Automatic crimping module

Abstract

The invention discloses an automatic crimping module, and relates to the technical field of automatic manufacturing, the automatic crimping module comprises a large bottom plate, the top of the large bottom plate is sequentially provided with a frame body, an X-axis assembly, a Y-axis assembly and a Z-axis assembly, the Z-axis assembly is connected with the Y-axis assembly and the frame body, the Y-axis assembly is connected with the X-axis assembly, the frame body is rotatably provided with a rotating platform, and the rotating platform is connected with the X-axis assembly. A rotating motor is fixedly mounted on the frame body, a driving shaft of the rotating motor is in transmission connection with one side of a rotating platform, a crimping head is arranged at the other end of the rotating platform, a camera is arranged on one side of the frame body, and a lens is arranged on one side of the camera; through cooperation of the camera and the lens, shooting detection can be conveniently carried out on the part, needing to be crimped, of a lower product, through arrangement of the prism, the refraction and reflection effects can be achieved, light separation is achieved, the imaging quality is improved, the observation range is expanded, the definition is improved, and therefore the detection effect is improved.

Description

Technical Field

[0001] The invention relates to the technical field of automated manufacturing, in particular to an automatic crimping module. Background Art

[0002] Automatic crimping modules are an important part of modern manufacturing processes, especially in automated production lines. Automatic crimping modules usually include core components such as crimping head modules and crimping mechanisms, which can accurately crimp materials to ensure product quality and stability. For example, some crimping die assemblies also include multiple parts such as connecting blocks, control blocks, rotating wheels, crimping cores and fixed wheels. Precise crimping actions are achieved through complex mechanical structures. For example, they are used in the production and manufacture of electronic products, use, and connection of electronic parts to crimp the pins on electronic devices onto the terminals.

[0003] In order to ensure that the smaller diameter pins are accurately aligned with the terminals, existing automatic crimping modules usually have optical elements such as cameras installed on the crimping modules to replace the naked eye for identification. This not only reduces the workload of personnel but also improves accuracy. However, industrial cameras have low pixel counts, which makes it easy for misjudgments to occur due to blurred images. If a high-pixel camera is rotated, personnel will need to re-debug it, which is not only time-consuming and labor-intensive, affecting processing efficiency, but also increasing production costs.

[0004] Therefore, we designed an automatic crimping module to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide an automatic crimping module to solve the problems raised in the above background technology.

[0006] To solve the above technical problems, the present invention provides an automatic crimping module, including a large base plate, a frame, an X-axis assembly, a Y-axis assembly and a Z-axis assembly are sequentially arranged on the top of the large base plate, the Z-axis assembly is connected to the Y-axis assembly and the frame, the Y-axis assembly is connected to the X-axis assembly, a rotating platform is rotatably arranged on the frame, a rotating motor is fixedly installed on the frame, a driving shaft of the rotating motor is transmission-connected to one side of the rotating platform, a crimping head is arranged on the other end of the rotating platform, a camera is arranged on one side of the frame, a lens is arranged on one side of the camera, a prism is arranged on one side of the lens, an annular light source is arranged on the frame, the annular light source is located directly below the prism, a controller is arranged on the rotating platform, and the camera is electrically connected to the controller.

[0007] Furthermore, a placing table is fixedly installed on one side of the top of the large bottom plate, a product is placed on the top of the placing table, and the product is located below the crimping head.

[0008] Furthermore, the X-axis assembly includes an X-axis motor, which is fixedly mounted on the top of the large base plate. The driving shaft of the X-axis motor is fixedly connected to an X-axis screw rod. An X-axis line rail is fixedly mounted on the top of the large base plate. A Y-axis base is slidably sleeved on the X-axis line rail. One end of the X-axis screw rod away from the X-axis motor is threadedly inserted into the Y-axis base.

[0009] Furthermore, the Y-axis assembly includes a Y-axis motor, which is installed on one side of the Y-axis base. A Y-axis screw is fixedly installed on the driving end of the Y-axis motor, a Y-axis axis rail is fixedly installed on the top of the Y-axis base, a Z-axis base is slidably sleeved on the Y-axis axis rail, and one end of the Y-axis screw away from the Y-axis motor is threadedly inserted in the Z-axis base.

[0010] Furthermore, the Z-axis assembly includes a Z-axis motor, which is fixedly mounted on the Z-axis base. A Z-axis screw is fixedly mounted on the driving end of the Z-axis motor, and the other end of the Z-axis screw is threadedly inserted into the Z-axis base. The Z-axis motor is fixedly connected to the frame.

[0011] Furthermore, an electric box is provided on the large base plate, and the electric box is electrically connected to the rotary motor, the X-axis motor, the Y-axis motor, the Z-axis motor and the camera.

[0012] Compared with the prior art, the beneficial effects of the present invention are: through the cooperation of the camera and the lens, it is convenient to carry out video detection of the parts of the product below that need to be crimped; by setting a prism and a ring light source, it can play a role of refraction and reflection, realize the separation of light, improve the imaging quality, expand the observation range, and improve the clarity, thereby improving the detection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the overall exterior of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the outer side of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the exterior of the placement table of the present invention.

[0014] In the figure: 1. large base plate; 2. frame; 3. X-axis assembly; 4. Y-axis assembly; 5. Z-axis assembly; 6. rotating platform; 7. rotating motor; 8. placing table; 9. product; 10. crimping head; 11. X-axis motor; 12. X-axis screw rod; 13. X-axis line rail; 14. Y-axis base; 15. Y-axis motor; 16. Y-axis screw rod; 17. Y-axis line rail; 18. Z-axis base; 19. Z-axis motor; 20. camera; 21. lens; 22. prism; 23. ring light source. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] See also Figure 1-3 The present invention provides a technical solution: an automatic crimping module, comprising a large base plate 1, a frame 2, an X-axis assembly 3, a Y-axis assembly 4 and a Z-axis assembly 5 are sequentially arranged on the top of the large base plate 1, the Z-axis assembly 5 is connected to the Y-axis assembly 4 and the frame 2, the Y-axis assembly 4 is connected to the X-axis assembly 3, a rotating platform 6 is rotatably arranged on the frame 2, a rotating motor 7 is fixedly installed on the frame 2, a driving shaft of the rotating motor 7 is transmission-connected to one side of the rotating platform 6, a crimping head 10 is arranged at the other end of the rotating platform 6, a camera 20 is arranged on one side of the frame 2, a lens 21 is arranged on one side of the camera 20, a prism 22 is arranged on one side of the lens 21, an annular light source 23 is arranged on the frame 2, and the annular light source 23 is located directly below the prism 22, a controller is arranged on the rotating platform 6, and the camera 20 is electrically connected to the controller; The X-axis assembly 3 includes an X-axis motor 11, which is fixedly installed on the top of the large base plate 1. The driving shaft of the X-axis motor 11 is fixedly connected to an X-axis lead screw 12. An X-axis line rail 13 is fixedly installed on the top of the large base plate 1. A Y-axis base 14 is slidably sleeved on the X-axis line rail 13. One end of the X-axis lead screw 12 away from the X-axis motor 11 is threadedly inserted into the Y-axis base 14. The Y-axis assembly 4 includes a Y-axis motor 15. The Y-axis motor 15 is installed on one side of the Y-axis base 14. A Y-axis lead screw 16 is fixedly installed on the driving end of the Y-axis motor 15. A Y-axis line rail 17 is fixedly installed on the top of the Y-axis base 14. A Z-axis base 18 is slidably sleeved on the Y-axis line rail 17. One end of the Y-axis lead screw 16 away from the Y-axis motor 15 is threadedly inserted into the Z-axis base 18.

[0017] During specific implementation, the X-axis motor 11 is turned on to rotate the X-axis screw 12, so that the Y-axis base 14 drives the Y-axis motor 15 and the crimping head 10 and the camera 20 to slide on the X-axis line rail 13. At the same time, the Y-axis motor 15 is turned on to rotate the Y-axis screw 16, so that the Z-axis base 18 drives the camera 20 to slide on the Y-axis line rail 17. During this process, the camera 20 will cooperate with the lens 21 and the prism 22 to perform video detection on the parts of the product 9 below that need to be crimped. It should be noted here that the prism 22 and the annular light source 23 can be set to separate light through refraction and reflection, improve imaging quality, expand the observation range, and improve clarity, thereby improving the detection effect.

[0018] See also Figure 1-3A placing table 8 is fixedly installed on one side of the top of the large base plate 1, and a product 9 is placed on the top of the placing table 8. The product 9 is located below the crimping head 10. The Z-axis assembly 5 includes a Z-axis motor 19, and the Z-axis motor 19 is fixedly installed on the Z-axis base 18. A Z-axis screw rod is fixedly installed on the driving end of the Z-axis motor 19, and the other end of the Z-axis screw rod is threadedly inserted into the Z-axis base 18. The Z-axis motor 19 is fixedly connected to the frame 2.

[0019] In specific implementation, based on the above implementation, when the camera 20 detects the best crimping position, the Z-axis assembly 5 can be turned on in cooperation with the controller to rotate the Z-axis screw, so that the Z-axis base 18 drives the crimping head 10 to move downward and crimp the product 9, thereby achieving a precise but fully automatic crimping effect.

[0020] See also Figure 1-3 , an electric box is arranged on the large bottom plate 1, and the electric box is electrically connected to the rotary motor 7, the X-axis motor 11, the Y-axis motor 15, the Z-axis motor 19 and the camera 20. Firstly, the electrical appliances involved in the automatic crimping module are all connected to an external power supply, specifically, the electric box is connected to the electrical appliances involved in the automatic crimping module using a line, which can supply power to the electrical appliances involved in the automatic crimping module, thereby ensuring the normal operation of the electrical appliances. Since the electric box belongs to the prior art, it will not be described in detail in this specification.

[0021] Working principle: When in use, place the product 9 on the top of the placement table 8, then turn on the X-axis motor 11, so that the X-axis screw 12 rotates, so that the Y-axis base 14 drives the Y-axis motor 15 and the crimping head 10 and the camera 20 to slide on the X-axis line rail 13, and at the same time, turn on the Y-axis motor 15, so that the Y-axis screw 16 rotates, so that the Z-axis base 18 drives the camera 20 to slide on the Y-axis line rail 17. During this process, the camera 20 will cooperate with the lens 21 and the prism 22 to perform video detection on the part of the product 9 below that needs to be crimped. It should be noted here that the prism 22 and the annular light source 23 can be set to separate light through refraction and reflection, improve imaging quality, expand the observation range, and improve clarity, thereby improving the detection effect. Finally, the Z-axis assembly 5 is turned on in conjunction with the controller to rotate the Z-axis screw, so that the Z-axis base 18 drives the crimping head 10 to move downward and crimp the product 9, achieving the effect of precise but fully automatic crimping.

Claims

1. An automatic crimping module, comprising a large base plate (1), wherein a frame (2), an X-axis assembly (3), a Y-axis assembly (4) and a Z-axis assembly (5) are sequentially arranged on the top of the large base plate (1), wherein the Z-axis assembly (5) is connected to both the Y-axis assembly (4) and the base (2), and the Y-axis assembly (4) is connected to the X-axis assembly (3), characterized in that: A rotating platform (6) is rotatably arranged on the frame (2), a rotating motor (7) is fixedly mounted on the frame (2), a driving shaft of the rotating motor (7) is transmission-connected to one side of the rotating platform (6), a crimping joint (10) is arranged at the other end of the rotating platform (6), a camera (20) is arranged on one side of the frame (2), a lens (21) is arranged on one side of the camera (20), a prism (22) is arranged on one side of the lens (21), an annular light source (23) is arranged on the frame (2), the annular light source (23) is located directly below the prism (22), a controller is arranged on the rotating platform (6), and the camera (20) is electrically connected to the controller.

2. An automatic crimping module as claimed in claim 1, characterized in that: A placement table (8) is fixedly mounted on one side of the top of the large base plate (1), a product (9) is placed on the top of the placement table (8), and the product (9) is located below the crimping head (10).

3. An automatic crimping module as claimed in claim 1, characterized in that: The X-axis assembly (3) comprises an X-axis motor (11), the X-axis motor (11) is fixedly mounted on the top of the large base plate (1), the driving shaft of the X-axis motor (11) is fixedly connected to an X-axis screw rod (12), an X-axis line rail (13) is fixedly mounted on the top of the large base plate (1), a Y-axis base (14) is slidably sleeved on the X-axis line rail (13), and one end of the X-axis screw rod (12) away from the X-axis motor (11) is threadedly inserted into the Y-axis base (14).

4. An automatic crimping module as claimed in claim 3, characterized in that: The Y-axis assembly (4) comprises a Y-axis motor (15), wherein the Y-axis motor (15) is mounted on one side of a Y-axis base (14), a Y-axis screw rod (16) is fixedly mounted on the driving end of the Y-axis motor (15), a Y-axis axis rail (17) is fixedly mounted on the top of the Y-axis base (14), a Z-axis base (18) is slidably sleeved on the Y-axis axis rail (17), and one end of the Y-axis screw rod (16) away from the Y-axis motor (15) is threadedly inserted into the Z-axis base (18).

5. An automatic crimping module as claimed in claim 4, characterized in that: The Z-axis assembly (5) comprises a Z-axis motor (19), wherein the Z-axis motor (19) is fixedly mounted on a Z-axis base (18), a Z-axis screw rod is fixedly mounted on a driving end of the Z-axis motor (19), the other end of the Z-axis screw rod is threadedly inserted on the Z-axis base (18), and the Z-axis motor (19) is fixedly connected to the frame (2).

6. An automatic crimping module as claimed in claim 5, characterized in that: An electric box is arranged on the large base plate (1), and the electric box is electrically connected to the rotary motor (7), the X-axis motor (11), the Y-axis motor (15), the Z-axis motor (19) and the camera (20).

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