Semi-automatic sorting and tapping device and its vibrating feeder

Abstract

The application discloses a kind of semi-automatic sorting and punching tapping equipment and its vibration feeding device, can automatically, quickly transport and process large quantities of card block, satisfy the demand of improving production efficiency and quality, reduce error rate.Vibration feeding device includes vibration chassis and spiral track, the input end of spiral track, output end respectively link to vibration chassis and the processing mechanism of card block;The spiral track includes sequentially linked first track, second track, third track, fourth track and output track;The input end of first track links to vibration chassis, and the top of first track is provided with first lever;The height of second track is lower than first track, its inside is provided with step, and the output end of first track is flush with step;The top of third track is provided with second lever and third lever;The bottom width of fourth track is less than the bottom width of third track;The top of fourth track is provided with baffle disc.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of photovoltaic installation part processing, in particular to a semi-automatic sorting and punching and tapping device and a vibration feeding device thereof. BACKGROUND

[0002] When a solar panel is installed on a photovoltaic support, a pressing block is generally used to press and fix the solar panel on a purlin. In recent years, with the rapid development of the photovoltaic industry, the corresponding accessory production demand is also increasing, and new requirements for production efficiency and quality of parts are put forward.

[0003] In the prior art, after the pressing block is processed and formed, it needs to be punched and tapped. At present, the related technology of punching and tapping equipment is relatively mature, but it still needs to manually place the pressing block to be processed on the corresponding station. Since the factory has certain requirements for production speed, it requires manual feeding quickly and frequently, which not only has the defects of high labor intensity and low production efficiency, but also has the problems of high error rate and low good product rate. If the pressing block is not placed in place, it will lead to the processing of defective products. At the same time, the pressing block is different from the conventional punching part with regular surface, and its shape is special, especially the clamping block with arc surface on both sides (see Figures 1-3 ), which has higher requirements for the placement position of the pressing block during punching. The conventional automatic feeding equipment cannot meet the demand of outputting a large number of pressing blocks for punching equipment. SUMMARY

[0004] The purpose of the present application is to provide a semi-automatic sorting and punching and tapping device and a vibration feeding device thereof, which can automatically and quickly transport and process a large number of clamping blocks, meet the demand of improving production efficiency and quality, reducing error rate, and solve the problems in the prior art.

[0005] In order to achieve the above purpose, one of the solutions of the present application is:

[0006] A kind of vibrating feeder, for outputting the processing card block of back face up and vertical lying state, the card block includes card block body, and the wing plate of being arranged in the both sides of the card block body, the back of the wing plate is provided with arc surface;The vibrating feeder includes vibrating chassis, and spiral track is arranged on the vibrating chassis, the input end, output end of spiral track is respectively connected to the vibrating chassis and the processing mechanism of card block;The spiral track includes first track, second track, third track, fourth track and output track in turn;The input end of the first track is connected to the vibrating chassis, and the first track is provided with first lever above, and the first lever is used to push the card block of stacking and fall to the vibrating chassis;The height of the second track is lower than the first track, and the inner side of the second track is provided with step, and the step is flush with the output end of the first track, and the card block is laid down from vertical state to lying state by the height difference between the step and the second track;The third track is provided with second lever and third lever above;The second lever is used to push the card block of flat non-lying state;The third lever has hook portion acting on the end of the card block, so that the card block of horizontal lying state is rotated to vertical lying state;The bottom width of the fourth track is less than the bottom width of the third track, so that the card block in front face up state falls from the fourth track and falls back to the vibrating chassis;The fourth track is provided with baffle above, and the baffle is used to push the card block of side standing state and fall to the vibrating chassis.

[0007] The first track, second track, third track and fourth track are all lower outside than inside.

[0008] The height difference between the first track and the first lever is greater than the thickness of the card block and less than twice the thickness of the card block;The height difference between the second lever and the third track is greater than the thickness of the card block and less than twice the thickness of the card block.

[0009] The first lever is arc-shaped rod, one end of which is fixedly connected to the side of the first track, and the other end is bent towards the center of the vibrating chassis.

[0010] The hook portion is downwardly inclined hook.

[0011] The periphery of the vibrating chassis is provided with flow guide groove, and the flow guide groove is communicated with the center of the vibrating chassis;The second track, third track and fourth track are all arranged above the flow guide groove.

[0012] The end of the flow guide groove close to the second track is higher than the end close to the fourth track;The lower end of the flow guide groove is provided with communication port communicated with the vibrating chassis.

[0013] The second solution of the present application is:

[0014] The utility model provides a kind of semi-automatic sorting and punching tapping equipment, including the vibration feeding device described, and processing mechanism;Clamp block is transported to the processing mechanism by the output track, and punching and tapping are carried out by the processing mechanism.

[0015] The processing mechanism includes workbench, punching device, tapping device and collection box;The workbench is provided with guide rail, the input end of guide rail is connected to the output track, and the output end is connected to the collection box;The punching device and tapping device punch and tap clamp block on guide rail respectively.

[0016] Preferably, the guide rail includes input track connected to the output track, punching track vertically communicated with the input track, tapping track vertically communicated with the punching track, and the tapping track is connected to the collection box;The punching device and tapping device are respectively arranged above the punching track and tapping track;First push rod is arranged at the communication of the input track and the punching track, for pushing clamp block to move along the punching track;A pair of second push rods are arranged on both sides of the punching track, for clamping clamp block to punch;A pair of third push rods are arranged at both ends of the tapping track, for clamping clamp block to tap.

[0017] After the above technical scheme is adopted, the present application has the following technical effects:

[0018] The present application realizes automation by screening, intercepting and other processes on clamp block output by vibration chassis through first track, second track, third track and fourth track, finally makes clamp block enter output track in preset direction (back up, vertical lying state) and is punched and tapped at punching station of processing mechanism, saves the process of manual placing clamp block, and greatly improves production efficiency;Among them, through the structural design of spiral track, the vibration feeding device can output clamp block meeting processing requirements in preset direction quickly and in large quantities, form correct placement position, so as to meet the demand of rapid processing, realize the improvement of production efficiency and quality, and reduce error rate. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 The schematic diagram of clamp block lying state is shown in the figure, wherein Figure 1 a is front up, Figure 1 b is back up;

[0020] Figure 2 The schematic diagram of clamp block lying state is shown in the figure, wherein Figure 2 a is vertical lying state, Figure 2 b is horizontal lying state;

[0021] Figure 3 The schematic diagram of clamp block standing state is shown in the figure, wherein Figure 3 a, 3b is vertical state,Figure 3 c、3d is a side standing state;

[0022] Figure 4 is a whole perspective view of a specific embodiment of the present application;

[0023] Figure 5 is a perspective view of a vibrating feeding device of a specific embodiment of the present application Figure 1 ;

[0024] Figure 6 is a perspective view of a vibrating feeding device of a specific embodiment of the present application Figure 2 ;

[0025] Figure 7 is a top view of a vibrating feeding device of a specific embodiment of the present application;

[0026] Figure 8 is a schematic view of a second track structure of a specific embodiment of the present application;

[0027] Figure 9 is a schematic view of a third track structure of a specific embodiment of the present application;

[0028] Figure 10 is a perspective view of a processing mechanism of a specific embodiment of the present application;

[0029] Figure 11 is a working schematic view of a specific embodiment of the present application;

[0030] BRIEF DESCRIPTION OF THE DRAWINGS

[0031] 1 - clamping block; 11 - clamping block body; 12 - wing plate; 13 - camber surface;

[0032] 2 - vibrating feeding device; 21 - vibrating chassis; 22 - first track; 23 - second track; 231 - step; 24 - third track; 25 - fourth track; 26 - output track; 27 - first shifting lever; 28 - second shifting lever; 29 - third shifting lever; 291 - hook portion; 210 - baffle; 220 - flow guide groove; 2201 - communication port; 230 - pressing rod; 240 - laser counter;

[0033] 3 - processing mechanism; 31 - workbench; 311 - input track; 312 - punching track; 313 - tapping track; 314 - communication port; 32 - punching device; 33 - tapping device; 34 - collection box; 35 - first pushing rod; 36 - second pushing rod; 37 - third pushing rod; 38 - arc-shaped slide; 39 - cooling liquid pipe. DETAILED DESCRIPTION

[0034] In order to further explain the technical solutions of the present application, the present application will be described in detail below through specific embodiments.

[0035] Referring toFigures 1-3 Given the unique shape of the clamping block 1, when it is not supported by any additional structure, it may be in a lying or upright state within the vibrating feeding device 2 described below. Taking the conveying direction of the clamping block 1 as the reference, it is in a vertical lying state when it is in the same direction as the conveying direction. Figure 2 a) When perpendicular to the flow direction, it is in a horizontal state. Figure 2 b), and the standing state is further divided into the upright state (b). Figure 3 a, 3b), side-standing position ( Figure 3 (c, 3d) The requirement of this invention is to use a vibrating feeding device 2 to transport the card block 1 in a vertically lying state with its back facing down to the processing mechanism 3.

[0036] refer to Figures 4-10 As shown, the present invention discloses a semi-automatic sorting and drilling / tapping device for processing a card block 1. The card block 1 includes a card block body 11 and wing plates 12 disposed on both sides of the card block body 11. The back of each wing plate 12 is provided with an arc surface 13. The device includes a vibrating feeding device 2 and a processing mechanism 3.

[0037] The vibrating feeding device 2 includes a vibrating chassis 21 and a spiral track set on the vibrating chassis 21. The input end and output end of the spiral track are respectively connected to the vibrating chassis 21 and the processing mechanism 3. The spiral track includes a first track 22, a second track 23, a third track 24, a fourth track 25 and an output track 26 connected in sequence.

[0038] The input end of the first track 22 is connected to the vibrating chassis 21, and a first lever 27 is provided above the first track 22. The first lever 27 is used to push the stacked card blocks 1 down to the vibrating chassis 21 to achieve the first screening.

[0039] The second track 23 is lower than the first track 22. A step 231 is provided on its inner side (the side facing the center of the vibration chassis 21). The step 231 is flush with the output end of the first track 22. The height difference between the step 231 and the second track 23 can be used to lay down some of the upright blocks 1 into a lying position.

[0040] Above the third track 24, there are a second lever 28 and a third lever 29; the second lever 28 is used to level the block 1 in a non-lying state (such as a standing state, an inclined state, etc.), so that the block 1 passing through the second lever 28 is in a lying state; the third lever 29 has a hook 291 that acts on the end of the block 1 to rotate the horizontally lying block 1 to a vertically lying state.

[0041] The bottom width of the fourth track 25 is smaller than the bottom width of the third track 24, so that the card block 1 in the front-up state falls from the fourth track 25 and falls back to the vibrating base 21 to realize the second screening; the fourth track 25 is provided with a baffle 210 above, and the baffle 210 is used for pushing the card block 1 in the side-standing state to fall to the vibrating base 21 to realize the third screening.

[0042] After the first, second and third screening, the card block 1 in the back-up and vertical lying state is conveyed to the processing mechanism 3 through the output track 26, and is punched and tapped by the processing mechanism 3.

[0043] Through the above scheme, the card block 1 output by the vibrating base 21 is sequentially screened, intercepted and the like by the first track 22, the second track 23, the third track 24 and the fourth track 25, and finally the card block 1 enters the output track 26 in a preset direction (back-up and vertical lying state) and is sent to the punching station of the processing mechanism 3 to be punched and tapped, so that automation is realized, the process of manually placing the card block 1 is saved, and the production efficiency is greatly improved; wherein through the structural design of the spiral track, the vibrating feeding device 2 can quickly and in large quantities output the card block 1 meeting the processing requirement in a preset direction to form a correct placement position, so as to meet the requirement of rapid processing and realize the improvement of production efficiency and quality and the reduction of error rate.

[0044] The following shows a specific embodiment of the present application.

[0045] The first track 22, the second track 23, the third track 24 and the fourth track 25 are all lower on the outside than on the inside, so that the card block 1 can be attached to the outside of the track while moving along the track.

[0046] The height difference between the first track 22 and the first pushing rod 27 is greater than the thickness of the card block 1 and less than twice the thickness of the card block 1, such as 9-16 mm in the embodiment, when less than 9 mm, the card block 1 cannot pass through the first pushing rod 27 in a lying state, and when greater than 16 mm, two card blocks 1 may overlap and pass through the first pushing rod 27.

[0047] The first pushing rod 27 is an arc-shaped rod, one end of which is fixedly connected to the side surface of the first track 22, and the other end is bent towards the center direction of the vibrating base 21, so as to guide the card block 1 pushed by the first pushing rod 27 to return to the vibrating base 21 to complete the first screening. In some embodiments, the number of the first pushing rod 27 is designed to be multiple, which can screen the stacked card blocks 1 multiple times.

[0048] The height difference between the second lever 28 and the third track 24 is greater than the thickness of the card block 1 and less than twice the thickness of the card block 1, which is set to 9-16mm in this embodiment, so as to ensure that the card block 1 in the vertical state and the inclined state is prevented from falling, and the card block 1 in the lying state can pass smoothly.

[0049] The hook portion 291 is an inclined downward hook, which cooperates with Figure 9 The third track 24 is inclined inward at an angle (except for the output track 26), and the combination of the two can realize the change of the card block 1 from horizontal lying to vertical lying.

[0050] The periphery of the vibration tray 21 is provided with a flow guide groove 220, which is in communication with the center of the vibration tray 21; the second track 23, the third track 24 and the fourth track 25 are all arranged above the flow guide groove 220.

[0051] Further, the end of the flow guide groove 220 close to the second track 23 is higher than the end close to the fourth track 25, so as to guide the card block 1 falling into the flow guide groove 220 along the conveying direction of the spiral track.

[0052] Secondly, the lower end of the flow guide groove 220 is provided with a communication port 2201 in communication with the vibration tray 21.

[0053] The width of the output track 26 matches the width of the card block 1, so as to ensure that the card block 1 in the vertical state moving along the output track 26 will not be inclined again; at the same time, the upper side of the output track 26 is provided with a pressing rod 230 extending in the same direction as the output track 26, which can reduce the shaking of the card block 1 during conveying.

[0054] The side of the output track 26 is provided with a laser counter 240, which counts the number of the card blocks 1 output.

[0055] The processing mechanism 3 includes a workbench 31, a punching device 32, a tapping device 33 and a collection box 34; the workbench 31 is provided with a guide track, the input end of the guide track is connected to the output track 26, and the output end is connected to the collection box 34; the punching device 32 and the tapping device 33 punch and tap the card blocks on the guide track respectively.

[0056] Further, referring to Figure 10The guiding track comprises an input track 311 connected with the output track 26, a punching track 312 vertically connected with the input track 311, a tapping track 313 vertically connected with the punching track 312, and the tapping track 313 is connected to the collecting box 34; the punching device 32 and the tapping device 33 are arranged above the punching track 312 and the tapping track 313 respectively; the first push rod 35 is arranged at the connection position of the input track 311 and the punching track 312, and is used for pushing the card block 1 to move along the punching track 312; a pair of second push rods 36 are arranged at both sides of the punching track 312, and are used for clamping the card block 1 for punching; a pair of third push rods 37 are arranged at both ends of the tapping track 313, and are used for clamping the card block 1 for tapping. In the embodiment, the workbench 31 is provided with a communication port 314 at the bottom of the tapping track 313, the communication port 314 is connected to the collecting box 34 through the arc-shaped slide 38, and after tapping is completed, the third push rod 37 can be used to push the card block 1 to the communication port 314 to slide to the collecting box 34, so that automatic collection after processing is realized.

[0057] Secondly, the side of the tapping track 313 is provided with a cooling liquid pipe 39 connected to a cooling liquid supply device, and the card block 1 is cooled during tapping.

[0058] Reference Figure 11 The working principle of the present application is as follows:

[0059] (1) A large number of card blocks are placed on the vibrating base plate 21 by manual or mechanical operation;

[0060] (2) The vibrating base plate 21 starts to work, and the card blocks 1 move upwards along the spiral track;

[0061] (3) The card blocks 1 enter the first track 22, and the first push rod 27 performs the first screening (mainly blocks the card blocks 1 stacked together, and blocks the card blocks 1 located above to re-enter the vibrating base plate 21);

[0062] (3) The remaining card blocks 1 enter the second track 23, and the step 231 and the height difference of the second track 23 are used to lay down part of the card blocks 1 in the vertical state;

[0063] (5) The card blocks 1 enter the third track 24, the second push rod 28 pushes the remaining card blocks 1 in the vertical state to be flat, and the third push rod 29 changes the card blocks 1 in the vertical lying state to the horizontal lying state;

[0064] (6) The card block 1 enters the fourth track 25 for the second screening. The card block 1 with the front face upward cannot pass through the fourth track 25 and re-enters the vibrating base 21. The card block 1 moves along the fourth track 25 and is screened for the third time by the baffle 210. The card block 1 in the side-standing state and passing through the third track 25 is pushed to the vibrating base 21. The card block 1 screened for the second and third times can pass through the flow guide groove 220 and return to the vibrating base 21.

[0065] (7) All the card blocks 1 with the back face upward and in the horizontal lying state enter the output track 26, pass through the laser counter 240 technology, are conveyed to the processing mechanism 3, are punched and threaded in sequence, and are finally collected to the collection box 34.

[0066] The above embodiments and drawings are not limited to the product shape and style of the present application. Any appropriate changes or modifications made by any ordinary skilled person in the art shall be considered as not departing from the patent scope of the present application.

Claims

1. A vibrating feeder for outputting processing blocks in a vertical lying state with the back facing upward, the processing block comprising a block body and wing plates arranged on both sides of the block body, the back of each wing plate being provided with a curved surface; characterized in that: the vibrating feeder comprises a vibrating base and a spiral track arranged on the vibrating base, the input end and the output end of the spiral track being connected to the vibrating base and a processing mechanism of the block respectively; the spiral track comprises a first track, a second track, a third track, a fourth track and an output track connected in sequence; the input end of the first track is connected to the vibrating base, and a first push rod is arranged above the first track, the first push rod being used for pushing the stacked blocks to fall to the vibrating base; the second track is lower than the first track in height, and a step is arranged inside the second track, the step being flush with the output end of the first track, and the vertical state of the block is changed to a lying state by the height difference between the step and the second track; a second push rod and a third push rod are arranged above the third track; the second push rod is used for pushing the non-lying blocks to be flat; the third push rod has a hook portion acting on the end of the block, so that the horizontally lying block is rotated to a vertical lying state; the bottom width of the fourth track is smaller than that of the third track, so that the block in a front-facing upward state falls from the fourth track and falls back to the vibrating base; a baffle is arranged above the fourth track, and the baffle is used for pushing the side-standing block to the vibrating base; the first track, the second track, the third track and the fourth track are all lower on the outside than on the inside; the height difference between the first track and the first push rod is greater than the thickness of the block and less than twice the thickness of the block; the height difference between the second push rod and the third track is greater than the thickness of the block and less than twice the thickness of the block; the first push rod is an arc-shaped rod, one end of which is fixedly connected to the side of the first track, and the other end is bent towards the center of the vibrating base; and the hook portion is an inclined downward hook.

2. The vibrating feeder according to claim 1, characterized in that: a flow guide groove is arranged at the peripheral position of the vibrating base, the flow guide groove being communicated with the center position of the vibrating base; and the second track, the third track and the fourth track are all arranged above the flow guide groove.

3. The vibrating feeder according to claim 2, characterized in that: the end of the flow guide groove close to the second track is higher than the end close to the fourth track; and the lower end of the flow guide groove is provided with a communication port communicated with the vibrating base.

4. A semi-automatic sorting, punching and tapping device comprising the vibrating feeder according to any one of claims 1 to 3 and a processing mechanism; the block is conveyed to the processing mechanism by the output track, and is punched and tapped by the processing mechanism.

5. The semi-automatic sorting, punching and tapping device according to claim 4, characterized in that: ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ 4. A semi-automatic sorting and tapping and threading apparatus, characterized in that ​ ​ The processing mechanism comprises a workbench, a punching device, a tapping device and a collecting box; the workbench is provided with a guide rail, the input end of the guide rail is connected to the output rail, and the output end of the guide rail is connected to the collecting box; the punching device and the tapping device punch and tap the clamping block on the guide rail respectively.

6. The semi-automatic sorting, punching and tapping device according to claim 5, characterized in that: The guide rail comprises an input rail connected to the output rail, a punching rail vertically connected to the input rail, a tapping rail vertically connected to the punching rail, and the tapping rail is connected to the collecting box; the punching device and the tapping device are respectively arranged above the punching rail and the tapping rail; a first push rod is arranged at the connection between the input rail and the punching rail, used for pushing the clamping block to move along the punching rail; a pair of second push rods are arranged on both sides of the punching rail, used for clamping the clamping block for punching; a pair of third push rods are arranged at both ends of the tapping rail, used for clamping the clamping block for tapping.

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