Energy-saving and environment-friendly concrete pipe pile production process
By using the correction components and guide rods of the correction equipment in the concrete pipe pile production process, the problem of difficulty in ensuring the position accuracy of the longitudinal bars is solved, and high-quality and efficient pipe pile production is achieved.
Patent Information
- Application Number
- CN202411525759.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-01-21
AI Technical Summary
In the prior art, the positional accuracy of longitudinal reinforcement in concrete pipe piles is difficult to ensure, resulting in unstable production quality and insufficient construction safety.
An energy-saving and environmentally friendly concrete pipe pile production process is adopted. By placing a steel cage in the mold cavity and pouring concrete, the longitudinal bars are accurately offset to the designed position by using the correction components and guide rods in the correction equipment.
The precise position adjustment of the longitudinal reinforcement is achieved, which improves the production quality and construction safety of pipe piles, shortens the correction time, and improves production efficiency and automation.
Smart Images
Figure CN119328889A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of concrete pipe pile production, and in particular to an energy-saving and environment-friendly concrete pipe pile production process. Background Art
[0002] Concrete pipe piles are widely used in the construction field and are favored for their high strength, durability and good economic performance. However, in the production process of pipe piles, the position accuracy of the longitudinal reinforcement directly affects the quality of the pipe piles and the safety and convenience of subsequent construction. With the rapid development of the construction industry and the growing market demand for high-quality pipe piles, it is increasingly important to ensure the precise position of the longitudinal reinforcement in the mold cavity, which puts higher requirements on the production process of pipe piles.
[0003] In order to ensure the accurate position of the longitudinal reinforcement in the concrete pipe pile, the prior art usually adopts a manual correction method, which mainly relies on the experience and skills of the operator. Although it has certain flexibility, it cannot ensure the accurate position of the longitudinal reinforcement, and has high labor intensity and low production efficiency. Therefore, providing a method for correcting the longitudinal reinforcement more accurately is an urgent problem to be solved. Summary of the invention
[0004] In order to more accurately correct the longitudinal reinforcement, the present application provides an energy-saving and environmentally friendly concrete pipe pile production process.
[0005] The energy-saving and environment-friendly concrete pipe pile production process provided in this application adopts the following technical solution: An energy-saving and environment-friendly concrete pipe pile production process comprises the following steps: S1: A steel cage with longitudinal bars and stirrups is vertically placed in the mold cavity of the mold, and the top of the longitudinal bars extends to the top of the mold; S2: pouring concrete into the mold cavity until the concrete is flush with the top wall of the mold, and then curing the concrete. After the concrete curing is completed, an initial pipe pile located in the mold cavity is obtained; S3: Use the deviation correction equipment to correct the longitudinal reinforcement extending above the mold to the designed position; The correction device comprises: Racks; and A deviation correction component, the deviation correction component comprising: A connecting rod slidably connected to the frame, wherein the connecting rod is perpendicular to the first direction X; and A plurality of correcting members are fixedly connected to the connecting rod, and the plurality of correcting members are arranged at intervals in the length direction of the connecting rod; each of the correcting members includes two correcting rods, and the correcting rods are perpendicular to both the connecting rod and the first direction X; in the length direction of the connecting rod, a correcting area for inserting longitudinal reinforcement is formed between two adjacent connecting rods; a guide rod is fixedly connected to one end of the correcting rod away from the connecting rod, and the spacing between the two guide rods in the correcting member gradually decreases toward the side close to the connecting rod.
[0006] By adopting the above technical solution, when a steel cage with longitudinal reinforcement and stirrups is vertically placed in the mold cavity of the mold, it is ensured that the top of the longitudinal reinforcement extends above the mold, thereby facilitating subsequent correction operations; in the initial pipe piles formed after pouring concrete and completing curing, the part of the longitudinal reinforcement extending above the concrete body can be effectively corrected to the designed position by the correction component in the correction equipment; specifically, in the process of moving the correction component, the correction area formed by two correction rods, combined with the guide rod design with gradually decreasing spacing, allows the offset longitudinal reinforcement to be smoothly inserted into the correction area and corrected to the desired position through the guiding action of the guide rod, so as to accurately correct the longitudinal reinforcement.
[0007] Optionally, two deflection-correcting components are provided, and the two deflection-correcting components are arranged at intervals in the first direction X, and the two deflection-correcting components are respectively a first deflection-correcting component (a) and a second deflection-correcting component (b); The first deviation-correcting component (a) is slidably connected to the frame along the second direction Y1, and the connecting rod in the first deviation-correcting component (a) is perpendicular to the second direction Y1; The second deviation-correcting component (b) is slidably connected to the frame along a third direction Z1, and a connecting rod in the second deviation-correcting component (b) is perpendicular to the third direction Z1.
[0008] By adopting the above technical solution, by setting two first correcting components and second correcting components that slide in different directions respectively, a cross-type positioning method is formed, so that the longitudinal reinforcement can be positioned at the cross; therefore, it can accurately correct the longitudinal reinforcement in multiple dimensions to ensure that the longitudinal reinforcement returns to the designed position accurately; at the same time, since only two correcting components need to be moved to complete the correction process, it can shorten the correction time, thereby improving the degree of automation and production efficiency of the entire production process.
[0009] Optionally, it further includes a first lifting drive assembly, wherein the first lifting drive assembly includes: a first base; and A first vertical linear driving member is connected between the first base and the frame, and a driving direction of the first vertical linear driving member is parallel to the first direction X.
[0010] By adopting the above technical solution, the first lifting drive assembly can adjust the height of the frame along the first direction X, thereby achieving height adjustment of the entire correcting device, making it easy to accurately align the correcting device with the designed position of the longitudinal reinforcement for correcting operations.
[0011] Optionally, casters are provided at the bottom end of the first base.
[0012] By adopting the above technical solution, the base provided with casters can facilitate the movement of the entire device, thereby improving the flexibility and convenience of the energy-saving and environmentally friendly concrete pipe pile production process.
[0013] Optionally, a rotation drive assembly is further included, wherein the rotation drive assembly includes: A motor is connected between the first base and the first vertical linear driving member, and is used to drive the first vertical linear driving member to rotate around a first axis, and the first axis is parallel to a first direction X.
[0014] By adopting the above technical solution, the multi-angle adjustment of the frame can be effectively realized, ensuring that the deviation correction equipment can be flexibly switched between different workstations, thereby improving production efficiency; specifically, the setting of the motor enables the first vertical linear drive member to rotate freely in the direction of the first axis, thereby adapting to the deviation correction requirements of pipe piles at different positions. This not only improves the versatility and flexibility of the equipment, but also reduces the complexity of manual operation, further improving the automation level of the production line.
[0015] Optionally, a limiter assembly is further included, and the limiter assembly includes: Two limiting seats, the two limiting seats are arranged in sequence in the fourth direction X2; and A transverse linear driving member, each of the limit seats is correspondingly connected to the first base by sliding along the fourth direction X2 through one of the transverse linear driving members, so as to drive the limit assembly to adjust between the clamping posture and the open posture; When the two limit seats move toward one side approaching each other, the limit assembly is adjusted from an open posture to a tightened posture; When the limiting assembly is in an open position, the gap at one end of the two limiting seats close to each other in the fourth direction X2 is used for the mold to enter; When the limiting assembly is in a clamping posture, the mold is clamped by the two limiting seats.
[0016] By adopting the above technical solution, the setting of the limit assembly makes it possible to stably fix the mold between the two limit seats before the longitudinal reinforcement is corrected, thereby preventing the mold from shaking during the correction process and ensuring the stability and accuracy of the correction process; the two limit seats are driven by the transverse linear drive parts to adjust between the open posture and the tightened posture. The open posture facilitates the insertion of the mold, while the tightened posture can effectively clamp the mold, ensuring the stability of the mold during the correction process.
[0017] Optionally, in the fourth direction X2, a limiting groove is provided on one side where the two limiting seats are close to each other.
[0018] By adopting the above technical solution, the limiting seat is provided with a limiting groove on the side close to each other, so that the limiting assembly can clamp the mold more stably, thereby improving the stability of the mold during the deviation correction process.
[0019] Optionally, a locking device is further included, wherein the locking device includes a guide component and a locking component: The guide assembly comprises: Two guide bars, the guide bars are connected to the first base, the guide bars are arranged parallel to the fifth direction Z2, and the two guide bars are arranged at intervals in the fourth direction X2; at least one locking assembly is correspondingly provided on each side of the two guide bars away from each other; The locking assembly comprises: A telescopic rod, wherein the telescopic direction of the telescopic rod is parallel to the fourth direction X2, and one end of the telescopic rod is slidably connected to the guide bar along the fifth direction Z2; a first locking member, the first locking member being connected between the telescopic rod and the guide bar to fix the telescopic rod to the guide bar; A locking seat, the locking seat being fixedly connected to one end of the telescopic rod away from the guide strip, and a locking groove is formed on a side of the locking seat away from the telescopic rod, the locking groove being used for inserting the longitudinal reinforcement; and A third locking member is detachably connected to a notch of the locking slot away from one end of the guide bar to block the locking slot.
[0020] By adopting the above technical solution, the first locking member is first brought into contact with the top wall of the initial pipe pile, and each longitudinal rib is fixed by the locking assembly, so that the portion of the longitudinal rib close to the top wall of the initial pipe pile can be fixed; after the longitudinal rib is fixed, the deviation correction assembly can be used to correct the deviation of the longitudinal rib, and by providing the locking assembly, the portion of the longitudinal rib close to the top wall of the initial pipe pile can be prevented from being bent by force, so as to prevent the longitudinal rib from damaging the top wall of the initial pipe pile; When the locking assembly is used to lock the longitudinal reinforcement, the guide bar in the guide assembly is first slid along the fifth direction Z2 to adjust the guide bar to between the two rows of longitudinal reinforcements; the telescopic rod in the locking assembly can be telescoped and locked along the fourth direction X2, and can adapt to the locking of two rows of longitudinal reinforcements with different spacings; in addition, the locking groove and the third locking member on the locking seat can firmly fix the longitudinal reinforcement to prevent it from falling off or loosening during the correction process, thereby ensuring the stability and reliability of the entire process.
[0021] Optionally, the guide bar is slidably connected to the first base along a first direction X.
[0022] By adopting the above technical solution, the guide bar is slidably connected to the first base along the first direction X, so that the guide bar can move up and down relative to the first base when the locking device adjusts the position of the longitudinal reinforcement, so as to facilitate the contact between the locking seat and the top wall of the initial pipe pile, thereby better adapting to longitudinal reinforcements of different heights and improving the flexibility and adaptability of the correction process.
[0023] Optionally, it further includes a second lifting drive assembly, wherein the second lifting drive assembly includes: A second vertical linear driving member, one end of the second vertical linear driving member is fixedly connected to the first base, and the other end is fixedly connected to the guide bar, and the driving direction of the second vertical linear driving member is parallel to the first direction X.
[0024] By adopting the above technical solution, the second lifting drive assembly can drive the guide bar to move along the first direction X, thereby accurately adjusting the height of the locking device, ensuring the accurate position of the longitudinal reinforcement in the locking groove, and improving the stability and reliability of the longitudinal reinforcement correction process.
[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. In the process of moving the correction component, the correction zone formed by the two correction rods, combined with the guide rod design with gradually decreasing spacing, enables the offset longitudinal reinforcement to be smoothly inserted into the correction zone and corrected to the desired position through the guiding effect of the guide rod; 2. By setting two first and second deviation-correcting components that slide in different directions, a cross-type positioning method is formed, so that the longitudinal reinforcement can be positioned at the cross-intersection, so as to accurately correct the longitudinal reinforcement in multiple dimensions; 3. The first lifting drive assembly can adjust the height of the frame along the first direction X, thereby achieving height adjustment of the entire deviation correction device, making it easy to accurately align the deviation correction device with the designed position of the longitudinal reinforcement for deviation correction operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a schematic diagram of the structure of the rack in the embodiment of the present application; Figure 2is a schematic diagram of the structure of a horizontal linear drive member in an embodiment of the present application; Figure 3 2 is a schematic diagram of the structure of the first and second correcting components in the embodiment of the present application; Figure 4 is a structural schematic diagram of the first lifting drive assembly in an embodiment of the present application; Figure 5 It is a schematic diagram of the structure of the limit assembly in the embodiment of the present application; Figure 6 is a structural schematic diagram of the second lifting drive assembly in an embodiment of the present application; Figure 7 yes Figure 6 Enlarged view of part A.
[0027] Explanation of reference numerals: 01, mold; 02, longitudinal rib; 1, frame; 2, correction assembly; 201, first correction assembly; 202, second correction assembly; 21, connecting rod; 22, correction member; 221, correction rod; 222, correction area; 223, guide rod; 3, horizontal linear drive member; 301, first horizontal linear drive member; 302, second horizontal linear drive member; 31, drive cylinder; 32, adapter plate; 33, drive rod; 4, first lifting drive assembly; 41, first base; 411, caster; 42, first vertical linear drive member ; 5. Rotation drive assembly; 51. Support plate; 52. Motor; 6. Limit assembly; 61. Horizontal linear drive member; 611. Guide portion; 612. Sliding portion; 62. Limit seat; 621. Limit groove; 7. Second lifting drive assembly; 71. Second base; 72. Second vertical linear drive member; 721. Adapter seat; 8. Guide assembly; 81. Guide strip; 9. Locking assembly; 91. Sliding block; 92. First locking member; 93. Telescopic rod; 931. Second locking member; 94. Locking seat; 941. Locking groove; 95. Third locking member. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1-7 The present application is further described in detail. For the convenience of description, the present application introduces directional words such as the first direction X, the second direction Y1 and the third direction Z1 to form a three-dimensional reference direction. The directional words used such as "the first direction X, the second direction Y1 and the third direction Z1" can be specifically shown in the figure, where X represents the first direction X, Y represents the second direction Y1, and Z represents the third direction Z1. The first direction X, the second direction Y1 and the third direction Z1 are perpendicular to each other; In addition, for the convenience of description, the present application introduces directional words such as the first direction X, the fourth direction X2 and the fifth direction Z2 to form a three-dimensional reference direction. The directional words used, such as "the first direction X, the fourth direction X2 and the fifth direction Z2", can be specifically shown in the figure, wherein X represents the first direction X, Y represents the fourth direction X2, and Z represents the fifth direction Z2. The first direction X, the fourth direction X2 and the fifth direction Z2 are perpendicular to each other.
[0029] The present application discloses an energy-saving and environment-friendly concrete pipe pile production process. Figure 1 The energy-saving and environmentally friendly concrete pipe pile production process includes the following steps: S1: Reference Figure 1 , a steel cage with longitudinal bars 02 and stirrups is vertically placed in the mold cavity of the mold 01, and the top of the longitudinal bars 02 extends to the top of the mold 01, and the top pouring port of the mold 01 is set upward. The tied steel cage can be passed through the top pouring port of the mold 01 from top to bottom by a lifting device and then sent into the mold cavity of the mold 01; S2: pouring concrete into the mold cavity of the mold 01 until the concrete is flush with the top wall of the mold 01, and curing the concrete. After the concrete reaches the demoulding strength, the concrete curing is terminated, and the initial pipe pile located in the mold cavity of the mold 01 can be obtained. The longitudinal reinforcement 02 in the initial pipe pile extends to the top of the concrete body; S3: Use a deviation correction device to correct the portion of the longitudinal reinforcement 02 extending above the mold 01 to the designed position of the longitudinal reinforcement 02.
[0030] Reference Figure 1 , Figure 2 and Figure 3 Specifically, the correction device includes a frame 1 and two correction components 2 installed on the frame 1, and the two correction components 2 are arranged at intervals in the first direction X; the correction component 2 includes a connecting rod 21 and a plurality of correction members 22 fixedly connected to the connecting rod 21. In the present disclosure, each connecting rod 21 is provided with two correction members 22; The connecting rod 21 is perpendicular to the first direction X, and a plurality of correcting members 22 are arranged at intervals in the rod length direction of the connecting rod 21; the correcting member 22 includes two correcting rods 221, the correcting rods 221 are perpendicular to both the first direction X and the connecting rod 21, the two correcting rods 221 are arranged at intervals in the rod length direction of the connecting rod 21, and the two correcting rods 221 form a correcting area 222 in the rod length direction of the connecting rod 21, and the correcting area 222 is used for inserting the longitudinal reinforcement 02, and, in order to insert the offset longitudinal reinforcement 02 The end of each deflection correcting rod 221 away from the connecting rod 21 is fixedly connected with a guide rod 223. The two guide rods 223 on the deflection correcting member 22 are in an outward expansion posture compared with the deflection correcting rods 221. The lengths of the two guide rods 223 in the long direction of the connecting rod 21 gradually decrease from the guide rod 223 to the connecting rod 21. In the process of moving the deflection correcting assembly 2, the guide rods 223 can guide the longitudinal ribs 02 and bend the longitudinal ribs 02 to the deflection correcting area 222 between the two deflection correcting rods 221. Of the two correcting components 2, one correcting component 2 is a first correcting component 2a, and the other correcting component 2 is a second correcting component 2b; The connecting rod 21 in the first deviation-correcting assembly 2a is parallel to the third direction Z1, and the first deviation-correcting assembly 2a is slidably connected to the frame 1 along the second direction Y1; The connecting rod 21 in the second deviation-correcting assembly 2b is parallel to the second direction Y1, and the second deviation-correcting assembly 2b is slidably connected to the frame 1 along the third direction Z1; In order to drive the deviation-correcting assembly 2 to slide along the frame 1, in some embodiments of the present application, a horizontal linear driving member 3 is further included, the linear driving member including a driving cylinder 31, an adapter plate 32 fixedly connected to the piston rod of the driving cylinder 31, and a driving rod 33 with one end fixedly connected to the adapter plate 32, the cylinder body of the driving cylinder 31 is fixedly connected to the frame 1, the rod length of the driving rod 33 is parallel to the driving direction of the driving cylinder 31, and the driving rod 33 and the driving cylinder 31 are located on the same side of the adapter plate 32, and one end of the driving rod 33 away from the adapter plate 32 is fixedly connected to the connecting rod 21 in the deviation-correcting assembly 2; Among the two horizontal linear driving members 3, one is a first horizontal linear driving member 3a, and the other is a second horizontal linear driving member 3b; The extension direction of the driving cylinder 31 in the first horizontal linear driving member 3a is parallel to the second direction Y1, and the first horizontal linear driving member 3a is connected between the frame 1 and the connecting rod 21 in the first deviation correcting assembly 2a, so that the first horizontal linear driving member 3a drives the first deviation correcting assembly 2a to move along the second direction Y1; The extension and retraction direction of the driving cylinder 31 in the second horizontal linear driving member 3b is parallel to the third direction Z1, and the second horizontal linear driving member 3b is connected between the frame 1 and the connecting rod 21 in the second correcting component 2b, so that the second horizontal linear driving member 3b drives the second correcting component 2b to move along the third direction Z1.
[0031] Reference Figure 4 In some embodiments of the present application, a first lifting drive assembly 4 is further included, and the first lifting drive assembly 4 includes a first base 41 and a first vertical linear drive member 42; in the present disclosure, the driving direction of the first vertical linear drive member 42 is parallel to the first direction X, the first vertical linear drive member 42 is a cylinder, the cylinder body of the first vertical linear drive member 42 is connected to the first base 41, and the piston rod of the first vertical linear drive member 42 is fixedly connected to the frame 1, so that the first vertical linear drive member 42 drives the frame 1 to move along the first direction X. In some embodiments of the present application, in order to facilitate the movement of the first base 41, a plurality of casters 411 are connected to the bottom of the first base 41 by screws.
[0032] Reference Figure 4 In some embodiments of the present application, a rotation drive assembly 5 is also included, and the rotation drive assembly 5 includes a support plate 51 and a motor 52. The support plate 51 is fixedly connected to the first base 41, and the motor 52 is connected between the support plate 51 and the first vertical linear drive member 42, so that the motor 52 drives the first vertical linear drive member 42 to rotate around the first axis, and the first axis is parallel to the first direction X, so that the motor 52 drives the first vertical linear drive member 42 to rotate around the first axis, so as to facilitate the rotation of the frame 1 to the longitudinal rib 02.
[0033] Reference Figure 4 and Figure 5 In some embodiments of the present application, two limit assemblies 6 are further included. The limit assemblies 6 include a transverse linear drive member 61 and a limit seat 62. In the present disclosure, the transverse linear drive member 61 is a linear motor having a guide portion 611 and a sliding portion 612. The driving direction of the transverse linear drive member 61 is parallel to the fourth direction X2. Specifically, the guide portion 611 of the transverse linear drive member 61 is fixedly connected to the first base 41, and the limit seat 62 is fixedly connected to the sliding portion 612 of the transverse drive member, so that the transverse drive member drives the limit seat 62 to move along the fourth direction X2; the limit seats 62 in the two limit assemblies 6 are arranged in sequence in the fourth direction X2, and a limit groove 621 for accommodating the mold 01 is provided at a side where the two limit seats 62 are close to each other, so that the limit seat 62 is concave. In the process of the two transverse linear drives 61 driving the limit seat 62 to move along the fourth moving direction, the limit assembly 6 can be driven to adjust between an open posture and a clamping posture; specifically: When the limiting assembly 6 is in an open position, an insertion gap is formed at one end of the two limiting seats 62 that are close to each other in the fourth direction X2, and the length of the insertion gap in the fourth direction X2 is enough for the mold 01 to enter between the two limiting seats 62 along the fifth direction Z2; During the movement of the two limit seats 62 toward each other, the limit assembly 6 is adjusted from an open posture to a tightening posture. When the limit seats 62 move to the tightening posture, the mold 01 can be tightened by the two limit seats 62 to prevent the limit seats 62 from shaking relative to the limit seats 62.
[0034] Reference Figure 6 and Figure 7 In some embodiments of the present application, a locking device and a second lifting drive assembly 7 for driving the locking device to move along the first direction X are also included; The second lifting drive assembly 7 includes a second base 71 and a second vertical linear drive member 72. The second base 71 is fixedly connected to the first base 41. The second vertical linear drive member 72 is fixedly connected to the first base 41. In the present disclosure, the second vertical linear drive member 72 is a cylinder. The cylinder body of the second vertical linear drive member 72 is fixedly connected to the second base 71. The piston rod of the second vertical linear drive member 72 is connected to the locking device. The driving direction of the second vertical linear drive member 72 is parallel to the first direction X, so that the second vertical linear drive member 72 drives the locking device to move along the first direction X. The locking device includes a guide assembly 8, which includes two guide bars 81. The multiple guide bars 81 are arranged at intervals in the fourth direction X2. In order to install the guide bars 81, an adapter seat 721 is fixedly connected to the piston rod of the second vertical linear drive member 72. The guide bar 81 is parallel to the fifth direction Z2. One end of the guide bar 81 is fixedly connected to the adapter seat 721, and the other end is used to be inserted between two adjacent rows of longitudinal ribs 02. The locking device further includes a locking assembly 9, and the locking assembly 9 on two adjacent guide bars 81 is located on the side where the two guide bars 81 are away from each other; the locking assembly 9 includes a slider 91, a first locking member 92, a telescopic rod 93 having a second locking member 931, a locking seat 94 and a third locking member 95; The slider 91 is slidably connected to the guide bar 81 along the fifth direction Z2. In the present disclosure, the slider 91 is sleeved on the guide bar 81 so that the slider 91 can slide along the guide bar 81. The first locking member 92 is a top screw. The first locking member 92 is threadedly connected to the slider 91. After the first locking member 92 passes through the slider 91, it is pressed against the guide bar 81, so that the slider 91 can be fixed on the guide bar 81. In each locking assembly 9, a plurality of sliders 91 can be provided, and the plurality of sliders 91 are arranged at intervals in the fifth direction Z2, and each slider 91 is fixed to the guide bar 81 by a corresponding first locking member 92. The telescopic direction of the telescopic rod 93 is parallel to the fourth direction X2. The present disclosure will not elaborate on the specific structure of the telescopic rod 93. It is based on the principle that the telescopic rod 93 can be locked to a fixed length by the second locking member 931 after sliding to a certain length. One end of the telescopic rod 93 is fixedly connected to the guide bar 81, and the other end is fixedly connected to the locking seat 94. The locking seat 94 is located at the end of the telescopic rod 93 away from the guide bar 81. The end of the locking seat 94 away from the guide bar 81 is provided with a locking groove 941, and the locking groove 941 is used to accommodate the longitudinal rib 02; The third locking member 95 is a latch pin, and the third locking member 95 is detachably plugged into the locking seat 94 along the fourth direction X2, so that the longitudinal rib 02 is fixedly connected to the locking groove 941 by the third locking member 95 and the locking seat 94.
[0035] The implementation principle of using the correction device to correct the longitudinal ribs is as follows: move the first base 41 to insert the mold 01 between the two limit seats 62, then drive the two limit seats 62 to move toward the side close to each other to adjust the limit assembly 6 to a clamping posture, so that the first base 41 and the mold 01 can be fixed; During the process of moving the first base 41, the locking device is also synchronously inserted between the two rows of longitudinal bars 02. Then, the slider 91 is moved along the guide bar 81, and the length of the telescopic rod 93 is adjusted until each longitudinal bar 02 is correspondingly inserted into a locking groove 941; then, the slider 91 is fixed to the guide bar 81 by the first locking member 92, and the telescopic rod 93 is fixed by the second locking member 931; after the slider 91 and the telescopic rod 93 are fixed, the locking device is driven by the second vertical linear driving member 72 to move along the first direction X, so as to adjust the height of the locking seat 94 to contact with the concrete surface of the pipe pile, and the longitudinal bar 02 is locked into the locking groove 941 by the third locking member 95, so that the bottom of multiple longitudinal bars 02 can be fixed; Next, the two correcting components 2 are driven to move until the longitudinal rib 02 is inserted into the correcting area 222 , and the longitudinal rib 02 can be corrected to the desired position through the two layers of correcting components 2 .
[0036] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An energy-saving and environment-friendly concrete pipe pile production process, characterized in that: The steps include: S1: vertically placing a steel cage having longitudinal bars (02) and stirrups in a mold cavity of a mold (01), with the top of the longitudinal bars (02) extending above the mold (01); S2: pouring concrete into the mold cavity of the mold (01) until the concrete is flush with the top wall of the mold (01), and then curing the concrete. After the concrete curing is completed, an initial pipe pile located in the mold cavity of the mold (01) is obtained; S3: Use a deviation correction device to correct the portion of the longitudinal rib (02) extending above the mold (01) to the designed position; The correction device comprises: a frame (1); and A deviation correction component (2), the deviation correction component (2) comprising: a connecting rod (21) slidably connected to the frame (1), wherein the connecting rod (21) is perpendicular to the first direction X; and A plurality of correcting members (22) are fixedly connected to the connecting rod (21), and the plurality of correcting members (22) are arranged at intervals in the length direction of the connecting rod (21); each correcting member (22) comprises two correcting rods (221), and the correcting rods (221) are perpendicular to both the connecting rod (21) and the first direction X; in the length direction of the connecting rod (21), a correcting area (222) for inserting a longitudinal rib (02) is formed between two adjacent connecting rods (21); a guide rod (223) is fixedly connected to one end of the correcting rod (221) away from the connecting rod (21), and the spacing between the two guide rods (223) in the correcting member (22) gradually decreases toward the side close to the connecting rod (21).
2. The energy-saving and environment-friendly concrete pipe pile production process according to claim 1 is characterized in that: The deflection correcting components (2) are provided with two, the two deflection correcting components (2) are arranged at intervals in the first direction X, and the two deflection correcting components (2) are respectively a first deflection correcting component (2a) and a second deflection correcting component (2b); The first deviation-correcting component (2a) is slidably connected to the frame (1) along a second direction Y1, and a connecting rod (21) in the first deviation-correcting component (2a) is perpendicular to the second direction Y1; The second deviation-correcting component (2b) is slidably connected to the frame (1) along a third direction Z1, and the connecting rod (21) in the second deviation-correcting component (2b) is perpendicular to the third direction Z1.
3. The energy-saving and environment-friendly concrete pipe pile production process according to claim 2 is characterized in that: The invention also comprises a first lifting drive assembly (4), wherein the first lifting drive assembly (4) comprises: a first base (41); and A first vertical linear driving member (42), the first vertical linear driving member (42) is connected between the first base (41) and the frame (1), and the driving direction of the first vertical linear driving member (42) is parallel to the first direction X.
4. The energy-saving and environment-friendly concrete pipe pile production process according to claim 3 is characterized in that: A caster (411) is provided at the bottom end of the first base (41).
5. The energy-saving and environment-friendly concrete pipe pile production process according to claim 3 is characterized in that: It also includes a rotation drive assembly (5), wherein the rotation drive assembly (5) includes: A motor (52), wherein the motor (52) is connected between the first base (41) and the first vertical linear drive member (42), and the motor (52) is used to drive the first vertical linear drive member (42) to rotate around a first axis, and the first axis is parallel to a first direction X.
6. The energy-saving and environment-friendly concrete pipe pile production process according to any one of claims 3 to 5, characterized in that: It also includes a limiting component (6), wherein the limiting component (6) includes: Two limiting seats (62), the two limiting seats (62) are arranged in sequence in the fourth direction X2; and A transverse linear driving member (61), each of the limiting seats (62) is slidably connected to the first base (41) along a fourth direction X2 via a corresponding transverse linear driving member (61), so as to drive the limiting assembly (6) to adjust between a tightening posture and an open posture; When the two limiting seats (62) move toward one side approaching each other, the limiting assembly (6) is adjusted from an open posture to a tightened posture; When the limiting assembly (6) is in an open position, the gap between the ends of the two limiting seats (62) that are close to each other in the fourth direction X2 is used for the mold (01) to enter; When the limiting assembly (6) is in a clamping posture, the mold (01) is clamped by the two limiting seats (62).
7. The energy-saving and environment-friendly concrete pipe pile production process according to claim 6 is characterized in that: In the fourth direction X2, a limiting groove (621) is provided on one side where the two limiting seats (62) are close to each other.
8. The energy-saving and environment-friendly concrete pipe pile production process according to claim 7 is characterized in that: The invention also comprises a locking device, wherein the locking device comprises a guide assembly (8) and a locking assembly (9): The guide assembly (8) comprises: two guide bars (81), the guide bars (81) being connected to the first base (41), the guide bars (81) being arranged parallel to the fifth direction Z2, and the two guide bars (81) being arranged at intervals in the fourth direction X2; at least one locking assembly (9) is correspondingly provided on each side of the two guide bars (81) that are away from each other; The locking assembly (9) comprises: A telescopic rod (93), wherein the telescopic direction of the telescopic rod (93) is parallel to the fourth direction X2, and one end of the telescopic rod (93) is slidably connected to the guide bar (81) along a fifth direction Z2; a first locking member (92), the first locking member (92) being connected between the telescopic rod (93) and the guide bar (81) so as to fix the telescopic rod (93) to the guide bar (81); a locking seat (94), the locking seat (94) being fixedly connected to one end of the telescopic rod (93) away from the guide strip (81), a locking groove (941) being provided on one side of the locking seat (94) away from the telescopic rod (93), the locking groove (941) being used for inserting the longitudinal rib (02); and A third locking member (95) is detachably connected to a notch of the locking groove (941) at one end away from the guide bar (81) to block the locking groove (941).
9. The energy-saving and environment-friendly concrete pipe pile production process according to claim 8, characterized in that: The guide bar (81) is slidably connected to the first base (41) along a first direction X.
10. The energy-saving and environment-friendly concrete pipe pile production process according to claim 9, characterized in that: The invention also comprises a second lifting drive assembly (7), wherein the second lifting drive assembly (7) comprises: A second vertical linear driving member (72), one end of the second vertical linear driving member (72) is fixedly connected to the first base (41), and the other end is fixedly connected to the guide bar (81), and the driving direction of the second vertical linear driving member (72) is parallel to the first direction X.