Rapid flexible supporting tool for printed board splitting and use method of rapid flexible supporting tool

By designing fast flexible support tooling and using adjustable movable base and support structure, the problem of high cost of special tooling during the separation of multiple varieties of aerospace electronic products is solved, and the rapid replacement of boards and batch division is achieved. Efficiency of board operations.

CN119325187APending Publication Date: 2025-01-17SHANGHAI RADIO EQUIP RES INST
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Patent Information

Application Number
CN202411483083.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-01-17

AI Technical Summary

Technical Problem

The multi-variety and small batch characteristics of aerospace electronic products lead to the need to design special support tooling for different printed board components, which is expensive and time-consuming, making it difficult to quickly change boards or wires.

Method used

Design a fast flexible support tool for printed boards, including tool base, movable support and fixtures. By adjusting the position of movable base and support, support for different printed board panels is achieved, and the special tooling is reduced. Costs and administrative costs.

Benefits of technology

It improves the flexibility of supporting tooling, greatly reduces the production cost and post-management cost of special tooling, and realizes rapid board replacement or line replacement during production, making it easier to batch printed board separation operations.

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Abstract

The invention discloses a rapid flexible supporting tool for separating a printed board and a using method of the rapid flexible supporting tool. The tool comprises a tool base and a movable supporting piece, and first fixing holes are evenly distributed in the surface of the tool base; the movable supporting piece is arranged above the tool base and used for placing the printed board jointed board. The movable supporting piece comprises a movable base, a supporting piece body and a fixing piece, a second fixing hole is formed in the end of the movable base, and a U-shaped groove is formed in the surface of the movable base. A positioning structure is arranged at the top of the supporting piece and can be inserted into a positioning hole of the printed board; the bottom of the supporting piece is inserted into the second fixing hole to be fixed. The bottom end of the fixing piece penetrates through the U-shaped groove and is inserted into the first fixing hole of the tool base to be fixed. According to the tool, different jointed printed boards are supported, the use flexibility of the tool is improved, and the production cost and the later-period management cost of a special tool are greatly reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of aerospace electronic and electrical precision machining, and in particular to a fast flexible supporting tool for separating printed circuit boards and a use method thereof. Background Art

[0002] With the lightweight and miniaturization of aerospace electronic products, micro-sized printed circuit board panels are increasingly used. Printed circuit board panels need to be separated by panel separation equipment. Because some components have been mounted on the B side of the printed circuit board when the printed circuit board is separated, the printed circuit board panel cannot be placed stably during the separation operation. Therefore, a special support tool is required to support the printed circuit board panel to ensure that the printed circuit board panel and the panel separation equipment operating table remain level during separation.

[0003] Due to the characteristics of aerospace products with multiple varieties and small batches, the special support tooling designed for different printed circuit board assemblies is costly, time-consuming and labor-intensive. Therefore, a support tooling is needed that can effectively adapt to and solve the needs of fast board or line change during the board separation process of multi-variety and small batch printed circuit board assemblies. Summary of the invention

[0004] The purpose of the present invention is to provide a fast and flexible supporting tool for printed circuit board splitting and a method of using the same, so as to support different printed circuit board panels, improve the flexibility of the tooling of the present invention, greatly reduce the cost of putting special tooling into production and the subsequent management cost, and facilitate the realization of fast board or line change in production.

[0005] In order to achieve the above object, the present invention provides a fast flexible support tool for printed circuit board separation, comprising:

[0006] A tooling base, the surface of which is provided with evenly distributed first fixing holes;

[0007] The movable support is arranged above the tooling base and is used to place the printed board panel, including:

[0008] A movable base, with a second fixing hole at its end and a U-shaped groove on its surface, wherein the U-shaped groove and the second fixing hole are on the same axis;

[0009] A support member, wherein a positioning structure is provided on the top of the support member and can be inserted into the positioning hole of the printed circuit board; and the bottom of the support member is inserted into the second fixing hole for fixing;

[0010] The bottom end of the fixing piece passes through the U-shaped groove and is inserted into the first fixing hole of the tooling base for fixing.

[0011] Optionally, the distance between the center of the second fixing hole of the movable base and the center of the end of the U-shaped groove away from the second fixing hole is the effective length L of the movable base, and the spacing between adjacent first fixing holes on the tooling base is D; and

[0012] Optionally, the positioning structure at the top end of the support member is conical, and the taper of the positioning structure is less than 0.8.

[0013] Optionally, the taper range of the positioning structure is 0.5-0.8.

[0014] Optionally, a limit baffle is provided on the middle outer surface of the support member to determine the depth of the support member inserted into the second fixing hole.

[0015] Optionally, a groove is provided on the outer surface above the limit baffle of the support member, and a tool can be placed in the groove to install or remove the support member.

[0016] Optionally, a boss is provided at the top of the fixing member, and the size of the boss is larger than the width of the U-shaped groove; the size of the fixing member body is smaller than the width of the U-shaped groove and matches the diameter of the first fixing hole.

[0017] Optionally, the bottom end size of the support member matches the diameter of the second fixing hole of the movable base; and the inner wall of the second fixing hole of the movable base is provided with an internal thread, and the bottom end of the support member is provided with an external thread matching the inner wall of the second fixing hole, so that the support member and the movable base are connected together by threads.

[0018] Optionally, the inner wall of the first fixing hole of the tooling base is provided with an internal thread, and the bottom end of the fixing piece is provided with an external thread matching the first fixing hole, so that the fixing piece and the tooling base are connected together through threads.

[0019] In addition, another object of the present invention is to provide a method for using a fast flexible support tool for printed circuit board separation, comprising the following steps:

[0020] Place the tooling base on a flat workbench, and insert the support member along the inner wall of the second fixing hole of the movable base until the limit baffle of the support member contacts the surface of the movable base, thereby completing the fixing of the support member;

[0021] Determine the number and placement of the movable support members according to the size of the printed board panel and the position of the positioning holes, place the movable base at the selected position, and insert the bottom end of the fixing member through the U-shaped groove of the movable base and into the first fixing hole of the tooling base in the U-shaped groove until the boss of the fixing member contacts the movable base, thereby completing the fixing of the movable base;

[0022] According to the number and position of the selected movable support parts, repeatedly complete the fixing of the support parts and the movable base, and place the positioning holes of the printed board panel on the positioning structure of the corresponding support parts to check whether the position of the movable support parts is accurate;

[0023] When there is a deviation between the positioning holes of the printed circuit board and the position of the support, fine-tuning is completed by adjusting the position of the fixing part compared to the U-shaped groove of the movable base;

[0024] When the position of the movable support is accurate, the installed tooling is fixed on the panel separation equipment operating platform, and the panel separation equipment is started to perform panel separation operations on the printed board assembly.

[0025] Compared with the prior art, the technical solution of the present invention has at least the following beneficial effects:

[0026] The tooling of the present invention can change the supporting position for different printed circuit board panels by simply adjusting the movable base, thereby supporting different printed circuit board panels, improving the flexibility of the support tooling, greatly reducing the cost of putting special tooling into production and the subsequent management cost, and facilitating rapid board or line change in production and easy replication.

[0027] A plurality of groups of movable support members matching the positioning holes of printed circuit board panels can be placed on a single tool base of the present invention at the same time, so that one tool can carry multiple groups of printed circuit board panels, and a plurality of printed circuit board panel separation support tools can be placed in each panel separation device to perform panel separation at the same time, which makes it easy to realize batch printed circuit board panel separation operations.

[0028] The tooling of the present invention cooperates with a plurality of movable supporting parts to nest the positioning holes of the printed circuit board split boards placed on the tooling at the top of the supporting parts, so that the back side of the printed circuit board assembly is suspended, thereby effectively protecting the back side structure of the printed circuit board. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 The figure is a schematic structural diagram of a fast flexible support tool for printed circuit board separation according to the present invention.

[0030] Figure 2 It is a schematic diagram of the structure of the printed circuit board panel.

[0031] Figure 3 The present invention is a schematic structural diagram of a movable support member of a rapid flexible support tool for printed circuit board separation.

[0032] Figure 4 This is a partial view of the tool base of the rapid flexible support tool for printed circuit board separation of the present invention.

[0033] Figure 5 The present invention is a structural diagram of a movable base of a rapid flexible support tool for printed circuit board separation.

[0034] Figure 6 The figure is a schematic structural diagram of a fast flexible support tool for printed circuit board separation of the present invention.

[0035] In the figure, 1-tooling base, 11-first fixing hole, 21-movable base, 211-second fixing hole, 212-U-shaped groove, 22-fixing member, 221-boss, 23-support member, 231-limit baffle, 232-positioning structure, 233-groove, 3-printed circuit board panel, 31-positioning hole. DETAILED DESCRIPTION

[0036] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] like Figure 1 As shown, the present invention provides a fast and flexible support tool for printed circuit board splitting, comprising: a tool base 1, a movable support member, the movable support member is used to place a printed circuit board panel 3 above, the tool base 1 is located below the movable support member and is connected to the movable support member to provide support for the movable support member.

[0040] like Figure 2 As shown, the printed circuit board panel 3 includes a plurality of printed circuit boards, and a plurality of positioning holes 31 are provided at the edge of each printed circuit board for fixing the position of the printed circuit board during the manufacturing process.

[0041] The surface of the tooling base 1 is provided with a plurality of evenly distributed first fixing holes 11, which are arranged in a matrix, and the distances between adjacent first fixing holes 11 in the transverse direction and adjacent first fixing holes 11 in the longitudinal direction are equal; and the first fixing holes 11 are used to fix the movable support.

[0042] like Figure 3 As shown, the movable support member includes: a movable base 21, a fixing member 22, a supporting member 23 (such as Figure 1 As shown). The end of the movable base 21 is provided with a second fixing hole 211, and the surface of the movable base 21 is provided with a U-shaped groove 212, and the U-shaped groove 212 and the second fixing hole 211 are on the same axis. The top of the fixing member 22 is provided with a boss 221, and the size of the boss 221 is larger than the width of the U-shaped groove 212; the main body diameter of the fixing member 22 is smaller than the width of the U-shaped groove 212 and matches the diameter of the first fixing hole 11, and the bottom end of the fixing member 22 passes through the U-shaped groove 212 of the movable base 21 and is inserted into the first fixing hole 11 of the tooling base 1, so that the movable base 21 is fixed between the boss 221 of the fixing member 22 and the tooling base 1. The bottom end size of the support member 23 matches the diameter of the second fixing hole 211 of the movable base 21, and can be inserted into the second fixing hole 211 of the movable base 21. The middle outer surface of the support member 23 is provided with an annular limit baffle 231, which is used to determine the depth of the support member 23 inserted into the second fixing hole 211; the top end of the support member 23 is provided with a positioning structure 232, and the positioning structure 232 is a conical structure, and the bottom surface diameter of the positioning structure 232 is larger than the diameter of the positioning hole 31 of the printed circuit board, so that the top end of the support member 23 is inserted into the positioning hole 31 of the printed circuit board and stuck at the positioning structure 232 of the support member 23.

[0043] In a preferred embodiment, the outer surface of the support member 23 located above the limiting baffle 231 is further provided with a groove 233 , and a tool can be placed in the groove 233 to install or remove the support member 23 .

[0044] When using the tooling, place the tooling base 1 on a flat workbench, insert the support member 23 along the inner wall of the second fixing hole 211 of the movable base 21, until the limit stopper 231 of the support member 23 contacts the upper surface of the movable base 21, and complete the fixation of the support member 23. Determine the number and placement of the movable support members to be used according to the size of the printed board panel 3 and the position of its positioning hole 31, place the movable base 21 at the selected position, and pass the bottom end of the fixing member 22 through the U-shaped groove 212 of the movable base 21, and insert it into the appropriate first fixing hole 11 on the tooling base 1 in the U-shaped groove 212, until the boss 221 of the fixing member 22 contacts the movable base 21, and complete the fixation of the movable base 21. According to the number and position of the selected movable support parts, the fixing of the support part 23 and the fixing of the movable base 21 are repeated, and the positioning hole 31 of the printed board panel 3 is placed on the positioning structure 232 of the corresponding support part 23, and the position of the movable support part is checked to be accurate. If there is a deviation between the positioning hole 31 of the printed board panel 3 and the position of the support part 23, the position of the fixing part 22 is adjusted relative to the U-shaped groove 212 of the movable base 21 to complete the fine adjustment; if the position of the movable support part is accurate, the installed tooling is placed on the operating platform of the panel separation equipment, and the tooling can be fixed with screws or tapes, and the panel separation equipment is started to perform the panel separation operation on the printed board panel 3. The tooling is used to support the printed board panel 3, and the position of the printed board panel 3 will not move relative to each other during the panel separation process, so as to achieve high-precision and non-destructive panel separation operation.

[0045] Among them, since the movable base 21 has multiple degrees of freedom, it can rotate at any angle on the surface of the tooling base 1 with the fixing part 22 as the center; and the length of the U-shaped groove 212 of the movable base 21 can be designed as needed, thereby increasing the adjustable distance of the fixing part 22 in the U-shaped groove 212 and improving the flexibility of the movable support. Therefore, before the boss 221 of the fixing part 22 contacts the movable base 21, the movable base 21 can be adjusted at multiple angles and positions on the tooling base 1, which facilitates the installation of the tooling.

[0046] Embodiment 1

[0047] This embodiment uses a threaded structure to enhance the stability of the connection between the tooling base 1 and the fixing member 22, and between the movable base 21 and the support member 23. Specifically, the inner wall of the first fixing hole 11 of the tooling base 1 is provided with an internal thread, and the bottom end of the fixing member 22 is provided with an external thread matching the first fixing hole 11, so that the fixing member 22 and the tooling base 1 are connected together by threads. The inner wall of the second fixing hole 211 of the movable base 21 is provided with an internal thread, and the bottom end of the support member 23 is provided with an external thread matching the inner wall of the second fixing hole 211, so that the support member 23 and the movable base 21 are connected together by threads.

[0048] like Figure 4 , Figure 5 As shown, the arrangement positions of the plurality of first fixing holes 11 on the tooling base 1 are further optimized, the spacing between adjacent first fixing holes 11 on the tooling base 1 is set to D, and the distance between the center a of the second fixing hole 211 of the movable base 21 and the center b of the end of the U-shaped groove 212 away from the second fixing hole 211 is regarded as the effective length L of the movable base 21. The spacing D of the first fixing holes arranged in an array on the tooling base 1 is matched with the effective length L of the movable base 21. When When the movable base 21 is fixed on a first fixing hole 11 of the tooling base 1, the farthest distance that the support member 23 can support is the distance between adjacent first fixing holes 11 on the diagonal line, thereby ensuring the effectiveness of the position setting of the first fixing holes 11 on the tooling base 1 and reducing the number of first fixing holes 11 on the tooling base 1, which can effectively avoid the unreasonable layout of the inner wall threads caused by the dense arrangement of the first fixing holes 11 on the tooling base 1 and the mutual interference of multiple movable bases 21 during installation.

[0049] like Figure 6 As shown, the support member 23 is further optimized. The taper C of the positioning structure 232 of the support member 23 is less than 0.8, ensuring that the positioning hole 31 of the printed circuit board can be nested in the middle part of the positioning structure 232, and the fixation of the printed circuit board panel 3 is more stable; due to the limited internal space of the panel separation equipment, the taper range of the positioning structure 232 of the support member 23 is preferably 0.5-0.8.

[0050] In summary, the tooling of the present invention can change the supporting position for different printed circuit board panels by simply adjusting the movable base, thereby supporting different printed circuit board panels, improving the flexibility of the support tooling, greatly reducing the cost of putting special tooling into production and the subsequent management cost, and facilitating rapid board or line change in production and easy replication.

[0051] Although the content of the present invention has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the present invention. After reading the above content, it will be apparent to those skilled in the art that various modifications and substitutions of the present invention will occur. Therefore, the protection scope of the present invention should be limited by the appended claims.

Claims

1. A fast flexible support tool for printed circuit board depaneling, characterized in that: include: A tooling base, the surface of which is provided with evenly distributed first fixing holes; The movable support is arranged above the tooling base and is used to place the printed board panel, including: A movable base, with a second fixing hole at its end and a U-shaped groove on its surface, wherein the U-shaped groove and the second fixing hole are on the same axis; A support member, wherein a positioning structure is provided on the top of the support member and can be inserted into the positioning hole of the printed circuit board; and the bottom of the support member is inserted into the second fixing hole for fixing; The bottom end of the fixing piece passes through the U-shaped groove and is inserted into the first fixing hole of the tooling base for fixing.

2. The rapid flexible support tool for printed circuit board depaneling according to claim 1 is characterized in that: The distance between the center of the second fixing hole of the movable base and the center of the end of the U-shaped groove away from the second fixing hole is the effective length L of the movable base, and the spacing between adjacent first fixing holes on the tooling base is D; and 3. The rapid flexible support tool for printed circuit board depaneling according to claim 1 is characterized in that: The positioning structure at the top end of the support member is conical, and the taper of the positioning structure is less than 0.

8.

4. The rapid flexible support tool for printed circuit board depaneling according to claim 3 is characterized in that: The taper range of the positioning structure is 0.5-0.

8.

5. The rapid flexible support tool for printed circuit board depaneling according to claim 1 is characterized in that: A limiting baffle is provided on the middle outer surface of the support member to determine the depth of the support member inserted into the second fixing hole.

6. The rapid flexible support tool for printed circuit board depaneling according to claim 5, characterized in that: The outer surface above the limit baffle of the support member is provided with a groove, and a tool can be placed in the groove to install or remove the support member.

7. The rapid flexible support tool for printed circuit board depaneling according to claim 1 is characterized in that: A boss is provided at the top of the fixing member, and the size of the boss is larger than the width of the U-shaped groove; the size of the fixing member body is smaller than the width of the U-shaped groove and matches the diameter of the first fixing hole.

8. The rapid flexible support tool for printed circuit board depaneling according to claim 1 is characterized in that: The bottom end size of the support member matches the diameter of the second fixing hole of the movable base; and the inner wall of the second fixing hole of the movable base is provided with an internal thread, and the bottom end of the support member is provided with an external thread matching the inner wall of the second fixing hole, so that the support member and the movable base are connected together by threads.

9. The rapid flexible support tool for printed circuit board depaneling according to claim 1, characterized in that: The inner wall of the first fixing hole of the tooling base is provided with an internal thread, and the bottom end of the fixing piece is provided with an external thread matching the first fixing hole, so that the fixing piece and the tooling base are connected together through threads.

10. A method for using the fast flexible support tooling for printed circuit board separation as claimed in claims 1 to 9, characterized in that: The following steps are involved: Place the tooling base on a flat workbench, and insert the support member along the inner wall of the second fixing hole of the movable base until the limit baffle of the support member contacts the surface of the movable base, thereby completing the fixing of the support member; Determine the number and placement of the movable support members according to the size of the printed board panel and the position of the positioning holes, place the movable base at the selected position, and insert the bottom end of the fixing member through the U-shaped groove of the movable base and into the first fixing hole of the tooling base in the U-shaped groove until the boss of the fixing member contacts the movable base, thereby completing the fixing of the movable base; According to the number and position of the selected movable support parts, repeatedly complete the fixing of the support parts and the movable base, and place the positioning holes of the printed board panel on the positioning structure of the corresponding support parts to check whether the position of the movable support parts is accurate; When there is a deviation between the positioning holes of the printed circuit board and the position of the support, fine-tuning is completed by adjusting the position of the fixing part compared to the U-shaped groove of the movable base; When the position of the movable support is accurate, the installed tooling is fixed on the panel separation equipment operating platform, and the panel separation equipment is started to perform panel separation operations on the printed board assembly.