Data acquisition and remote monitoring method based on data acquisition controller
Through data acquisition and remote monitoring methods based on the data acquisition controller, the equipment status is monitored in real time and early warning information is generated, and the problem of failure of equipment failure in the existing technology is solved, and the remote real-time monitoring and maintenance of equipment is realized, reducing production Loss and security risks.
Patent Information
- Application Number
- CN202411869560.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to monitor the working status of the equipment in real time, resulting in the inability to detect equipment failure in time, which may cause production losses and safety hazards.
Data acquisition and remote monitoring methods based on the data acquisition controller are adopted, and the current working status of the device is determined by configuring identification information and obtaining real-time and historical operation information of the terminal device, and early warning information is generated when the status is abnormal and sent to the target terminal device.
Remote real-time data acquisition and monitoring of the equipment is realized, abnormal status is discovered in a timely manner, and losses and security risks caused by equipment failure are reduced.
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Figure CN119310923A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of data acquisition, and in particular to a data acquisition and remote monitoring method based on a data acquisition controller. Background Art
[0002] With the continuous development of society, the number of intelligent devices used in factories has also increased. The functions of these devices vary. Some are relatively small, while others are large and inconvenient to move. Whether these devices operate normally is related to the production of the factory. If some equipment has problems and we fail to discover them in time, it will cause a lot of losses and may even cause danger. Moreover, the price of equipment is generally very expensive. If you wait until problems occur before repairing the equipment, it will still cause certain losses. Therefore, it is necessary to maintain the equipment in a timely manner based on various data during equipment operation. Summary of the invention
[0003] The main purpose of this application is to provide a data acquisition and remote monitoring method based on a data acquisition controller, which is used to solve the technical problem of not being able to monitor the working status of the equipment in real time.
[0004] To achieve the above object, the present invention provides a data acquisition and remote monitoring method based on a data acquisition controller, which is applied to an intelligent control box operation and maintenance platform, comprising: In response to determining that a communication connection request sent by a data acquisition controller in the target area is received, configuring identification information for each data acquisition controller in the target area; Based on the identification information, respectively obtain the real-time operation related information of the corresponding terminal device from each data acquisition controller; Determine the current working state of the terminal device based on the acquired real-time operation related information and the historical operation related information corresponding to the terminal device; In response to determining that the current working state is abnormal, device warning information is generated and sent to the target terminal device.
[0005] Optionally, before configuring identification information for each data acquisition controller in the target area in response to determining that a communication connection request sent by a data acquisition controller in the target area is received, the method further includes: Determine the installation method and location information of the data acquisition controller according to the working environment information corresponding to the terminal equipment; Based on the installation method, the installation location information and the interface model of the terminal device, selecting a corresponding interface on the data acquisition controller for connection; In response to determining that the connection is normal, a communication connection request is generated and sent to an intelligent control box operation and maintenance platform that is communicatively connected to the data acquisition controller, wherein the intelligent control box operation and maintenance platform includes a terminal display device and a PLC controller.
[0006] Optionally, before generating a communication connection request in response to determining that the connection is normal, and sending the communication connection request to an intelligent control box operation and maintenance platform that is communicatively connected to the data acquisition controller, the method further includes: Determine the connection mode between the terminal display device and the PLC controller according to the network operating environment information in the target area; According to the determined connection mode, the PLC controller is enabled to access the terminal display device; In response to determining that the access is successful, setting the IP address of the terminal display device on the terminal display device; In response to the IP address setting being completed, testing whether the terminal display device and the PLC controller are connected normally; In response to determining that the connection is normal, receiving a communication connection request sent by the data acquisition controller.
[0007] Optionally, the method further comprises: Based on the identification information, the current working information of each data acquisition controller is obtained, wherein the current working information includes the current working state of the data acquisition controller and the power supply information of the data acquisition controller; Determine whether the current working state is consistent with the preset working state of the data acquisition controller; In response to determining that the working states are inconsistent, generating data acquisition controller working abnormality information, and sending the data acquisition controller working abnormality information to the target terminal device; Determining whether the power supply of the data acquisition controller needs maintenance according to the power supply quantity information; In response to determining that the power supply needs maintenance, data acquisition controller power supply maintenance information is generated, and the data acquisition controller power supply maintenance information is sent to the target terminal device.
[0008] Optionally, in response to determining that the current working state is abnormal, generating device warning information, and sending the device warning information to the target terminal device, includes: Obtaining location information of staff members in the target area; In response to determining to generate device warning information, obtaining location information of a terminal device corresponding to the device warning information; Based on the location information of the terminal device and the location information of the staff member, determine the target staff member, and use the terminal device corresponding to the target staff member as the target terminal device; The device warning information is sent to the target terminal device.
[0009] Optionally, the storage temperature range of the data acquisition controller is -20°C to +60°C; the storage relative humidity range is relative humidity <90%RH.
[0010] Optionally, the method further comprises: Determine the operating temperature range of the data acquisition controller according to the installation mode of the data acquisition controller, wherein the installation mode of the data acquisition controller includes horizontal installation and non-horizontal installation; In response to determining that the data acquisition controller is installed in a horizontal direction, the operating temperature range of the data acquisition controller is -20°C to +55°C; In response to determining that the data acquisition controller is installed in a non-horizontally oriented manner, the operating temperature range of the data acquisition controller is -20°C to +45°C.
[0011] Optionally, the data acquisition controller includes: 13 digital inputs, 2 analog inputs, 10 digital outputs, and 1 analog output; 1 network port; 24V power supply; 2 RS458 interfaces; the digital input port of the digital input uses a bidirectional optocoupler internally and supports NPN or PNP input; the analog input uses a high-precision AD and rail-to-rail op amp to achieve low voltage identification.
[0012] In addition, to achieve the above-mentioned purpose, the present invention also provides a data acquisition and remote monitoring device based on a data acquisition controller, characterized in that the data acquisition and remote monitoring device based on a data acquisition controller includes: a memory, a processor, and a data acquisition and remote monitoring program based on a data acquisition controller stored in the memory and executable on the processor, and when the data acquisition and remote monitoring program based on a data acquisition controller is executed by the processor, the steps of the data acquisition and remote monitoring method based on a data acquisition controller as described in any one of the above are implemented.
[0013] In addition, to achieve the above-mentioned purpose, the present invention also provides a computer-readable storage medium, characterized in that a data acquisition and remote monitoring program based on a data acquisition controller is stored on the computer-readable storage medium, and when the data acquisition and remote monitoring program based on the data acquisition controller is executed by the processor, the steps of the data acquisition and remote monitoring method based on the data acquisition controller as described in any one of the above are implemented.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The method is applied to the intelligent control box operation and maintenance platform. In response to determining that a communication connection request sent by a data acquisition controller in a target area is received, identification information is configured for each data acquisition controller in the target area; based on the identification information, real-time operation related information of the corresponding terminal device is obtained from each data acquisition controller; based on the obtained real-time operation related information and the historical operation related information corresponding to the terminal device, the current working state of the terminal device is determined; in response to determining that the current working state is abnormal, device warning information is generated, and the device warning information is sent to the target terminal device. This embodiment realizes remote real-time data collection and monitoring of the device through the data acquisition controller. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of an embodiment of a data acquisition controller of a data acquisition and remote monitoring method based on a data acquisition controller in an embodiment of the present invention; Figure 2 A schematic diagram of an embodiment of a data acquisition and remote monitoring method based on a data acquisition controller in an embodiment of the present invention; Figure 3 It is a schematic diagram of an embodiment of a data acquisition and remote monitoring device based on a data acquisition controller in an embodiment of the present invention. DETAILED DESCRIPTION
[0016] The main purpose of this application is to provide a data acquisition and remote monitoring method based on a data acquisition controller; to achieve remote real-time data acquisition and monitoring of equipment through the data acquisition controller.
[0017] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments described herein can be implemented in an order other than that illustrated or described herein. In addition, the terms "including" or "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0018] Please refer to Figure 1 , is a schematic diagram of an embodiment of a data acquisition controller of a data acquisition and remote monitoring method based on a data acquisition controller in an embodiment of the present invention; Figure 1 The descriptions of the various identifiers in are shown in Table 1 and Table 2: Table 1
[0019] Table 2
[0020] The product specifications of the data acquisition controller are shown in Table 3 and Table 4: Table 3
[0021] Table 4
[0022] The installation environment requirements of the data acquisition controller are shown in Table 5: Table 5
[0023] For ease of understanding, the specific process of the embodiment of the present invention is described below. Figure 2 , is a schematic diagram of an embodiment of a data acquisition and remote monitoring method based on a data acquisition controller in an embodiment of the present invention; the method is applied to an intelligent control box operation and maintenance platform, including: S201, in response to determining that a communication connection request sent by a data acquisition controller in a target area is received, configuring identification information for each data acquisition controller in the target area.
[0024] It is understandable that the execution subject of the present invention can be a data acquisition and remote monitoring method based on a data acquisition controller, or a PLC controller in an intelligent control box operation and maintenance platform, or a terminal or a server, which is not limited here. The embodiment of the present invention is described by taking a server as the execution subject as an example.
[0025] The target area can be a randomly selected area, for example, it can be a factory, a school, etc.; the number of data acquisition controllers can be one or more; each data acquisition controller can be connected to one or more terminal devices; the data acquisition controller and the terminal device are connected by line, and the data acquisition controller and the intelligent control box operation and maintenance platform are connected by communication; the above-mentioned identification information can be the number of the data acquisition controller, and each data acquisition controller has unique identification information.
[0026] Optionally, before the response to determining that a communication connection request sent by a data acquisition controller in the target area is received and configuring identification information for each data acquisition controller in the target area, the method also includes: determining the installation method and installation location information of the data acquisition controller according to the working environment information corresponding to the terminal device; based on the installation method, the installation location information and the interface model of the terminal device, selecting the corresponding interface on the data acquisition controller for connection; in response to determining that the connection is normal, generating a communication connection request, and sending the communication connection request to an intelligent control box operation and maintenance platform that is communicatively connected to the data acquisition controller, wherein the intelligent control box operation and maintenance platform includes a terminal display device and a PLC controller.
[0027] The above-mentioned terminal equipment includes at least one of the following: a controller, an intelligent circuit breaker, a temperature and humidity sensor, a water immersion detection device, a door lock, a power supply and a door magnet, etc.; the above-mentioned working environment information includes the temperature, humidity and other information of the environment where the above-mentioned terminal equipment is located; the above-mentioned installation methods include horizontal installation and non-horizontal installation, etc.; the installation location information can be used to describe the location information where the data acquisition controller can be installed; as an example, the data acquisition controller can be installed in four positions (i.e., installation directions): horizontal direction, vertical direction, top of the electric cabinet and bottom of the electric cabinet. It is recommended to be installed in the horizontal direction. Different installation positions have different requirements for working temperature and its restrictions; the best installation position is horizontal installation, and the heat dissipation design is through natural convection. In order to ensure normal ventilation and heat dissipation and reserve sufficient wiring space, the minimum gap must be retained around it; if there is high-temperature heat source equipment (heater, transformer, large resistor, etc.) in the surrounding area, at least 100mm of gap must be retained between the high-temperature heat source equipment. Different terminal devices select the corresponding port on the data acquisition controller for connection according to the interface model corresponding to the device; after determining that the connection is normal, a communication connection request is generated, and the communication connection request is sent to the intelligent control box operation and maintenance platform that is communicatively connected to the data acquisition controller, wherein the intelligent control box operation and maintenance platform includes a terminal display device and a PLC controller. The above-mentioned communication connection request may be a request initiated during the communication process, which aims to establish a communication link between the data acquisition controller and the intelligent control box operation and maintenance platform. The above-mentioned terminal display device may be a terminal device with display function such as a computer, mobile phone, tablet, etc.; the PLC controller may be a PLC (Programmable Logic Controller), which is a programmable logic controller, which is a digital computing and operating electronic system specially designed for industrial environment applications.
[0028] Optionally, before generating a communication connection request in response to determining that the connection is normal, and sending the communication connection request to an intelligent control box operation and maintenance platform that is communicatively connected to the data acquisition controller, the method also includes: determining a connection mode between the terminal display device and the PLC controller based on network operating environment information in the target area; enabling the PLC controller to access the terminal display device based on the determined connection mode; in response to determining that the access is successful, setting the IP address of the terminal display device on the terminal display device; in response to completion of the IP address setting, testing whether the connection between the terminal display device and the PLC controller is normal; in response to determining that the connection is normal, receiving a communication connection request sent by the data acquisition controller.
[0029] The above network operating environment information can be determined by the needs in the target area. The above connection method can be that the terminal display device and the PLC controller are directly connected, or it can be connected to a router or a switch, and the controller access is achieved by setting the router. As an example, the terminal display device is a computer; the controller is connected with a network cable, and the factory default IP address of this machine is 192.168.1.218. The computer accesses the controller, requiring the computer and PLC to be in the same LAN segment, and the wired network card (note that it is not a wireless network card) is set. The IP address is in the network segment of 192.168.1.XXX; after filling in the computer IP address, test whether the computer and PLC are physically connected normally, open the "Command Line Prompt" on the computer, enter ping192.168.1.218, and press Enter; in response to determining that the access is successful, the PLC returns data and the physical link is normal; the PLC can continue the following access. If the access is unsuccessful, check the computer settings until the ping is successful, and then the following application can be performed.
[0030] S202: Based on the identification information, obtain the real-time operation related information of the corresponding terminal device from each data acquisition controller.
[0031] The execution subject can obtain the real-time operation related information of the corresponding terminal device through each data acquisition controller, and correspond one by one with the identification information. The real-time operation related information can include whether the terminal device is currently in working state, and various data currently detected by the terminal device; S203: Determine the current working state of the terminal device based on the acquired real-time operation related information and the historical operation related information corresponding to the terminal device.
[0032] The above-mentioned execution subject can compare the real-time operation related information with the corresponding historical operation related information. If the operation related information is the same or similar under the same working state, then the current working state of the terminal device is normal, otherwise, the current working state of the terminal device is abnormal. As an example, if the operation related information is the same or similar under the same working state, because the working state of the terminal device refers to the terminal device being in working state and the terminal device not being in working state; the various data currently detected by the terminal device usually refer to input voltage, continuous voltage, etc.; when the working state of the terminal device corresponding to the real-time operation related information refers to the terminal device being in working state, the working state of the terminal device corresponding to the historical operation related information also refers to the terminal device being in working state, determine whether the input voltage and continuous voltage of the two terminal devices are the same or the error is within a certain range; if they are the same or the error is within a certain range, then the current working state of the terminal device is normal, otherwise, the current working state of the terminal device is abnormal. The above-mentioned certain range can be preset manually.
[0033] S204, in response to determining that the current working state is abnormal, generating device warning information, and sending the device warning information to the target terminal device.
[0034] The execution subject may generate device warning information when determining that the current working state of the terminal device is abnormal, and send the device warning information to the target terminal device. The device warning information may be information used to describe the device abnormality and the cause of the device abnormality, and the target terminal device may be a device carried by maintenance personnel or on-duty personnel.
[0035] Optionally, based on the identification information, current working information of each data acquisition controller is obtained, wherein the current working information includes the current working status of the data acquisition controller and the power supply information of the data acquisition controller; it is determined whether the current working status is consistent with the preset working status of the data acquisition controller; in response to determining that the working status is inconsistent, abnormal working information of the data acquisition controller is generated, and the abnormal working information of the data acquisition controller is sent to the target terminal device; based on the power supply information, it is determined whether the power supply of the data acquisition controller needs maintenance; in response to determining that the power supply needs maintenance, power supply maintenance information of the data acquisition controller is generated, and the power supply maintenance information of the data acquisition controller is sent to the target terminal device.
[0036] The above-mentioned current working state can be a working state and a dormant state. For example, when the terminal device is not working, we can remotely control the data acquisition controller to be in a dormant state; the power supply information of the data acquisition controller can be the power information of the battery of the data acquisition controller. In order to ensure that the data acquisition controller can still work in an unexpected situation, the data acquisition controller has its own battery, which can ensure that it can still work for 4-6 hours in the case of power failure, which gives the staff enough time for maintenance. Determine whether the current working state is consistent with the preset working state. If not, generate data acquisition controller work abnormality information, and send the data acquisition controller work abnormality information to the target terminal device; determine whether the power supply of the data acquisition controller needs maintenance according to the power supply information; determine that the power supply needs maintenance, generate data acquisition controller power supply maintenance information, and send the data acquisition controller power supply maintenance information to the target terminal device; under normal circumstances, the data acquisition controller will not use its own power supply. If the power supply is decreasing, it means that there is a problem with the connection power supply of the data acquisition controller and maintenance is required.
[0037] Optionally, in response to determining that the current working state is abnormal, generating equipment warning information, and sending the equipment warning information to the target terminal device, includes: obtaining location information of staff in the target area; in response to determining to generate equipment warning information, obtaining location information of terminal devices corresponding to the equipment warning information; determining the target staff based on the location information of the terminal device and the location information of the staff, and using the terminal device corresponding to the target staff as the target terminal device; and sending the equipment warning information to the target terminal device.
[0038] Because a factory cannot have only one maintenance personnel or on-duty personnel, and each maintenance personnel may work in different places during working hours, the intelligent control box operation and maintenance platform can determine the location information of the maintenance personnel based on the terminal device carried by each maintenance personnel; when determining to generate equipment warning information, determine the location information of the corresponding terminal device; determine the maintenance personnel who is closest to the terminal device at the current time based on the location information of the terminal device, and send equipment warning information to the terminal device carried by the maintenance personnel.
[0039] Optionally, the storage temperature range of the data acquisition controller is -20°C to +60°C; the storage relative humidity range is relative humidity <90%RH.
[0040] Optionally, the operating temperature range of the data acquisition controller is determined according to the installation method of the data acquisition controller, wherein the installation methods of the data acquisition controller include horizontal installation and non-horizontal installation; in response to determining that the installation method of the data acquisition controller is horizontal installation, the operating temperature range of the data acquisition controller is -20°C to +55°C; in response to determining that the installation method of the data acquisition controller is non-horizontal installation, the operating temperature range of the data acquisition controller is -20°C to +45°C.
[0041] Optionally, the data acquisition controller includes: 13 digital inputs, 2 analog inputs, 10 digital outputs, and 1 analog output; 1 network port; 24V power supply; 2 RS458 interfaces; the digital input port of the digital input uses a bidirectional optocoupler internally and supports NPN or PNP input; the analog input uses a high-precision AD and rail-to-rail op amp to achieve low voltage identification.
[0042] Adopting FLASH technology, no battery support is required, and the program is permanently saved; built-in emergency battery, in case of external power failure, the built-in battery can also be used for 4-6 hours; power reverse connection protection design; communication port electrostatic protection design; analog quantity short-circuit protection; the power board is made of solid materials and has sufficient power to meet the power supply of multiple expansions and sensors; it has undergone rigorous industrial field tests and environmental tests.
[0043] As an example, if the terminal device connected to the data acquisition controller is a door lock, the intelligent control box operation and maintenance platform can remotely open the door for the staff based on the staff's location information. If the terminal device connected to the data acquisition controller is a power supply, the intelligent control box operation and maintenance platform can remotely cut off the power.
[0044] In the embodiment of the present disclosure, the method is applied to the intelligent control box operation and maintenance platform, in response to determining that a communication connection request sent by a data acquisition controller in a target area is received, identification information is configured for each data acquisition controller in the target area; based on the identification information, real-time operation related information of the corresponding terminal device is obtained from each data acquisition controller; based on the obtained real-time operation related information and the historical operation related information corresponding to the terminal device, the current working state of the terminal device is determined; in response to determining that the current working state is abnormal, device warning information is generated, and the device warning information is sent to the target terminal device. This embodiment realizes remote real-time data collection and monitoring of the device through the data acquisition controller.
[0045] Figure 31 is a structural diagram of a data acquisition and remote monitoring device based on a data acquisition controller provided by an embodiment of the present invention. The data acquisition and remote monitoring device 300 based on a data acquisition controller may have relatively large differences due to different configurations or performances, and may include one or more processors 310 (for example, one or more processors) and a memory 320, and one or more storage media 330 (for example, one or more mass storage devices) storing application programs 333 or data 332. Among them, the memory 320 and the storage medium 330 may be temporary storage or permanent storage. The program stored in the storage medium 330 may include one or more modules (not shown in the figure), and each module may include a series of computer program operations in the data acquisition and remote monitoring device 300 based on the data acquisition controller. Furthermore, the processor 310 may be configured to communicate with the storage medium 330 to execute a series of computer program operations in the storage medium 330 on the data acquisition and remote monitoring device 300 based on the data acquisition controller.
[0046] The data acquisition and remote monitoring device 300 based on the data acquisition controller may also include one or more power supplies 340, one or more wired or wireless network interfaces 350, one or more input and output interfaces 360, and / or one or more operating systems 331, such as Windows Serve, Mac OS X, Unix, Linux, FreeBSD, etc. It will be appreciated by those skilled in the art that Figure 3 The data acquisition and remote monitoring device structure based on the data acquisition controller shown does not constitute a limitation on the data acquisition and remote monitoring device based on the data acquisition controller, and may include more or fewer components than shown in the figure, or a combination of certain components, or a different arrangement of components.
[0047] The present invention also provides a data acquisition and remote monitoring device based on a data acquisition controller, comprising: a memory and at least one processor, wherein a computer program is stored in the memory, and the memory and the at least one processor are interconnected via a line; the at least one processor calls the computer program in the memory so that the data acquisition and remote monitoring device based on the data acquisition controller executes the steps in the above-mentioned data acquisition and remote monitoring method based on the data acquisition controller.
[0048] The present invention also provides a computer-readable storage medium, which may be a non-volatile computer-readable storage medium or a volatile computer-readable storage medium. A computer program is stored in the computer-readable storage medium. When the computer program runs on a computer, the computer executes the steps of a data acquisition and remote monitoring method based on a data acquisition controller.
[0049] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.
[0050] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, in essence, or the part that contributes to the prior art, or all or part of the technical solution can be embodied in the form of a software product. The computer software product is stored in a storage medium, including several computer programs to enable a computer device (which can be a personal computer, server, or network device, etc.) to perform all or part of the steps of the methods of various embodiments of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM), random access memory (RAM), disk or optical disk, etc., various media that can store program codes.
[0051] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A data acquisition and remote monitoring method based on a data acquisition controller, characterized in that: The method is applied to the intelligent control box operation and maintenance platform, including: In response to determining that a communication connection request sent by a data acquisition controller in the target area is received, configuring identification information for each data acquisition controller in the target area; Based on the identification information, respectively obtain the real-time operation related information of the corresponding terminal device from each data acquisition controller; Determine the current working state of the terminal device based on the acquired real-time operation related information and the historical operation related information corresponding to the terminal device; In response to determining that the current working state is abnormal, device warning information is generated and sent to the target terminal device.
2. The data acquisition and remote monitoring method based on the data acquisition controller according to claim 1 is characterized in that: Before configuring identification information for each data acquisition controller in the target area in response to determining that a communication connection request sent by a data acquisition controller in the target area is received, the method further includes: Determine the installation method and location information of the data acquisition controller according to the working environment information corresponding to the terminal equipment; Based on the installation method, the installation location information and the interface model of the terminal device, selecting a corresponding interface on the data acquisition controller for connection; In response to determining that the connection is normal, a communication connection request is generated and sent to an intelligent control box operation and maintenance platform that is communicatively connected to the data acquisition controller, wherein the intelligent control box operation and maintenance platform includes a terminal display device and a PLC controller.
3. The data acquisition and remote monitoring method based on the data acquisition controller according to claim 2 is characterized in that: Before generating a communication connection request in response to determining that the connection is normal and sending the communication connection request to the intelligent control box operation and maintenance platform that is communicatively connected to the data acquisition controller, the method further includes: Determine the connection mode between the terminal display device and the PLC controller according to the network operating environment information in the target area; According to the determined connection mode, the PLC controller is enabled to access the terminal display device; In response to determining that the access is successful, setting the IP address of the terminal display device on the terminal display device; In response to the IP address setting being completed, testing whether the terminal display device and the PLC controller are connected normally; In response to determining that the connection is normal, receiving a communication connection request sent by the data acquisition controller.
4. The data acquisition and remote monitoring method based on the data acquisition controller according to claim 1 is characterized in that: The method further comprises: Based on the identification information, the current working information of each data acquisition controller is obtained, wherein the current working information includes the current working state of the data acquisition controller and the power supply information of the data acquisition controller; Determine whether the current working state is consistent with the preset working state of the data acquisition controller; In response to determining that the working states are inconsistent, generating data acquisition controller working abnormality information, and sending the data acquisition controller working abnormality information to the target terminal device; Determining whether the power supply of the data acquisition controller needs maintenance according to the power supply quantity information; In response to determining that the power supply needs maintenance, data acquisition controller power supply maintenance information is generated, and the data acquisition controller power supply maintenance information is sent to the target terminal device.
5. The data acquisition and remote monitoring method based on the data acquisition controller according to claim 1 is characterized in that: In response to determining that the current working state is abnormal, generating device warning information, and sending the device warning information to the target terminal device, includes: Obtaining location information of staff members in the target area; In response to determining to generate device warning information, obtaining location information of a terminal device corresponding to the device warning information; Based on the location information of the terminal device and the location information of the staff member, determine the target staff member, and use the terminal device corresponding to the target staff member as the target terminal device; The device warning information is sent to the target terminal device.
6. The data acquisition and remote monitoring method based on a data acquisition controller according to claim 1, characterized in that: The storage temperature range of the data acquisition controller is -20°C to +60°C; the storage relative humidity range is relative humidity <90%RH.
7. The data acquisition and remote monitoring method based on a data acquisition controller according to claim 1, characterized in that: The method further comprises: Determine the operating temperature range of the data acquisition controller according to the installation mode of the data acquisition controller, wherein the installation mode of the data acquisition controller includes horizontal installation and non-horizontal installation; In response to determining that the data acquisition controller is installed in a horizontal direction, the operating temperature range of the data acquisition controller is -20°C to +55°C; In response to determining that the data acquisition controller is installed in a non-horizontally oriented manner, the operating temperature range of the data acquisition controller is -20°C to +45°C.
8. The data acquisition and remote monitoring method based on a data acquisition controller according to claim 1, characterized in that: The data acquisition controller includes: 13 digital inputs, 2 analog inputs, 10 digital outputs, and 1 analog output; 1 network port; 24V power supply; 2 RS458 interfaces; the digital input port of the digital input uses a bidirectional optocoupler internally and supports NPN or PNP input; the analog input uses a high-precision AD and rail-to-rail op amp, which can achieve low voltage identification.
9. A data acquisition and remote monitoring device based on a data acquisition controller, characterized in that: The data acquisition and remote monitoring device based on a data acquisition controller comprises: a memory, a processor, and a data acquisition and remote monitoring program based on a data acquisition controller stored in the memory and executable on the processor. When the data acquisition and remote monitoring program based on a data acquisition controller is executed by the processor, the steps of the data acquisition and remote monitoring method based on a data acquisition controller as described in any one of claims 1 to 8 are implemented.
10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a data acquisition and remote monitoring program based on a data acquisition controller, and when the data acquisition and remote monitoring program based on a data acquisition controller is executed by a processor, the steps of the data acquisition and remote monitoring method based on a data acquisition controller as described in any one of claims 1 to 8 are implemented.
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