Thermochromic phase change glass processing and shaping device
By adopting a deformable shaping pressure plate and deformation adjustment mechanism in the glass processing setting device, combined with the design of the transmission roller and the roller frame, the existing shaping device has been solved, and efficient and accurate glass processing has been achieved.
Patent Information
- Application Number
- CN202411504652.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-10-26
AI Technical Summary
Most existing glass processing and shaping devices use fixed upper molds and lower molds, resulting in high cost of use and low efficiency.
A thermochromic phase change glass processing setting device is designed, using a deformable fixed pressure plate and a deformation adjustment mechanism to achieve rapid conveying and precise pressing of the setting die through the cooperation of the transmission roller and the roller frame.
It significantly improves processing efficiency, ensures the accuracy and stability of the suppression process, and reduces production costs and storage difficulties.
Smart Images

Figure CN119330571B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of glass processing equipment, and in particular relates to a thermochromic phase change glass processing and shaping device. Background Art
[0002] The existing glass production process is to heat the prepared raw materials at high temperature, and then transform the molten glass into glass with a fixed shape, and the shaping device is an indispensable device for glass forming. However, most of the shaping devices currently used use fixed upper and lower molds. In the production process, each device is equipped with a set of molds, which not only has low work efficiency, but also has high costs for a large number of upper and lower molds. For example, the solution disclosed in document CN106830630B has this problem. Summary of the invention
[0003] The present invention provides a thermochromic phase change glass processing and shaping device, aiming to solve the problems raised in the above background technology that most of the currently used shaping devices adopt fixed upper and lower molds, have high use costs and low efficiency.
[0004] To solve the above problems, the present invention is implemented by adopting the following scheme: a thermochromic phase change glass processing and shaping device, comprising: a roller frame, on which a plurality of transmission rollers are rotatably mounted for conveying a shaping mold; a first frame, which is fixedly mounted on the top of the roller frame and arranged corresponding to the conveying track of the shaping mold; an oil cylinder, which is fixedly mounted on the top of the first frame, and a hanging frame is fixedly mounted on the bottom end of an output rod, and a mold base is fixedly mounted on the bottom of the hanging frame; a shaping pressing plate, which is slidably penetrated and arranged on the mold base, and the two ends of the shaping pressing plate extend to the outside of the two sides of the mold base respectively, and the middle section is bent downward to form a shape consistent with the mold groove of the shaping mold, and is located outside the bottom of the mold base, and the shape of the shaping pressing plate is changeable; a deformation adjusting mechanism, which is arranged on the mold base and is used to adjust the shape of the shaping pressing plate to make it consistent with the shape of the mold groove of the shaping mold.
[0005] Preferably, the deformation adjustment mechanism includes guide slots opened on both sides of the mold base, guide slides are slidably installed in the two guide slots, synchronization plates are fixedly installed on one side of the two guide slides outside the mold base, and the two synchronization plates are respectively fixedly connected to the two ends of the shaping pressure plate, and a lifting slide is slidably installed in the middle of the mold base, a deformation pressure block is fixedly installed at the bottom of the lifting slide, and a sliding top plate is fixedly installed on the top, the deformation pressure block is pressed on the middle section of the shaping pressure plate to make it bend downward, and the sliding top plate is slidably located in the hanging frame.
[0006] Preferably, multiple lifting screws are rotatably installed on the top of the lifting frame, and the multiple lifting screws are driven by threads to penetrate the sliding top plate. When rotating, they drive the lifting slide plate, the deformation pressure block and the sliding top plate to move up and down. Multiple lifting screws are fixedly sleeved with a synchronous wheel, and multiple synchronous wheels are sleeved with the same synchronous belt. The synchronous belt is staggered with the output rod of the oil cylinder, and a screw block is fixedly installed on the top of any lifting screw.
[0007] Preferably, the bottom of the mold base is symmetrically provided with adjustment grooves located on both sides of the lifting slide, and bending guide seats are installed in the two adjustment grooves for transverse sliding, and the shaping pressure plate slides through the two adjustment grooves and the bending guide seats.
[0008] Preferably, a power transmission seat is fixedly installed on the two bending guide seats, a tooth groove is opened on the lifting slide plate, and the same central axis is rotatably installed on the inner wall of one side adjacent to the two adjustment grooves, the central axis passes through the tooth groove, and a gear is fixedly sleeved on the central axis, and the gear is meshed with teeth on the inner wall of one side of the tooth groove, so that the central axis is driven to rotate when the lifting slide plate slides, and a transverse screw is threadedly installed on the two power transmission seats, and the two transverse screws are respectively fixedly connected to the two ends of the central axis.
[0009] Preferably, correction grooves are provided on the inner walls on both sides of the two adjustment grooves, and correction strips are installed through the two bending guide seats, and the two ends of the correction strips extend into the corresponding two correction grooves respectively, and the sliding direction of the correction strips along the correction grooves is consistent with the sliding direction of the bending guide seat and the power transmission seat.
[0010] Preferably, the wrap angle between the synchronous belt 1 and the synchronous wheel 1 is greater than 120°, and the diameter of the synchronous wheel 1 is greater than the diameter of the cylinder output rod.
[0011] Preferably, the inner walls of the two adjustment grooves on one side away from each other and the two bending guide seats are both provided with through openings for the shaping pressing plate to pass through, and the through openings on the two bending guide seats are both arc-shaped openings.
[0012] Preferably, the opening width of the tooth groove is larger than the diameter of the gear, and only one side inner wall of the tooth groove has teeth.
[0013] Preferably, the threads of the two transverse screws have opposite rotation directions, and the deviation-correcting strip is arranged perpendicular to the transverse screw.
[0014] Compared with the prior art, the thermochromic phase change glass processing and shaping device provided by the present invention has the following beneficial effects: through the cooperation of the transmission roller and the roller frame, the rapid transportation of the shaping mold is realized, and the processing efficiency is significantly improved; the shape-variable design of the shaping platen, in conjunction with the deformation adjustment mechanism, can be accurately adjusted to a shape consistent with the mold groove of the shaping mold, thereby ensuring the accuracy and stability of the pressing process; due to the use of a variable shaping platen design, there is no need to equip each shaping mold with a special mold of different shapes, thereby greatly reducing the production cost and storage difficulty. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the main three-dimensional structure of a thermochromic phase change glass processing and shaping device provided by an embodiment of the present invention;
[0016] Figure 2 It is a schematic diagram of the main structure of a thermochromic phase change glass processing and shaping device provided by an embodiment of the present invention;
[0017] Figure 3 It is a schematic diagram of a side cross-sectional structure of a thermochromic phase change glass processing and shaping device provided by an embodiment of the present invention;
[0018] Figure 4 for Figure 3 An enlarged structural diagram of part A shown in FIG.
[0019] Figure 5 for Figure 3 An enlarged schematic diagram of the structure of part B shown in FIG.
[0020] Figure 6 It is a schematic diagram of a front cross-sectional structure of a thermochromic phase change glass processing and shaping device provided by an embodiment of the present invention;
[0021] Figure 7 for Figure 6 An enlarged schematic diagram of the structure of part C shown in FIG.
[0022] Figure 8 for Figure 6 An enlarged structural diagram of part D shown in FIG.
[0023] Fig. 9 for Figure 6 An enlarged structural diagram of part E shown in FIG.
[0024] Fig.10 for Figure 6 An enlarged structural diagram of part F shown in FIG.
[0025] Fig.11 It is a schematic diagram of the main three-dimensional structure of the hanging frame and the mold base part in the embodiment of the present invention;
[0026] Fig.12 It is a bottom-up three-dimensional structural schematic diagram of a shaping pressing plate and a deformation adjusting mechanism in an embodiment of the present invention;
[0027] Fig.13 for Fig.12 A schematic diagram of the main stereoscopic structure;
[0028] Fig.14 It is a schematic diagram of the main three-dimensional structure of the shaped cooling mechanism in an embodiment of the present invention.
[0029] Figure numerals: 1, roller frame; 2, transmission roller; 3, shaping die; 4, first frame; 5, oil cylinder; 6, lifting frame; 7, die base; 8, shaping pressure plate; 9, guide slide; 10, guide slide; 11, synchronous plate; 12, lifting slide; 13, deformation pressure block; 14, sliding top plate; 15, lifting screw; 16, synchronous wheel one; 17, synchronous belt one; 18, screw block; 19, adjustment groove; 20, bending guide seat; 21, power transmission seat; 22, tooth groove; 23, middle shaft; 24, gear; 25, transverse screw; 26, correction slide; 27, correction strip; 28, second frame ; 29. Support beam; 30. Rotating shaft; 31. Connecting piece; 32. Metal connecting pipe; 33. Horizontal air pipe; 34. Cooling air nozzle; 35. Fan; 36. Air outlet pipe; 37. Telescopic pipe; 38. Air filter cartridge; 39. Power transmission shaft; 40. Toothed disc; 41. Rack; 42. Synchronous wheel two; 43. Synchronous belt two; 44. Wheel frame; 45. Guide wheel; 46. Lifting slide one; 47. Load-bearing strip plate; 48. Lifting plate; 49. Positioning ear; 50. Positioning pin; 51. Tensioning belt; 52. Push belt plate; 53. Lifting slide two; 54. Strip arm plate; 55. Press rod. DETAILED DESCRIPTION
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of this application; the terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit the application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.
[0031] This embodiment provides a thermochromic phase change glass processing and shaping device, such as Figure 1-14As shown, the thermochromic phase change glass processing and shaping device includes: a roller frame 1, on which a plurality of transmission rollers 2 are rotatably mounted for conveying a shaping mold 3; a first frame 4, which is fixedly mounted on the top of the roller frame 1 and arranged corresponding to the conveying track of the shaping mold 3; an oil cylinder 5, which is fixedly mounted on the top of the first frame 4, and a hanging frame 6 is fixedly mounted on the bottom end of the output rod, and a mold base 7 is fixedly mounted on the bottom of the hanging frame 6; a shaping pressing plate 8, which is slidably penetrated and arranged on the mold base 7, and the two ends of the shaping pressing plate 8 extend to the outside of the two sides of the mold base 7 respectively, and the middle section is bent downward to form a shape consistent with the mold groove of the shaping mold 3, and is located outside the bottom of the mold base 7, and the shape of the shaping pressing plate 8 is changeable; a deformation adjusting mechanism, which is arranged on the mold base 7 and is used to adjust the shape of the shaping pressing plate 8 to make it consistent with the shape of the mold groove of the shaping mold 3.
[0032] In this embodiment, in this scheme, multiple transmission rollers 2 rotatably mounted on the roller frame 1 are responsible for conveying the shaping mold 3 to the specified position. This design greatly improves the processing efficiency, allowing the shaping mold 3 to enter the processing area continuously and stably.
[0033] Furthermore, the first frame 4 is fixedly mounted on the top of the roller frame 1 and precisely corresponds to the conveying track of the shaping die 3 to ensure processing accuracy. The oil cylinder 5 is fixedly mounted on the top of the first frame 4 as a power source, and the bottom end of its output rod is connected to the hanging frame 6, thereby driving the die base 7 and the shaping platen 8 to move up and down. When the shaping die 3 is transferred to the specified position, the oil cylinder 5 is started, driving the die base 7 and the shaping platen 8 to descend, and pressing the shaping die 3. It is worth noting that the two ends of the shaping platen 8 extend to the outside of the two sides of the mold base 7 respectively, and the middle section is bent downward to form a shape consistent with the mold groove of the shaping mold 3. This design ensures precise matching during the pressing process. At the same time, in this solution, the shape of the shaping platen 8 is a variable design, which can cooperate with the deformation adjustment mechanism and can be accurately adjusted to a shape consistent with the mold groove of the shaping mold 3. In use, one upper mold can cope with a variety of lower molds. This solution is mainly used for processing curved glass products, so it can adapt. The shaping platen 8 is made of memory metal and can still recover after deformation.
[0034] In this solution, the overall cooperation between the transmission roller 2 and the roller frame 1 realizes the rapid transportation of the shaping die 3, which significantly improves the processing efficiency. The shape-variable design of the shaping platen 8, in conjunction with the deformation adjustment mechanism, can be accurately adjusted to a shape consistent with the die groove of the shaping die 3, ensuring the accuracy and stability of the pressing process. Due to the use of the variable shaping platen 8 design, there is no need to equip each different shape of the shaping die 3 with a dedicated mold, thereby greatly reducing the production cost and storage difficulty.
[0035] In a further preferred embodiment, the deformation adjustment mechanism includes a guide slot 9 opened on both sides of the mold base 7, and guide slides 10 are slidably installed in the two guide slots 9, and synchronization plates 11 are fixedly installed on one side of the two guide slides 10 located outside the mold base 7, and the two synchronization plates 11 are respectively fixedly connected to the two ends of the shaping pressure plate 8, and a lifting slide 12 is slidably installed in the middle of the mold base 7, and a deformation pressure block 13 is fixedly installed at the bottom of the lifting slide 12, and a sliding top plate 14 is fixedly installed on the top, and the deformation pressure block 13 is pressed on the middle section of the shaping pressure plate 8 to make it bend downward, and the sliding top plate 14 is slidably located in the hanging frame 6.
[0036] In this embodiment, the design of the deformation adjustment mechanism enables the shape of the shaping platen 8 to more accurately adapt to the die groove of the shaping die 3. Specifically, the deformation adjustment mechanism includes guide slide grooves 9 provided on both sides of the die base 7, and guide slide plates 10 are slidably installed in the two guide slide grooves 9. The two guide slide plates 10 are fixedly connected to the synchronous plates 11 on one side outside the die base 7, and the synchronous plates 11 are fixedly connected to the two ends of the shaping platen 8. Therefore, when the guide slide plates 10 slide in the guide slide grooves 9, the two ends of the shaping platen 8 can be driven to move synchronously, thereby changing its shape.
[0037] In addition, a lifting slide 12 is slidably installed in the middle of the mold base 7, a deformation pressure block 13 is fixedly installed at the bottom of the lifting slide 12, and a sliding top plate 14 is fixedly installed at the top. The deformation pressure block 13 is pressed on the middle section of the shaping plate 8. Through the up and down movement of the lifting slide 12, the deformation pressure block 13 can apply pressure to the shaping plate 8, so that it bends downward to the same shape as the mold groove of the shaping mold 3. At the same time, the sliding top plate 14 is slidably located in the hanging frame 6, ensuring the stability of the lifting slide 12 and the smoothness of movement.
[0038] In actual operation, when the shaping platen 8 needs to be adjusted to be consistent with the shape of the die groove of the shaping die 3, the lifting slide 12 is first driven up and down by an external driving device. The movement of the lifting slide 12 drives the deformation pressure block 13 to apply pressure to the shaping platen 8, causing it to bend downward. At the same time, due to the fixed connection relationship between the guide slide 10 and the synchronous plate 11, the two ends of the shaping platen 8 will also move synchronously, thereby ensuring that the shape of the entire shaping platen 8 can accurately adapt to the die groove of the shaping die 3.
[0039] Through the design of the deformation adjustment mechanism, the shape of the shaping platen 8 can be accurately adjusted to be consistent with the shape of the die groove of the shaping die 3, thereby improving the processing accuracy and product quality. The sliding cooperation of the guide slide 9 and the guide slide plate 10, as well as the sliding of the sliding top plate 14 in the hanging frame 6, ensure the stability of the entire deformation adjustment mechanism and the smoothness of movement. Due to the shape-variable design of the shaping platen 8 and the precise adjustment ability of the deformation adjustment mechanism, the device can adapt to a variety of shaping dies 3 of different shapes, reducing production costs and storage difficulties.
[0040] In a further preferred embodiment, a plurality of lifting screws 15 are rotatably installed on the top of the lifting frame 6, and the plurality of lifting screws 15 are all threadedly driven to penetrate the sliding top plate 14, and drive the lifting slide plate 12, the deformation pressure block 13 and the sliding top plate 14 to move up and down when rotating. A synchronous wheel 16 is fixedly sleeved on the plurality of lifting screws 15, and the same synchronous belt 17 is sleeved on the plurality of synchronous wheels 16. The synchronous belt 17 is staggered from the output rod of the oil cylinder 5, and a screw block 18 is fixedly installed on the top of any one of the lifting screws 15.
[0041] In this embodiment, the lifting adjustment mechanism includes a plurality of lifting screws 15, which penetrate the sliding top plate 14 through a threaded drive mode and form a threaded fit with the sliding top plate 14. When the lifting screws 15 rotate, due to the transmission effect of the thread, the sliding top plate 14, the lifting slide plate 12, and the deformation pressure block 13 are driven to move up and down together. This design not only realizes the precise adjustment of the shape of the shaping pressure plate 8, but also ensures the stability and reliability of the adjustment process.
[0042] Furthermore, in order to synchronously drive multiple lifting screws 15, the present invention fixedly sleeves a synchronous wheel 16 on the lifting screw 15, and sleeves the same synchronous belt 17 on multiple synchronous wheels 16. In this way, when the screw block 18 of one of the lifting screws 15 is rotated, the other lifting screws 15 can be synchronously driven to rotate through the transmission effect of the synchronous belt 17, thereby realizing the synchronous lifting of multiple lifting screws 15. This design greatly improves the adjustment efficiency and accuracy.
[0043] In actual operation, when the shape of the shaping platen 8 needs to be adjusted, firstly, one of the lifting screws 15 is driven to rotate by rotating the screw block 18. Due to the transmission effect of the synchronous belt 17, the other lifting screws 15 will also rotate synchronously. With the rotation of the lifting screws 15, the sliding top plate 14, the lifting slide plate 12, and the deformation pressure block 13 will move up and down together, thereby realizing the precise adjustment of the shape of the shaping platen 8. After the adjustment is completed, the glass product can be processed.
[0044] In a further preferred embodiment, the bottom of the mold base 7 is symmetrically provided with adjustment grooves 19 located on both sides of the lifting slide plate 12, and bending guide seats 20 are installed in the two adjustment grooves 19 for transverse sliding movement, and the shaping pressure plate 8 slides through the two adjustment grooves 19 and the bending guide seats 20.
[0045] In this embodiment, the bottom of the mold base 7 is symmetrically provided with adjustment slots 19 located on both sides of the lifting slide plate 12, and bending guide seats 20 are installed in the two adjustment slots 19 for transverse sliding movement. The design of the bending guide seat 20 not only provides additional support for the shaping platen 8, but also allows it to be slidably adjusted within a certain range to adapt to shaping molds 3 of different shapes.
[0046] The shaping platen 8 is designed to slide through the two adjustment slots 19 and the bending guide seat 20. This design enables the shaping platen 8 to distribute the pressure more evenly when subjected to the pressure of the deformation pressure block 13, and due to the support of the bending guide seat 20, it can maintain better stability and shape accuracy.
[0047] In actual operation, when the shape of the shaping platen 8 needs to be adjusted to adapt to the shaping mold 3 of different shapes, the lifting slide plate 12, the deformation block 13 and the sliding top plate 14 are driven to move up and down by rotating the screw block 18 of the lifting screw 15. As the deformation block 13 applies pressure to the shaping platen 8, the shaping platen 8 will gradually bend to the same shape as the mold groove of the shaping mold 3 under the guidance of the bending guide seat 20. At the same time, since the bending guide seat 20 can slide transversely in the adjustment groove 19, its position can be adjusted as needed to further enhance the stability and adaptability of the shaping platen 8.
[0048] In a further preferred embodiment, a power transmission seat 21 is fixedly installed on the two bending guide seats 20, a tooth groove 22 is opened on the lifting slide plate 12, and the same central axis 23 is rotatably installed on the inner wall of the adjacent side of the two adjustment grooves 19. The central axis 23 passes through the tooth groove 22, and a gear 24 is fixedly sleeved on the central axis 23. The gear 24 is meshed with the teeth on the inner wall of one side of the tooth groove 22, so that the central axis 23 is driven to rotate when the lifting slide plate 12 slides, and a transverse screw 25 is threadedly installed on the two power transmission seats 21, and the two transverse screws 25 are respectively fixedly connected to the two ends of the central axis 23.
[0049] In this embodiment, power transmission seats 21 are fixedly installed on the two bending guide seats 20, and these power transmission seats 21 are used to receive and transmit power from the lifting slide 12. The lifting slide 12 is provided with tooth grooves 22, and the same central axis 23 is rotatably installed on the inner wall of one side adjacent to the two adjustment grooves 19. This central axis 23 passes through the tooth grooves 22, and a gear 24 is fixedly sleeved on the central axis 23. The gear 24 meshes with the teeth on the inner wall of one side of the tooth groove 22, so when the lifting slide 12 slides, it will drive the central axis 23 to rotate.
[0050] Furthermore, the two power transmission seats 21 are both threaded with transverse screws 25, and the two transverse screws 25 are respectively fixedly connected to the two ends of the middle shaft 23. Therefore, when the middle shaft 23 rotates, the transverse screws 25 are driven to rotate, thereby driving the bending guide seat 20 to slide transversely in the adjustment groove 19. This design not only realizes the power transmission between the lifting slide 12 and the bending guide seat 20, but also allows the position of the bending guide seat 20 to be adjusted as needed.
[0051] In actual operation, when the shape of the shaping platen 8 needs to be adjusted, the lifting slide 12 is first driven to move up and down by rotating the screw block 18 of the lifting screw 15. As the lifting slide 12 slides, the teeth in the tooth groove 22 will mesh with the gear 24 on the central axis 23, thereby driving the central axis 23 to rotate. The rotation of the central axis 23 will further drive the transverse screw 25 to rotate, thereby driving the bending guide seat 20 to slide transversely in the adjustment groove 19. In this way, the bending guide seat 20 can be adjusted according to the shape of the shaping mold 3 to ensure that the shaping platen 8 can accurately adapt to the mold groove. By introducing power transmission, power transmission between the lifting slide 12 and the bending guide seat 20 is realized, so that the position of the bending guide seat 20 can be adjusted as needed, thereby enhancing the flexibility of adjusting the shaping platen 8. Since the gear 24 is meshed with the teeth in the tooth groove 22 , when the lifting slide plate 12 slides, the central axis 23 can be accurately driven to rotate, thereby driving the bending guide seat 20 to perform fine adjustment, thereby improving the accuracy of shape adjustment of the shaping plate 8 .
[0052] In a further preferred embodiment, the inner walls on both sides of the two adjustment grooves 19 are provided with correcting grooves 26, and the two bending guide seats 20 are both penetrated with correcting strips 27, and the two ends of the correcting strips 27 extend into the corresponding two correcting grooves 26, respectively. The sliding direction of the correcting strips 27 along the correcting grooves 26 is consistent with the sliding direction of the bending guide seat 20 and the power transmission seat 21. In this embodiment, the inner walls on both sides of the two adjustment grooves 19 are provided with correcting grooves 26, and these correcting grooves 26 provide guidance and restriction for the correction of the bending guide seat 20. At the same time, the correcting strips 27 are both penetrated with the two bending guide seats 20, and the two ends of these correcting strips 27 extend into the corresponding two correcting grooves 26. The sliding direction of the deflection correction strip 27 along the deflection correction slot 26 is consistent with the sliding direction of the bending guide seat 20 and the power transmission seat 21. Therefore, when the bending guide seat 20 slides in the adjustment slot 19, the deflection correction strip 27 will slide synchronously in the deflection correction slot 26 to play a role in deflection correction and stabilization. In actual operation, when the position of the bending guide seat 20 needs to be adjusted, the deflection correction strip 27 will slide synchronously along the guiding direction of the deflection correction slot 26 to ensure that the bending guide seat 20 will not deflect or shake during the sliding process.
[0053] In a further preferred embodiment, the wrap angle between the synchronous belt 17 and the synchronous wheel 16 is greater than 120°, and the diameter of the synchronous wheel 16 is greater than the diameter of the output rod of the oil cylinder 5. In this embodiment, the wrap angle between the synchronous belt 17 and the synchronous wheel 16 is designed to be greater than 120°. A larger wrap angle can increase the contact area between the synchronous belt 17 and the synchronous wheel 16, thereby improving the stability and reliability of the transmission. Secondly, a larger wrap angle helps to reduce the slip and jump of the synchronous belt 17 during the transmission process, further improving the accuracy and efficiency of the transmission. In addition, the diameter of the synchronous wheel 16 is designed to be greater than the diameter of the output rod of the oil cylinder 5, which can avoid the output rod.
[0054] In a further preferred embodiment, the inner wall of one side of the two adjustment grooves 19 away from each other and the two bending guide seats 20 are provided with a through hole for the shaping plate 8 to pass through, and the through holes on the two bending guide seats 20 are arc-shaped. In this embodiment, the inner wall of one side of the two adjustment grooves 19 away from each other and the two bending guide seats 20 are provided with a through hole for the shaping plate 8 to pass through. This design allows the shaping plate 8 to pass through the adjustment groove 19 and the bending guide seat 20 smoothly during the sliding process without being hindered. In particular, the through holes on the two bending guide seats 20 are designed as arc-shaped holes, which can better adapt to the shape change of the shaping plate 8 during the bending process, ensuring that it always maintains a stable guide during the sliding process. When the shape of the shaping plate 8 needs to be adjusted, the shaping plate 8 will pass through the two adjustment grooves 19 and the through holes on the two bending guide seats 20 in sequence. Since the through opening on the bending guide seat 20 is designed as an arc-shaped opening, the shaping pressure plate 8 can maintain stable guidance during the bending process, avoiding jamming or deflection caused by shape changes.
[0055] In a further preferred embodiment, the opening width of the tooth groove 22 is greater than the diameter of the gear 24, and the tooth groove 22 has teeth on only one side of the inner wall. In this embodiment, the opening width of the tooth groove 22 is designed to be greater than the diameter of the gear 24. This design choice ensures that the gear 24 can rotate smoothly in the tooth groove 22 without excessive friction or jamming. At the same time, the tooth groove 22 has teeth on only one side of the inner wall. This design not only simplifies the processing process and reduces the manufacturing cost, but also makes the meshing between the gear 24 and the tooth groove 22 more stable and reliable. When the lifting slide 12 is lifted and moved by the driving mechanism, the teeth in the tooth groove 22 will mesh with the gear 24, thereby driving the central shaft 23 to rotate. Since the width of the tooth groove 22 is greater than the diameter of the gear 24 and only one side of the inner wall has teeth, the gear 24 can rotate smoothly in the tooth groove 22 and transmit power to the central shaft 23. The rotation of the central shaft 23 will further drive the traverse screw 25 to rotate, thereby driving the bending guide seat 20 to slide in the adjustment groove 19. The whole process is smooth and stable, ensuring that the shaping plate 8 can be adjusted in shape according to a predetermined trajectory.
[0056] The thread rotation directions of the two transverse screws 25 are opposite, and the deflection correction strip 27 is arranged perpendicular to the transverse screw 25. In this embodiment, the thread rotation directions of the two transverse screws 25 are designed to be opposite. This design makes it possible for one of the transverse screws 25 to rotate, and drive the bending guide seat 20 connected thereto to move in one direction, while the other transverse screw 25 drives the other bending guide seat 20 to move in the opposite direction. At the same time, the deflection correction strip 27 is designed to be arranged perpendicular to the transverse screw 25. This layout ensures that the sliding direction of the deflection correction strip 27 in the deflection correction chute 26 is consistent with the moving direction of the bending guide seat 20, thereby effectively achieving the deflection correction and stabilization of the bending guide seat 20. When it is necessary to adjust the shape of the shaping plate 8, the rotation of the central axis 23 will simultaneously drive the two transverse screws 25 with opposite thread rotation directions to rotate. Since the threads of the two transverse screw rods 25 are in opposite directions, they will respectively drive the two bending guide seats 20 to move in opposite directions. In this process, the deflection correction strip 27 will slide along the guiding direction of the deflection correction chute 26 to ensure that the bending guide seat 20 will not deflect or shake during the movement.
[0057] In order to further improve the use effect of the device, in addition to the above scheme, this scheme also has the following embodiments:
[0058] In another embodiment of the present invention, a second frame 28 is fixedly installed on the top of the roller frame 1, and the second frame 28 is located on one side of the first frame 4. A support beam 29 is fixedly installed in the second frame 28, and a rotating shaft 30 is rotatably installed on the support beam 29. A connecting piece 31 is fixedly sleeved on the rotating shaft 30, and a metal connecting pipe 32 is fixedly installed on the connecting piece 31. A horizontal air pipe 33 is fixedly installed on the air outlet end of the metal connecting pipe 32, and a plurality of cooling air nozzles 34 are installed on the horizontal air pipe 33 for sweeping air to the forming mold 3 below. A fan 35 is fixedly installed in the second frame 28, and an air outlet pipe 36 is fixedly installed on the air outlet end of the fan 35. The air outlet end of the air outlet pipe 36 and the air inlet end of the metal connecting pipe 32 are connected with the same telescopic pipe 37, and an air filter cartridge 38 is installed on the air inlet end of the fan 35.
[0059] In this embodiment, a second frame 28 is fixedly installed on the top of the roller frame 1, and a cooling system is added in the second frame 28. Specifically, a support beam 29 is fixedly installed in the second frame 28, and a rotating shaft 30 is rotatably installed on the support beam 29. A connecting piece 31 is fixedly sleeved on the rotating shaft 30, and a metal connecting pipe 32 is fixedly installed on the connecting piece 31. A horizontal air pipe 33 is fixedly installed on the air outlet end of the metal connecting pipe 32, and a plurality of cooling air nozzles 34 are installed on the horizontal air pipe 33. These nozzles are used to sweep air to the shaping mold 3 below to achieve a cooling effect. At the same time, a fan 35 is also fixedly installed in the second frame 28, and the air outlet end of the fan 35 is connected to the air inlet end of the metal connecting pipe 32 through an air outlet pipe 36 through a telescopic pipe 37. In addition, an air filter cartridge 38 is installed on the air inlet end of the fan 35 to ensure the quality of the air entering the fan 35. After the shaping mold 3 completes the processing and shaping of the glass, the shaping mold 3 slides to the bottom of the second frame 28 and needs to be cooled. At this time, the fan 35 is started, and the fan 35 sucks the outside air through the air filter cartridge 38, and sends it to the air outlet pipe 36 after filtering. The air in the air outlet pipe 36 enters the metal connecting pipe 32 through the telescopic pipe 37, and flows to each cooling air nozzle 34 along the horizontal air pipe 33. The cooling air nozzle 34 sprays the cooling air evenly on the shaping mold 3 to quickly cool the glass. At the same time, due to the design of the rotating shaft 30 and the connecting member 31, the metal connecting pipe 32 and the horizontal air pipe 33 can adjust the angle with the rotation of the rotating shaft 30 to adapt to the shaping mold 3 in different positions. The design of the telescopic pipe 37 ensures the connection stability of the metal connecting pipe 32 during the rotation process.
[0060] Through the design of the fan 35 and the cooling air nozzle 34, the shaping mold 3 is cooled quickly, the cooling efficiency is improved, and the processing cycle is shortened. Multiple cooling air nozzles 34 are evenly distributed on the horizontal air pipe 33, ensuring that the cooling air can be evenly sprayed on the shaping mold 3, avoiding problems such as glass deformation or cracks caused by uneven cooling. The design of the air filter cartridge 38 ensures the quality of air entering the fan 35, avoiding contamination or damage to the glass due to impurities in the air. The design of the rotating shaft 30 and the connecting piece 31 allows the metal connecting pipe 32 and the horizontal air pipe 33 to adjust the angle to adapt to the shaping mold 3 in different positions, thereby enhancing the adaptability and flexibility of the device. The design of the telescopic tube 37 ensures the connection stability of the metal connecting pipe 32 during the rotation process, while simplifying the operation process and reducing the difficulty of operation.
[0061] In another embodiment of the present invention, the same power transmission shaft 39 is rotatably mounted on the first frame 4 and the second frame 28, a toothed disc 40 is fixedly mounted on one end of the power transmission shaft 39 located in the first frame 4, a rack 41 is fixedly mounted on the die base 7, the rack 41 is meshed with the toothed disc 40, a synchronous wheel 2 42 is fixedly sleeved on the power transmission shaft 39 and the rotating shaft 30, and the same synchronous belt 2 43 is sleeved on the two synchronous wheels 2 42. The same power transmission shaft 39 is rotatably mounted on the first frame 4 and the second frame 28. The toothed disc 40 is fixedly mounted on one end of the power transmission shaft 39 in the first frame 4, and the rack 41 meshed with the toothed disc 40 is fixedly mounted on the die base 7. In addition, the synchronous wheel 2 42 is fixedly sleeved on the power transmission shaft 39 and the rotating shaft 30, and is connected by the same synchronous belt 2 43. This design enables the movement of the mold base 7 to drive the rack 41 to drive the toothed disc 40 to rotate, and after driving the power transmission shaft 39 to rotate, it can also transmit power to the rotating shaft 30 through the synchronous belt 2 43 to achieve synchronous rotation of the rotating shaft 30. When it is necessary to adjust the sliding of the mold base 7, the rack 41 drives the meshing toothed disc 40 to rotate, and the toothed disc 40 drives the rotation of the power transmission shaft 39. At the same time, the rotation of the power transmission shaft 39 will also transmit power to the rotating shaft 30 through the synchronous wheel 2 42 and the synchronous belt 2 43, so that the rotating shaft 30 rotates synchronously. The rotation of the rotating shaft 30 will drive the connecting piece 31, the metal connecting pipe 32 and the horizontal air pipe 33 and other components to rotate together, thereby adjusting the spraying direction of the cooling air nozzle 34. Since the mold base 7 reciprocates up and down, the rotating shaft 30 also reciprocates, realizing reciprocating air sweeping, which can avoid pipeline entanglement and air sweeping waste.
[0062] In another embodiment of the present invention, wheel racks 44 are fixedly installed on the inner walls of both sides of the roller frame 1, and multiple guide wheels 45 are rotatably installed on the two wheel racks 44 to guide the movement of the shaping mold 3. In this embodiment, wheel racks 44 are fixedly installed on the inner walls of both sides of the roller frame 1, and multiple guide wheels 45 are rotatably installed on each wheel rack 44. The main function of these guide wheels 45 is to guide the movement of the shaping mold 3 on the roller frame 1 to ensure its stability and accuracy during the processing. When the shaping mold 3 needs to move on the roller frame 1, these guide wheels 45 will play a key guiding role. They can reduce the friction between the shaping mold 3 and the inner wall of the roller frame 1, making the movement smoother. At the same time, the uniform distribution and rotation design of the guide wheels 45 can also ensure that the shaping mold 3 remains in a horizontal state during the movement, avoiding problems such as tilting or shaking. In this way, not only can the processing accuracy and stability be improved, but also the service life of the shaping mold 3 and the roller frame 1 can be extended. Both sides of the first frame 4 are provided with lifting slides 46, and force strips 47 are fixedly installed in the two lifting slides 46. Lifting plates 48 are slidably sleeved on the two force strips 47. The two lifting plates 48 slide through the two lifting slides 46 respectively. The two lifting plates 48 extend to both sides of the shaping mold 3. Positioning ears 49 are fixedly installed on both sides of the shaping mold 3. The positioning ears 49 are located above the lifting plates 48. Positioning pins 50 are fixedly installed on the two lifting plates 48, which are used to be embedded in the positioning ears 49 when the lifting plates 48 lift the shaping mold 3. In this embodiment, lifting slides 46 are provided on both sides of the first frame 4, and force strips 47 are fixedly installed in each lifting slide 46. The two force-bearing strips 47 are both slidably sleeved with lifting plates 48, which can slide smoothly along the force-bearing strips 47, and respectively penetrate the two lifting and lowering slides 46, extending to both sides of the shaping mold 3. On both sides of the shaping mold 3, we fixedly install positioning ears 49, and on each lifting plate 48, a positioning pin 50 is fixedly installed. When the lifting plate 48 rises and lifts the shaping mold 3, the positioning pin 50 can be accurately embedded in the positioning ear 49, so as to achieve stable lifting and positioning of the shaping mold 3. When it is necessary to lift and position the shaping mold 3, we drive the lifting plate 48 to rise upward along the force-bearing strip 47. As the lifting plate 48 rises, the positioning pin 50 gradually approaches the positioning ear 49. When the lifting plate 48 reaches a predetermined height, the positioning pin 50 is just embedded in the positioning ear 49, so as to achieve stable lifting of the shaping mold 3. At this time, the shaping mold 3 is accurately positioned at a predetermined position, providing reliable support for subsequent processing operations. At the same time, due to the close fit between the positioning pin 50 and the positioning ear 49, the shaping die 3 is not prone to shaking or shifting during the processing, thereby ensuring the processing accuracy and stability.
[0063] In another embodiment of the present invention, tensioning belts 51 are fixedly installed on both sides of the first frame 4, and the bottoms of the two tensioning belts 51 are fixedly connected to the two lifting plates 48 respectively. Push-belt plates 52 are hingedly installed on both sides of the first frame 4. The upper sides of the two push-belt plates 52 are movable sides, and the outer sides of the upper sides are in contact with the corresponding inner sides of the tensioning belts 51. Lifting slides 53 are provided on both sides of the first frame 4. Strip arm plates 54 are fixedly installed on both sides of the mold base 7. The strip arm plates 54 slide through the corresponding lifting slides 53 and then extend to one side of the push-belt plates 52. A pressing rod 55 is fixedly installed on the strip arm plates 54. The pressing rod 55 extends between the outer wall of the first frame 4 and the push-belt plates 52, and is used to adjust the angle of the push-belt plates 52 during sliding, so that the tensioning belt 51 pulls the lifting plates 48. In this embodiment, tension belts 51 are fixedly installed on both sides of the first frame 4, and the bottoms of the two tension belts 51 are fixedly connected to the two lifting plates 48 respectively. At the same time, push belt plates 52 are hingedly installed on both sides of the first frame 4, and the upper sides of these push belt plates 52 are movable sides, and the outer sides are in contact with the inner sides of the corresponding tension belts 51. In addition, lifting slides 53 are provided on both sides of the first frame 4, and strip arm plates 54 are fixedly installed on both sides of the mold base 7. These strip arm plates 54 slide through the corresponding lifting slides 53 and extend to one side of the push belt plate 52. Pressing rods 55 are fixedly installed on the strip arm plates 54, and these pressing rods 55 extend between the outer wall of the first frame 4 and the push belt plate 52, and are used to adjust the angle of the push belt plate 52 when the mold base 7 slides, thereby pulling the tension belt 51, and further controlling the lifting and lowering of the lifting plate 48. In actual operation, when the mold base 7 descends, the strip arm plate 54 slides along the lifting slide 53, and the pressing rod 55 also moves accordingly. As the pressing rod 55 moves, it will come into contact with the push plate 52 and change its angle. Since the upper side of the push plate 52 is in contact with the inside of the tensioning belt 51, the change in the angle of the push plate 52 will further affect the tension of the tensioning belt 51. In this way, by adjusting the angle of the push plate 52, we can achieve precise control of the tension of the tensioning belt 51, thereby further controlling the lifting height of the lifting plate 48. This linkage mechanism not only makes the lifting of the lifting plate 48 more stable and controllable, but also improves the automation and convenience of operation of the entire device. By introducing the linkage mechanism of the tensioning belt 51 and the push plate 52, we have achieved precise control of the lifting height of the lifting plate 48. This design not only improves the accuracy of control, but also ensures the stability of the lifting plate 48 during the lifting process, and avoids processing errors caused by shaking or offset. The pressing rod 55 is driven by the sliding of the die base 7 to adjust the angle of the push belt plate 52 and the tension of the tension belt 51. This design realizes the automatic control of the entire device. The operator only needs to control the sliding of the die base 7 to realize the lifting and lowering control of the lifting plate 48, which greatly improves the convenience and efficiency of operation.
[0064] To sum up, compared with the related art, the overall device realizes the rapid transportation of the forming mold 3 through the cooperation of the transmission roller 2 and the roller frame 1, and significantly improves the processing efficiency; the shape-variable design of the forming pressure plate 8, combined with the deformation adjustment mechanism, can be accurately adjusted to a shape consistent with the mold groove of the forming mold 3, ensuring the accuracy and stability of the pressing process; due to the use of a variable forming pressure plate 8 design, there is no need to equip each different shape of the forming mold 3 with a dedicated mold, thereby greatly reducing the production cost and storage difficulty.
Claims
1. A thermochromic phase change glass processing and shaping device, characterized in that: include: A roller frame, on which a plurality of transmission rollers are rotatably mounted for conveying the shaping mold; A first frame, which is fixedly mounted on the top of the roller frame and arranged corresponding to the conveying track of the shaping die; An oil cylinder, wherein the oil cylinder is fixedly mounted on the top of the first frame, a hanging frame is fixedly mounted on the bottom end of the output rod, and a mold base is fixedly mounted on the bottom of the hanging frame; A shaping plate, which is slidably disposed on the die base, with two ends of the shaping plate extending outside the two sides of the die base respectively, and a middle section bending downward to form a shape consistent with the die groove of the shaping die, and is located outside the bottom of the die base, and the shape of the shaping plate can be changed; A deformation adjustment mechanism, which is arranged on the die base and is used to adjust the shape of the shaping platen to make it consistent with the shape of the die groove of the shaping die; The deformation adjustment mechanism includes guide slides provided on both sides of the mold base, guide slides are slidably installed in the two guide slides, synchronization plates are fixedly installed on one side of the two guide slides outside the mold base, and the two synchronization plates are respectively fixedly connected to the two ends of the shaping platen, a lifting slide is slidably installed in the middle of the mold base, a deformation pressure block is fixedly installed at the bottom of the lifting slide, and a sliding top plate is fixedly installed on the top, the deformation pressure block presses on the middle section of the shaping platen to bend it downward, and the sliding top plate is slidably located in the hanging frame; The bottom of the mold base is symmetrically provided with adjustment grooves located on both sides of the lifting slide plate, and bending guide seats are installed in the two adjustment grooves for transverse sliding movement, and the shaping pressure plate slides through the two adjustment grooves and the bending guide seats; power transmission seats are fixedly installed on the two bending guide seats, and the lifting slide plate is provided with tooth grooves, and the same central axis is rotatably installed on the inner wall of one side of the two adjustment grooves, and the central axis passes through the tooth grooves, and a gear is fixedly sleeved on the central axis, and the gear is meshed with teeth on the inner wall of one side of the tooth groove, so that the central axis is driven to rotate when the lifting slide plate slides, and transverse screws are threadedly installed on the two power transmission seats, and the two transverse screws are respectively fixedly connected to the two ends of the central axis.
2. The thermochromic phase change glass processing and shaping device according to claim 1, characterized in that: A plurality of lifting screws are rotatably installed on the top of the lifting frame, and the plurality of lifting screws are driven by threads to penetrate the sliding top plate, and drive the lifting slide plate, the deformation pressure block and the sliding top plate to move up and down when rotating. A synchronous wheel is fixedly sleeved on the plurality of lifting screws, and a same synchronous belt is sleeved on the plurality of synchronous wheels. The synchronous belt is staggered with the output rod of the oil cylinder, and a screw block is fixedly installed on the top of any lifting screw.
3. The thermochromic phase change glass processing and shaping device according to claim 2, characterized in that: Correction slide grooves are provided on the inner walls on both sides of the two adjustment grooves, and correction strips are installed on the two bending guide seats. The two ends of the correction strips extend into the corresponding two correction slide grooves respectively, and the sliding direction of the correction strips along the correction slide grooves is consistent with the sliding direction of the bending guide seat and the power transmission seat.
4. The thermochromic phase change glass processing and shaping device according to claim 3, characterized in that: The wrap angle between the synchronous belt 1 and the synchronous wheel 1 is greater than 120°, and the diameter of the synchronous wheel 1 is greater than the diameter of the cylinder output rod.
5. The thermochromic phase change glass processing and shaping device according to claim 4, characterized in that: The inner walls of the two adjusting grooves that are away from each other and the two bending guide seats are both provided with through openings for the shaping pressing plates to pass through, and the through openings on the two bending guide seats are both arc-shaped openings.
6. The thermochromic phase change glass processing and shaping device according to claim 5, characterized in that: The opening width of the tooth groove is greater than the diameter of the gear, and only one side inner wall of the tooth groove has teeth.
7. The thermochromic phase change glass processing and shaping device according to claim 6, characterized in that: The threads of the two transverse screw rods are in opposite directions, and the deviation-correcting strip plate is arranged perpendicular to the transverse screw rod.
Citation Information
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