close to the longitudinal guide rail 112 or the support plate 51 through the second rack 83, and stops when the winding roller 3 contacts the surface of the limit frame 111. In this process, the upper surface of the pusher frame 82 is used to seal the blanking hole 121;

[0059] The first longitudinal telescopic member 72 is controlled to move the first rack 71 downward. On the one hand, the first rack 71 moving downward controls the pusher rack 82 to move in the opposite direction and reset through the second transmission gear 811, the third transmission gear 813 and the second rack rack 83, and the winding roller 3 in the loading rack 12 falls from the blanking hole 121 to the surface of the workbench 11 to wait for the next loading. On the other hand, the lower end of the first rack 71 moving downward drives the two clamping pins 222 to insert and clamp the winding roller 3 from both ends by slidingly connecting with the inclined surface above the wedge block 223.

[0060] The second longitudinal telescopic member 91 is controlled to move the arc tube body 93 downward, so that the tape 4 is pressed between the arc tube body 93 and the winding roller 3, the suction pump 94 is controlled to stop, and the driving member 211 is controlled to start. When the winding roller 3 rotates, due to the adhesive connection between the tape 4 and the winding roller 3 and the squeezing of the arc tube body 93, the tape 4 can be driven to wind on the surface of the winding roller 3. This cycle is repeated, thereby realizing the functions of automatic replacement of the winding roller 3 and automatic winding integration.

[0061] To summarize, the present application utilizes a structural design in which the winding drive assembly 2, the limit frame 111, the longitudinal moving part 7, the pushing assembly 8 and the integrated connecting roller assembly 9 cooperate with each other. On the one hand, it can automatically cut and adsorb the tape 4, and on the other hand, it can control the automatic unloading of the rolled rubber roller 10 while also loading the winding roller 3 to the clamping pin 222 for automatic clamping, and automatically adhere the adsorbed tape 4 to the surface of the winding roller 3 below for the next round of winding process. It has the characteristics of clever structural coordination, automatic replacement of the winding roller 3 and automatic bonding of the tape 4 to the surface of the winding roller 3.

[0062] For those skilled in the art, although several embodiments and examples of the present invention have been described, these embodiments and examples are provided as examples and are not intended to limit the scope of the invention. These new embodiments can be implemented in various other ways, and various omissions, substitutions, and changes can be made without departing from the scope of the main purpose of the invention.

[0063] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A tape winding integrated mechanism for producing photovoltaic solar panels, comprising a bearing assembly (1) and an intelligent cutting unit (6), wherein the bearing assembly (1) comprises a workbench (11), a loading frame (12), a suspension beam frame (13), a movable roller (14), a lowering frame (15) and a transverse guide rail (16), wherein the loading frame (12), the lowering frame (15) and the transverse guide rail (16) are all fixedly connected to the workbench (11), the movable roller (14) is rotatably connected to the suspension beam frame (13), a winding roller (3) is placed in the loading frame (12), and the intelligent cutting unit (6) is fixedly connected between the workbench (11) and the suspension beam frame (13), characterized in that: Also includes: The winding drive assembly (2) comprises a rotating part (21) and a horizontal clamping part (22), wherein the rotating part (21) is connected to the workbench (11), and the horizontal clamping part (22) comprises a square rod (221), a clamping pin (222), a wedge block (223), a rotating shaft (224) and a first spring (225), wherein the clamping pin (222) and the rotating shaft (224) are respectively fixedly connected to two ends of the square rod (221), and the square rod (221) is movably sleeved in the rotating part (21), and the rotating shaft (224) is remote from the rotating part (21). One end of the square rod (221) is rotatably connected to a wedge block (223), the wedge block (223) is slidably connected in the transverse guide rail (16), the first spring (225) is connected between the clamping pin (222) and the workbench (11), a winding roller (3) is fixed between the two clamping pins (222), a tape (4) is wound on the surface of the winding roller (3), when the tape (4) is close to the intelligent cutting part (6), the intelligent cutting part (6) is used to cut the tape (4), and the tape (4) is in sliding contact with the surface of the moving roller (14); A limiting frame (111) is fixedly connected to the surface of the workbench (11), and the surface of the winding roller (3) close to the end is in contact with the limiting frame (111); A longitudinal moving part (7) connected to the workbench (11), wherein the longitudinal moving part (7) is in sliding contact with the surface of the wedge block (223); A material pushing assembly (8) is connected between the workbench (11) and the loading frame (12), the longitudinal moving part (7) is in driving connection with the material pushing assembly (8), and the material pushing assembly (8) is used to move the winding roller (3) to a position in contact with the limiting frame (111); An integrated connecting roller assembly (9), the integrated connecting roller assembly (9) comprising a second longitudinal telescopic member (91), an arc-shaped tube body (93), an air suction pump (94) and an adsorption hole (97), the second longitudinal telescopic member (91) and the air suction pump (94) being fixedly connected to a workbench (11) and a cantilever beam frame (13) respectively, the arc-shaped tube body (93) being connected to the second longitudinal telescopic member (91), the air suction pump (94) being connected to the arc-shaped tube body (93), and an adsorption hole (97) being provided on a side of the arc-shaped tube body (93) close to the winding roller (3).

2. The adhesive tape winding integrated mechanism for photovoltaic solar panel production according to claim 1, characterized in that: It also includes an elastic support component (5), which includes a support plate (51), an inclined groove (52), a slide bar (53) and a second spring (54). The support plate (51) is fixedly connected to the slide bar (53), the slide bar (53) passes through the unloading rack (15), the second spring (54) is connected between the support plate (51) and the unloading rack (15), the upper surface of the support plate (51) is provided with an inclined groove (52), the length of the winding roller (3) is greater than the width of the tape (4), the length of the inclined groove (52) is not less than the width of the tape (4), the winding roller (3) is in contact with the surface of the support plate (51), and the tape (4) is in sliding contact with the surface of the inclined groove (52).

3. The adhesive tape winding integrated mechanism for photovoltaic solar panel production according to claim 1, characterized in that: The intelligent cutting unit (6) comprises an electronic integrated seat (61), a laser emission module (62) and a distance sensor (63); the laser emission module (62) and the distance sensor (63) are both integrated on the surface of the electronic integrated seat (61); the electronic integrated seat (61) is fixedly connected between a workbench (11) and a cantilevered beam frame (13); the distance sensor (63) is used to collect distance data between the adhesive tape (4) and the distance sensor (63); and the laser emission module (62) is used to cut the adhesive tape (4).

4. The adhesive tape winding integrated mechanism for photovoltaic solar panel production according to claim 1, characterized in that: The rotating part (21) comprises a driving member (211), a square hole tube (212) and a first transmission gear (213); the driving member (211) is fixedly connected to the side of the workbench (11); the first transmission gear (213) is fixedly connected to the square hole tube (212); the square hole tube (212) is rotationally connected to the side of the workbench (11); the driving member (211) is transmission-connected to the first transmission gear (213); and the square rod (221) is movably sleeved in the square hole tube (212).

5. The adhesive tape winding integrated mechanism for photovoltaic solar panel production according to claim 1, characterized in that: The longitudinal moving part (7) comprises a first rack (71) and a first longitudinal telescopic member (72); the first rack (71) is fixedly connected to the first longitudinal telescopic member (72) on a side away from the wedge block (223); the first longitudinal telescopic member (72) is fixedly connected to the workbench (11); and the first rack (71) is in sliding contact with the surface of the wedge block (223).

6. The adhesive tape winding integrated mechanism for photovoltaic solar panel production according to claim 5, characterized in that: The pusher assembly (8) comprises a transmission part (81), a pusher frame (82) and a second rack frame (83); the second rack frame (83) is fixedly connected to the pusher frame (82); the pusher frame (82) is slidably connected between the working platform (11) and the loading platform (12); the transmission part (81) comprises a second transmission gear (811), a transmission rod (812) and a third transmission gear (813); the second transmission gear (811) and the third transmission gear (813) are both fixedly connected to the transmission rod (812); the transmission rod (812) is connected to the surface of the working platform (11); the first rack frame (71) is transmission-connected to the second transmission gear (811); and the second rack frame (83) is transmission-connected to the third transmission gear (813).

7. The adhesive tape winding integrated mechanism for photovoltaic solar panel production according to claim 2, characterized in that: The surfaces of the workbench (11) and the loading rack (12) are respectively provided with longitudinal guide rails (112) and blanking holes (121); the support plate (51) is slidably connected in the longitudinal guide rails (112); and the blanking holes (121) are located below the clamping pins (222).

8. The adhesive tape winding integrated mechanism for photovoltaic solar panel production according to claim 1, characterized in that: The integrated roller assembly (9) further comprises a lifting frame (92), a flexible tube (95) and a central tube (96); the lifting frame (92) is fixedly connected between the second longitudinal telescopic member (91) and the arc-shaped tube body (93); the central tube (96) is fixedly connected to one end of the arc-shaped tube body (93); and the flexible tube (95) is connected between the central tube (96) and the suction pump (94).

Citation Information

Patent Citations

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