A power cable connector

By using winding wires, winding components and transmission components in the conductive parts of the power cable connector to wrap the core of the braided multi-core cable, the problems of indentation and unreliability of wire cores in the prior art are solved, and higher connection tightness and reliability are achieved.

CN119324323BActive Publication Date: 2025-03-18HUANENG (DALIAN PULANDIAN) RENEWABLES CO LTD
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Patent Information

Application Number
CN202411864789.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-03-18
Estimated Expiration
2044-12-18

AI Technical Summary

Technical Problem

Existing power cable connectors often use crimping when fixing multi-core cables, resulting in indentation on the surface of the wire core. Long-term compressive stress causes the wire core to break or loose connection, affecting the conductivity reliability.

Method used

A power cable connector is designed, and its conductive part includes a winding wire, a winding assembly and a transmission assembly. The wire core of the winding wire and multi-core cable are wound and braided to improve the connection tightness, and the winding wire and core braid are driven by the transmission assembly to disperse the force of the wire core and avoid indentation.

Benefits of technology

Through the winding and braiding connection method, the fastness and reliability of the cable connection are improved, and the problems of core breakage and loose connection are avoided. At the same time, no additional crimping operation is required, which reduces the stress concentration of the core.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of electrical connection devices, and specifically to a power cable connector. It includes a conductive part and a threading part, a multi-core cable is connected to the threading part, and the threading part can be plugged with the conductive part, wherein the conductive part includes a mounting base shell, a conductor winding assembly and a transmission assembly, and the conductor has a winding wire. In the process of connecting the conductive part to the threading part, the present invention can wrap and weave the winding wire with the core of the multi-core cable, thereby improving the connection tightness between the winding wire and the core. At the same time, the winding and weaving connection method disperses the force on the core, and does not require additional crimping of the core, so no indentation will be generated on the core, reducing the stress concentration of the core at the indentation, and improving the reliability of the connection.
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Description

Technical Field

[0001] The present invention relates to the field of electrical connection devices, and in particular to a power cable connector. Background Art

[0002] In the assembly of electronic and electrical products, cable connectors are widely used. They are key products to ensure the correctness and reliability of electrical signal transmission. There are many types of cable connectors, mainly divided into low-frequency, high-frequency, round, rectangular, etc.

[0003] Existing power cable connectors often use crimping to connect and fix multi-core cables, directly crimping the core or sleeve the core with a conductive sleeve and then crimping. For example, the cable clamp, multi-core cable clamp and connector disclosed in the patent document with the authorization announcement number CN 221282498 U use crimping to achieve electrical connection between the core and the connector. Using crimping to connect the core will cause indentations on the core surface. Long-term compressive stress will cause the core to break due to uneven force, or the connection will become loose and unreliable, which will eventually affect the conductivity.

[0004] The information disclosed in the background technology section of the present invention is only intended to deepen the understanding of the general background technology of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to those skilled in the art. Summary of the invention

[0005] According to the deficiencies of the prior art, the present invention proposes a power cable connector to solve the problem of unreliable connection of the existing cable connector.

[0006] A power cable connector of the present invention adopts the following technical solution: it includes a conductive part and a threading part, a multi-core cable is connected to the threading part, and the threading part can be plugged with the conductive part to achieve electrical connection between the conductive part and the multi-core cable; wherein the conductive part includes:

[0007] The mounting base shell has a wire insertion end and a connection end, and the wire insertion end of the mounting base shell forms a mounting cavity;

[0008] The conductor comprises a conductive disk, a conductive terminal and a winding wire, wherein the conductive terminal is arranged at one end of the conductive disk, the winding wire is arranged at the other end of the conductive disk, there are multiple winding wires and they are evenly distributed along the circumference of the conductive disk, each winding wire is spirally stacked at one end close to the conductive disk, and a straight section of a preset length is reserved at the other end; the conductor is coaxially inserted in the center of the mounting base shell, and the conductive terminal extends out of the connecting end of the mounting base shell, the winding wire is located in the mounting cavity, and its straight section extends out of the mounting cavity;

[0009] The winding assembly and the transmission assembly are arranged on the mounting base shell. The straight section of the winding wire passes through the winding assembly and is inserted into the core of the multi-core cable when connected. The winding assembly is configured to drive the winding wire to move when it moves, thereby winding and weaving the winding wire with the core. The transmission assembly is configured to drive the winding assembly to move.

[0010] Optionally, the threading portion includes:

[0011] The inner sleeve can be inserted into the wire insertion end of the mounting base shell along the axial direction and is fixed with the mounting base shell, and the multi-core cable is inserted into the center of the inner sleeve and can move synchronously with the inner sleeve;

[0012] The locking shell is rotatably sleeved on the outer side of the inner sleeve and can drive the inner sleeve to move synchronously. The locking shell can be sleeved on the outside of the mounting base shell and locked with the mounting base shell.

[0013] Optionally, the locking method of the locking shell and the mounting base shell is thread locking.

[0014] Optionally, two symmetrical guide blocks are provided at one end of the inner sleeve, and the sides of the two guide blocks close to each other are flat. The outer peripheral wall of the wire plug end of the mounting base shell is provided with two guide planes, and the plane side of the guide block cooperates with the guide plane.

[0015] Optionally, the winding assembly includes an outer rotor and an inner rotor;

[0016] The outer rotating body is rotatably and axially movable in the installation cavity. A winding cavity with an open end is arranged at the center of the outer rotating body. The opening of the winding cavity faces the plug-in end. The conductor is connected to the installation base shell for relative rotation and can rotate synchronously with the outer rotating body.

[0017] The number of inner rotating bodies matches the number of winding wires and is evenly distributed along the circumference of the outer rotating body. The inner rotating body includes a small rotating disk and a guide cylinder eccentrically arranged at one end of the small rotating disk. The small rotating disk is rotatably arranged on the outer rotating body. The guide cylinder is located in the winding cavity and the end thereof extends out of the winding cavity. The straight section of the winding wire passes through the corresponding guide cylinder and the front ends of all the winding wires are commonly connected to a cone. The cone is a conductor. The cone is detachably connected to the outer rotating body and can then be separated from the outer rotating body. The transmission assembly is configured to be able to drive the outer rotating body to rotate around its own axis and move along its own axis, and to be able to drive the inner rotating body to rotate around its own axis.

[0018] Optionally, a limiting column is arranged at the center of the conductive disk, the limiting column and the winding wire are on the same side, a guiding column is arranged at the center of the outer rotating body, the guiding column is located in the winding cavity, a cone is arranged at the end of the guiding column, a guiding hole is opened at the center of the guiding column, the limiting column is inserted into the guiding hole, and the limiting column and the guide hole can slide relative to each other axially and stop rotating circumferentially.

[0019] Optionally, the transmission assembly includes a slider, a rotating shaft and a transmission gear ring;

[0020] A spiral groove is arranged on the peripheral wall of the installation cavity, and a limit convex ball is arranged on the peripheral wall of the outer rotating body, and the limit convex ball is slidably arranged in the spiral groove; a guide groove is arranged on the side wall of the installation base shell, and the guide groove extends along the circumference of the installation base shell, and the slider is slidably arranged in the guide groove and is connected to the outer rotating body for relative rotation;

[0021] The rotating shaft is inserted into the slider and can rotate around its own axis, and the axis of the rotating shaft is perpendicular to the axis of the mounting base shell;

[0022] The transmission gear ring is coaxially arranged on the side of the outer rotating body away from the winding chamber, the transmission gear ring is provided with end face teeth, and the end of the rotating shaft is coaxially provided with a driving gear, and the driving gear is meshed with the transmission gear ring;

[0023] A gear ring is arranged on the small rotating disk of each inner rotating body. The gear ring is coaxial with the small rotating disk and on the same side as the transmission gear ring. The gear ring is located on the inner side of the transmission gear ring and meshes with the transmission gear ring.

[0024] An operating window is provided on the side wall of the locking shell, through which the rotating shaft can be operated.

[0025] Optionally, a hexagonal socket is provided on the rotating shaft.

[0026] Optionally, a transmission rack is provided on the side wall of the guide slot, a gear column is provided on the rotating shaft, a reduction gear is provided on the slider, the outer diameter of the reduction gear is larger than the outer diameter of the gear column, and the reduction gear is meshed with the transmission rack and the gear column.

[0027] Optionally, an inner ring piece and an outer ring piece are provided on one side wall of the outer rotating body, and the inner ring piece and the outer ring piece are located at the wire insertion end, and a accommodating groove is formed between the inner ring piece and the outer ring piece. The end of the inner ring piece is closer to the inside than the end of the outer ring piece, and the end of the inner ring piece is pointed, and the inner ring piece is aligned with the junction of the core and the sheath of the multi-core cable.

[0028] The beneficial effects of the present invention are as follows: the conductive part of an electric power cable connector of the present invention is provided with a winding wire, a winding assembly and a transmission assembly. In the process of connecting the conductive part with the threading part, the winding wire and the wire core of the multi-core cable can be wound and woven together, thereby improving the connection tightness between the winding wire and the wire core. At the same time, the winding and weaving connection method disperses the force on the wire core, and does not require additional crimping of the wire core. No indentation will be generated on the wire core, thereby reducing the stress concentration of the wire core at the indentation and improving the reliability of the connection.

[0029] Furthermore, by arranging an inner ring plate, an outer ring plate and a receiving groove on the inner rotating body, the wire sheath of the multi-core cable can be peeled off first during the connection process, and the peeled wire sheath can be released after the wire cores are connected, and the contraction force of the wire sheath itself can be used to hold and fix the connected position, thereby further improving the connection effect, preventing leakage at this point, and achieving good insulation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0031] Figure 1 This is a schematic diagram of the overall structure of a power cable connector of the present invention (assembled);

[0032] Figure 2 It is a state diagram of the conductive part and the threading part before being assembled in the present invention;

[0033] Figure 3 An exploded view of the present invention;

[0034] Figure 4 It is a schematic structural diagram of the conductive part in the present invention;

[0035] Figure 5 for Figure 4 Enlarged view of point A in the middle;

[0036] Figure 6 for Figure 4 Enlarged view of point B in the middle;

[0037] Figure 7 It is a structural schematic diagram of the threading part in the present invention;

[0038] Figure 8 is a three-dimensional diagram of the conductive part of the present invention;

[0039] Fig. 9 is a three-dimensional cutaway view of the conductive portion of the present invention;

[0040] Fig.10 This is a schematic diagram of the structure of the present invention in which the conductive part is hidden without the mounting base shell;

[0041] Fig.11 It is a schematic diagram of the structure of the conductor in the present invention;

[0042] Fig.12 It is a schematic diagram of the structure of the outer rotating body in the present invention;

[0043] Fig.13It is a schematic diagram of the structure of the inner rotating body in the present invention;

[0044] Fig.14 It is a structural schematic diagram of the slider and its components in the present invention;

[0045] Fig.15 It is a cross-sectional view of the conductive part and the threading part before being assembled in the present invention;

[0046] Fig.16 It is a cross-sectional view of the conductive part and the threading part of the present invention after assembly and plugging and before winding.

[0047] In the figure:

[0048] 100, conductive part;

[0049] 110, conductor; 111, conductive terminal; 112, conductive disk; 113, winding wire; 114, limiting column; 115, limiting boss;

[0050] 120, mounting base shell; 1201, guide slide groove; 1202, avoidance groove; 1204, spiral slide groove; 1205, guide plane;

[0051] 160, outer rotating body; 161, end plate; 1611, first annular groove; 162, cylinder; 1621, limiting convex ball; 1622, inner ring plate; 1623, outer ring plate; 163, guide column; 1631, guide hole; 1632, flange; 164, cone;

[0052] 170, inner rotating body; 171, small rotating disk; 1711, first limiting ring; 1712, gear ring; 172, guide cylinder; 1721, threading hole;

[0053] 180, transmission assembly; 181, slider; 1811, bump; 182, rotating shaft; 1821, driving gear; 1822, hexagon socket; 1823, tooth column; 183, reduction gear; 184, transmission gear ring; 185, transmission rack;

[0054] 190, sealing cover;

[0055] 200, threading department;

[0056] 210, locking housing; 211, internal thread; 212, anti-slip protrusion; 213, operation cover;

[0057] 220, inner sleeve; 221, guide block; 2211, arc avoidance groove;

[0058] 300, multi-core cable; 310, wire core; 320, wire sheath. DETAILED DESCRIPTION

[0059] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0060] like Figures 1 to 16 As shown, an embodiment of the present invention provides a power cable connector including a conductive part 100 and a threading part 200, a multi-core cable 300 is connected to the threading part 200, the multi-core cable 300 includes a core 310 and a wire sheath 320 wrapped around the outside of the core 310, the threading part 200 can be plugged into the conductive part 100, thereby realizing electrical connection between the conductive part 100 and the multi-core cable 300, and the conductive part 100 can be plugged into other devices or connectors to realize electrical connection.

[0061] The conductive part 100 includes a conductor 110 , a mounting base shell 120 , a winding assembly and a transmission assembly 180 .

[0062] The mounting base shell 120 has a wire insertion end and a connection end, and a mounting cavity is formed at the wire insertion end of the mounting base shell 120 .

[0063] The conductor 110 includes a conductive disk 112, a conductive terminal 111 and a winding wire 113. The conductive terminal 111 is arranged at one end of the conductive disk 112, and the winding wire 113 is arranged at the other end of the conductive disk 112. There are multiple winding wires 113 and they are evenly distributed along the circumference of the conductive disk 112. Each winding wire 113 is spirally stacked at one end close to the conductive disk 112, and a straight section of a preset length is reserved at the other end; the conductor 110 is coaxially inserted in the center of the mounting base shell 120, and the conductive terminal 111 extends out of the connecting end of the mounting base shell 120 so that it can be plugged with other devices or connectors to achieve electrical connection. The winding wire 113 is located in the mounting cavity and its straight section extends out of the mounting cavity.

[0064] The winding assembly and the transmission assembly 180 are arranged on the mounting base shell 120. The straight section of the winding wire 113 passes through the winding assembly and is inserted into the core 310 of the multi-core cable 300 when connected. The winding assembly is configured to drive the winding wire 113 to move when it moves, thereby winding and weaving the winding wire 113 and the core 310 together. The transmission assembly 180 is configured to drive the winding assembly to move, thereby realizing the weaving of the winding wire 113 and the core 310.

[0065] The present invention provides a winding wire 113, a winding assembly and a transmission assembly 180. When connected to a multi-core cable 300, the winding wire 113 can be wound and braided with the core 310 of the multi-core cable 300, thereby improving the connection tightness between the winding wire 113 and the core 310. At the same time, the winding and braiding connection method disperses the force on the core 310, and there is no need for additional crimping of the core 310. No indentation is generated on the core 310, which reduces the stress concentration of the core 310 at the indentation, avoids the breakage of the core 310 or loose connection, and improves the reliability of the connection.

[0066] In a further embodiment, referring to Figure 7 and Fig.15 The threading portion 200 includes a locking outer shell 210 and an inner sleeve 220 .

[0067] The inner sleeve 220 can be inserted into the wire insertion end of the mounting base shell 120 along the axial direction and can be stopped from rotating with the mounting base shell 120. The multi-core cable 300 is inserted into the center of the inner sleeve 220 and can move synchronously with the inner sleeve 220. In order to improve the tightness of the connection between the multi-core cable 300 and the inner sleeve 220, the multi-core cable 300 and the inner sleeve 220 are elastically squeezed and locked or additionally glued;

[0068] The locking outer shell 210 is rotatably sleeved on the outer side of the inner shell 220 and can drive the inner shell 220 to move synchronously. The locking outer shell 210 can be sleeved on the outside of the mounting base shell 120 and locked with the mounting base shell 120 .

[0069] Furthermore, the locking method of the locking shell 210 and the mounting base shell 120 is threaded locking. Specifically, the inner circumferential wall of the locking shell 210 is provided with an internal thread 211, and the outer circumferential wall of the connecting end of the mounting base shell 120 is provided with an external thread, and the internal thread 211 and the external thread can be threadedly matched.

[0070] Furthermore, an anti-slip protrusion 212 is provided on the outer peripheral wall of the locking shell 210 to facilitate screwing of the locking shell 210 .

[0071] Further, two mutually symmetrical guide blocks 221 extend from one end of the inner sleeve 220, and the two guide blocks 221 are flat on the side close to each other. The outer peripheral wall of the plug-in end of the mounting base shell 120 is provided with two guide planes 1205. The plane side of the guide block 221 cooperates with the guide planes 1205 to facilitate the alignment of the inner sleeve 220 with the mounting base shell 120, and can guide the movement of the inner sleeve 220 and prevent the inner sleeve 220 from rotating. Further, refer to Fig.16 The guide block 221 is provided with an arc avoidance groove 2211 , and the inner peripheral wall of the locking shell 210 is provided with an annular protrusion, which is arranged in the arc avoidance groove 2211 , so as to realize the relative rotation and synchronous movement of the locking shell 210 and the inner sleeve 220 .

[0072] In a further embodiment, the winding assembly includes an outer rotor 160 and an inner rotor 170 .

[0073] The outer rotating body 160 is rotatably and axially movable in the installation cavity. A winding cavity with an open end is arranged in the center of the outer rotating body 160, and the opening of the winding cavity faces the wire plug end. The conductor 110 is relatively rotatably connected to the installation base shell 120 and can rotate synchronously with the outer rotating body 160.

[0074] The number of the inner rotating bodies 170 matches the number of the winding wires 113 and is evenly distributed along the circumference of the outer rotating body 160. The inner rotating body 170 includes a small rotating disk 171 and a guide cylinder 172 eccentrically arranged at one end of the small rotating disk 171. The small rotating disk 171 is rotatably arranged on the outer rotating body 160. The guide cylinder 172 is located in the winding cavity and the end thereof extends out of the winding cavity. A threading hole 1721 is arranged at the center of the guide cylinder 172. The straight section of the winding wire 113 passes through the threading hole 1721 of the corresponding guide cylinder 172. The front ends of all the winding wires 113 are connected to a cone 164 in common. The cone 164 is a conductor. The cone 164 is detachably connected to the outer rotating body 160 and can be separated from the outer rotating body 160. The transmission assembly 180 is configured to be able to drive the outer rotating body 160 to rotate around its own axis and move along its own axis, and to be able to drive the inner rotating body 170 to rotate around its own axis. In the initial state, the outer rotating body 160 is at the end of the installation cavity and extends out of the installation cavity, the threading part 200 drives the multi-core cable 300 to approach the installation base shell 120, and the cone 164 and the guide cylinder 172 are inserted into the core 310 of the multi-core cable 300 until the multi-core cable 300 abuts against the inner side wall of the outer rotating body 160. At this time, the multi-core cable 300 is initially installed in place, the inner sleeve 220 is sleeved on the outside of the wire plug-in end of the installation base shell 120, and the locking outer sleeve 210 is initially locked with the installation base shell 120. Afterwards, the transmission assembly 180 drives the outer rotating body 160 and the inner rotating body 170 to rotate, and at the same time, the outer rotating body 160 drives the inner rotating body 170 to gradually retreat into the installation cavity, and the cone 164 is separated from the outer rotating body 160 and remains in the core 310. Under the revolution and rotation of the inner rotating body 170, each wound wire 113 is gradually pulled out and woven together with the core 310 of the multi-core cable 300, and the weaving positions are continuously changed to form spiral batch weaving, which will not generate concentrated compressive stress on the core 310, the stress is dispersed and the connection is tight. After the weaving is completed, the locking shell 210 is further screwed to lock it in place.

[0075] Specifically in this embodiment, refer to Fig.12 and Fig.13The outer rotating body 160 includes a cylinder 162 and an end disk 161. The end disk 161 is arranged at one end inside the cylinder 162. A mounting hole is arranged on the end disk 161. The inner peripheral wall of the mounting hole is provided with a first annular groove 1611. The outer peripheral wall of the small turntable 171 is provided with a first limiting ring 1711. The small turntable 171 is coaxially arranged in the mounting hole. The first limiting ring 1711 is located in the first annular groove 1611 and is rotatably connected to the first annular groove 1611.

[0076] Furthermore, a limiting post 114 is provided at the center of the conductive disk 112, and the limiting post 114 and the winding wire 113 are on the same side. A guiding post 163 is provided at the center of the outer rotating body 160, and the guiding post 163 is located in the winding cavity. The cone 164 is provided at the end of the guiding post 163, and a guiding hole 1631 is provided at the center of the guiding post 163. The limiting post 114 is inserted into the guiding hole 1631, and the limiting post 114 and the guiding hole 1631 can slide axially relative to each other and stop rotating circumferentially, so that the outer rotating body 160 can drive the conductor 110 to rotate. In one embodiment, the limiting post 114 and the guiding hole 1631 are both polygonal, so as to realize the axial sliding and circumferential stopping of the limiting post 114 and the guiding hole 1631. In other embodiments, the limiting post 114 and the guiding hole 1631 can also adopt a guide key or a spline to cooperate to realize the above functions. Refer to Figure 6 To facilitate the connection between the cone 164 and the guide column 163, a flange 1632 is provided at the end of the guide column 163, and an annular groove is provided on the cone 164, which is engaged with the flange 1632. The cross-sections of the annular groove and the flange 1632 are both semicircular, which facilitates the engagement and disengagement of the cone 164 and the guide column 163.

[0077] In a further embodiment, the transmission assembly 180 includes a slider 181 , a rotating shaft 182 and a transmission ring gear 184 .

[0078] The peripheral wall of the mounting cavity is provided with a spiral groove 1204, and the peripheral wall of the outer rotating body 160 is provided with a limiting convex ball 1621, and the limiting convex ball 1621 is slidably arranged in the spiral groove 1204; the side wall of the mounting base shell 120 is provided with a guide groove 1201, and the guide groove 1201 extends along the circumference of the mounting base shell 120, and the slider 181 is slidably arranged in the guide groove 1201 and is connected to the outer rotating body 160 for relative rotation. Specifically, a protrusion 1811 is provided on the slider 181, and the peripheral wall of the outer rotating body 160 is provided with a second limiting ring groove, and the protrusion 1811 is arranged in the second limiting ring groove and can slide circumferentially relative to the second limiting ring groove.

[0079] The rotating shaft 182 is inserted into the slider 181 and can rotate around its own axis. The axis of the rotating shaft 182 is perpendicular to the axis of the mounting base shell 120 .

[0080] The transmission gear ring 184 is coaxially arranged on the side of the outer rotating body 160 away from the winding chamber. The transmission gear ring 184 is provided with end teeth. A driving gear 1821 is coaxially arranged at the end of the rotating shaft. The driving gear 1821 meshes with the transmission gear ring 184.

[0081] A gear ring 1712 is provided on the small rotating disk 171 of each inner rotating body 170. The gear ring 1712 is coaxial with the small rotating disk 171 and on the same side as the transmission gear ring 184. The gear ring 1712 is located on the inner side of the transmission gear ring 184 and meshes with the transmission gear ring 184. When in use, the main wheel gear meshes with the transmission gear ring 184 by rotating the rotating shaft 182, thereby driving the outer rotating body 160 to rotate. At the same time, the transmission gear ring 184 meshes with the gear ring 1712 to drive the inner rotating body 170 to rotate. During the rotation of the outer rotating body 160, it moves axially under the guidance of the spiral slide groove 1204.

[0082] Furthermore, in order to facilitate the control of the rotation of the rotating shaft 182, a hexagonal groove 1822 is provided on the rotating shaft 182, and the rotation of the rotating shaft 182 can be controlled by a hexagonal wrench.

[0083] Further, see Fig.15 The side wall of the locking housing 210 is provided with an operation window, and an operation cover 213 is provided on the operation window. When the operation cover 213 is opened, the rotating shaft 182 can be operated. Figure 8 , Fig.15 and Fig.16 The guide plane 1205 is misaligned with the guide slot 1201. When the locking shell 210 is rotated to the preset position, the operating window thereon is aligned with the guide slot 1201, so that the guide block 221 on the inner sleeve 220 will not block the rotating shaft 182, thereby affecting the operation.

[0084] In a further embodiment, a transmission rack 185 is provided on the side wall of the guide slide 1201, a tooth column 1823 is provided on the rotating shaft 182, and a reduction gear 183 is provided on the slider 181. The outer diameter of the reduction gear 183 is greater than the outer diameter of the tooth column 1823, and the reduction gear 183 is meshed with the transmission rack 185 and the tooth column 1823. By providing the reduction gear 183 and the tooth column 1823, the movement of the outer rotating body 160 can be decelerated, that is, the outer rotating body 160 rotates more and the moving speed is slow, ensuring the number of rotations of the outer rotating body 160, which is conducive to the reliable weaving of the winding wire 113 and the wire core 310.

[0085] Furthermore, a sealing cover 190 is provided on the guide slot 1201, and the sealing cover 190 can seal the guide slot 1201 and further protect the transmission assembly 180. When operating, the sealing cover 190 is opened to rotate the shaft 182. Fig. 9The guide groove 1201 is a T-shaped groove, the slider 181 is clamped in the guide groove 1201, the side wall of the guide groove 1201 is provided with an avoidance groove 1202, and the transmission rack 185 is provided in the avoidance groove 1202. Specifically, the transmission rack 185 can be integrally formed with the avoidance groove 1202.

[0086] In a further embodiment, an inner ring piece 1622 and an outer ring piece 1623 are provided on one side wall of the outer rotating body 160, and the inner ring piece 1622 and the outer ring piece 1623 are located at the wire insertion end, and a accommodating groove is formed between the inner ring piece 1622 and the outer ring piece 1623. The end of the inner ring piece 1622 is closer to the inside than the end of the outer ring piece 1623, and the end of the inner ring piece 1622 is pointed, and the inner ring piece 1622 is aligned with the junction of the core 310 and the wire sheath 320 of the multi-core cable 300.

[0087] When connecting the multi-core cable 300 to the connector of the present invention, firstly insert the multi-core cable 300 into the inner sleeve 220 and reserve a certain length, peel off a small section of the wire sheath 320 at the end of the multi-core cable 300 to expose the wire core 310, hold the locking outer shell 210 and pull the multi-core cable 300 toward the mounting base shell 120 until the wire core 310 abuts against the inner wall of the winding cavity, and the cone 164 is inserted into the wire core 310. At this time, the multi-core cable 300 is initially inserted into place, the inner sleeve 220 is sleeved on the wire insertion end of the mounting base shell 120, and the locking outer shell 210 is initially locked with the mounting base shell 120. During the insertion of the multi-core cable 300, the inner ring piece 1622 of the outer rotating body 160 contacts the wire sheath 320 and scoops up the wire sheath 320 as a whole. The wire sheath 320 separated from the wire core 310 is folded outward with the insertion of the multi-core cable 300 and accommodated in the accommodating groove.

[0088] Then open the operating cover 213 on the locking housing 210, remove the sealing cover 190, rotate the rotating shaft 182, the rotating shaft 182 drives the driving gear 1821 to rotate, the driving gear 1821 drives the transmission ring gear 184 to rotate, the transmission ring gear 184 drives the outer rotating body 160 to rotate, the transmission ring gear 184 drives the inner rotating body 170 to rotate around its own axis through the gear ring 1712, and at the same time, the outer rotating body 160 gradually drives the inner rotating body 170 to retreat to the installation cavity due to the spiral transmission, the cone 164 is separated from the outer rotating body 160 and remains inside the wire core 310, and in the process of rotation and movement of the inner rotating body 170 and the outer rotating body 160, the winding end of the winding wire 113 is gradually pulled apart, and the winding wire 113 and the wire core 310 are gradually entangled and woven together. During the process of the inner rotating body 170 and the outer rotating body 160 retreating to the installation cavity, the outer rotating body 160 gradually moves away from the multi-core cable 300, and the wire sheath 320 that was scooped up when the multi-core cable 300 was inserted is gradually released from the accommodating groove and re-wrapped to the outside of the wire core 310. As the cone 164 is inserted into the wire core 310, the wire core 310 expands outward, and the wire sheath 320 is re-wrapped to the outside of the wire core 310, the wire core 310 can be wrapped more tightly. When the outer rotating body 160 and the inner rotating body 170 retreat to the inner end limit position, the connection between the wire core 310 and the winding wire 113 is completed, and the locking shell 210 is further screwed and moved toward the installation base shell 120, and the installation is completed when it is locked in place. It can be understood that during the process of weaving the winding wire 113 with the core 310, the winding end of the winding wire 113 is continuously straightened and weaved together with the core 310, so the winding wire 113 will not affect the inward retraction of the outer rotating body 160 and the inner rotating body 170. Furthermore, the end of the outer ring piece 1623 is provided with an inward turning edge, which can assist the wire sheath 320 to be rewrapped to the outside of the core 310.

[0089] In a further embodiment, a limiting boss 115 is provided on one side of the conductive disk 112, the limiting boss 115 is columnar, the limiting boss 115 and the winding wire 113 are located on the same side, and the winding end of the winding wire 113 is wound around the outside of the limiting boss 115. By providing the limiting boss 115, the winding wire 113 can be limited, so that the position of the winding wire 113 is more reliable, and the inner push limit position of the outer rotating body 160 and the inner rotating body 170 is limited.

[0090] In a further embodiment, the outer wall of the cone 164 is provided with barbs, and after the cone 164 is inserted into the wire core 310, the friction between the cone 164 and the wire core 310 is increased, thereby preventing the cone 164 from being pulled out of the wire core 310 and facilitating the separation of the cone 164 from the outer rotating body 160.

[0091] It should be noted that the power cable connector of the present invention can also be used in pairs in the form of a male head and a female head to achieve the connection of two multi-core cables 300. That is to say, the power cable connector of the present invention can be made into a male head or a female head. The difference between the male head and the female head is that the conductive terminal 111 of the male head and the conductive terminal 111 of the female head can be plugged into each other. For example, the conductive terminal 111 of the male head is cylindrical as shown in the figure, and the center of the conductive terminal 111 of the female head is provided with a slot for plugging the conductive terminal 111 of the male head, so as to achieve the connection between the male head and the female head.

[0092] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A power cable connector, characterized in that: It includes a conductive part and a threading part, the multi-core cable is connected to the threading part, and the threading part can be plugged into the conductive part, thereby realizing electrical connection between the conductive part and the multi-core cable; The conductive parts include: The mounting base shell has a wire insertion end and a connection end, and the wire insertion end of the mounting base shell forms a mounting cavity; The conductor comprises a conductive disk, a conductive terminal and a winding wire, wherein the conductive terminal is arranged at one end of the conductive disk, the winding wire is arranged at the other end of the conductive disk, there are multiple winding wires and they are evenly distributed along the circumference of the conductive disk, each winding wire is spirally stacked at one end close to the conductive disk, and a straight section of a preset length is reserved at the other end; the conductor is coaxially inserted in the center of the mounting base shell, and the conductive terminal extends out of the connecting end of the mounting base shell, the winding wire is located in the mounting cavity, and its straight section extends out of the mounting cavity; The winding assembly and the transmission assembly are arranged on the mounting base shell, the straight section of the winding wire passes through the winding assembly and is inserted into the wire core of the multi-core cable when connected, the winding assembly is configured to drive the winding wire to move when moving, and then the winding wire is wound and braided with the wire core, and the transmission assembly is configured to drive the winding assembly to move; The threading department includes: The inner sleeve can be inserted into the wire insertion end of the mounting base shell along the axial direction and is fixed with the mounting base shell, and the multi-core cable is inserted into the center of the inner sleeve and can move synchronously with the inner sleeve; A locking shell, which is rotatably sleeved on the outer side of the inner sleeve and can drive the inner sleeve to move synchronously, and the locking shell can be sleeved on the outside of the mounting base shell and locked with the mounting base shell; The winding assembly includes an outer rotor and an inner rotor; The outer rotating body is rotatably and axially movable in the installation cavity. A winding cavity with an open end is arranged at the center of the outer rotating body. The opening of the winding cavity faces the plug-in end. The conductor is connected to the installation base shell for relative rotation and can rotate synchronously with the outer rotating body. The number of inner rotating bodies matches the number of winding wires and is evenly distributed along the circumference of the outer rotating body. The inner rotating body includes a small rotating disk and a guide cylinder eccentrically arranged at one end of the small rotating disk. The small rotating disk is rotatably arranged on the outer rotating body. The guide cylinder is located in the winding cavity and the end thereof extends out of the winding cavity. The straight section of the winding wire passes through the corresponding guide cylinder and the front ends of all the winding wires are commonly connected to a cone, which is a conductor. The cone is detachably connected to the outer rotating body and can be separated from the outer rotating body. The transmission assembly is configured to be able to drive the outer rotating body to rotate around its own axis and move along its own axis, and to drive the inner rotating body to rotate around its own axis. The transmission assembly includes a slider, a rotating shaft and a transmission gear ring; A spiral groove is arranged on the peripheral wall of the installation cavity, and a limit convex ball is arranged on the peripheral wall of the outer rotating body, and the limit convex ball is slidably arranged in the spiral groove; a guide groove is arranged on the side wall of the installation base shell, and the guide groove extends along the circumference of the installation base shell, and the slider is slidably arranged in the guide groove and is connected to the outer rotating body for relative rotation; The rotating shaft is inserted into the slider and can rotate around its own axis, and the axis of the rotating shaft is perpendicular to the axis of the mounting base shell; The transmission gear ring is coaxially arranged on the side of the outer rotating body away from the winding chamber, the transmission gear ring is provided with end face teeth, and the end of the rotating shaft is coaxially provided with a driving gear, and the driving gear is meshed with the transmission gear ring; A gear ring is arranged on the small rotating disk of each inner rotating body. The gear ring is coaxial with the small rotating disk and on the same side as the transmission gear ring. The gear ring is located on the inner side of the transmission gear ring and meshes with the transmission gear ring. An operating window is provided on the side wall of the locking shell, through which the rotating shaft can be operated.

2. A power cable connector according to claim 1, characterized in that: The locking method of the locking housing and the mounting base housing is thread locking.

3. A power cable connector according to claim 1, characterized in that: One end of the inner sleeve is provided with two mutually symmetrical guide blocks, and the sides of the two guide blocks close to each other are planes. The outer peripheral wall of the plug-in end of the mounting base shell is provided with two guide planes, and the plane side of the guide block cooperates with the guide planes.

4. A power cable connector according to claim 1, characterized in that: A limiting post is arranged at the center of the conductive disk, and the limiting post and the winding wire are on the same side. A guiding post is arranged at the center of the outer rotating body, and the guiding post is located in the winding cavity. A cone is arranged at the end of the guiding post. A guiding hole is opened at the center of the guiding post, and the limiting post is inserted into the guiding hole. The limiting post and the guide hole can slide relative to each other axially and stop rotating circumferentially.

5. The power cable connector according to claim 1, characterized in that: The rotating shaft is provided with a hexagonal inner groove.

6. A power cable connector according to claim 1, characterized in that: A transmission rack is arranged on the side wall of the guide slide, a tooth column is arranged on the rotating shaft, a reduction gear is arranged on the slider, the outer diameter of the reduction gear is larger than the outer diameter of the tooth column, and the reduction gear is meshed with the transmission rack and the tooth column.

7. The power cable connector according to claim 1, characterized in that: An inner ring piece and an outer ring piece are provided on one side wall of the outer rotating body. The inner ring piece and the outer ring piece are located at the wire insertion end. An accommodating groove is formed between the inner ring piece and the outer ring piece. The end of the inner ring piece is closer to the inside than the end of the outer ring piece, and the end of the inner ring piece is pointed. The inner ring piece is aligned with the junction of the core and the sheath of the multi-core cable.

Citation Information

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