Steel bar truss floor support plate welding machining device and method
By designing a steel truss floor deck welding processing device including a push frame and a traction piece, the problem of welding point deviation caused by the shaking of the steel frame and the steel plate during the welding process was solved, and precise welding of the steel bars and the floor deck was achieved to avoid Welding is done.
Patent Information
- Application Number
- CN202411491756.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-24
AI Technical Summary
During the welding process, the existing steel bar truss floor bearing plate production line has a deviation in the welding point due to the shaking of the steel bar frame and the steel plate, and the steel bar truss cannot be positioned, resulting in a false welding.
Design a steel trusper building inheritance and welding processing device, including equipment brackets, transmission devices, fixed racks, handling components, promoting racks, traction parts and welding racks. By promoting the ring -shaped movement and pulling of the traction parts, the positioning of the reinforcement truss and the fixing down pressure are achieved to ensure that the steel bar at the welding is fully exposed to the tower.
Effectively avoid the deviation of the welding point bits, ensure the precise welding of the steel and the tower, avoid the situation of virtual welding, and improve the welding quality.
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Figure CN119347260A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel bar trusses, and in particular to a welding processing device and method for steel bar truss floor decks. Background Art
[0002] Steel truss floor deck is a composite formwork that processes the steel bars in the floor slab into steel trusses in the factory and connects the steel trusses with the bottom plate. Steel truss floor deck can significantly reduce the amount of steel bar binding work on site, speed up the construction progress, increase construction safety assurance, and steel truss floor deck can ensure uniform spacing of steel bars and consistent thickness of concrete cover, thereby improving the construction quality of the floor slab, and is widely used in the construction industry.
[0003] A steel truss floor deck production line disclosed in the patent application with reference publication number CN117020516A belongs to the technical field of steel trusses, and includes a frame, a conveying mechanism, a welding frame, a welding assembly, a clamping frame, a clamping claw and a raw material table; the conveying mechanism is slidably arranged on the frame; the welding frame is arranged on the frame; there are multiple welding assemblies, and the multiple welding assemblies are slidably arranged on the welding frame; the clamping frame is slidably arranged on the frame; a moving mechanism for driving the clamping frame to move is arranged on the frame; the clamping claw is slidably arranged at the lower end of the clamping frame; there are two raw material tables symmetrically arranged, and the raw material tables are slidably arranged on both sides of the frame; and a lifting mechanism for driving the raw material table to move is arranged on the frame. The invention can quickly place the steel frame on the steel plate for welding by the welding mechanism.
[0004] In the above scheme, the steel bar frame is placed on the steel plate and then transported to the welding position through a transportation device. During the transportation process, the steel bar frame and the steel plate will inevitably deviate from the welding point due to shaking, and the steel bar truss before welding cannot be positioned to ensure that the steel plate and the steel bar truss are transported synchronously during transportation. Moreover, during welding, if the steel bars at the welding position are bent or other positions of the steel plate are uneven, the steel bars and the steel plate will not be in contact, resulting in a cold weld during welding.
[0005] Therefore, it is necessary to provide a steel truss floor deck welding processing device and method to solve the above technical problems. Summary of the invention
[0006] The object of the present invention is to provide a steel bar truss floor deck welding processing device and method to solve the problems of the defects of the prior art mentioned in the above background technology.
[0007] Based on the above ideas, the present invention provides the following technical solutions: a steel truss floor deck welding processing device, comprising an equipment bracket, a transmission device for conveying is installed inside the equipment bracket, and both sides of the equipment bracket are fixedly connected with a placement support frame, and also includes:
[0008] A fixing frame fixedly connected to both sides of the top of the equipment support, and a handling assembly for loading the steel bar truss is arranged between the two fixing frames;
[0009] The top of the transmission device is provided with a fixed plate, the bottom of the fixed plate is fixedly connected to two supporting side plates, one side of the two supporting side plates is provided with a pushing frame, and one side of the two supporting side plates is provided with a pushing member for pushing the pushing frame to swing in a circular manner;
[0010] A welding frame is fixedly connected between one ends of the two supporting side plates, lower pressing plates are arranged on both sides of the welding frame, welding guns are fixedly connected on both sides of the lower pressing plates, a fixing frame is fixedly connected on both sides of the welding frame, a sliding block is arranged inside the fixing frame, and the sliding block is connected to the lower pressing plate by an adjusting member;
[0011] A traction member is provided on one side of the two supporting side plates, one end of the traction member is connected to the sliding block, and the other end is connected to the pushing member. When the pushing member moves, the lower pressure plate is pulled down by the traction member, so that the lower pressure plate presses down and fixes the welding position of the steel truss.
[0012] As a further solution of the present invention: the pushing member includes two second rotating plates, the tops of the two second rotating plates are fixedly connected with third hydraulic rods, and the telescopic ends of the two third hydraulic rods are fixedly connected to the pushing frame.
[0013] As a further solution of the present invention: the pushing member also includes two rotating rods, the bottom of the two rotating rods are fixedly connected to a first rotating plate, the two first rotating plates are respectively arranged on the top of the two second rotating plates, the top of the two second rotating plates are fixedly connected to a rotating shaft, the two rotating shafts respectively penetrate the two first rotating plates and are rotatably connected to the first rotating plates, one side of the supporting side plate is fixedly connected to two support plates, the two rotating rods respectively penetrate the two support plates and are rotatably connected to the support plates, the outer sides of the two rotating rods are fixedly connected to pulleys, the two pulleys are connected by belt transmission, the top of one of the support plates is fixedly connected to a first motor, and the output end of the first motor is fixedly connected to the rotating rod.
[0014] As a further solution of the present invention: the other ends of the two supporting side plates are fixedly connected to a supporting oblique frame, a plurality of rotating rollers are rotatably connected inside the supporting oblique frame, a second screw rod is rotatably connected inside the equipment bracket, the second screw rod passes through the fixed plate and is connected to the fixed plate through a ball nut pair, guide rods are fixedly connected on both sides of the welding frame, and the two guide rods pass through the equipment bracket and are rotatably connected to the equipment bracket.
[0015] As a further solution of the present invention: the traction member includes a rack arranged on one side of the equipment bracket, the outer side of the rack is meshed with a gear, the inside of the gear is fixedly connected with a transmission rod, the transmission rod is rotationally connected to the rotation of the equipment bracket, one end of the transmission rod is fixedly connected to a winding disk, the outer side of the winding disk is wrapped and fixedly connected with a second pull rope, the bottom of the support side plate is fixedly connected to a second guide plate, the second pull rope passes through the second guide plate and the fixed frame and is fixedly connected to the sliding block.
[0016] As a further solution of the present invention: the traction member also includes a horizontal plate fixedly connected to the outer side of the rack, a first guide plate is fixedly connected to the outer side of the supporting side plate, a first spring and a first telescopic rod are fixedly connected between the first guide plate and the horizontal plate, the first spring is sleeved on the outer side of the first telescopic rod, one end of the rack is fixedly connected to a first pull rope, the first pull rope passes through the first guide plate and is fixedly connected to one end of the second rotating plate.
[0017] As a further solution of the present invention: a sliding rod is fixedly connected inside the fixed frame, the sliding rod passes through the sliding block and is slidably connected to the sliding block, a second spring is fixedly connected between the sliding block and the top of the fixed frame, and the second spring is sleeved on the outside of the sliding rod.
[0018] As a further solution of the present invention: both sides of the fixed frame are fixedly connected with fixed cylinders, a lower pressure plate is slidably connected inside the fixed cylinder, both sides of the sliding block are fixedly connected with mounting plates, the bottoms of the two mounting plates are fixedly connected with fixed rods, the two fixing rods respectively penetrate the fixed cylinders and are slidably connected to the fixed cylinders, the bottoms of the two fixed cylinders are fixedly connected with exhaust pipes, a one-way air outlet valve is arranged on the outside of the exhaust pipe, and a one-way air inlet valve is arranged at the bottom of the fixed cylinder.
[0019] As a further solution of the present invention: the transport assembly includes a lifting plate, a first hydraulic rod is fixedly connected to the outer side of the lifting plate, the output shaft of the first hydraulic rod is fixedly connected to a connecting plate, both ends of the connecting plate are fixedly connected to supporting cross plates, a clamp for clamping the steel truss is provided at the bottom of the supporting cross plate, a first screw rod is rotatably connected between the two fixed frames, the first screw rod passes through the lifting plate and is connected to the lifting plate through a ball nut pair, a support rod is fixedly connected between the two fixed frames, the support rod passes through the lifting plate and is slidably connected to the lifting plate.
[0020] A method for welding a steel bar truss floor deck is also provided, comprising the following steps:
[0021] Step 1: First, place the floor decking on the transmission device and transport it to the bottom of the welding frame through the transmission device;
[0022] Step 2: Use the handling assembly to grab the steel truss to be welded and place it between the two supporting side plates. At this time, the two pushing frames are driven forward by the pushing members between the two supporting side plates to clamp and push the steel truss forward in the center;
[0023] Step 3. When the two pushing frames are away from the steel truss under the action of the pushing member, the sliding block is pulled down by the traction member, and then the lower pressure plate is driven down by the adjusting member to press down the steel bars to be welded, and the steel bars are welded by the welding guns on both sides of the lower pressure plate.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The push frames make circular reciprocating motion, so that the two push frames clamp the steel truss in the center and push it forward to avoid the misalignment between the floor deck on the lower pressure plate and the steel truss due to transportation, resulting in the inability to perform precise welding. The two push frames continuously step the steel truss to ensure that the steel truss and the floor deck are in relative motion, and the steel truss is positioned and corrected.
[0026] 2. The first guide plate drives the meshing gear to rotate, and the gear drives the winding drum to rotate through the transmission rod. The winding drum pulls the sliding block down through the second pull rope wrapped on the outside, and the sliding block drives the lower pressure plate to descend through the adjusting piece. The bottom of the lower pressure plate presses down the steel bars, so that the steel bars at the welding points are fully in contact with the floor decking, and welding guns are set on both sides of the lower pressure plate to weld the steel bars to the floor decking, thereby ensuring that the steel bars and the floor decking are fully welded.
[0027] 3. The fixed rod drives the fixedly connected lower pressure plate to move inside the fixed cylinder, and the gas inside the fixed cylinder is discharged through the exhaust pipe. Before welding with the welding torch, the gas discharged from the exhaust pipe is used to clean the welding area to prevent dust from affecting the welding quality during welding with the welding torch. When the sliding block rises, the lower pressure plate rises, and air is replenished through the one-way air intake valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the structure of the handling assembly of the present invention;
[0031] Figure 3 It is a schematic diagram of the welding frame structure of the present invention;
[0032] Figure 4 It is a schematic diagram of the supporting side plate structure of the present invention;
[0033] Figure 5 It is a schematic diagram of the structure of the push frame of the present invention;
[0034] Figure 6 It is a schematic diagram of the structure of the pusher of the present invention;
[0035] Figure 7 It is a schematic diagram of the structure of the second rotating plate and the lower pressing plate of the present invention;
[0036] Figure 8 It is a schematic diagram of the structure of the traction member of the present invention;
[0037] Fig. 9 It is a schematic diagram of the cross-sectional structure of the fixing tube of the present invention;
[0038] Fig.10 It is a schematic diagram of the cross-sectional structure of the lower pressing plate and the fixing cylinder of the present invention;
[0039] Fig.11 The present invention Fig.10 Schematic diagram of the enlarged structure of part A.
[0040] In the figure: 1, equipment support; 1001, transmission device; 1002, placement support frame; 2, fixed frame; 201, first screw rod; 202, first hydraulic rod; 203, connecting plate; 204, lifting plate; 205, supporting horizontal plate; 206, clamp; 3, fixed plate; 300, second screw rod; 301, supporting side plate; 302, supporting inclined frame; 303, rotating roller; 401, pushing frame; 402, third hydraulic rod; 404, first rotating plate; 405, rotating shaft; 406, second rotating plate; 407, rotating rod; 408, pulley; 6, welding frame; 60 1. Guide rod; 7. Lower pressure plate; 701. Welding gun; 801. Rack; 802. Gear; 803. Winding disc; 804. Transmission rod; 805. First guide plate; 806. Cross plate; 807. First telescopic rod; 808. First pull rope; 809. Second pull rope; 810. Second guide plate; 811. First spring; 9. Fixed frame; 901. Sliding block; 902. Sliding rod; 903. Second spring; 10. Fixed cylinder; 101. Lower pressure plate; 102. Fixed rod; 103. Mounting plate; 104. Exhaust pipe; 11. Threaded rod; 12. Second telescopic rod. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] like Figures 1 to 11 As shown, a steel bar truss floor deck welding processing device and method include the following embodiments:
[0043] like Figures 1 to 9As shown, embodiment 1 includes an equipment support 1, a transmission device 1001 for conveying is installed inside the equipment support 1, and a placement support frame 1002 is fixedly connected to both sides of the equipment support 1, and also includes:
[0044] A fixing frame 2 is fixedly connected to both sides of the top of the equipment support 1, and a handling component for loading the steel bar truss is arranged between the two fixing frames 2;
[0045] A fixed plate 3 is arranged on the top of the transmission device 1001, and two supporting side plates 301 are fixedly connected to the bottom of the fixed plate 3. A pushing frame 401 is arranged on one side of the two supporting side plates 301, and a pushing member for pushing the pushing frame 401 to swing in a circular manner is arranged on one side of the two supporting side plates 301.
[0046] A welding frame 6 is fixedly connected between one end of the two supporting side plates 301, lower pressing plates 7 are arranged on both sides of the welding frame 6, welding guns 701 are fixedly connected on both sides of the lower pressing plates 7, and a fixing frame 9 is fixedly connected on both sides of the welding frame 6, a sliding block 901 is arranged inside the fixing frame 9, and the sliding block 901 is connected to the lower pressing plate 7 by an adjusting member;
[0047] A traction member is provided on one side of the two supporting side plates 301, one end of the traction member is connected to the sliding block 901, and the other end is connected to the pushing member. When the pushing member moves, the lower pressure plate 7 is pulled down by the traction member, so that the lower pressure plate 7 presses down and fixes the welding part of the steel truss.
[0048] During the specific implementation, the floor decking is first placed on the transmission device 1001, and then transported to the bottom of the welding frame 6 by the transmission device 1001, and then the steel truss to be welded is grabbed and placed between the two supporting side plates 301 by the handling assembly. At this time, the two pushing frames 401 are driven forward by the pushing members between the two supporting side plates 301 to clamp and push the steel truss forward in the center; when the two pushing frames 401 are away from the steel truss under the action of the pushing members, the sliding block 901 is pulled down by the traction member, and then the lower pressure plate 7 is driven down by the adjusting member to press down the steel bars at the location where welding is required, and the steel bars are welded by the welding guns 701 on both sides of the lower pressure plate 7, so as to ensure that the steel bars and the floor decking remain stable and avoid the occurrence of cold welding.
[0049] like Figure 3 to Figure 4 As shown, in this embodiment: the other ends of the two supporting side plates 301 are fixedly connected to the supporting oblique frames 302, and the supporting oblique frames 302 are internally rotatably connected to a plurality of rotating rollers 303, and the equipment bracket 1 is internally rotatably connected to the second screw rod 300, the second screw rod 300 passes through the fixed plate 3 and is connected to the fixed plate 3 by a ball nut pair, and guide rods 601 are fixedly connected on both sides of the welding frame 6, and the two guide rods 601 pass through the equipment bracket 1 and are rotatably connected to the equipment bracket 1.
[0050] During specific implementation, when the steel truss is placed between the two supporting side plates 301 through the handling assembly, and most of the steel truss is placed on the supporting diagonal frame 302, a driving motor is installed on the outside of the equipment bracket 1, and the output shaft of the driving motor is fixedly connected to the second screw rod 300, the second screw rod 300 is rotated to adjust the steel truss on the supporting diagonal frame 302 to the place where it needs to be welded with the floor decking to make it more precise.
[0051] like Figures 5 to 7 As shown, in this embodiment: the pushing member includes two second rotating plates 406 , the tops of the two second rotating plates 406 are fixedly connected to the third hydraulic rods 402 , and the telescopic ends of the two third hydraulic rods 402 are fixedly connected to the pushing frame 401 .
[0052] The pushing member also includes two rotating rods 407, the bottom of the two rotating rods 407 are fixedly connected with the first rotating plate 404, the two first rotating plates 404 are respectively arranged on the top of the two second rotating plates 406, the top of the two second rotating plates 406 are fixedly connected with a rotating shaft 405, the two rotating shafts 405 respectively penetrate the two first rotating plates 404 and are rotatably connected to the first rotating plates 404, one side of the supporting side plate 301 is fixedly connected with two support plates, the two rotating rods 407 respectively penetrate the two support plates and are rotatably connected to the support plates, the outer sides of the two rotating rods 407 are fixedly connected with pulleys 408, the two pulleys 408 are connected by belt transmission, the top of one of the support plates is fixedly connected with a first motor, and the output end of the first motor is fixedly connected to the rotating rod 407.
[0053] During specific implementation, after adjusting to the specified position, by starting the first motor, one of the rotating rods 407 is driven to rotate. Since the two rotating rods 407 are connected by the pulley 408 and the belt transmission, the two rotating rods 407 are synchronously rotated and connected, and the rotating rod 407 drives the fixedly connected first rotating plate 404 to rotate, and the first rotating plate 404 drives the second rotating plate 406 to rotate through the rotating shaft 405, thereby driving the pushing frame 401 to perform a circular reciprocating motion, so that the two pushing frames 401 clamp the steel truss in the center and push it forward, so as to avoid the misalignment of the floor decking on the lower pressure plate 101 and the steel truss due to transportation, resulting in the inability to perform precise welding, and the steel truss is continuously pushed step by step by the two pushing frames 401 to ensure that the steel truss and the floor decking are in relative motion, so as to position and correct the steel truss.
[0054] like Figures 7 and 8As shown, embodiment 2: the traction member includes a rack 801 arranged on one side of the equipment support 1, the outer side of the rack 801 is meshedly connected with a gear 802, the inside of the gear 802 is fixedly connected with a transmission rod 804, the transmission rod 804 is rotatably connected to the equipment support 1, one end of the transmission rod 804 is fixedly connected to a winding drum 803, the outer side of the winding drum 803 is wrapped and fixedly connected with a second pull rope 809, the bottom of the supporting side plate 301 is fixedly connected to a second guide plate 810, the second pull rope 809 passes through the second guide plate 810 and the fixed frame 9 and is fixedly connected to the sliding block 901.
[0055] The traction member also includes a horizontal plate 806 fixedly connected to the outside of the rack 801, a first guide plate 805 fixedly connected to the outside of the supporting side plate 301, a first spring 811 and a first telescopic rod 807 fixedly connected between the first guide plate 805 and the horizontal plate 806, the first spring 811 is sleeved on the outside of the first telescopic rod 807, one end of the rack 801 is fixedly connected to the first pull rope 808, the first pull rope 808 passes through the first guide plate 805 and is fixedly connected to one end of the second rotating plate 406.
[0056] During the specific implementation, it is necessary to weld the outer steel bars of the steel truss to the floor decking during the welding process. Since the welding points between the steel bars and the floor decking are prone to non-contact, cold welding is prone to occur during welding. Therefore, in this solution, when the pushing frame 401 is away from the steel truss, the second rotating plate 406 pulls the rack 801 to move toward the first guide plate 805 through the first pull rope 808. At this time, the first guide plate 805 drives the meshing gear 802 to rotate, and the gear 802 drives the winding disk 803 to rotate through the transmission rod 804. The winding disk 803 pulls the sliding block 901 down through the second pull rope 809 wrapped around the outside, and the sliding block 901 drives the lower pressure plate 7 to descend through the adjusting member. The bottom of the lower pressure plate 7 presses down the steel bars, so that the steel bars to be welded are fully contacted with the floor decking, and welding guns 701 are set on both sides of the lower pressure plate 7. The steel bars and the floor decking are welded by the welding guns 701, thereby ensuring that the steel bars and the floor decking are fully welded.
[0057] And for the adjustment piece, the threaded rod 11 can be rotatably connected to one side of the sliding block 901. The threaded rod 11 passes through the lower pressure plate 7 and is threadedly connected to the lower pressure plate 7. A second telescopic rod 12 is fixedly connected between the lower pressure plate 7 and the sliding block 901. When the threaded rod 11 is rotated according to the steel truss of different sizes, the lower pressure position and welding point of the lower pressure plate 7 can be adjusted.
[0058] like Fig. 9 As shown, in this embodiment, a sliding rod 902 is fixedly connected inside the fixed frame 9, the sliding rod 902 passes through the sliding block 901 and is slidably connected to the sliding block 901, and a second spring 903 is fixedly connected between the sliding block 901 and the top of the fixed frame 9, and the second spring 903 is sleeved on the outside of the sliding rod 902.
[0059] In specific implementation, after welding is completed, the pusher continues to push the push frame 401 to move. At this time, the traction member no longer pulls down the sliding block 901, but pulls the sliding block 901 to rise quickly through the second spring 903, and cooperates with the pusher to weld the next welding point.
[0060] As shown in 9, embodiment three: both sides of the fixed frame 9 are fixedly connected with fixed cylinders 10, the fixed cylinder 10 is slidably connected with a lower pressure plate 101, both sides of the sliding block 901 are fixedly connected with mounting plates 103, the bottoms of the two mounting plates 103 are fixedly connected with fixed rods 102, the two fixed rods 102 respectively penetrate the fixed cylinder 10 and are slidably connected to the fixed cylinder 10, the bottoms of the two fixed cylinders 10 are fixedly connected with exhaust pipes 104, the outside of the exhaust pipe 104 is provided with a one-way air outlet valve, and the bottom of the fixed cylinder 10 is provided with a one-way air inlet valve.
[0061] In specific implementation, when the sliding block 901 descends, the mounting plates 103 fixedly connected on both sides of the sliding block 901 drive the fixedly connected fixing rods 102 to descend, and the fixing rods 102 drive the fixedly connected lower pressure plate 101 to move inside the fixed cylinder 10, and the gas inside the fixed cylinder 10 is discharged through the exhaust pipe 104. Before the welding gun 701 welds, the welding point is cleaned by the gas discharged through the exhaust pipe 104 to prevent dust from affecting the welding quality when the welding gun 701 welds. When the sliding block 901 rises, the lower pressure plate 101 rises, and air is supplemented through the one-way air intake valve.
[0062] The handling assembly includes a lifting plate 204, a first hydraulic rod 202 is fixedly connected to the outer side of the lifting plate 204, an output shaft of the first hydraulic rod 202 is fixedly connected to a connecting plate 203, both ends of the connecting plate 203 are fixedly connected to supporting cross plates 205, a clamp 206 for clamping the steel truss is provided at the bottom of the supporting cross plate 205, a first screw rod 201 is rotatably connected between the two fixed frames 2, the first screw rod 201 passes through the lifting plate 204 and is connected to the lifting plate 204 through a ball nut pair, a support rod is fixedly connected between the two fixed frames 2, the support rod passes through the lifting plate 204 and is slidably connected to the lifting plate 204.
[0063] In specific implementation, a motor is arranged on the fixed frame 2, and the output shaft of the motor is fixed to the first screw rod 201. The lifting plate 204 is driven to move left and right by the first screw rod 201, and the steel truss is clamped by the clamp 206 on the supporting cross plate 205. The clamp 206 can adopt the existing hydraulic clamp. After clamping, the connecting plate 203 is pushed down by the first hydraulic rod 202, and the lifting plate 204 is driven to move by the first screw rod 201, and the steel truss is placed between the two supporting side plates 301 for positioning.
[0064] A method for welding a steel bar truss floor deck is also provided, comprising the following steps:
[0065] Step 1: First, the floor deck is placed on the transmission device 1001, and then transported to the bottom of the welding frame 6 by the transmission device 1001, waiting for the steel truss to be placed;
[0066] Step 2: Grab the steel truss to be welded and place it between the two supporting side plates 301 through the handling assembly. At this time, the two pushing frames 401 are driven forward by the pushing members between the two supporting side plates 301 to clamp and push the steel truss forward in the center;
[0067] Step 3, when the two pushing frames 401 are away from the steel bar truss under the action of the pushing member, the sliding block 901 is pulled down by the traction member, and then the lower pressure plate 7 is driven down by the adjusting member to press down the steel bars to be welded, and the steel bars are welded by the welding guns 701 on both sides of the lower pressure plate 7.
[0068] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0069] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0070] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel truss floor deck welding processing device, comprising an equipment support (1), wherein a transmission device (1001) for conveying is installed inside the equipment support (1), and a placement support frame (1002) is fixedly connected to both sides of the equipment support (1), characterized in that: Also includes: Fixed frames (2) are fixedly connected to both sides of the top of the equipment support (1), and a handling component for loading the steel bar truss is arranged between the two fixed frames (2); The top of the transmission device (1001) is provided with a fixed plate (3), the bottom of the fixed plate (3) is fixedly connected with two supporting side plates (301), one side of the two supporting side plates (301) is provided with a pushing frame (401), and one side of the two supporting side plates (301) is provided with a pushing member for pushing the pushing frame (401) to swing in a circular manner; A welding frame (6) is fixedly connected between one end of the two supporting side plates (301), lower pressing plates (7) are arranged on both sides of the welding frame (6), welding guns (701) are fixedly connected on both sides of the lower pressing plates (7), a fixing frame (9) is fixedly connected on both sides of the welding frame (6), a sliding block (901) is arranged inside the fixing frame (9), and the sliding block (901) is connected to the lower pressing plate (7) by an adjusting member; A traction member is provided on one side of the two supporting side plates (301), one end of the traction member is connected to the sliding block (901), and the other end is connected to the pushing member. When the pushing member moves, the lower pressing plate (7) is pulled down by the traction member, so that the lower pressing plate (7) presses down and fixes the welding position of the steel bar truss.
2. A steel bar truss floor deck welding processing device according to claim 1, characterized in that: The pushing member comprises two second rotating plates (406), the tops of the two second rotating plates (406) are fixedly connected with third hydraulic rods (402), and the telescopic ends of the two third hydraulic rods (402) are fixedly connected with the pushing frame (401).
3. A steel bar truss floor deck welding processing device according to claim 2, characterized in that: The pusher also includes two rotating rods (407), the bottoms of the two rotating rods (407) are fixedly connected to the first rotating plates (404), the two first rotating plates (404) are respectively arranged on the tops of the two second rotating plates (406), the tops of the two second rotating plates (406) are fixedly connected to rotating shafts (405), the two rotating shafts (405) respectively penetrate the two first rotating plates (404) and are rotatably connected to the first rotating plates (404), one side of the supporting side plate (301) is fixedly connected to two support plates, the two rotating rods (407) respectively penetrate the two support plates and are rotatably connected to the support plates, the outer sides of the two rotating rods (407) are fixedly connected to pulleys (408), the two pulleys (408) are connected via a belt transmission, the top of one of the support plates is fixedly connected to a first motor, and the output end of the first motor is fixedly connected to the rotating rod (407).
4. A steel bar truss floor deck welding processing device according to claim 1, characterized in that: The other ends of the two supporting side plates (301) are fixedly connected to a supporting oblique frame (302), and a plurality of rotating rollers (303) are rotatably connected inside the supporting oblique frame (302). The equipment bracket (1) is rotatably connected to a second screw rod (300), and the second screw rod (300) passes through the fixed plate (3) and is connected to the fixed plate (3) via a ball nut pair. Both sides of the welding frame (6) are fixedly connected to guide rods (601), and the two guide rods (601) pass through the equipment bracket (1) and are rotatably connected to the equipment bracket (1).
5. The welding processing device for steel bar truss floor deck according to claim 3 is characterized in that: The traction member comprises a rack (801) arranged on one side of the equipment support (1); the outer side of the rack (801) is meshedly connected with a gear (802); the gear (802) is fixedly connected with a transmission rod (804) inside; the transmission rod (804) is rotatably connected to the equipment support (1); one end of the transmission rod (804) is fixedly connected with a winding disk (803); the outer side of the winding disk (803) is fixedly connected with a second pull rope (809); the bottom of the support side plate (301) is fixedly connected with a second guide plate (810); the second pull rope (809) passes through the second guide plate (810) and the fixed frame (9) and is fixedly connected to the sliding block (901).
6. A steel bar truss floor deck welding processing device according to claim 5, characterized in that: The traction member also includes a transverse plate (806) fixedly connected to the outer side of the rack (801); a first guide plate (805) is fixedly connected to the outer side of the support side plate (301); a first spring (811) and a first telescopic rod (807) are fixedly connected between the first guide plate (805) and the transverse plate (806); the first spring (811) is sleeved on the outer side of the first telescopic rod (807); one end of the rack (801) is fixedly connected to a first pull rope (808); the first pull rope (808) passes through the first guide plate (805) and is fixedly connected to one end of the second rotating plate (406).
7. The welding processing device for steel bar truss floor deck according to claim 1 is characterized in that: A sliding rod (902) is fixedly connected inside the fixed frame (9), and the sliding rod (902) passes through the sliding block (901) and is slidably connected to the sliding block (901). A second spring (903) is fixedly connected between the sliding block (901) and the top end inside the fixed frame (9), and the second spring (903) is sleeved on the outside of the sliding rod (902).
8. The welding processing device for steel bar truss floor deck according to claim 1 is characterized in that: The fixed frame (9) is fixedly connected to a fixed cylinder (10) on both sides, and a lower pressure plate (101) is slidably connected inside the fixed cylinder (10), and the sliding block (901) is fixedly connected to a mounting plate (103) on both sides, and the bottoms of the two mounting plates (103) are fixedly connected to a fixed rod (102), and the two fixed rods (102) respectively penetrate the fixed cylinder (10) and are slidably connected to the fixed cylinder (10), and the bottoms of the two fixed cylinders (10) are fixedly connected to an exhaust pipe (104), and a one-way air outlet valve is arranged on the outside of the exhaust pipe (104), and a one-way air inlet valve is arranged at the bottom of the fixed cylinder (10).
9. The steel bar truss floor deck welding processing device according to claim 1, characterized in that: The transport assembly comprises a lifting plate (204), a first hydraulic rod (202) is fixedly connected to the outer side of the lifting plate (204), an output shaft of the first hydraulic rod (202) is fixedly connected to a connecting plate (203), both ends of the connecting plate (203) are fixedly connected to supporting transverse plates (205), a clamp (206) for clamping a steel bar truss is arranged at the bottom of the supporting transverse plate (205), a first screw rod (201) is rotatably connected between the two fixed frames (2), the first screw rod (201) passes through the lifting plate (204) and is connected to the lifting plate (204) through a ball nut pair, and a support rod is fixedly connected between the two fixed frames (2), the support rod passes through the lifting plate (204) and is slidably connected to the lifting plate (204).
10. A method for welding a steel truss floor deck, applicable to a steel truss floor deck welding device as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: First, the floor deck is placed on the transmission device (1001), and is transported to the bottom of the welding frame (6) through the transmission device (1001); Step 2: Grab the steel truss to be welded by the handling assembly and place it between the two supporting side plates (301). At this time, the two pushing frames (401) are driven forward by the pushing members between the two supporting side plates (301) to clamp and push forward, so as to center the steel truss and push it forward. Step 3: When the two pushing frames (401) are away from the steel bar truss under the action of the pushing member, the sliding block (901) is pulled down by the traction member, and then the lower pressure plate (7) is driven down by the adjusting member to press down the steel bars to be welded, and the steel bars are welded by the welding guns (701) on both sides of the lower pressure plate (7).
Citation Information
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