Digital intelligent billboard application system
Through the digital intelligent kanban application system, the interconnection of touch display screen and data processing terminals, combined with AI and manual collection, the problem of paper recording on the production site is solved, efficient and accurate data management and intelligent production are achieved, and production is improved Efficiency and product quality.
Patent Information
- Application Number
- CN202411402569.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-01-17
AI Technical Summary
The existing management boards at the production site are still stuck in paper records, resulting in waste of manpower and material resources, long time for data statistics, storage and analysis, and insufficient accuracy, and lack real-time and intelligent management.
Design a digital intelligent kanban application system, which uses a touch display screen to connect to the data processing terminal, has a built-in communication module, and obtains production equipment data in real time through the data acquisition module, and performs data analysis and processing through AI identification and automated acquisition units, combining manual acquisition , realize efficient data interconnection and management, and support data visualization display.
It improves the efficiency and accuracy of production management, reduces costs, and realizes intelligent production and management through real-time monitoring and data analysis, and improves product quality and work efficiency.
Smart Images

Figure CN119322477A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of digitalization and intelligent technology, and in particular to a digital intelligent signboard application system. Background Art
[0002] As one of the important tools in modern enterprise management, the digital kanban system integrates information technology and lean production concepts, aiming to achieve transparent and real-time management of the production process.
[0003] A temperature and humidity signboard monitoring system disclosed in Chinese utility model patent CN209460623U includes a temperature and humidity signboard, a router and a main control module. The temperature and humidity signboard is provided with a communication interface. One end of the router is connected to the temperature and humidity signboard for communication, and the other end is connected to the main control module for communication. The temperature and humidity signboard includes a signboard body and a main controller, a temperature and humidity sensor, a function button, an audible and visual alarm, a display and a power interface arranged on the signboard body. The communication interface is arranged on the signboard body. The temperature and humidity sensor, the function button, the audible and visual alarm and the display are all electrically connected to the main controller. The main control module includes a computer host and a display screen. The display screen is electrically connected to the computer host. The computer host is connected to the router for communication. A communication interface is provided on the temperature and humidity signboard. The main control module can remotely monitor the temperature and humidity signs of various production and manufacturing sites through the router to realize one-to-many monitoring. It has the advantages of simple structure and convenient management.
[0004] With the continuous development of digital and intelligent technology, large touch screen displays are being used more and more widely in various fields. However, the management dashboards at production sites are still paper-based and need to be filled out and counted manually. Replacing them weekly or monthly causes a waste of manpower and material resources. At the same time, statistics, data storage, search, and analysis of production problems waste a lot of time and are not accurate enough. Summary of the invention
[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0006] In order to solve the problems existing in the above-mentioned background technology, the present invention adopts the following technical solutions.
[0007] A digital intelligent signboard application system includes a touch screen, which is connected to a data processing terminal via a data cable, a communication module installed in the touch screen, and the touch screen is connected to a data acquisition module and a data processing module via the communication module, a data transmission unit is connected between the data acquisition module and the data processing module, the data transmission unit is connected to the data acquisition module and the data processing module by signal via the communication module, the data acquisition module is located in a production site and is in direct and indirect contact with production equipment, the data processing module transmits the integrated data to the data processing terminal via the communication module, and the data processing terminal puts the data onto the touch screen, a terminal APP is loaded on the page of the touch screen, and the data acquisition module can directly input data via the terminal APP.
[0008] Preferably, the data acquisition module includes an automated acquisition unit, which is used to obtain production equipment data and equipment location information in real time, and the automated acquisition unit realizes data collection through the communication module.
[0009] Preferably, the automated acquisition unit includes an AI recognition subunit, equipment monitoring and field monitoring, wherein the AI recognition subunit is adapted to the operating system on the production equipment, the equipment monitoring is installed on the production equipment to record the internal working process of the production equipment, and the field monitoring is installed at the production site and its monitoring radiation range covers the area where the production equipment is located.
[0010] Preferably, the data collection module also includes manual collection, which includes attendance and team interaction, wherein attendance is used to record the perfection of production site monitoring personnel, and team interaction is used to uniformly transmit data to the data processing terminal and display it on the touch screen for sharing by each team.
[0011] Preferably, the team interaction uses PDA devices to transmit data, and the PDA device uploads the manually collected data to the data processing terminal by establishing a connection with the terminal APP.
[0012] Preferably, the data processing module includes a data analysis unit and a data extraction unit, wherein the data analysis unit includes data cleaning, data conversion and data modeling, and the data extraction unit consists of a data source connector, data extraction, data filtering and data quality management.
[0013] Preferably, the communication module includes a wired connection, a network connection and a Bluetooth connection, wherein the data acquisition module, the data transmission unit and the data processing module are connected by a wired connection, and the data processing unit and the touch display screen are connected by a wireless connection.
[0014] Preferably, a production planning and scheduling module is also downloaded on the page of the touch display screen. This module is responsible for formulating a detailed production plan, including order allocation, material requirement planning, capacity analysis and production line scheduling, to ensure that production activities proceed in an orderly manner.
[0015] Preferably, the smart kanban application system is also provided with interfaces and integration services, through which the smart kanban application system seamlessly connects with the enterprise's ERP, MES, SCM and other information systems to ensure data consistency and integrity, thus forming a closed-loop management link.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] (1) The purpose of the present invention is to provide an intelligent digital touch screen display and an Internet of Everything system, through which the touch screen display can be efficiently interconnected with various equipment in the production process and the production site management system to realize intelligent production and management. By using a touch screen with a high resolution and high refresh rate and a self-configured operating system, the display effect and interactive experience are improved. At the same time, the touch response speed and accuracy of the touch screen are optimized to improve the accuracy and efficiency of the operation. By using big data analysis and artificial intelligence technology, the collected data is deeply analyzed and processed to extract valuable information. At the same time, through data visualization technology, the analysis results are displayed in the form of intuitive charts and graphs to facilitate users to make decisions and management.
[0018] (2) By realizing efficient interconnection between the large touch screen display and various equipment and systems in the production process, intelligent production and management can be realized to improve production efficiency. By optimizing the production process, production efficiency can be improved and production costs can be reduced. By real-time monitoring of changes in the production process, control strategies can be adjusted in a timely manner to improve product quality.
[0019] (3) The touch screen computer and terminal APP synchronization software system in the present invention connects the device terminal, on-site AI recognition, production system IMC / equipment monitoring, on-site monitoring and attendance. First, relying on a powerful software system, the touch screen computer and the mobile phone APP applet are synchronized. This synchronization mechanism can not only be closely connected with various equipment terminals, but also monitor the production system IMC and equipment in real time. Through on-site monitoring and on-site AI intelligent recognition, it combines comprehensive control of on-site conditions and accurate attendance management. At the same time, the synergy of the mobile phone APP applet and the touch screen computer program provides a convenient channel for production equipment inspection and daily processing of quality issues. Users can fill in relevant information at any time through these two platforms, and all data will be automatically counted and recorded by the system. This not only provides rich data support for problem finding and analysis, but also greatly improves work efficiency and management accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a flow chart of the digital smart signage application system in the present invention. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0023] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.
[0024] See also Figure 1 The digital intelligent signboard application system flow chart in this embodiment includes a touch screen, which is connected to a data processing terminal via a data line. A communication module is installed in the touch screen. In this embodiment, a large touch screen display and related data acquisition equipment, such as sensors, cameras, etc., are deployed at the production site. The large touch screen touch screen is interconnected with other equipment and systems through the communication module to establish a data transmission channel. The touch screen is connected to a data acquisition module and a data processing module using the communication module. A data transmission unit is connected between the data acquisition module and the data processing module. The data transmission unit is connected to the data acquisition module and the data processing module through the communication module. The data acquisition module collects data from the production process. The data acquisition module collects various data in the process and transmits the data to the data processing module through the communication module. The data processing module analyzes and processes the data, extracts valuable information, and transmits the analysis results to the data processing terminal. The data processing terminal controls and adjusts the production process according to the analysis results, and transmits the control instructions to the corresponding equipment and system through the communication module. The specific assembly process and connection method are as follows: the data acquisition module is located in the production site and is directly and indirectly connected with the production equipment. The data processing module transmits the integrated data to the data processing terminal through the communication module, and the data processing terminal puts the data on the touch screen. The page of the touch screen is loaded with the terminal APP, and the data acquisition module can directly input data through the terminal APP.
[0025] It is worth noting that the communication module in this embodiment includes wired connection, network connection and Bluetooth connection, wherein the data acquisition module, the data transmission unit and the data processing module are connected by wire, and the data processing unit and the touch display screen are connected by wireless.
[0026] The data acquisition module in this embodiment includes an automated acquisition unit, which is used to obtain production equipment data and equipment location information in real time. The automated acquisition unit realizes data collection through a communication module. The automated acquisition unit in this embodiment adopts advanced data acquisition equipment and transmission technology to ensure the accuracy and real-time nature of the data. At the same time, through data compression and encryption technology, the efficiency and security of data transmission are improved; further, the automated acquisition unit in this embodiment includes an AI recognition subunit, equipment monitoring and on-site monitoring, wherein the AI recognition subunit is adapted to the operating system on the production equipment. Since the AI recognition subunit is learning-oriented, the data will be marked in actual work, and the marked data will be divided and sorted, and the sorted data will be divided into three parts: a training set, a validation set and a test set. The training set is used for model training, the validation set is used to adjust the model hyperparameters, and the test set is used to finally evaluate the generalization ability of the model. At the same time, the AI recognition subunit will reasonably organize and save the data to ensure the security and accessibility of the data. Commonly used data storage methods include local hard disks, NAS, and cloud storage services. The device monitoring in this embodiment is installed on the production equipment to record the internal working process of the production equipment. The data collection process of equipment monitoring is a core component of industrial automation and IT infrastructure management. It aims to monitor the status and performance of the equipment in real time, prevent failures, and optimize operation and maintenance strategies. The specific collection process is as follows: First, it is necessary to define the key performance indicators to be monitored according to the device type and application scenario, and install appropriate hardware sensors or software probes on the equipment, which can continuously collect data generated by the equipment during operation. For physical equipment, it may be necessary to install thermometers, pressure gauges, vibration sensors, etc.; for IT equipment, software agents are used to collect system logs, application logs, network packet data, etc. The collected data needs to be sent to the data processing terminal through a wired or wireless network. After receiving the data, the data processing terminal performs preliminary cleaning and conversion, eliminates noise, and unifies the data format to make it easier for subsequent analysis and storage. The system continuously monitors various indicators. When any situation beyond the normal range or preset threshold is detected, an alarm is immediately triggered to notify relevant personnel to take action. In addition, automatic response strategies can be set, such as automatically restarting the server, adjusting load balancing, etc., to reduce or avoid the impact of failures. At the same time, in this embodiment, on-site monitoring is also installed in the production site, and its monitoring radiation range covers the area where the production equipment is located, which improves the transparency of the operation of the production site and greatly enhances production efficiency, quality and safety. On-site monitoring can capture the operating status of production equipment in real time, including but not limited to indicators in multiple dimensions such as equipment workload, energy consumption, temperature, pressure, vibration, etc.This instant information flow enables operators to respond quickly to abnormal situations and avoid potential production interruptions or safety accidents. By analyzing historical data and current working conditions, the on-site monitoring system can identify early signs of impending equipment failure, such as abnormal temperature rise and increased vibration, so as to provide early warnings, allowing the maintenance team to intervene in repairs before the equipment fails completely, reducing unexpected downtime and maintenance costs. Monitoring data records the entire production process of the product, which helps to trace the root causes of quality problems and strengthen the quality management system. The big data accumulated by on-site monitoring provides a solid foundation for fact-based decision-making. Management can make strategic adjustments based on accurate equipment performance and cost-benefit analysis, such as investing in new equipment, expanding production lines, or optimizing supply chain layout.
[0027] Furthermore, in order to ensure the rigor, authenticity and reliability of the data, and to improve teamwork spirit and work efficiency, the data collection module of this embodiment also includes manual collection, which includes attendance and team interaction. Attendance is used to record the perfection of production site monitoring personnel, especially for those occasions that cannot fully rely on automation means, to ensure that the actual attendance of each employee is accurately recorded, to avoid data distortion caused by equipment failure or misjudgment, and team interaction is used to uniformly transmit data to the data processing terminal and display it on the touch screen for sharing by various teams. In the face of urgent production tasks or emergencies, manual data collection combined with direct communication between teams can quickly adjust manpower allocation and work plans to ensure the smooth progress of the production process. Considering that the working hours of each team are different, the team interaction in this embodiment uses a PDA device. For data transmission, the PDA device uploads the manually collected data to the data processing terminal by establishing a connection with the terminal APP. The PDA device has a portable design, allowing staff to easily carry it in different locations and input data in real time without having to return to the touch screen for input, which greatly improves the speed and flexibility of data entry and reduces time delays caused by location restrictions. The integrated barcode reader is an important feature of the PDA. It can quickly identify the barcode or QR code of the device, realize rapid retrieval and update of the database, and simplify inventory counting, cargo tracking and other work processes. Some PDAs are equipped with RFID readers that can read or write RFID tags within a certain distance, which is particularly useful for tracking assets, managing logistics and supply chains because it can obtain information without direct contact, thereby improving operational efficiency.
[0028] The data processing module in this embodiment includes a data analysis unit and a data extraction unit, wherein the data analysis unit includes data cleaning, data conversion and data modeling. Since the original data often contains errors, missing values, redundant information and other problems, it is necessary to remove or correct these problems through data cleaning to ensure the quality and integrity of the data used for analysis. The cleaned data is converted into a form suitable for analysis. The conversion format includes standardized data format, creation of derivative variables, encoding of categorical variables and other operations to make the data more suitable for model building and in-depth analysis. Finally, through data modeling, statistics and machine learning algorithms are applied to establish a mathematical model to predict results, classify data or identify trends; the data extraction unit consists of a data source connector, data extraction, data filtering and data quality management, wherein the data source connector is responsible for establishing connections with different data sources, including relational databases, Internet of Things devices, social media platforms, and enterprise resource planning systems, customer relationship management system applications. Once the connection is established, the data extraction logic begins to read data from the data source. This may involve executing SQL queries, parsing API responses, or reading file contents. The extraction logic should also consider how to effectively handle large amounts of data, such as reading data in batches. Filter out records that meet specific conditions from a large amount of data, reduce unnecessary data transmission, and optimize storage space utilization. Data quality management includes error handling and logging, data quality testing, and metadata management and documentation. Specifically, various errors that may occur during data extraction need to be captured and recorded, and error handling and logging are used to facilitate troubleshooting and recovery. Before the data enters the next step of processing, basic quality checks are performed through data quality testing, such as data integrity and consistency checks, to ensure that the data complies with predetermined business rules. Finally, metadata information such as data source attributes, data extraction rules, and conversion logic are recorded to facilitate data traceability and maintenance.
[0029] The touch screen page also has a production planning and scheduling module, which is responsible for formulating detailed production plans, including order allocation, material requirement planning, capacity analysis and production line scheduling, to ensure that production activities are carried out in an orderly manner. The smart kanban application system is also equipped with interfaces and integration services. The smart kanban application system is seamlessly connected with the company's ERP, MES, SCM and other information systems through interfaces and integration services to ensure data consistency and integrity, forming a closed-loop management link.
[0030] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.
Claims
1. A digital intelligent signboard application system, the system includes a touch screen, the touch screen is connected to a data processing terminal via a data line, Features: The touch display screen is equipped with a communication module, and the touch display screen is connected to a data acquisition module and a data processing module by means of the communication module. A data transmission unit is connected between the data acquisition module and the data processing module, and the data transmission unit is connected to the data acquisition module and the data processing module by signals through the communication module. The data acquisition module is located in the production site and is directly and indirectly connected to the production equipment. The data processing module transmits the integrated data to the data processing terminal through the communication module, and the data processing terminal puts the data onto the touch display screen. The page of the touch display screen is loaded with a terminal APP, and the data acquisition module can directly input data through the terminal APP.
2. The digital smart signage application system according to claim 1 is characterized by: The data acquisition module includes an automatic acquisition unit, which is used to obtain production equipment data and equipment location information in real time. The automatic acquisition unit realizes data collection through a communication module.
3. The digital smart signage application system according to claim 2 is characterized by: The automated acquisition unit includes an AI recognition subunit, equipment monitoring and on-site monitoring, wherein the AI recognition subunit is adapted to the operating system on the production equipment; the equipment monitoring is installed on the production equipment to record the internal working process of the production equipment; and the on-site monitoring is installed at the production site and its monitoring radiation range covers the area where the production equipment is located.
4. The digital smart signage application system according to claim 2 is characterized by: The data collection module also includes manual collection, which includes attendance and team interaction, where attendance is used to record the perfection of production site monitoring personnel, and team interaction is used to uniformly transmit data to the data processing terminal and display it on the touch screen for sharing by each team.
5. The digital smart signage application system according to claim 4 is characterized by: The team interaction uses PDA devices to transmit data, and the PDA devices upload the manually collected data to the data processing terminal by establishing a connection with the terminal APP.
6. The digital smart signage application system according to claim 1 is characterized by: The data processing module includes a data analysis unit and a data extraction unit, wherein the data analysis unit includes data cleaning, data conversion and data modeling, and the data extraction unit consists of a data source connector, data extraction, data filtering and data quality management.
7. The digital smart signage application system according to claim 1 is characterized by: The communication module includes wired connection, network connection and Bluetooth connection, wherein the data acquisition module, the data transmission unit and the data processing module are connected by wire, and the data processing unit and the touch display screen are connected by wireless.
8. The digital smart signage application system according to claim 1 is characterized by: A production planning and scheduling module is also downloaded on the page of the touch display screen. This module is responsible for formulating a detailed production plan, including order allocation, material requirement planning, capacity analysis and production line scheduling, to ensure that production activities proceed in an orderly manner.
9. The digital smart signage application system according to claim 1 is characterized by: The smart kanban application system is also provided with interfaces and integration services. The smart kanban application system is seamlessly connected with the enterprise's ERP, MES, SCM and other information systems through interfaces and integration services to ensure data consistency and integrity and form a closed-loop management link.
Citation Information
Patent Citations
Temperature and humidity billboard intelligent monitoring system
CN209460623U