Integrated feed particle production equipment

By designing integrated feed pellet production equipment, the hydraulic rod and servo motor are used to drive the disc rotation to achieve effective compaction and shaping of feed raw materials, solving the problem of loose raw materials in the existing technology and improving the pelleting effect.

CN119344474AInactive Publication Date: 2025-01-24JINGMEN WULONG FEED CO LTD
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Patent Information

Application Number
CN202411633778.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing feed pellet production equipment fails to effectively extrude and compact the raw materials when they are extruded through the template, resulting in loosening of the raw materials and affecting the granulation effect.

Method used

The production equipment of integrated feed particles is designed, which contains extruded cavity and fixed cavity. The pressure rod is driving the pressure plate downward to make the feed raw materials enter the molded hole and is compacted. The forming hole position is replaced, and the feed raw material is squeezed out and dried and fixed with the extruded rod.

Benefits of technology

Effectively compact feed raw materials to avoid loosening, improve the pelleting effect, and make the internal combination of feed particles stronger.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses integrated feed particle production equipment, and relates to the field of feed production, the integrated feed particle production equipment comprises a machine body, the machine body is cylindrical and stepped, an extrusion cavity and a shaping cavity are arranged in the machine body, the shaping cavity is located below the extrusion cavity, an extrusion mechanism is arranged above the interior of the extrusion cavity, and a feed inlet is formed in the left side of the extrusion cavity; a horizontally-arranged circular plate is rotationally arranged on the upper portion of the interior of the shaping cavity through a first bearing, the right side of the upper end of the circular plate tightly abuts against the upper inner side wall of the shaping cavity and is arranged in a sliding mode, and two sets of forming holes distributed in a bilateral symmetry mode are formed in the upper end of the circular plate; the upper side of the baffle tightly abuts against the lower side of the circular plate and is slidably arranged. The feed particle production equipment provided by the invention can effectively complete feed particle production, and the produced feed particles can be effectively compacted, so that the internal combination of the feed particles is firmer, and the feed particles are prevented from loosening.
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Description

Technical Field

[0001] The invention relates to the field of feed production, and in particular to integrated feed pellet production equipment. Background Art

[0002] Feed refers to products or their processed products used for animal feeding. It is an important part of the animal's daily diet and has a vital impact on the animal's growth, development and health. Feed includes more than ten varieties of feed raw materials such as soybeans, soybean meal, corn, fish meal, amino acids, miscellaneous meal, whey powder, oils, meat and bone meal, grains, feed additives, etc.

[0003] When producing feed, the mixed raw materials need to be granulated. In the prior art, when granulating the feed raw materials, the feed raw materials are generally directly put into a screw extruder and extruded by the screw extruder and extruded into long strips through a template with multiple circular holes, and then granulated to complete the granulation. However, in this method, the raw materials are directly extruded when extruded through the template without being squeezed and compacted, which causes the extruded raw materials to be relatively loose. When cutting and granulating, they are easy to become loose, affecting the granulation effect. Therefore, an integrated feed pellet production equipment is proposed. Summary of the invention

[0004] In view of the above problems existing in the production of existing feed pellets, the present invention is proposed.

[0005] Therefore, the object of the present invention is to provide an integrated feed pellet production device, which solves the problem in the prior art that, when the feed raw materials are pelletized, the feed raw materials are generally directly placed in a screw extruder and extruded by the screw extruder and extruded into long strips through a template with multiple circular holes, and then pelletized to complete the pelletizing. However, in this method, the raw materials are directly extruded when they are extruded through the template without being squeezed and compacted, which causes the extruded raw materials to be relatively loose, and are easily loosened during cutting and pelletizing, thereby affecting the pelletizing effect.

[0006] In order to achieve the above object, the present invention provides the following technical solutions:

[0007] An integrated feed pellet production device comprises a machine body, the machine body is cylindrical and stepped, an extrusion chamber and a shaping chamber are arranged inside the machine body, the shaping chamber is located below the extrusion chamber, an extrusion mechanism is arranged above the extrusion chamber, and a feed inlet is opened on the left side of the extrusion chamber;

[0008] A horizontally arranged circular plate is rotatably arranged above the interior of the molding cavity through a first bearing, and the right side of the upper end of the circular plate is tightly abutted against the upper inner wall of the molding cavity and slidably arranged, and two groups of left-right symmetrically distributed molding holes are opened at the upper end of the circular plate, and a horizontally arranged baffle is also fixedly arranged inside the molding cavity, and the upper side of the baffle is tightly abutted against the lower side of the circular plate and slidably arranged, and a driving mechanism that can drive the circular plate to rotate is arranged inside the molding cavity, and a group of plug holes are opened on the upper side of the molding cavity, and a group of discharge holes aligned with the plug holes are opened on the upper side of the baffle, and any group of the molding holes can be aligned with the plug holes, and an extrusion mechanism for extruding the inside of the molding holes is also arranged on the machine body, and a drying mechanism is arranged in the molding cavity, and a discharge port is opened at the lower end of the right side of the molding cavity, and a plurality of symmetrically distributed supporting feet are fixedly arranged at the lower end of the machine body.

[0009] Preferably, the extrusion mechanism includes a first hydraulic rod and a pressure plate, the pressure plate is horizontally arranged inside the extrusion chamber and can slide vertically, the upper end of the first hydraulic rod is fixedly connected to the upper inner wall of the extrusion chamber, and the lower end of the first hydraulic rod is fixedly connected to the upper end of the pressure plate.

[0010] Preferably, the driving mechanism includes a servo motor, a rotating rod, a rotating shaft, a first bevel gear and a second bevel gear. The servo motor is fixedly arranged on the left side of the machine body, and the output shaft of the servo motor passes through the left side wall of the molding cavity through the second bearing and is fixedly connected to the rotating rod. The right end of the rotating rod is fixedly connected to the first bevel gear, and the rotating shaft is rotatably connected to the middle part of the upper end of the baffle through the third bearing. The upper end of the rotating shaft is fixedly connected to the circular plate, and the lower end of the rotating shaft is fixedly connected to the second bevel gear. The first bevel gear is meshingly connected to the second bevel gear.

[0011] Preferably, the extrusion mechanism includes a second hydraulic rod, a semicircular plate and a group of extrusion rods, a fixed block is fixedly arranged on the right side of the machine body, the fixed block is located above the molding cavity, the second hydraulic rod is vertically fixedly arranged at the lower end of the fixed block, the lower end of the second hydraulic rod is fixedly connected to the semicircular plate, a group of extrusion rods are vertically fixedly arranged at the lower end of the semicircular plate, and a group of extrusion rods can be slidably inserted in the insertion hole.

[0012] Preferably, the drying mechanism comprises a hot air blower, a blowing port is provided at the lower left end of the shaping cavity, and the hot air blower is fixedly arranged at the left side of the shaping cavity and aligned with the blowing port.

[0013] Preferably, the lower inner side wall of the molding cavity is inclined, and the lower inner side wall of the molding cavity is higher on the left and lower on the right.

[0014] Preferably, the first bevel gear and the second bevel gear are of the same model, and the first bevel gear is a half bevel gear.

[0015] In the above technical solution, the technical effects and advantages provided by the present invention are:

[0016] 1. When the present invention is in use, the mixed feed raw materials are poured into the extrusion chamber through the feed inlet, and then the first hydraulic rod drives the pressing plate to move downward, and the pressing plate squeezes the feed raw materials in the extrusion chamber so that the feed raw materials enter a group of forming holes on the left side of the circular plate. At the same time, the baffle plate blocks the lower end of the group of forming holes on the left side. With the continuous squeezing of the pressing plate, the feed raw materials in this group of forming holes are compacted, and then the squeezing is stopped, and the servo motor is started again. The servo motor drives the first bevel gear to rotate through the rotating rod, and the first bevel gear drives the second bevel gear to rotate, and the second bevel gear drives the circular plate to rotate through the rotating shaft until the circular plate rotates 180 degrees, so that the positions of the left and right groups of forming holes are exchanged. At this time, the forming holes containing the feed raw materials rotate to the right and are vertically aligned with the insertion holes. The second hydraulic rod is started, and the second hydraulic rod drives the semicircular plate to move downward, and the semicircular plate drives a group of extrusion rods to move downward, and a group of insertion rods are respectively inserted into the corresponding forming holes through a group of insertion holes, until the feed raw materials in the group of forming holes are squeezed out and fall into the lower part of the inner part of the shaping cavity, and then the semicircular plate and the extrusion rods are driven by the second hydraulic rod to move upward and reset, and the fallen feed particles can be dried and shaped by the hot air blower. At this time, a group of forming holes rotated to the left are filled with feed raw materials under the action of the pressing plate, and the operation is repeated to complete the manufacturing and production of feed particles. Through the above device, the feed particle production can be effectively completed, and the produced feed particles can be effectively compacted, so that the internal combination of the feed particles is stronger, and the feed particles are prevented from being loose. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0019] Figure 2 It is a front cross-sectional structural schematic diagram of the present invention;

[0020] Figure 3 It is a schematic diagram of a top cross-sectional structure of a machine body of the present invention;

[0021] Figure 4 It is a schematic diagram of the top view of the circular plate of the present invention;

[0022] Figure 5 It is a schematic diagram of the top view of the baffle of the present invention;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the first bevel gear of the present invention.

[0024] Description of reference numerals:

[0025] 1. Machine body; 2. Circular plate; 3. Baffle; 4. First hydraulic rod; 5. Press plate; 6. Servo motor; 7. Rotating rod; 8. Rotating shaft; 9. First bevel gear; 10. Second bevel gear; 11. Second hydraulic rod; 12. Semicircular plate; 13. Extrusion rod; 14. Fixed block; 15. Hot air blower; 16. Support foot. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0027] The present invention provides Figure 1-6 The integrated feed pellet production equipment shown comprises a body 1, which is cylindrical and stepped, and an extrusion chamber and a shaping chamber are arranged inside the body 1, the shaping chamber is located below the extrusion chamber, an extrusion mechanism is arranged above the extrusion chamber, and a feed inlet is opened on the left side of the extrusion chamber;

[0028] A horizontally arranged circular plate 2 is rotatably arranged on the upper part of the molding cavity through a first bearing, and the right side of the upper end of the circular plate 2 is tightly against the upper inner wall of the molding cavity and is slidably arranged, and two groups of left-right symmetrically distributed molding holes are opened at the upper end of the circular plate 2, and a horizontally arranged baffle 3 is also fixedly arranged inside the molding cavity, and the upper side of the baffle 3 is tightly against the lower side of the circular plate 2 and is slidably arranged, and a driving mechanism that can drive the circular plate 2 to rotate is arranged inside the molding cavity, and a group of plug holes are opened on the upper side of the molding cavity, and a group of discharge holes aligned with the plug holes are opened on the upper side of the baffle 3, and any group of molding holes can be aligned with the plug holes, and an extrusion mechanism for extruding the inside of the molding holes is also arranged on the machine body 1, and a drying mechanism is arranged in the molding cavity, and a discharge port is opened at the lower right end of the molding cavity, and a plurality of symmetrically distributed supporting feet 16 are fixedly arranged at the lower end of the machine body 1.

[0029] In order to be able to squeeze the feed materials in the extrusion chamber downwards, Figure 2 As shown, the extrusion mechanism includes a first hydraulic rod 4 and a pressing plate 5. The pressing plate 5 is horizontally arranged inside the extrusion chamber and can slide vertically. The upper end of the first hydraulic rod 4 is fixedly connected to the upper inner wall of the extrusion chamber, and the lower end of the first hydraulic rod 4 is fixedly connected to the upper end of the pressing plate 5. The pressing plate 5 is driven downward by the first hydraulic rod 4 to squeeze the feed raw materials in the extrusion chamber, so that the feed raw materials enter a group of forming holes on the left side of the circular plate 2. At the same time, the baffle 3 will block the lower ends of the group of forming holes on the left side. With the continuous extrusion of the pressing plate 5, the feed raw materials in this group of forming holes are compacted.

[0030] In order to drive the circular plate 2 to rotate, Figure 2 As shown, the driving mechanism includes a servo motor 6, a rotating rod 7, a rotating shaft 8, a first bevel gear 9 and a second bevel gear 10. The servo motor 6 is fixedly arranged on the left side of the machine body 1. The output shaft of the servo motor 6 passes through the left side wall of the molding cavity through the second bearing and is fixedly connected to the rotating rod 7. The right end of the rotating rod 7 is fixedly connected to the first bevel gear 9. The rotating shaft 8 is rotatably plugged with the middle part of the upper end of the baffle 3 through the third bearing. The upper end of the rotating shaft 8 is fixedly connected to the circular plate 2, and the lower end of the rotating shaft 8 is fixedly connected to the second bevel gear 10. The first bevel gear 9 is meshed with the second bevel gear 10. The servo motor 6 is started, and the servo motor 6 drives the first bevel gear 9 to rotate through the rotating rod 7. The first bevel gear 9 drives the second bevel gear 10 to rotate. The second bevel gear 10 drives the circular plate 2 to rotate through the rotating shaft 8 until the circular plate 2 rotates 180 degrees, so that the positions of the left and right groups of molding holes are adjusted.

[0031] In order to extrude the compacted feed materials in the right set of forming holes, Figure 2 The extrusion mechanism includes a second hydraulic rod 11, a semicircular plate 12 and a group of extrusion rods 13. A fixed block 14 is fixedly arranged on the right side of the machine body 1. The fixed block 14 is located above the molding cavity. The second hydraulic rod 11 is vertically fixedly arranged at the lower end of the fixed block 14. The lower end of the second hydraulic rod 11 is fixedly connected to the semicircular plate 12. A group of extrusion rods 13 are vertically fixedly arranged at the lower end of the semicircular plate 12, and a group of extrusion rods 13 can be slidably inserted in the insertion hole. The second hydraulic rod 11 is started, and the second hydraulic rod 11 drives the semicircular plate 12 to move downward, and the semicircular plate 12 drives a group of extrusion rods 13 to move downward. A group of insertion rods are respectively inserted into the corresponding molding holes through a group of insertion holes until the feed raw materials in the molding holes are extruded and fall into the lower part of the molding cavity.

[0032] In order to dry the extruded feed pellets, Figure 2 As shown, the drying mechanism includes a hot air blower 15, and a blowing port is opened at the lower left end of the shaping cavity. The hot air blower 15 is fixedly arranged on the left side of the shaping cavity and aligned with the blowing port. The hot air blower 15 can dry and shape the fallen feed particles.

[0033] like Figure 2 As shown, the lower inner wall of the shaping cavity is inclined, and the lower inner wall of the shaping cavity is higher on the left and lower on the right, so that the feed particles can be discharged better with the help of the hot air blower 15 and the inclined surface.

[0034] like Figure 6 It is shown that the first bevel gear 9 and the second bevel gear 10 are of the same model, and the first bevel gear 9 is a half-bevel gear. Each rotation of the first bevel gear 9 can only drive the second bevel gear 10 to rotate half a circle, thereby rotating the circular plate 3 180 degrees, which can better align a group of formed holes on the circular plate 3 with the plug hole vertically.

[0035] When the present invention is in use, the mixed feed raw materials are poured into the extrusion chamber through the feed inlet, and then the first hydraulic rod 4 drives the pressing plate 5 to move downward, and the pressing plate 5 squeezes the feed raw materials in the extrusion chamber so that the feed raw materials enter a group of forming holes on the left side of the circular plate 2. At the same time, the baffle plate 3 blocks the lower end of the group of forming holes on the left side. With the continuous squeezing of the pressing plate 5, the feed raw materials in this group of forming holes are compacted, and then the squeezing is stopped, and the servo motor 6 is started again. The servo motor 6 drives the first bevel gear 9 to rotate through the rotating rod 7, and the first bevel gear 9 drives the second bevel gear 10 to rotate. The second bevel gear 10 drives the circular plate 2 to rotate through the rotating shaft 8 until the circular plate 2 rotates 180 degrees, so that the positions of the left and right groups of forming holes are exchanged. At this time, the forming holes containing the feed raw materials rotate to the right and are vertically aligned with the insertion holes. , start the second hydraulic rod 11, the second hydraulic rod 11 drives the semicircular plate 12 to move downward, the semicircular plate 12 drives a group of extrusion rods 13 to move downward, and a group of insertion rods are respectively inserted into the corresponding forming holes through a group of insertion holes until the feed raw materials in the group of forming holes are squeezed out and fall into the lower part of the inner part of the shaping cavity, and then the semicircular plate 12 and the extrusion rods 13 are driven by the second hydraulic rod 11 to move upward and reset, and the fallen feed particles can be dried and shaped by the hot air blower 15. At this time, a group of forming holes rotated to the left are filled with feed raw materials under the action of the pressing plate 5, and the operation is repeated to complete the manufacturing and production of feed particles. Through the upper device, the feed particle production can be effectively completed, and the produced feed particles can be effectively compacted, so that the internal combination of the feed particles is stronger, and the feed particles are prevented from being loose.

[0036] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An integrated feed pellet production equipment, characterized in that: The machine comprises a body (1), the body (1) is cylindrical and stepped, an extrusion chamber and a shaping chamber are arranged inside the body (1), the shaping chamber is located below the extrusion chamber, an extrusion mechanism is arranged above the extrusion chamber, and a feed port is opened on the left side of the extrusion chamber; A circular plate (2) is rotatably arranged on the upper part of the molding cavity via a first bearing, the upper right side of the circular plate (2) is tightly against the upper inner wall of the molding cavity and is slidably arranged, the upper end of the circular plate (2) is provided with two groups of molding holes symmetrically distributed on the left and right, the molding cavity is also fixedly provided with a horizontally arranged baffle (3), the upper side of the baffle (3) is tightly against the lower side of the circular plate (2) and is slidably arranged, the molding cavity is provided with a driving mechanism capable of driving the circular plate (2) to rotate, the upper side of the molding cavity is provided with a group of insertion holes, the upper side of the baffle (3) is provided with a group of discharge holes aligned with the insertion holes, and any group of the molding holes can be aligned with the insertion holes, the machine body (1) is also provided with an extrusion mechanism for extruding the inside of the molding holes, the molding cavity is provided with a drying mechanism, the lower right end of the molding cavity is provided with a discharge port, and the lower end of the machine body (1) is fixedly provided with a plurality of symmetrically distributed supporting feet (16).

2. The integrated feed pellet production equipment according to claim 1, characterized in that: The extrusion mechanism comprises a first hydraulic rod (4) and a pressing plate (5), wherein the pressing plate (5) is horizontally arranged inside the extrusion chamber and can slide vertically, the upper end of the first hydraulic rod (4) is fixedly connected to the upper inner wall of the extrusion chamber, and the lower end of the first hydraulic rod (4) is fixedly connected to the upper end of the pressing plate (5).

3. The integrated feed pellet production equipment according to claim 1, characterized in that: The driving mechanism comprises a servo motor (6), a rotating rod (7), a rotating shaft (8), a first bevel gear (9) and a second bevel gear (10); the servo motor (6) is fixedly arranged on the left side of the machine body (1); the output shaft of the servo motor (6) passes through the left side wall of the molding cavity through a second bearing and is fixedly connected to the rotating rod (7); the right end of the rotating rod (7) is fixedly connected to the first bevel gear (9); the rotating shaft (8) is rotatably plugged into the middle part of the upper end of the baffle (3) through a third bearing; the upper end of the rotating shaft (8) is fixedly connected to the circular plate (2); the lower end of the rotating shaft (8) is fixedly connected to the second bevel gear (10); and the first bevel gear (9) is meshingly connected to the second bevel gear (10).

4. The integrated feed pellet production equipment according to claim 1, characterized in that: The extrusion mechanism comprises a second hydraulic rod (11), a semicircular plate (12) and a group of extrusion rods (13); a fixed block (14) is fixedly arranged on the right side of the machine body (1); the fixed block (14) is located above the molding cavity; the second hydraulic rod (11) is vertically fixedly arranged at the lower end of the fixed block (14); the lower end of the second hydraulic rod (11) is fixedly connected to the semicircular plate (12); a group of extrusion rods (13) are vertically fixedly arranged at the lower end of the semicircular plate (12); and a group of extrusion rods (13) can be slidably inserted in the insertion hole.

5. The integrated feed pellet production equipment according to claim 1, characterized in that: The drying mechanism comprises a hot air blower (15), a blowing port is provided at the lower left end of the shaping cavity, and the hot air blower (15) is fixedly arranged on the left side of the shaping cavity and aligned with the blowing port.

6. The integrated feed pellet production equipment according to claim 1, characterized in that: The lower inner side wall of the molding cavity is arranged in an inclined manner, and the lower inner side wall of the molding cavity is arranged higher on the left and lower on the right.

7. The integrated feed pellet production equipment according to claim 3, characterized in that: The first bevel gear (9) and the second bevel gear (10) are of the same model, and the first bevel gear (9) is a semi-bevel gear.