Non-corrosive chlorine-containing disinfectant for stainless steel equipment as well as production process and device
By arranging the feeding component, the inner tube component and the discharging mechanism in the mixing device, the problems of uneven mixing of raw materials and single discharging method in the existing technology are solved, efficient mixing and multiple discharging methods are realized, and the product is improved. Quality and production process flexibility.
Patent Information
- Application Number
- CN202411916588.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing mixing device produces chlorine-containing disinfectants, the concentrated addition of raw materials causes excessive local concentration, making it difficult to achieve full and uniform mixing, which affects the stability and consistency of product quality. At the same time, the discharge method is single, which cannot meet different packaging forms. and production process requirements.
By setting up the feeding component, inner tube component and discharging mechanism, the raw materials can be accurately fed and fully mixed, and a variety of discharging methods can be provided to meet different production needs.
Improve the control of hybrid efficiency and product quality, realize a variety of dispersion methods, and enhance the flexibility and controllability of the production process.
Smart Images

Figure CN119345986A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of disinfectant production, and in particular relates to a non-corrosive chlorine-containing disinfectant for stainless steel equipment and a production process and a device. Background Art
[0002] Chlorine-containing disinfectants are highly effective disinfectants and are widely used in the food and daily chemical industries because of their high efficiency, economy and safety. They are often used for cleaning and disinfection of stainless steel equipment. Currently, non-corrosive chlorine-containing disinfectants often require sufficient mixing of raw materials during the production process, and a mixing device is generally used.
[0003] There are many types of existing mixing devices for disinfectant production. Among them, in the existing public documents, CN113318646A-A high-efficiency mixing device for disinfectant production is disclosed to be provided with a base, a concave slide is fixedly connected to the front side of the upper end surface of the base, a plurality of liquid bottles are placed on the upper end surface of the concave slide, and cranks that can rotate synchronously intermittently are respectively provided on the left and right sides of the rear end of the concave slide, and when the cranks rotate, a structure in which a plurality of liquid bottles slide synchronously to the left is formed; a ball valve with holes that matches the liquid bottle is installed at the lower end of the mixing barrel, and a bracket that matches the liquid bottle and can move up and down is installed at the lower end of the concave slide, and when the bracket moves downward, a structure in which the ball valve with holes rotates can be formed. Although it can be used for mixing in the production of disinfectants, the existing mixing device, when producing chlorine-containing disinfectants, will put multiple raw materials into a large mixing barrel at the same time. Because the addition positions of the raw materials are relatively concentrated, it is easy to cause excessive local concentration, and it is difficult to achieve sufficient and uniform mixing in a short time, thereby affecting the stability and consistency of product quality. In order to achieve more complete mixing, the mixing time is generally longer. However, mixing for too long a time will not only reduce the efficiency, but also lead to excessive mixing of the solution. In addition, the stirring method of some production devices is relatively simple. Relying only on simple mechanical stirring, it is impossible to effectively disperse and mix raw materials of different properties, which makes the mixing process time-consuming and inefficient, and cannot meet the needs of large-scale production. Moreover, the discharging method of many traditional chlorine-containing disinfectant production devices is relatively fixed, and usually can only be uniformly discharged through a single discharging port, which cannot meet the needs of different packaging forms and production processes. For example, when the mixed solution needs to be packaged, sampled for testing, or connected with other production links, the single discharging method will bring many inconveniences and reduce the controllability and flexibility of the production process. To this end, we provide a non-corrosive chlorine-containing disinfectant for stainless steel equipment and a production process and device to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to provide a non-corrosive chlorine-containing disinfectant for stainless steel equipment and a production process and device. Through the specific matching arrangement of a feed component, an inner tube component and a discharge mechanism, the problems of the existing mixing device, poor large-scale mixing effect, low mixing efficiency and a single discharge method are solved.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention discloses a production device for a non-corrosive chlorine-containing disinfectant for stainless steel equipment, comprising a base frame, a mixing barrel, a barrel cover, a feed assembly, a driving frame, an inner tube assembly and a discharging mechanism, wherein a mixing barrel is fixed on the top of the base frame, a mixing bin is located above the mixing barrel, and a collection bin is located below the mixing barrel. A barrel cover is provided on the top cover of the mixing barrel, a feed assembly is fixed on the top of the barrel cover, a driving frame is fixed on the bottom of the barrel cover, a group of identical inner tube assemblies are connected to the bottom of the driving frame, a group of identical discharging mechanisms are fixed on the inner bottom of each mixing bin, and each discharging mechanism is arranged in one-to-one correspondence with each inner tube assembly. The feed assembly includes a ring seat and an external feed single tube. A group of annularly distributed external feed single tubes are fixed on the inner ring plate and the outer ring plate of the ring seat. A fixing plate is fixed on the inner side of the inner ring plate of the ring seat. An independently arranged external feed single tube is fixed on the outer side of the outer end of the fixing plate. The driving frame includes a No. 1 driving motor, a top frame plate, a hydraulic rod and a bottom frame plate. The No. 1 driving motor is inverted and fixed on the top plate of the fixed frame. The output shaft of the No. 1 driving motor crosses the top plate of the fixed frame and is connected to the fixed rod. The top frame plate is fixed to the bottom of the fixed rod. The bottom of the top frame plate is connected to the bottom frame plate through a group of annular evenly distributed hydraulic rods. The inner tube assembly includes a feeding mechanism and a tube body, and the tube body is fixed to the bottom surface of the bottom frame plate through the feeding mechanism; The feeding mechanism includes a feeding seat, a No. 2 driving motor, a stirring shaft, a connecting plate, an inner feeding single tube, a No. 3 driving motor and a driving gear. An inverted No. 2 driving motor is fixed in the middle of the feeding seat, and the output shaft of the No. 2 driving motor crosses the feeding seat and is connected to the top of the stirring shaft. A connecting plate is fixed on one side of the feeding seat, and a cross-crossing inner feeding single tube is fixed on the connecting plate. The inner feeding single tube and the outer feeding single tube are arranged one by one. A No. 3 driving motor is fixed at the bottom of the feeding seat, and the output shaft of the No. 3 driving motor is connected to the driving gear. The inner wall of the tube body is provided with a group of annular movable grooves, the circumference of the tube body is evenly provided with door grooves, the inner part of the movable grooves is movably connected with door plates, the tops of a group of door plates are connected through annular tooth plates, and the annular tooth plates are meshed with the driving gears.
[0006] The present invention is further configured such that the base frame includes a base, a top seat, a servo motor, a driving gear and a gear ring, the top of the base is movably connected to the top seat, the inside of the base is fixed with a servo motor, the output shaft of the servo motor is connected to the driving gear, the inner side wall of the top seat is fixed with a gear ring, and the gear ring is meshingly connected with the driving gear.
[0007] The present invention is further configured such that a groove is provided inside the peripheral side wall of the mixing bin, a group of evenly distributed heating tubes are fixed in the groove, and a discharge pipe is connected to the bottom center of the collecting bin.
[0008] The present invention is further configured that a fixing frame is fixed on the top of the barrel cover, a through groove is provided on one side of the top plate of the fixing frame, a limiting groove is provided on the top surface of the through groove, and a transverse feed pipe is fixed on the barrel cover.
[0009] The present invention is further configured such that a locking member is fixed at the inner side of the outer end of the fixed plate, the locking member includes a movable bearing, a connecting rod and a baffle, the bottom end of the connecting rod is movably connected to the fixed plate through a movable bearing, and the top end of the connecting rod is fixed with a baffle.
[0010] The present invention is further configured such that a track plate is fixed to the top surface of the tube body directly above each movable groove, and the annular gear plate is movably installed inside a group of track plates.
[0011] The present invention is further configured such that the door slot crosses the corresponding movable slot, the movable slot and the door slot are arranged one-to-one, and a rubber sealing pad is fixed to the inner side edge and the outer side edge of each door slot.
[0012] The present invention is further configured as follows: the discharging mechanism includes a discharging seat, a ball bearing, a discharging main pipe, a U-shaped feed pipe, a No. 1 solenoid valve, a No. 2 solenoid valve and a single discharging pipe, the ball bearing is fixed on the inner bottom of the mixing bin, the bottom of the discharging seat is movably connected to the ball bearing, the discharging main pipe is fixed to the central part of the discharging seat, the bottom end of the discharging main pipe is connected to the U-shaped feed pipe, the No. 1 solenoid valve is installed on one side of the U-shaped feed pipe, the No. 2 solenoid valve is installed on the other side of the U-shaped feed pipe, and the single discharging pipe is connected to the outlet end of the U-shaped feed pipe close to the No. 2 solenoid valve.
[0013] Based on the above-mentioned production device of non-corrosive chlorine-containing disinfectant for stainless steel equipment, the present invention also provides a non-corrosive chlorine-containing disinfectant prepared by using the production device, including the following preparation raw materials: Sodium hypochlorite 0.5-5%; corrosion inhibitor 0.1-2%; surfactant 0.5-2%; chelating agent 1-5%; the balance is water; Among them, sodium hypochlorite is preferably 0.5-1.5%, more preferably 0.5-1.0%, and most preferably 0.5-0.6%; The corrosion inhibitor includes one or more of sodium benzoate, trisodium phosphate, sodium salicylate, sodium phytate, and sodium silicate, more preferably sodium benzoate, sodium phytate, and sodium silicate; In the present invention, when the corrosion inhibitor is sodium benzoate, sodium phytate, and sodium silicate, the mass ratio of sodium benzoate, sodium phytate, and sodium silicate is preferably 0.5-2.0: 0.5-2.0: 0.1-1.0, and more preferably 0.5-1.5: 0.5-1.5: 0.1-0.8; The surfactant includes one or more of fatty alcohol polyoxyethylene ether, sodium dodecylbenzene sulfonate, sodium dodecyl sulfate, sodium dodecyl diphenyl ether disulfonate, and sodium fatty alcohol polyoxyethylene ether sulfate, more preferably fatty alcohol polyoxyethylene ether, sodium dodecylbenzene sulfonate, and sodium dodecyl diphenyl ether disulfonate; In the present invention, when the surfactant is fatty alcohol polyoxyethylene ether, sodium dodecylbenzene sulfonate, sodium dodecyl diphenyl ether disulfonate, the mass ratio of fatty alcohol polyoxyethylene ether, sodium dodecylbenzene sulfonate, sodium dodecyl diphenyl ether disulfonate is preferably 0.1-1.0: 0.1-1.0: 0.1-1.0, more preferably 0.1-0.5: 0.1-0.5: 0.1-0.5; The chelating agent includes one or more of sodium gluconate, tetrasodium edetate, sodium citrate and tetrasodium glutamate diacetate, more preferably sodium gluconate and tetrasodium glutamate diacetate; In the present invention, when the chelating agent is sodium gluconate and tetrasodium glutamate diacetate, the mass ratio of sodium gluconate to tetrasodium glutamate diacetate is preferably 0.5-2.5:1-2.5, more preferably 1-2.0:1.0-2.0.
[0014] At the same time, based on the above-mentioned component formula and production device, the present invention also provides a production process for preparing the non-corrosive chlorine-containing disinfectant, comprising the following steps: Mixing sodium hypochlorite, a corrosion inhibitor, a surfactant, a chelating agent and water to obtain a non-corrosive chlorine-containing disinfectant; In the present invention, the mixing temperature is preferably 20 to 35°C, more preferably 20 to 30°C, and most preferably 25 to 30°C; the mixing time is preferably 15 to 60 min, more preferably 15 to 45 min, and most preferably 20 to 30 min; In the present invention, mixing preferably includes: first mixing the chelating agent and water to obtain a first mixed solution; adding a surfactant to the first mixed solution to obtain a second mixed solution; adding a corrosion inhibitor to the second mixed solution to obtain a third mixed solution; adding sodium hypochlorite to the third mixed solution to obtain a fourth mixed solution.
[0015] In the present invention, the temperature of the mixing water is preferably 20 to 35° C., more preferably 20 to 35° C., and most preferably 25 to 35° C. The present invention has no particular limitation on the amount of the first mixing water, the second mixing water, the third mixing water, and the fourth mixing water, as long as the corrosion inhibitor, the surfactant, and the chelating agent are completely dissolved.
[0016] In the present invention, the first mixing preferably includes: mixing the chelating agent and water to obtain a premixed solution; and sequentially adding the surfactant and the corrosion inhibitor into the final mixing.
[0017] In the present invention, the premixing temperature is preferably 20-35°C, more preferably 20-35°C, most preferably 25-35°C; the premixing time is preferably 5-20 min, more preferably 5-15 min, most preferably 5-10 min.
[0018] In the present invention, the final mixing temperature is preferably 20-35°C, more preferably 20-35°C, and most preferably 25-35°C; the final mixing time is preferably 10-60 min, more preferably 20-45 min, and most preferably 25-30 min.
[0019] After the mixing is completed, the present invention preferably further comprises filtering the mixed solution obtained by the mixing to obtain a non-corrosive chlorine-containing disinfectant. The filtering method of the present invention can be a bag filter filtration well known in the art.
[0020] The present invention has the following beneficial effects: In the non-corrosive chlorine-containing disinfectant provided by the present invention, sodium hypochlorite provides an effective bactericidal concentration, which can effectively kill common microorganisms in the equipment; the surfactant plays a synergistic role; the chelating agent can effectively chelate metal ions in the water, reduce the influence of metal ions in the water on the disinfectant, and enhance the stability of the disinfectant; the corrosion inhibitor can be adsorbed on the surface of stainless steel metal to form a dense protective film, which has an anti-corrosion effect. Compared with traditional chlorine-containing disinfectants, the corrosion of chlorine-containing disinfectants to equipment during the disinfection process can be greatly reduced, and the preparation process is simple, the selected raw materials are all phosphorus-free and degradable, and the pollution to the environment is small.
[0021] The present invention enables raw materials to accurately enter the corresponding inner tube components through the specific matching arrangement of the feed component, the inner tube component and the discharge mechanism, thereby realizing precise feed control, being conducive to mixing according to a predetermined formula ratio, improving the formula accuracy of the product and the controllability of the production quality, and being able to independently mix and discharge in equal amounts. Compared with putting the raw materials as a whole into a larger mixing barrel, by putting the raw materials into each independent inner tube component for mixing, the mixing amount is reduced, and the solutions in the inner tube components can be mixed more fully. In addition, the arrangement of the inner tube component can also pre-mix the solutions that need to be mixed collectively and then sequentially integrate them into the mixed solution for mixing, so that the raw materials can be mixed more fully.
[0022] The present invention can double-stir the solution in the mixing bin through the specific arrangement of the feed component and the inner tube component, so that the raw materials are fully and quickly mixed in the mixing bin, the mixing and dissolving efficiency is improved, and the stability and consistency of product quality are ensured.
[0023] The present invention realizes a variety of discharging modes. The components of the discharging mechanism, such as the discharging main pipe, the U-shaped discharging pipe, the No. 1 solenoid valve, the No. 2 solenoid valve and the single discharging pipe, enable the mixed solution to be discharged into the collecting bin through the discharging main pipe and then discharged uniformly through the discharging pipe, or to be discharged individually through the single discharging pipe, thereby meeting different discharging requirements, increasing the controllability of the production process and the diversity of product packaging.
[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0026] Figure 1 The schematic diagram is a structural diagram of a production device for a non-corrosive chlorine-containing disinfectant for stainless steel equipment.
[0027] Figure 2 for Figure 1 Schematic diagram of the internal structure.
[0028] Figure 3 for Figure 2 A schematic diagram of the structure when the door panels in each inner tube assembly are closed.
[0029] Figure 4 It is a schematic diagram of the cross-sectional structure of the base frame and the mixing barrel.
[0030] Figure 5 It is a schematic diagram of the structure of the barrel cover.
[0031] Figure 6 It is a schematic diagram of the overall structure of the drive frame, inner tube assembly and discharge mechanism.
[0032] Figure 7 It is a schematic diagram of the overall structure of the inner tube assembly and the discharge mechanism.
[0033] Figure 8 for Figure 7 Schematic diagram of the structure after the middle door panel is opened.
[0034] Fig. 9 This is a schematic diagram of the connection structure between the No. 2 drive motor and the stirring shaft.
[0035] Fig.10 Schematic diagram of the structure of the tube body.
[0036] Fig.11 for Fig.10 Schematic diagram of the structure after removing the door panel.
[0037] Fig.12 It is a structural schematic diagram of a group of door panels connected by a ring-shaped tooth plate.
[0038] Fig.13 It is a structural schematic diagram of a cross-section of a discharge seat in a discharge mechanism.
[0039] Fig.14 It is a schematic diagram of the docking structure of the external feed single tube and the internal feed single tube.
[0040] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 100. Base frame; 110, base; 120, top seat; 130, servo motor; 140, driving gear; 150, gear ring; 200. Mixing barrel; 210, mixing bin; 220, slotting; 221, heating tube; 230, gathering bin; 231, discharge pipe; 300, barrel cover; 310, fixed frame; 311, through slot; 312, limit slot; 320, feed pipe; 400, feeding assembly; 410, ring seat; 420, external feed single tube; 430, fixed plate; 440, lock; 441, movable bearing; 442, connecting rod; 443, baffle; 500, drive frame; 510, No. 1 driving motor; 511, fixing rod; 520, top frame plate; 530, hydraulic rod; 540, bottom frame plate; 600, inner tube assembly; 610, feeding mechanism; 611, feeding seat; 612, No. 2 driving motor; 613, stirring shaft; 614, connecting plate; 615, inner feeding single tube; 616, No. 3 driving motor; 617, driving gear; 620, tube body; 601, movable groove; 602, track plate; 603, door groove; 604, rubber sealing pad; 621, door plate; 622, ring-shaped gear plate; 700, discharging mechanism; 710, discharge seat; 720, ball bearing; 730, discharge main pipe; 740, U-shaped feed pipe; 750, No. 1 solenoid valve; 760, No. 2 solenoid valve; 770, single discharge pipe. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 and Fig.12The present invention provides a production device for a non-corrosive chlorine-containing disinfectant for stainless steel equipment, comprising a base frame 100, a mixing barrel 200, a barrel cover 300, a feeding assembly 400, a driving frame 500 and an inner tube assembly 600. The mixing barrel 200 is fixed on the top of the base frame 100, the upper part of the mixing barrel 200 is a mixing bin 210, the lower part of the mixing barrel 200 is a collecting bin 230, the top cover of the mixing barrel 200 is provided with a barrel cover 300, the bottom of the barrel cover 300 is fixed with a driving frame 500, and the driving frame 500 includes a first driving motor 510, The top frame plate 520, the hydraulic rod 530 and the bottom frame plate 540, the No. 1 driving motor 510 is inverted and fixed on the top plate of the fixed frame 310, the output shaft of the No. 1 driving motor 510 crosses the top plate of the fixed frame 310 and is connected to the fixed rod 511, the bottom of the fixed rod 511 is fixed with the top frame plate 520, the bottom of the top frame plate 520 is connected to the bottom frame plate 540 through a group of annularly evenly distributed hydraulic rods 530, the bottom of the driving frame 500 is connected with a group of identical inner tube assemblies 600, the inner tube assembly 600 includes a feeding mechanism 610 and a tube body 620, the tube body 620 is fixed to the bottom surface of the bottom frame plate 540 through the feeding mechanism 610, and the feeding mechanism 610 includes a feeding seat 611, a No. 2 driving motor 612, a stirring shaft 613, a connecting plate 614, an inner feeding single tube 615, a No. 3 driving motor 616 and a driving gear 617. An inverted No. 2 driving motor 612 is fixed in the middle of the feeding seat 611, and the output shaft of the No. 2 driving motor 612 crosses the feeding seat 611 and is connected to the top of the stirring shaft 613. A connecting plate 614 is fixed to one side of the feeding seat 611, and a cross-connecting plate 614 is fixed on the connecting plate 614. The inner feed single tube 615 is arranged in one-to-one correspondence with the outer feed single tube 420. A No. 3 driving motor 616 is fixed to the bottom of the feed seat 611. The output shaft of the No. 3 driving motor 616 is connected to the driving gear 617. A group of annularly distributed movable grooves 601 are opened on the inner wall of the tube body 620. Door grooves 603 are evenly distributed on the circumference of the tube body 620. The inner part of the movable groove 601 is movably connected with a door plate 621. The top of a group of door plates 621 is connected by an annular gear plate 622, and the annular gear plate 622 is meshed with the driving gear 617.
[0043] Specifically, the base frame 100 includes a base 110, a top base 120, a servo motor 130, a driving gear 140 and a gear ring 150. The top of the base 110 is movably connected to the top base 120, the servo motor 130 is fixed inside the base 110, the output shaft of the servo motor 130 is connected to the driving gear 140, and the inner side wall of the top base 120 is fixed to the gear ring 150, which is meshed and connected with the driving gear 140. A groove 220 is formed inside the peripheral wall of the mixing bin 210, a group of evenly distributed heating tubes 221 are fixed inside the groove 220, and a discharge tube 231 is connected to the bottom center of the collecting bin 230; A fixing frame 310 is fixed to the top of the barrel cover 300 , and a transverse feed pipe 320 is fixed to the barrel cover 300 .
[0044] Furthermore, a track plate 602 is fixed to the top surface of the tube body 620 located directly above each movable groove 601, and an annular tooth plate 622 is movably installed inside a group of track plates 602; The door groove 603 crosses the corresponding movable groove 601 , and the movable groove 601 and the door groove 603 are arranged one-to-one. A rubber sealing pad 604 is fixed to the inner side and the outer side of each door groove 603 .
[0045] The above arrangement is specifically applied as follows: before use, when it is necessary to open the door slots 603 in each inner tube assembly 600, each No. 2 drive motor 612 is synchronously started by a switch, and each drive gear 617 is driven to rotate forwardly by a preset angle through the forward rotation of the No. 2 drive motor 612, thereby driving each annular gear plate 622 to synchronously rotate forwardly by a preset angle, so that each door plate 621 moves inwardly in its respective movable slot 601, so that the door slots 603 of each tube body 620 are opened for use; When it is necessary to close the door slots 603 in each inner tube assembly 600, each No. 2 driving motor 612 is synchronously started through the switch, and each driving gear 617 is driven to rotate in the opposite direction by a preset angle through the reverse action of the No. 2 driving motor 612, thereby driving each annular gear plate 622 to synchronously rotate in the opposite direction by a preset angle, so that each door plate 621 moves outward in its respective movable slot 601 until it blocks its respective door slot 603, so that the door slots 603 of each tube body 620 are closed for use; When mixing sodium hypochlorite, corrosion inhibitor, surfactant, chelating agent and water, if it is necessary to pour each raw material into the mixing bin 210 for mixing, at this time, the door slots 603 in each inner tube assembly 600 are all in an open state, and then each hydraulic rod 530 is synchronously started by a switch, and the bottom frame plate 540 and each inner tube assembly 600 are driven to move up synchronously through the action of the hydraulic rod 530, so that each inner tube assembly 600 is separated from each discharge mechanism 700, and then each raw material is poured into the mixing bin 210 in turn through the feed pipe 320, and the No. 1 drive motor 510 and each No. 2 drive motor 612 are synchronously started by a switch, and the No. 1 drive motor 510 drives the top frame plate 520, the hydraulic rod 530, the bottom frame plate 540 and the inner tube assembly 600 to rotate at a high speed as a whole, and at the same time, through the action of the No. 2 drive motor 612, each stirring shaft 613 can be driven to rotate synchronously, so that the raw materials in the mixing bin 210 can be mixed, and the mixed solution is discharged through the discharge pipe 231.
[0046] Based on the above settings, see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13 and Fig.14 In the present invention, a feed assembly 400 and a discharging mechanism 700 are also provided. The feed assembly 400 is fixed on the top of the barrel cover 300. The feed assembly 400 includes a ring seat 410 and an external feed single tube 420. A group of annularly distributed external feed single tubes 420 are fixed on the inner ring plate and the outer ring plate of the ring seat 410. A fixing plate 430 is fixed on the inner side of the inner ring plate of the ring seat 410. An independently arranged external feed single tube 420 is fixed on the outer side of the outer end of the fixing plate 430. A group of identical discharge mechanisms 700 are fixed on the inner bottom of each mixing bin 210, and each discharge mechanism 700 is arranged one by one corresponding to each inner tube assembly 600. The discharge mechanism 700 includes a discharge seat 710, a ball bearing 720, a discharge main pipe 730, a U-shaped feed pipe 740, a No. 1 solenoid valve 750, a No. 2 solenoid valve 760 and a single discharge pipe 770. The ball bearing 720 is fixed on the inner bottom of the mixing bin 210, and the bottom of the discharge seat 710 is movably connected to the ball bearing 720. A discharge main pipe 730 is fixed at the center of the discharge seat 710, and the bottom end of the discharge main pipe 730 is connected to the U-shaped feed pipe 740. A No. 1 solenoid valve 750 is installed on one side of the U-shaped feed pipe 740, and a No. 2 solenoid valve 760 is installed on the other side of the U-shaped feed pipe 740. The outlet end of the U-shaped feed pipe 740 close to the side of the No. 2 solenoid valve 760 is connected to the single discharge pipe 770.
[0047] Specifically, a through slot 311 is formed on one side of the top plate of the fixing frame 310 , and a limiting slot 312 is formed on the top surface of the through slot 311 .
[0048] Furthermore, a lock 440 is fixed to the inner side of the outer end of the fixed plate 430 , and the lock 440 includes a movable bearing 441 , a connecting rod 442 and a baffle 443 . The bottom end of the connecting rod 442 is movably connected to the fixed plate 430 through the movable bearing 441 , and the top end of the connecting rod 442 is fixed with a baffle 443 .
[0049] The above-mentioned setting is specifically applied as follows: when mixing sodium hypochlorite, corrosion inhibitor, surfactant, chelating agent and water, if it is necessary to pour each raw material into each inner tube assembly 600 for mixing, at this time, the door slots 603 in each inner tube assembly 600 are all in a closed state, and then each hydraulic rod 530 is synchronously started by the switch, and the bottom frame plate 540 and each inner tube assembly 600 are driven to move downward synchronously through the action of the hydraulic rod 530, so that each inner tube assembly 600 is docked with each discharging mechanism 700, so that the discharging mechanism 700 closes the bottom of the inner tube assembly 600; thereafter, the baffle 443 is twisted, and the baffle 443 set vertically with the through groove 311 is twisted to be set horizontally with the through groove 311, and the baffle 443 of the feed assembly 400 will directly drop to the bottom after being freed from the restraint of the limit groove 312, and at this time, the ring seat 410 falls on the top surface of the barrel cover 300, and each outer feed single tube 420 will be inserted into each inner feed single tube one by one. 615, and then the raw materials are transported to the inner feed single tube 615 through the outer feed single tube 420, and then transported to the tube body 620 of the inner tube assembly 600 through the inner feed single tube 615. When loading, the servo motor 130 drives the driving gear 140 to rotate, and drives the gear ring 150 to rotate intermittently, so that the mixing barrel 200 as a whole rotates synchronously and intermittently, so that the outer feed single tube 420 in each part of the barrel cover 300 passes by the operator. During each intermittent period, the operator loads the outer feed single tubes 420 in the area in front of him in turn, and completes the loading operation of each inner tube assembly 600 at one time. After the loading is completed in the tube body 620 of each inner tube assembly 600, the second drive motor 612 located in the tube body 620 will be immediately started. Through the action of the second drive motor 612, each stirring shaft 613 can be driven to rotate synchronously, so that the raw materials in the tube body 620 can be mixed to complete the pre-mixing; After the pre-mixing is completed in the tube body 620 of each inner tube assembly 600, the gate slot 603 of the tube body 620 will automatically open, allowing the pre-mixed solution to flow into the mixing barrel 200, and then the stirring shaft 613 in the tube body 620 with each gate slot 603 opened can continue to stir the solution in the mixing barrel 200, so that each solution that flows into the mixing barrel 200 later can be fully mixed with the solution that flows into the mixing barrel 200 first, and when all the pre-mixed solutions have completed secondary mixing in the mixing barrel 200, the mixed solution is discharged through the discharge pipe 231; In addition, when the inner tube assembly 600 completes the loading operation, the stirring shaft 613 in the inner tube assembly 600 can be driven to rotate through the action of the second driving motor 612 to mix the raw materials in the tube body 620 until the preset time. When the solutions in each inner tube assembly 600 are fully mixed, the corresponding first solenoid valve 750 is opened, and then they are discharged into the collection bin 230 through their respective discharge main pipes 730, and then discharged through the discharge pipe 231; Alternatively, after the solutions in each inner tube assembly 600 are fully mixed, the corresponding No. 2 solenoid valve 760 is opened, and then the solutions are discharged separately through their respective single discharge pipes 770 .
[0050] Based on the production device of the non-corrosive chlorine-containing disinfectant for stainless steel equipment, the present invention also provides a non-corrosive chlorine-containing disinfectant prepared by the production device, which comprises the following preparation raw materials in terms of mass percentage: Sodium hypochlorite 0.5-5%; corrosion inhibitor 0.1-2%; surfactant 0.5-2%; chelating agent 1-5%; the balance is water.
[0051] Specifically, the corrosion inhibitor includes one or more of sodium benzoate, trisodium phosphate, sodium salicylate, sodium phytate, and sodium silicate, more preferably sodium benzoate, sodium phytate, and sodium silicate; The surfactant includes one or more of fatty alcohol polyoxyethylene ether, sodium dodecylbenzene sulfonate, sodium dodecyl sulfate, sodium dodecyl diphenyl ether disulfonate, and sodium fatty alcohol polyoxyethylene ether sulfate, more preferably fatty alcohol polyoxyethylene ether, sodium dodecylbenzene sulfonate, and sodium dodecyl diphenyl ether disulfonate; The chelating agent includes one or more of sodium gluconate, tetrasodium edetate, sodium citrate and tetrasodium glutamate diacetate, more preferably sodium gluconate and tetrasodium glutamate diacetate;.
[0052] Further, sodium hypochlorite is preferably 0.5 to 1.5%, more preferably 0.5 to 1.0%, and most preferably 0.5 to 0.6%; In the present invention, when the corrosion inhibitor is sodium benzoate, sodium phytate, and sodium silicate, the mass ratio of sodium benzoate, sodium phytate, and sodium silicate is preferably 0.5-2.0: 0.5-2.0: 0.1-1.0, and more preferably 0.5-1.5: 0.5-1.5: 0.1-0.8; In the present invention, when the surfactant is fatty alcohol polyoxyethylene ether, sodium dodecylbenzene sulfonate, sodium dodecyl diphenyl ether disulfonate, the mass ratio of fatty alcohol polyoxyethylene ether, sodium dodecylbenzene sulfonate, sodium dodecyl diphenyl ether disulfonate is preferably 0.1-1.0: 0.1-1.0: 0.1-1.0, more preferably 0.1-0.5: 0.1-0.5: 0.1-0.5; In the present invention, when the chelating agent is sodium gluconate and tetrasodium glutamate diacetate, the mass ratio of sodium gluconate to tetrasodium glutamate diacetate is preferably 0.5-2.5:1-2.5, more preferably 1-2.0:1.0-2.0.
[0053] At the same time, based on the above-mentioned component formula and production device, the present invention also provides a production process for preparing the non-corrosive chlorine-containing disinfectant, comprising the following steps: Mixing sodium hypochlorite, a corrosion inhibitor, a surfactant, a chelating agent and water to obtain a non-corrosive chlorine-containing disinfectant; In the present invention, the mixing temperature is preferably 20 to 35°C, more preferably 20 to 30°C, and most preferably 25 to 30°C; the mixing time is preferably 15 to 60 min, more preferably 15 to 45 min, and most preferably 20 to 30 min; In the present invention, mixing preferably includes: first mixing the chelating agent and water to obtain a first mixed solution; adding a surfactant to the first mixed solution to obtain a second mixed solution; adding a corrosion inhibitor to the second mixed solution to obtain a third mixed solution; adding sodium hypochlorite to the third mixed solution to obtain a fourth mixed solution.
[0054] In the present invention, the temperature of the mixing water is preferably 20 to 35° C., more preferably 20 to 35° C., and most preferably 25 to 35° C. The present invention has no particular limitation on the amount of the first mixing water, the second mixing water, the third mixing water, and the fourth mixing water, as long as the corrosion inhibitor, the surfactant, and the chelating agent are completely dissolved.
[0055] In the present invention, the first mixing preferably includes: mixing the chelating agent and water to obtain a premixed solution; and sequentially adding the surfactant and the corrosion inhibitor into the final mixing.
[0056] In the present invention, the premixing temperature is preferably 20-35°C, more preferably 20-35°C, most preferably 25-35°C; the premixing time is preferably 5-20 min, more preferably 5-15 min, most preferably 5-10 min.
[0057] In the present invention, the final mixing temperature is preferably 20-35°C, more preferably 20-35°C, and most preferably 25-35°C; the final mixing time is preferably 10-60 min, more preferably 20-45 min, and most preferably 25-30 min.
[0058] After the mixing is completed, the present invention preferably further comprises filtering the mixed solution obtained by the mixing to obtain a non-corrosive chlorine-containing disinfectant. The filtering method of the present invention can be a bag filter filtration well known in the art.
[0059] In order to further illustrate the present invention, the non-corrosive chlorine-containing disinfectant and the production process of the non-corrosive chlorine-containing disinfectant are described in detail below in conjunction with embodiments, but they should not be construed as limiting the scope of protection of the present invention. Example 1
[0060] In parts by mass, 1 part of sodium gluconate and 4 parts of tetrasodium glutamate diacetate were added into water and mixed until dissolved to obtain a first mixed solution.
[0061] Add 0.5 parts of fatty alcohol polyoxyethylene ether, 0.5 parts of sodium dodecylbenzene sulfonate, and 0.5 parts of sodium dodecyl diphenyl ether disulfonate to the first mixed solution, and stir until dissolved to obtain a second mixed solution; Add 0.2 parts of sodium benzoate, 0.2 parts of sodium phytate and 0.2 parts of sodium silicate to the second mixed solution, and stir until dissolved to obtain a third mixed solution; 0.5 parts of sodium hypochlorite was added into the third mixed solution, and the mixture was stirred at room temperature for 20 minutes to obtain a disinfectant. After standing and filtering, a non-corrosive chlorine-containing disinfectant was obtained. Example 2
[0062] 2 parts of sodium gluconate and 2 parts of tetrasodium glutamate diacetate were added into water and mixed until dissolved to obtain a first mixed solution.
[0063] Add 0.8 parts of fatty alcohol polyoxyethylene ether, 0.8 parts of sodium dodecylbenzene sulfonate, and 0.8 parts of sodium dodecyl diphenyl ether disulfonate to the first mixed solution, and stir until dissolved to obtain a second mixed solution; Add 0.3 parts of sodium benzoate, 0.3 parts of sodium phytate and 0.3 parts of sodium silicate to the second mixed solution, and stir until dissolved to obtain a third mixed solution; 0.5 parts of sodium hypochlorite was added into the third mixed solution, and the mixture was stirred at room temperature for 20 minutes to obtain a disinfectant. After standing and filtering, a non-corrosive chlorine-containing disinfectant was obtained. Example 3
[0064] 3 parts of sodium gluconate and 2 parts of tetrasodium glutamate diacetate were added into water and mixed until dissolved to obtain a first mixed solution.
[0065] Add 1.0 part of fatty alcohol polyoxyethylene ether, 0.5 part of sodium dodecylbenzene sulfonate, and 0.5 part of sodium dodecyl diphenyl ether disulfonate to the first mixed solution, and stir until dissolved to obtain a second mixed solution; Add 0.5 parts of sodium benzoate, 0.5 parts of sodium phytate and 0.5 parts of sodium silicate to the second mixed solution, and stir until dissolved to obtain a third mixed solution; 0.5 parts of sodium hypochlorite was added into the third mixed solution, and the mixture was stirred at room temperature for 20 minutes to obtain a disinfectant. After standing and filtering, a non-corrosive chlorine-containing disinfectant was obtained. Example 4
[0066] 2.5 parts of sodium gluconate and 2.5 parts of tetrasodium glutamate diacetate were added into water and mixed until dissolved to obtain a first mixed solution.
[0067] Add 1 part of fatty alcohol polyoxyethylene ether, 1 part of sodium dodecylbenzene sulfonate, and 0.5 part of sodium dodecyl diphenyl ether disulfonate to the first mixed solution, and stir until dissolved to obtain a second mixed solution; Add 1 part of sodium benzoate, 0.5 part of sodium phytate and 0.5 part of sodium silicate to the second mixed solution, and stir until dissolved to obtain a third mixed solution; 0.5 parts of sodium hypochlorite was added into the third mixed solution, and the mixture was stirred at room temperature for 20 minutes to obtain a disinfectant. After standing and filtering, a non-corrosive chlorine-containing disinfectant was obtained. Example 5
[0068] 3 parts of sodium gluconate and 2 parts of tetrasodium glutamate diacetate were added into water and mixed until dissolved to obtain a first mixed solution.
[0069] Add 1.0 part of fatty alcohol polyoxyethylene ether, 1.0 part of sodium dodecylbenzene sulfonate, and 1.0 part of sodium dodecyl diphenyl ether disulfonate to the first mixed solution, and stir until dissolved to obtain a second mixed solution; Add 1 part of sodium benzoate, 1 part of sodium phytate, and 0.5 part of sodium silicate to the second mixed solution, and stir until dissolved to obtain a third mixed solution; 0.5 parts of sodium hypochlorite was added into the third mixed solution, and the mixture was stirred at room temperature for 20 minutes to obtain a disinfectant. After standing and filtering, a non-corrosive chlorine-containing disinfectant was obtained.
[0070] Comparative Example 1 By weight, 0.5 parts of sodium hypochlorite and 99 parts of water are mixed to obtain a disinfectant.
[0071] Comparative Example 2 In parts by mass, 0.5 parts of sodium hypochlorite, 1 part of sodium dodecylbenzene sulfonate and 98 parts of water are mixed to obtain a disinfectant.
[0072] The performance of the disinfectants prepared in Examples 1 to 5 and Comparative Examples 1 to 2 was tested, and the corrosion amount was tested using the method specified in QB / T2117. The test method is as follows: immerse a 304 stainless steel sheet in the disinfectant at a temperature of 25°C for 12 hours.
[0073] The performance test results of the cleaning agents prepared in Examples 1 to 5 and Comparative Examples 1 to 2 are shown in Table 1
[0074] Table 1 It can be seen from Table 1 that after the test piece is disinfected with the disinfectant provided by the present invention, the corrosion amount to the test piece is small, and the corrosion to stainless steel is much better than that of ordinary disinfectants.
[0075] Although the above embodiment describes the present invention in detail, it is only a part of the embodiments of the present invention, not all of the embodiments. People can also obtain other embodiments based on this embodiment without creativity, and these embodiments all fall within the protection scope of the present invention.
[0076] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
Claims
1. A production device for a non-corrosive chlorine-containing disinfectant for stainless steel equipment, comprising a base frame (100), a mixing barrel (200), a barrel cover (300), a feed assembly (400), a drive frame (500), an inner tube assembly (600) and a discharge mechanism (700); characterized in that: A mixing barrel (200) is fixed on the top of the base frame (100); a mixing bin (210) is located above the mixing barrel (200); a collecting bin (230) is located below the mixing barrel (200); a barrel cover (300) is provided on the top of the mixing barrel (200); a feeding assembly (400) is fixed on the top of the barrel cover (300); a driving frame (500) is fixed on the bottom of the barrel cover (300); a group of identical inner tube assemblies (600) are connected to the bottom of the driving frame (500); a group of identical discharge mechanisms (700) are fixed on the inner bottom of each mixing bin (210); and each discharge mechanism (700) is arranged in a one-to-one correspondence with each inner tube assembly (600); The feed assembly (400) comprises a ring seat (410) and an external feed single tube (420); a group of annularly distributed external feed single tubes (420) are fixed on the inner ring plate and the outer ring plate of the ring seat (410); a fixing plate (430) is fixed on the inner side of the inner ring plate of the ring seat (410); and an independently arranged external feed single tube (420) is fixed on the outer side of the outer end of the fixing plate (430); The driving frame (500) comprises a No. 1 driving motor (510), a top frame plate (520), a hydraulic rod (530) and a bottom frame plate (540); the No. 1 driving motor (510) is inverted and fixed on the top plate of the fixed frame (310); the output shaft of the No. 1 driving motor (510) crosses the top plate of the fixed frame (310) and is connected to a fixing rod (511); the top frame plate (520) is fixed to the bottom of the fixing rod (511); the bottom of the top frame plate (520) is connected to the bottom frame plate (540) via a group of hydraulic rods (530) uniformly distributed in an annular shape; The inner tube assembly (600) comprises a feeding mechanism (610) and a tube body (620), wherein the tube body (620) is fixed to the bottom surface of the bottom frame plate (540) through the feeding mechanism (610); The feeding mechanism (610) comprises a feeding seat (611), a No. 2 driving motor (612), a stirring shaft (613), a connecting plate (614), an inner feeding single tube (615), a No. 3 driving motor (616) and a driving gear (617); an inverted No. 2 driving motor (612) is fixed in the middle of the feeding seat (611); an output shaft of the No. 2 driving motor (612) crosses the feeding seat (611) and is connected to the top of the stirring shaft (613); a connecting plate (614) is fixed on one side of the feeding seat (611); a cross-crossing inner feeding single tube (615) is fixed on the connecting plate (614); the inner feeding single tube (615) and the outer feeding single tube (420) are arranged in a one-to-one correspondence; a No. 3 driving motor (616) is fixed at the bottom of the feeding seat (611); and the output shaft of the No. 3 driving motor (616) is connected to the driving gear (617); The inner wall of the tube body (620) is provided with a group of annularly distributed movable grooves (601), the circumferential side of the tube body (620) is evenly distributed with door grooves (603), the interior of the movable grooves (601) is movably connected with door panels (621), the tops of a group of the door panels (621) are connected via an annular tooth plate (622), and the annular tooth plate (622) is meshedly connected with the driving gear (617).
2. The production device of a non-corrosive chlorine-containing disinfectant for stainless steel equipment according to claim 1, characterized in that: The base frame (100) comprises a base (110), a top seat (120), a servo motor (130), a driving gear (140) and a gear ring (150); the top of the base (110) is movably connected to the top seat (120); the servo motor (130) is fixed inside the base (110); the output shaft of the servo motor (130) is connected to the driving gear (140); the inner side wall of the top seat (120) is fixed with a gear ring (150); and the gear ring (150) is meshingly connected to the driving gear (140).
3. The production device of a non-corrosive chlorine-containing disinfectant for stainless steel equipment according to claim 2, characterized in that: A slot (220) is provided inside the peripheral side wall of the mixing bin (210), a group of evenly distributed heating tubes (221) are fixed inside the slot (220), and a discharge tube (231) is connected to the center of the bottom of the collecting bin (230).
4. The production device of a non-corrosive chlorine-containing disinfectant for stainless steel equipment according to claim 3, characterized in that: A fixing frame (310) is fixed on the top of the barrel cover (300), a through slot (311) is provided on one side of the top plate of the fixing frame (310), a limiting slot (312) is provided on the top surface of the through slot (311), and a feed pipe (320) is fixed to the barrel cover (300) so as to pass through it.
5. The production device of a non-corrosive chlorine-containing disinfectant for stainless steel equipment according to claim 4, characterized in that: A locking member (440) is fixed to the inner side of the outer end of the fixing plate (430), and the locking member (440) comprises a movable bearing (441), a connecting rod (442) and a baffle (443). The bottom end of the connecting rod (442) is movably connected to the fixing plate (430) via the movable bearing (441), and the baffle (443) is fixed to the top end of the connecting rod (442).
6. The production device of a non-corrosive chlorine-containing disinfectant for stainless steel equipment according to claim 5, characterized in that: A track plate (602) is fixed to the top surface of the tube body (620) located directly above each movable groove (601), and the annular tooth plate (622) is movably installed inside a group of the track plates (602).
7. The production device of a non-corrosive chlorine-containing disinfectant for stainless steel equipment according to claim 6, characterized in that: The door groove (603) crosses the corresponding movable groove (601), the movable groove (601) and the door groove (603) are arranged one-to-one, and a rubber sealing pad (604) is fixed to the inner side edge and the outer side edge of each door groove (603).
8. The production device of a non-corrosive chlorine-containing disinfectant for stainless steel equipment according to claim 7, characterized in that: The discharging mechanism (700) comprises a discharging seat (710), a ball bearing (720), a discharging main pipe (730), a U-shaped feeding pipe (740), a first solenoid valve (750), a second solenoid valve (760) and a discharging single pipe (770), wherein the ball bearing (720) is fixed on the inner bottom of the mixing bin (210), the bottom of the discharging seat (710) is movably connected to the ball bearing (720), and the discharging seat (710) is connected to the mixing bin (210). ) is fixed at the center of the main discharge pipe (730), the bottom end of the main discharge pipe (730) is connected to a U-shaped material delivery pipe (740), a No. 1 solenoid valve (750) is installed on one side of the U-shaped material delivery pipe (740), a No. 2 solenoid valve (760) is installed on the other side of the U-shaped material delivery pipe (740), and a single discharge pipe (770) is connected to the outlet end of the U-shaped material delivery pipe (740) close to the No. 2 solenoid valve (760).
9. A non-corrosive chlorine-containing disinfectant for stainless steel equipment, characterized in that The disinfectant prepared by the production device of a non-corrosive chlorine-containing disinfectant for stainless steel equipment according to any one of claims 1 to 8 comprises the following raw materials in terms of mass percentage: Sodium hypochlorite 0.5-5%; Corrosion inhibitor 0.1~2%; Surfactant 0.5-2%; Chelating agent 1-5%; The balance is water.
10. A production process for preparing a non-corrosive chlorine-containing disinfectant for stainless steel equipment according to claim 9, characterized in that: The following steps are involved: Sodium hypochlorite, corrosion inhibitor, surfactant, chelating agent and water are mixed to obtain a non-corrosive chlorine-containing disinfectant.
Citation Information
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