Automatic slicing and distributing machine

Abstract

The invention discloses an automatic slicing and distributing machine which comprises a machine frame, a control table, a feeding workbench and a discharging workbench, the feeding workbench and the discharging workbench are placed on the side portion of the machine frame, the control table is arranged at one end of the machine frame, and a first sliding rail is arranged at the top of the machine frame; a first sliding rail is arranged on the rack, a four-axis gluing part is arranged on the first sliding rail, the first sliding rail is in sliding connection with the double-axis gluing part, a second sliding rail is arranged in the middle of the rack, a glue cavity, a welding flux cavity and a diamond material cavity are formed in the second sliding rail from near to far away from the control table, a baking bar is arranged between the welding flux cavity and the diamond material cavity, and a mechanical arm is further arranged at the bottom of the four-axis gluing part; by the adoption of the scheme, the slices are prepared through the slice distributing machine, process stability is facilitated, adhesive coating is even, consistency is excellent, the distributing process is controlled in a parameterized mode, diamond particles are evenly arranged, the using amount of welding flux is accurately controlled, and performance stability of brazed diamond tool preparation is facilitated.

Description

Technical Field

[0001] The invention belongs to the field of brazing diamond tool manufacturing, and more specifically, the invention relates to an automatic slicing feeder. Background Art

[0002] The principle of brazing super-hard abrasive tools is to use high-temperature brazing to firmly combine the abrasive, solder, and matrix through chemical and metallurgical reactions to ensure a firm grip of the abrasive. Currently, the commonly used brazed super-hard abrasive tools include brazed diamond saw blades, brazed alloy grain saw blades, brazed diamond grinding wheels, brazed diamond drill bits, etc. Brazed super-hard abrasive saw blades have been widely used in metal material processing, hard and brittle non-metallic material processing and other fields due to their advantages such as high abrasive exposure, high abrasive holding strength, high sharpness and long life, and have successfully replaced traditional electroplating tools in many fields. Therefore, in the next few decades, with the excellent performance advantages of brazed super-hard abrasive saw blades, their application in metal material, hard and brittle non-metallic material processing and other fields will become more and more extensive. In recent years, many domestic super-hard abrasive tool manufacturers and related scientific research institutes have been conducting research and development and production of brazed super-hard abrasive tools, but the problem of how to carry out industrial-scale production of this new type of super-hard abrasive saw blade has not been well solved.

[0003] At present, most of the reports are patents or documents related to the appearance and preparation methods of sintered or electric saw blades. There are fewer inventions and research related to brazed super-hard abrasive saw blades, and most of them are only about the design of the appearance structure of brazed super-hard abrasive saw blades, or the introduction of the preparation method of brazed super-hard abrasive saw blades, but rarely involve how to batch and stably prepare brazed super-hard abrasive saw blades. The preparation process of brazed saw blades mainly includes three main processes: pre-welding treatment, material distribution, and brazing. Among them, the pre-welding treatment and brazing processes can be completed in batches automatically using relevant equipment. For the material distribution process, the preparation process of a single saw blade is quite different from the preparation method of batch production. It is not possible to simply equip the preparation method of a single saw blade and then produce it. It is necessary to carry out relevant series of designs and inventions and combine the preparation characteristics of brazed super-hard abrasive saw blades to create. Since relevant enterprises and research institutions have little research in this area, the material distribution production of saw blades still uses manual and semi-manual labor-intensive operation methods, and there is still a certain market gap in large-scale automated production equipment and methods. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides an automatic slicing and distributing machine.

[0005] In order to achieve the above object, the technical solution adopted by the present invention is:

[0006] An automatic slicing material distribution machine comprises a frame, a control console, a loading workbench and an unloading workbench, wherein the loading workbench and the unloading workbench are placed on the sides of the frame, the control console is arranged at one end of the frame, a first slide rail is arranged on the top of the frame, a four-axis gluing part is arranged on the first slide rail, and the first slide rail is slidably connected with the two-axis gluing part, a second slide rail is arranged in the middle of the frame, and a glue cavity, a solder cavity and a diamond material cavity are respectively arranged on the second slide rail from near to far from the control console, wherein a baking rod is arranged between the solder cavity and the diamond material cavity, and a mechanical arm is also arranged at the bottom of the four-axis gluing part.

[0007] The present invention discloses an automatic slicing material distributing machine, wherein a cleaning part is further provided at the bottom of the frame between the glue chamber and the control console, and the cleaning part comprises a material receiving basin, a motor bracket, a speed regulating motor, a coupling, a roller brush, a material collecting hopper and a roller brush bracket; wherein the speed regulating motor is arranged on the motor bracket, the roller brush is arranged on the roller brush bracket and the roller brush and the roller brush bracket are connected through a bearing, the main shaft of the speed regulating motor is connected to the roller brush through a coupling, the material collecting hopper is fixedly connected to the inner side wall of the roller brush bracket, and the material receiving basin is arranged at the bottom of the material collecting hopper.

[0008] The invention discloses an automatic slicing material distributing machine, wherein the four-axis gluing part comprises a horizontal mounting plate and a vertical mounting plate which are vertically arranged, a reducer, a Z-axis transmission mechanism, a B-axis transmission mechanism, an A-axis transmission mechanism, an X-axis servo motor, a Z-axis servo motor, an A-axis servo motor and a B-axis servo motor, wherein the X-axis servo motor and the Z-axis servo motor are fixedly arranged on the horizontal mounting plate, the main shaft of the X-axis servo motor is connected to the reducer; the Z-axis servo motor is connected to the Z-axis transmission mechanism; the A-axis servo motor is connected to the A-axis transmission mechanism, and the B-axis servo motor is connected to the B-axis transmission mechanism.

[0009] The invention discloses an automatic slicing material distributing machine, wherein the Z-axis transmission mechanism comprises a ball screw, a slider and a lifting plate, wherein the lifting plate is fixedly connected to a vertical mounting plate; the slider is sleeved on the ball screw, one end of the ball screw is connected to a Z-axis servo motor, and the other end of the ball screw is connected to the lifting plate.

[0010] The present invention discloses an automatic slicing material distributing machine, wherein the B-axis transmission mechanism comprises a bearing seat and a synchronous pulley, wherein the bearing seat is fixedly arranged on a vertical mounting plate, the synchronous pulley is installed in the bearing seat, and the synchronous pulley is connected to the B-axis servo motor through a belt.

[0011] The present invention discloses an automatic slicing material distributing machine, wherein the A-axis transmission mechanism comprises a mounting frame, a rubber-applying wheel and a material-removing cylinder, wherein the mounting frame is connected to the output shaft of a synchronous pulley, the material-removing cylinder is arranged on both sides of the mounting frame, the A-axis servo motor is arranged on one side of the mounting frame, and the main shaft of the A-axis servo motor is connected to the rubber-applying wheel.

[0012] The invention discloses an automatic slicing material distributing machine. The solder cavity comprises a coarse solder cavity, a secondary solder cavity and a fine solder cavity.

[0013] The invention discloses an automatic slicing material distributing machine, wherein the glue chamber comprises a thick glue chamber and a thin glue chamber.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The use of a slicer feeder to prepare slices is conducive to process stability, uniform adhesive coating, excellent consistency, parameterized control of the feed process, uniform diamond particle arrangement, and precise control of solder dosage, which is conducive to the stable performance of brazing diamond tool preparation. The equipment has high preparation efficiency, and a single machine can prepare 250 slices per day in a single shift, which effectively improves production efficiency, reduces labor costs, and effectively guarantees the saw blade cutting performance, which greatly promotes the effective application of diamond slices in the cutting field.

[0016] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following is a brief description of the contents and symbols in the drawings of this specification:

[0018] Figure 1 is a schematic diagram of the present invention;

[0019] Figure 2 It is a schematic diagram of a cleaning unit of the present invention;

[0020] Figure 3 It is a front view schematic diagram of the four-axis gluing part of the present invention;

[0021] Figure 4 It is a schematic diagram of the back side of the four-axis glue portion of the present invention;

[0022] The markings in the figure are: 1, frame; 2, control console; 3, loading workbench; 4, unloading workbench; 5, first slide rail; 6, diamond material chamber; 7, baking rod; 8, coarse solder chamber; 9, secondary solder chamber; 10, fine solder chamber; 11, cleaning unit; 12, thin glue chamber; 13, thick glue chamber; 14, four-axis glue unit; 15, glue wheel; 16, second slide rail; 17, workpiece support; 18, mechanical arm;

[0023] 1101, receiving basin; 1102, motor bracket; 1103, speed regulating motor; 1104, coupling; 1105, roller brush; 1106, collecting hopper; 1107, roller brush bracket;

[0024] 1401. Mounting frame; 1402. Material removal cylinder; 1403. Bearing seat; 1404. Synchronous pulley; 1405. A-axis servo motor; 1406. Slider; 1407. Ball screw; 1408. Gear; 1409. X-axis servo motor; 1410. Reducer; 1411. Z-axis servo motor; 1412. B-axis servo motor; 1413. Lifting plate. DETAILED DESCRIPTION

[0025] The following, with reference to the accompanying drawings, provides a further detailed description of the specific implementation methods of the present invention, such as the shapes and structures of the components involved, the relative positions and connection relationships between the components, the functions and working principles of the components, the manufacturing process and the operating methods, so as to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention.

[0026] like Figure 1 An automatic slicing material distribution machine shown in the figure includes a frame 1, a control console 2, a loading workbench 3 and an unloading workbench 4, the loading workbench 3 and the unloading workbench 4 are placed on the side of the frame 1, the control console 2 is arranged at one end of the frame 1, a first slide rail 5 is arranged on the top of the frame 1, a four-axis gluing part 14 is arranged on the first slide rail 5, and the first slide rail 5 is slidably connected with the double-axis gluing part 14, a second slide rail 16 is arranged in the middle of the frame 1, and a glue cavity, a solder cavity and a diamond material cavity 6 are arranged on the second slide rail 16 from near to far from the control console 2, wherein a baking rod 7 is arranged between the solder cavity and the diamond material cavity 6, and a mechanical arm 18 is also arranged at the bottom of the four-axis gluing part.

[0027] like Figure 2 A cleaning section 11 is also provided at the bottom of the frame 1 between the glue chamber and the control console 2 shown, and the cleaning section 11 includes a material receiving basin 1101, a motor bracket 1102, a speed regulating motor 1103, a coupling 1104, a roller brush 1105, a material collecting hopper 1106 and a roller brush bracket 1107; wherein, the speed regulating motor 1103 is arranged on the motor bracket 1102, the roller brush 1105 is arranged on the roller brush bracket 1107 and the roller brush 1105 is connected to the roller brush bracket 1107 through a bearing, the main shaft of the speed regulating motor 1103 is connected to the roller brush 1105 through the coupling 1104, the material collecting hopper 1106 is fixedly connected to the inner wall of the roller brush bracket 1107, and the material receiving basin 1101 is arranged at the bottom of the material collecting hopper 1106.

[0028] like Figure 3 and Figure 4The four-axis gluing part shown includes a horizontal mounting plate and a vertical mounting plate arranged perpendicular to each other, a reducer 1410, a Z-axis transmission mechanism, a B-axis transmission mechanism, an A-axis transmission mechanism, an X-axis servo motor 1409, a Z-axis servo motor 1411, an A-axis servo motor 1405 and a B-axis servo motor 1412, wherein the X-axis servo motor 1409 and the Z-axis servo motor 1411 are fixedly arranged on the horizontal mounting plate, and the spindle of the X-axis servo motor 1409 is connected to the reducer 1410; the Z-axis servo motor 1411 is connected to the Z-axis transmission mechanism; the A-axis servo motor 1405 is connected to the A-axis transmission mechanism, and the B-axis servo motor 1412 is connected to the B-axis transmission mechanism; the Z-axis transmission mechanism includes a ball screw 1407, a slider 1406 and a lifting plate 1413, and the lifting plate 1413 is fixedly connected to the vertical mounting plate; the slider 14 06 is sleeved on the ball screw 1407, one end of the ball screw 1407 is connected to the Z-axis servo motor 1411, and the other end of the ball screw 1407 is connected to the lifting plate 1413; the B-axis transmission mechanism includes a bearing seat 1403 and a synchronous pulley 1404, wherein the bearing seat 1403 is fixedly set on the vertical mounting plate, the synchronous pulley 1404 is installed in the bearing seat 1403, and the synchronous pulley 1404 is connected to the B-axis servo motor 1412 through a belt; the A-axis transmission mechanism includes a mounting frame 1401, a rubber wheel 15 and a material removal cylinder 1402, wherein the mounting frame 1401 is connected to the output shaft of the synchronous pulley 1404, the material removal cylinder 1402 is arranged on both sides of the mounting frame 1401, the A-axis servo motor 1405 is arranged on one side of the mounting frame 1401, and the main shaft of the A-axis servo motor 1405 is connected to the rubber wheel 15.

[0029] like Figure 1 The solder cavity shown includes a coarse solder cavity 8 , a secondary solder cavity 9 and a fine solder cavity 10 ; the glue cavity includes a thick glue cavity 13 and a thin glue cavity 12 .

[0030] Working principle and method

[0031] During operation, the stringed materials are placed on the workpiece support 17 and the baking rod begins to heat. The robot arm 18 grabs the workpiece and then sends it to the thick glue chamber 13. At the same time, the A-axis servo motor 1405 starts, and the Z-axis servo motor 1411 descends and starts to glue the workpiece through the glue wheel 15. After completion, it is sent to the baking rod 7 for drying, and then sent to the diamond material chamber to start diamond distribution around the workpiece. The B-axis servo motor 1412 makes the material loading uniform by the deflection of the glue wheel. After the end, it returns to the baking rod 7, and after the baking is completed, it is sent to the coarse solder chamber 8 and the secondary solder chamber 9 in turn, and then sent to the thin glue chamber 12 for gluing. After the gluing is completed, it is sent to the fine solder chamber 10 for the last material loading. After the completion, it is sent to the cleaning part 11, and the excess solder is removed by the roller brush 1105. The workpiece is placed on the workpiece support 3. The support returns to the loading position and ends. The finished workpiece is removed and placed on the unloading workbench 4.

[0032] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. An automatic slicing material distributing machine, comprising a frame, a control console, a loading workbench and a unloading workbench, wherein the loading workbench and the unloading workbench are placed on the side of the frame, and the control console is arranged at one end of the frame, characterized in that: A first slide rail is provided on the top of the frame, a four-axis glue portion is provided on the first slide rail, and the first slide rail is slidably connected to the two-axis glue portion, a second slide rail is provided in the middle of the frame, and a glue cavity, a solder cavity and a diamond material cavity are provided on the second slide rail from near to far from the control console, wherein a baking rod is provided between the solder cavity and the diamond material cavity, and a mechanical arm is also provided at the bottom of the four-axis glue portion.

2. The automatic slicing material distributing machine according to claim 1, characterized in that: A cleaning part is also provided at the bottom of the frame between the glue chamber and the control console, and the cleaning part includes a material receiving basin, a motor bracket, a speed regulating motor, a coupling, a roller brush, a material collecting hopper and a roller brush bracket; wherein the speed regulating motor is arranged on the motor bracket, the roller brush is arranged on the roller brush bracket and the roller brush and the roller brush bracket are connected by a bearing, the main shaft of the speed regulating motor is connected to the roller brush by a coupling, the material collecting hopper is fixedly connected to the inner side wall of the roller brush bracket, and the material receiving basin is arranged at the bottom of the material collecting hopper.

3. The automatic slicing material distributing machine according to claim 1, characterized in that: The four-axis gluing part includes a horizontal mounting plate and a vertical mounting plate which are arranged perpendicular to each other, a reducer, a Z-axis transmission mechanism, a B-axis transmission mechanism, an A-axis transmission mechanism, an X-axis servo motor, a Z-axis servo motor, an A-axis servo motor and a B-axis servo motor, wherein the X-axis servo motor and the Z-axis servo motor are fixedly arranged on the horizontal mounting plate, the main shaft of the X-axis servo motor is connected to the reducer; the Z-axis servo motor is connected to the Z-axis transmission mechanism; the A-axis servo motor is connected to the A-axis transmission mechanism, and the B-axis servo motor is connected to the B-axis transmission mechanism.

4. The automatic slicing material distributing machine according to claim 3, characterized in that: The Z-axis transmission mechanism includes a ball screw, a slider and a lifting plate, and the lifting plate is fixedly connected to the vertical mounting plate; the slider is sleeved on the ball screw, one end of the ball screw is connected to the Z-axis servo motor, and the other end of the ball screw is connected to the lifting plate.

5. The automatic slicing material distributing machine according to claim 4, characterized in that: The B-axis transmission mechanism includes a bearing seat and a synchronous pulley, wherein the bearing seat is fixedly arranged on the vertical mounting plate, the synchronous pulley is installed in the bearing seat, and the synchronous pulley is connected to the B-axis servo motor through a belt.

6. The automatic slicer feeding machine according to claim 5, characterized in that: The A-axis transmission mechanism includes a mounting frame, a rubber-applying wheel and a material removal cylinder, wherein the mounting frame is connected to the output shaft of the synchronous pulley, the material removal cylinder is arranged on both sides of the mounting frame, the A-axis servo motor is arranged on one side of the mounting frame, and the main shaft of the A-axis servo motor is connected to the rubber-applying wheel.

7. The automatic slicer feeding machine according to claim 1, characterized in that: The solder cavity comprises a coarse solder cavity, a secondary solder cavity and a fine solder cavity.

8. The automatic slicer feeding machine according to claim 1, characterized in that: The glue chamber comprises a thick glue chamber and a thin glue chamber.

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