Surface treatment device for manufacturing environmental protection equipment accessories
By designing a surface treatment device for environmental protection equipment accessories, the problems of metal dust adhesion and uneven distribution of cooling water are solved, automatic cleaning of the polishing belt and polishing temperature adjustment are realized, the polishing accuracy and qualification rate are improved, and the polishing time is extended. equipment lifespan and reduced material waste.
Patent Information
- Application Number
- CN202411896438.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the polishing process of sheets of environmental protection equipment accessories, metal powders are prone to adhere to the surface of the polishing belt, resulting in the impact of the polishing effect and the difficulty of cooling water to fully distribute, resulting in a high-temperature environment, affecting the polishing accuracy and pass rate.
A surface treatment device for manufacturing environmental protection equipment accessories is designed, which includes a metal dust collection mechanism, a polishing temperature adjustment mechanism and a cleaning mechanism. The electric push rod, drive motor and micro water pump are controlled by the PLC controller to realize the position adjustment of the polishing belt, the collection of metal dust, the adjustment of the polishing temperature and the automatic cleaning of the polishing belt.
It effectively avoids the interference of metal dust on the polishing surface, improves the polishing accuracy and qualification rate, extends the service life of the equipment, and reduces material waste. At the same time, the reliability and effect of the surface treatment device are improved through automatic cleaning and temperature adjustment.
Smart Images

Figure CN119347603A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of accessory surface polishing equipment, and in particular relates to a surface treatment device for manufacturing accessories of environmental protection equipment. Background Art
[0002] Environmental protection equipment, as a key tool for controlling environmental pollution and improving environmental quality, covers various types of equipment such as air pollution control, water pollution control, solid waste treatment, noise and vibration control, etc. In the production and processing of these equipment, the plates of some accessories need to be surface polished. For example, the inner surface of the sewage treatment reactor can effectively reduce fluid resistance and avoid the attachment of impurities and microorganisms after polishing. For the metal shell of equipment for treating corrosive solid waste, polishing is not only conducive to better adhesion of the anti-corrosion coating, but also can significantly extend the service life of the equipment. Therefore, surface treatment equipment is currently needed for the manufacture of environmental protection equipment accessories. For example, the patent authorization announcement number is CN218697046U, which discloses a surface treatment device for the manufacture of environmental protection equipment accessories.
[0003] At present, when surface treatment equipment is used in the manufacture of environmental protection equipment parts to polish the parts plate, there are the following problems: At present, in the plate polishing process of environmental protection equipment accessories, cooling water is often sprayed to the polishing position to achieve the purpose of reducing the pollution of polishing metal chips and cooling the plate. However, as the polishing continues, the metal chips generated by the polishing of the accessory plate are easily adhered to the surface of the polishing belt under the action of cooling water, and even accumulate in large quantities on the surface of the polishing belt. If the amount of metal chips accumulated is too much, it will seriously affect the polishing effect. At this time, the staff needs to interrupt the operation of the device and manually clean the metal chips on the surface of the polishing belt. However, the manual cleaning process not only affects the convenience and efficiency of the polishing treatment of the accessory plate surface, but also there is a situation where the cleaning is not timely, so that part of the metal chips on the surface of the polishing belt will still act on the surface of the accessory plate with the rotating polishing belt, and it is easy to cause irreversible scratch damage to the surface of the accessory plate, thereby reducing the qualified rate of the polishing treatment of the accessory plate surface, and even causing waste of accessory materials, and also affecting the reliability and effect of the use of the surface treatment device; When the rotating polishing belt continuously polishes the surface of the accessory plate, a large amount of friction heat will be generated at the polishing point. At this time, due to the obstruction of the polishing belt, the sprayed cooling water is difficult to be fully distributed to the polishing point of the accessory plate, resulting in too little cooling water at the continuous polishing point, which cannot meet the high-temperature cooling demand generated by the continuous polishing, and then the temperature of the polishing point continues to rise to form a high-temperature environment. This high-temperature environment is likely to cause the polishing point of the accessory plate to expand due to heat, and then the rotating polishing belt is likely to over-polish the expanded part of the accessory plate, making it easy for the accessory plate to be over-polished and damaged after cooling and shrinking. This not only affects the accuracy of the surface treatment device in polishing the surface of the accessory plate, but also affects the qualified rate of the polishing processing of the surface of the accessory plate, and even causes the problem of waste of accessory materials.
[0004] Therefore, a surface treatment device for manufacturing environmental protection equipment parts is proposed to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a surface treatment device for manufacturing environmental protection equipment parts in view of the above problems.
[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a surface treatment device for manufacturing environmental protection equipment accessories, comprising a support frame, an L-shaped plate is fixedly connected to the upper surface of the support frame, a through hole is opened on the upper surface of the L-shaped plate, and an electric push rod is fixedly connected to the hole wall of the through hole, the bottom end of the electric push rod is fixedly connected to a mounting shell, the bottom end of the mounting shell is connected to two rotating rollers through rolling bearings, the outer walls of the two rotating rollers are jointly sleeved with two polishing belts, and the outer walls of the two rotating rollers are both provided with two mounting grooves matching with the polishing belts; The outer walls of the two rotating rollers are commonly sleeved with a bottom plate, the side walls of the bottom plate are fixedly connected to the inner wall of the mounting shell, the upper surface of the bottom plate is fixedly connected to a hollow shell, both ends of the hollow shell pass through the outer wall of the mounting shell and extend outward; A connecting frame is fixedly connected to the outer wall of the extension portion of the hollow shell, a driving motor is fixedly embedded at the side end of the connecting frame, and an output end of the driving motor is fixedly connected to the side end of one of the rotating rollers; A metal dust collecting mechanism is fixedly connected to the upper surface of the extension portion of the hollow shell; The inner wall of the hollow shell is fixedly connected with a polishing temperature regulating mechanism; A cleaning mechanism for cleaning metal powder attached to the surface of the polishing belt is fixedly connected to the outer wall of the extension portion of the hollow shell; The outer wall of the L-shaped plate is fixedly connected with a PLC controller.
[0007] In the above-mentioned surface treatment device for manufacturing accessories of environmental protection equipment, the metal powder collection mechanism includes an air pump body and a heat insulation cover fixedly connected to the upper surface of the hollow shell extension portion, the inner wall of the air inlet end of the air pump body is fixedly connected to a sponge filter element, the air inlet end of the air pump body is fixedly connected to a bend pipe, the air inlet end of the bend pipe is fixedly connected to the upper surface of the hollow shell, the rotating shaft of the air pump body is connected to the side wall of the mounting shell through a rolling bearing, the output end of the drive motor is fixedly sleeved with a first sprocket, and the rotating shaft of the air pump body is fixedly connected to the first sprocket. A second sprocket is fixedly sleeved on the outer wall of the rotating shaft, and a transmission chain is jointly sleeved on the outer walls of the first sprocket and the second sprocket. Two rectangular feed holes are provided on the upper surface of the hollow shell, and the air outlet end of the vacuum pump body passes through the inner wall of the heat insulation cover. An annular cavity is provided inside the mounting shell, and a plurality of air nozzles are fixedly connected to the bottom ends of both sides of the mounting shell, and the top ends of the air nozzles are fixedly connected to the bottom end of the annular cavity. A rectangular tube is fixedly connected to the air outlet end of the heat insulation cover, and the side ends of the rectangular tube pass through the outer wall of the mounting shell and are fixedly connected to the annular cavity.
[0008] In the above-mentioned surface treatment device for manufacturing accessories for environmental protection equipment, the polishing temperature adjustment mechanism includes a sealing cover fixedly connected to the inner wall of the hollow shell, a high-precision infrared temperature sensor is provided on the inner side of the sealing cover, the detection end of the high-precision infrared temperature sensor passes through the lower surface of the hollow shell and the bottom plate, the lower surfaces of the hollow shell and the bottom plate are jointly provided with a fixed circular hole that matches the bottom end of the high-precision infrared temperature sensor, and the detection light beam of the high-precision infrared temperature sensor is located in the middle of the two polishing belts, and the outer wall of the heat insulation cover is fixedly connected to a semiconductor refrigeration plate.
[0009] In the above-mentioned surface treatment device for manufacturing accessories of environmental protection equipment, the cleaning mechanism includes a water tank fixedly connected to the outer wall of the hollow shell, a micro water pump is fixedly connected to the inner wall of the bottom end of the water tank, the water outlet end of the micro water pump is fixedly connected to a delivery pipe, the output end of the delivery pipe passes through the outer wall of the water tank and the inner wall of the mounting shell, and is fixedly connected to a first hollow bar, both side ends of the first hollow bar are fixedly connected to the inner wall of the mounting shell, the outer wall of the first hollow bar is fixedly connected to a plurality of first water nozzles, the outer wall of the first hollow bar is fixedly connected to an extension pipe, and the The water outlet end of the extension tube is fixedly connected to a second hollow bar, both side ends of the second hollow bar are fixedly connected to the inner wall of the mounting shell, the outer wall of the second hollow bar is fixedly connected to a plurality of second water nozzles, the outer wall of the second hollow bar is fixedly connected to a V-shaped cleaning rod, the bottom end of the V-shaped cleaning rod is fixedly connected to a cleaning brush, the bottom end of the cleaning brush contacts the surface of the polishing belt, an energized resistor rod is provided inside the hollow shell, both ends of the energized resistor rod pass through the outer wall of the hollow shell, and the rod wall of the energized resistor rod is located directly below one of the rectangular feed holes.
[0010] In the above-mentioned surface treatment device for manufacturing accessories for environmental protection equipment, the outer wall of the second hollow bar is fixedly connected to a spray tube, the water outlet end of the spray tube passes through the outer wall of the mounting shell and is fixedly connected to a micro solenoid valve, and the spray end of the micro solenoid valve is located on the outside of the semiconductor refrigeration plate.
[0011] In the above-mentioned surface treatment device for manufacturing environmental protection equipment accessories, a threaded hole is opened on the lower surface of the hollow shell, and a sealing plug is threadedly connected to the hole wall of the threaded hole, and an observation hole is opened on the outer wall of the hollow shell, and a glass plate is fixedly connected to the hole wall of the observation hole.
[0012] In the above-mentioned surface treatment device for manufacturing environmental protection equipment accessories, a heat sink is fixedly connected to the heat dissipation side of the semiconductor refrigeration plate, and a plurality of metal mesh plates are fixedly connected to the outer wall of the cooling side of the semiconductor refrigeration plate.
[0013] In the above-mentioned surface treatment device for manufacturing accessories for environmental protection equipment, two placement through holes cooperating with the rotating rollers are opened on the lower surface of the base plate, the lower surface of the base plate is in active contact with the inner wall of the bottom end of the polishing belt, and the front and rear side ends of the base plate and the inner wall of the mounting shell together form two air intake channels.
[0014] Compared with the existing technology, the advantages of a surface treatment device for manufacturing environmental protection equipment accessories are: Through the metal powder collection mechanism, hollow shell and drive motor, when the environmental protection equipment accessory plate needs to be polished, the PLC controller first controls the electric push rod to adjust the position of the polishing belt according to the thickness of the accessory plate and the polishing size. When the position of the polishing belt is adjusted, the PLC controller controls the drive motor to drive the two polishing belts to rotate. Then the staff takes the accessory plate to the polishing belt for polishing. Then during the polishing process, the metal powder collection mechanism collects the metal powder generated by polishing to avoid the metal powder from scattering and interfering with the polishing, and to avoid polluting the surrounding environment. It can also cool down and clean the polishing part of the accessory plate.
[0015] Through the provided cleaning mechanism, when the polishing belt performs surface polishing on the accessory plate, the PLC controller also controls the micro water pump in the cleaning mechanism to start, and then the cleaning mechanism transports the micro water pump to suck water to the first water nozzle and the second water nozzle. The water sprayed by the first water nozzle moistens the surface of the polishing belt. The moistened polishing belt can not only cool down the polishing part during the polishing process, but also settle the metal powder transmitted by the polishing. The water sprayed by the second water nozzle will be transported to the V-shaped cleaning rod, and then the metal powder adhered to the surface of the polishing belt is rinsed. While rinsing, the cleaning brush at the bottom of the V-shaped cleaning rod can also brush the surface of the polishing belt to ensure that the polishing belt and the surface of the accessory plate will not be scratched due to the interference of residual metal powder, and the water spraying amount of the cleaning mechanism is adjusted by detecting the metal powder content of the water after the polishing belt is cleaned through the energized resistance rod, so as to avoid the waste of water caused by the continuous high-power pumping of the micro water pump, so that the surface treatment device for manufacturing accessories of environmental protection equipment not only has the function of automatic cleaning of the polishing belt, but also has the function of automatic adjustment of the amount of water for cleaning the polishing belt.
[0016] Through the polishing temperature adjustment mechanism, when the polishing belt of the surface treatment device for manufacturing environmental protection equipment accessories continues to polish a certain surface of the accessory plate, the high-precision infrared temperature sensor in the polishing temperature adjustment mechanism detects the surface temperature of the accessory plate between the two polishing belts. If the temperature value detected by the high-precision infrared temperature sensor exceeds the high temperature threshold preset by the PLC controller, the PLC controller controls the semiconductor refrigeration plate and the micro solenoid valve to start, so as to achieve the purpose of cooling the air in the heat insulation cover. Finally, the low-temperature air can reduce the temperature of the polishing part of the accessory plate and the surface of the polishing belt, thereby avoiding high-temperature expansion of the polishing part of the accessory plate, and avoiding excessive polishing of the surface of the accessory plate due to high-temperature expansion. This mechanism enables the surface treatment device for manufacturing environmental protection equipment accessories to have the function of preventing high-temperature interference at the polishing part of the accessory plate, which can effectively improve the accuracy of the surface treatment device in polishing the accessory plate surface, and can also improve the qualified rate of the polishing processing of the accessory plate surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a surface treatment device for manufacturing environmental protection equipment accessories provided by the present invention; Figure 2 It is a schematic structural diagram of a cross-section of an installation shell portion in a surface treatment device for manufacturing environmental protection equipment accessories provided by the present invention; Figure 3 yes Figure 2 The structural diagram of part A in the figure; Figure 4 yes Figure 2 The structural diagram of part B; Figure 5It is a three-dimensional structural schematic diagram of the installation shell part in a surface treatment device for manufacturing environmental protection equipment accessories provided by the present invention; Figure 6 It is a schematic structural diagram of a bottom plate viewed from above in a surface treatment device for manufacturing environmental protection equipment accessories provided by the present invention; Figure 7 It is a structural schematic diagram of an air extraction pump body in a surface treatment device for manufacturing environmental protection equipment accessories provided by the present invention; Figure 8 It is a structural schematic diagram of a rotating roller in a surface treatment device for manufacturing environmental protection equipment accessories provided by the present invention; Fig. 9 It is a structural schematic diagram of a V-shaped cleaning rod portion in a surface treatment device for manufacturing environmental protection equipment accessories provided by the present invention; Fig.10 The present invention provides a schematic structural diagram of a polishing temperature regulating mechanism in a surface treatment device for manufacturing environmental protection equipment accessories.
[0018] In the figure: 1 support frame, 2 L-shaped plate, 3 electric push rod, 4 mounting shell, 5 rotating roller, 6 metal powder collecting mechanism, 61 vacuum pump body, 601 sponge filter element, 62 heat shield, 63 elbow, 64 first sprocket, 65 second sprocket, 66 transmission chain, 67 rectangular feed hole, 68 annular cavity, 69 air nozzle, 610 rectangular tube, 7 polishing temperature adjustment mechanism, 71 sealing cover, 72 high-precision infrared temperature sensor, 73 fixed circular hole, 74 semiconductor refrigeration sheet, 8 cleaning mechanism, 81 water tank, 8 2 micro water pump, 83 delivery pipe, 84 first hollow bar, 85 first water nozzle, 86 extension pipe, 87 second hollow bar, 88 second water nozzle, 89 V-shaped cleaning rod, 810 cleaning brush, 811 energized resistor rod, 9 placement through hole, 10 polishing belt, 11 mounting groove, 12 bottom plate, 13 hollow shell, 14 connecting frame, 15 driving motor, 16 PLC controller, 17 spray capillary, 18 micro solenoid valve, 19 sealing plug, 20 glass plate, 21 heat sink, 22 metal mesh plate, 23 air intake channel. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] like Figure 1-Figure 10As shown, a surface treatment device for manufacturing accessories of environmental protection equipment comprises a support frame 1, an upper surface of the support frame 1 is fixedly connected with an L-shaped plate 2, an upper surface of the L-shaped plate 2 is provided with a through hole, and an electric push rod 3 is fixedly connected to the hole wall of the through hole, the bottom end of the electric push rod 3 is fixedly connected with a mounting shell 4, the bottom end of the mounting shell 4 is connected with two rotating rollers 5 through a rolling bearing, the outer walls of the two rotating rollers 5 are jointly sleeved with two polishing belts 10, the outer walls of the two rotating rollers 5 are provided with two mounting grooves 11 matched with the polishing belts 10, the outer walls of the two rotating rollers 5 are jointly sleeved with a bottom plate 12, the side wall of the bottom plate 12 is fixedly connected to the inner wall of the mounting shell 4, the upper surface of the bottom plate 12 is fixedly connected with a hollow shell 13, both ends of the hollow shell 13 pass through the outer wall of the mounting shell 4 and extend outward, the outer wall of the extension part of the hollow shell 13 is fixedly connected with a connecting frame 14, the side end of the connecting frame 14 is fixedly embedded with a driving motor 15, and the output end of the driving motor 15 is fixedly connected to the side end of one of the rotating rollers 5; A metal powder collecting mechanism 6 is fixedly connected to the upper surface of the extension of the hollow shell 13. The metal powder collecting mechanism 6 includes an air pump body 61 and a heat insulation cover 62 fixedly connected to the upper surface of the extension of the hollow shell 13. A sponge filter core 601 is fixedly connected to the inner wall of the air inlet end of the air pump body 61. The air pump body 61 includes an air guide shell, an impeller, a shaft seal and a rotating shaft. The rotating shaft drives the impeller to rotate and can suck air through the air guide shell. The sponge filter core 601 can prevent the metal powder in the hollow shell 13 from being sucked out by the air pump body 61. The air inlet end of the air pump body 61 is fixedly connected to a bend pipe 63. The air inlet end of the bend pipe 63 is fixedly connected to the upper surface of the hollow shell 13. The rotating shaft of the air pump body 61 is connected to the side wall of the mounting shell 4 through a rolling bearing. The output end of the drive motor 15 is fixedly sleeved with a first sprocket 64, and the outer wall of the rotating shaft of the air pump body 61 is fixedly sleeved with a second sprocket 65 The outer walls of the first sprocket 64 and the second sprocket 65 are jointly sleeved with a transmission chain 66, and two rectangular feed holes 67 are provided on the upper surface of the hollow shell 13. The air outlet end of the vacuum pump body 61 passes through the inner wall of the heat insulation cover 62, and an annular cavity 68 is provided inside the mounting shell 4. The bottom ends of both sides of the mounting shell 4 are fixedly connected with a plurality of air nozzles 69, and the top ends of the air nozzles 69 are fixedly connected with the bottom ends of the annular cavities 68, and the air outlet end of the heat insulation cover 62 is fixedly connected with a rectangular tube 610, and the side ends of the rectangular tube 610 pass through the outer wall of the mounting shell 4 and are fixedly connected with the annular cavity 68. This mechanism enables the surface treatment device for manufacturing accessories of environmental protection equipment to have the function of cleaning the surface of the accessory plate, so as to avoid the situation where the surface of the accessory plate is interfered by the metal powder after polishing and irreversible scratch damage occurs, thereby improving the qualified rate of the surface polishing of the accessory plate and avoiding the waste of materials.
[0021] The inner wall of the hollow shell 13 is fixedly connected with a polishing temperature regulating mechanism 7, and the polishing temperature regulating mechanism 7 includes a sealing cover 71 fixedly connected with the inner wall of the hollow shell 13, and a high-precision infrared temperature sensor 72 is arranged on the inner side of the sealing cover 71, and the detection end of the high-precision infrared temperature sensor 72 passes through the lower surface of the hollow shell 13 and the bottom plate 12, and the lower surface of the hollow shell 13 and the bottom plate 12 are jointly provided with a fixed circular hole 73 matched with the bottom end of the high-precision infrared temperature sensor 72, and the detection beam of the high-precision infrared temperature sensor 72 is located between the two polishing belts 10 Position, the outer wall of the heat insulation cover 62 is fixedly connected with a semiconductor refrigeration sheet 74, the heat dissipation side of the semiconductor refrigeration sheet 74 is fixedly connected with a heat sink 21, and the outer wall of the cooling side of the semiconductor refrigeration sheet 74 is fixedly connected with a plurality of metal mesh plates 22. The metal mesh plates 22 can increase the cooling area of the semiconductor refrigeration sheet 74 and improve the cooling effect. This mechanism enables the surface treatment device for manufacturing environmental protection equipment accessories to have the function of automatically adjusting the amount of cleaning water with the polishing belt 10, thereby avoiding the situation where the polished surface of the accessory plate is disturbed by metal powder after polishing and causing irreversible scratch damage.
[0022] The outer wall of the extension of the hollow shell 13 is fixedly connected with a cleaning mechanism 8 for cleaning the metal powder attached to the surface of the polishing belt 10. The cleaning mechanism 8 includes a water tank 81 fixedly connected to the outer wall of the hollow shell 13. The inner wall of the bottom end of the water tank 81 is fixedly connected to a micro water pump 82. The water outlet of the micro water pump 82 is fixedly connected to a delivery pipe 83. The output end of the delivery pipe 83 passes through the outer wall of the water tank 81 and the inner wall of the mounting shell 4, and is fixedly connected to a first hollow bar 84. Both side ends of the first hollow bar 84 are fixed to the inner wall of the mounting shell 4. The outer wall of the first hollow bar 84 is fixedly connected with a plurality of first water spray nozzles 85, the outer wall of the first hollow bar 84 is fixedly connected with an extension pipe 86, the water outlet end of the extension pipe 86 is fixedly connected with the second hollow bar 87, the outer wall of the second hollow bar 87 is fixedly connected with a spray capillary 17, the water outlet end of the spray capillary 17 passes through the outer wall of the mounting shell 4, and is fixedly connected with a micro electromagnetic valve 18, the spray end of the micro electromagnetic valve 18 is located on the outside of the semiconductor cooling sheet 74, and the water in the spray capillary 17 is sprayed to the heat dissipation plate 74 through the micro electromagnetic valve 18. On the sheet 21, the cooling effect of the semiconductor refrigeration sheet 74 is ensured by accelerating the heat dissipation of the heat sink 21, the two side ends of the second hollow bar 87 are fixedly connected to the inner wall of the mounting shell 4, the outer wall of the second hollow bar 87 is fixedly connected with a plurality of second water nozzles 88, the outer wall of the second hollow bar 87 is fixedly connected with a V-shaped cleaning rod 89, the bottom end of the V-shaped cleaning rod 89 is fixedly connected with a cleaning brush 810, the bottom end of the cleaning brush 810 contacts the surface of the polishing belt 10, the interior of the hollow shell 13 is provided with a power-on resistor rod 811, both ends of the power-on resistor rod 811 pass through the outer wall of the hollow shell 13, the rod wall of the power-on resistor rod 811 is located directly below one of the rectangular feed holes 67, this mechanism enables the surface treatment device for the manufacture of environmental protection equipment accessories to have the function of automatic cleaning of the polishing belt 10, to avoid the situation where the surface of the accessory plate is interfered by the metal powder after polishing and irreversible scratch damage occurs, thereby improving the qualified rate of the surface polishing of the accessory plate, avoiding the waste of materials, and improving the reliability and effect of the use of the surface treatment device.
[0023] The outer wall of the L-shaped plate 2 is fixedly connected to a PLC controller 16, and the lower surface of the bottom plate 12 is provided with two placement through holes 9 that cooperate with the rotating roller 5. The lower surface of the bottom plate 12 is in active contact with the inner wall of the bottom end of the polishing belt 10, and the front and rear side ends of the bottom plate 12 and the inner wall of the mounting shell 4 together form two air inlet channels 23. The bottom plate 12 can support the polishing belt 10 to ensure the polishing effect of the polishing belt 10, and the air inlet channel 23 can ensure that the air at the polishing location can be reliably sucked into the hollow shell 13 with negative pressure. A threaded hole is provided on the lower surface of the hollow shell 13, and a sealing plug 19 is threadedly connected to the hole wall of the threaded hole. An observation hole is provided on the outer wall of the hollow shell 13, and a glass plate 20 is fixedly connected to the hole wall of the observation hole. The glass plate 20 can facilitate the staff to observe the amount of water in the hollow shell 13, so that the water inside the hollow shell 13 can be discharged in time by opening the sealing plug 19, thereby ensuring that the hollow shell 13 can be used reliably.
[0024] The electric push rod 3, semiconductor cooling plate 74, micro water pump 82, drive motor 15 and micro solenoid valve 18 are all electrically connected to the output end of the PLC controller 16 through wires, and the high-precision infrared temperature sensor 72 and the energized resistor rod 811 are electrically connected to the input end of the PLC controller 16 through wires. The energized equipment and electrical connections are prior arts and are well known to those skilled in the art, and will not be described in detail here.
[0025] The operating principle of the present invention is now described as follows: when the environmental protection equipment accessory plate needs to be polished, first the PLC controller 16 controls the electric push rod 3 to start, the electric push rod 3 pushes the mounting shell 4 downward, the mounting shell 4 drives the polishing belt 10 to adjust the position, so that the position of the polishing belt 10 matches the polishing size required for the accessory plate, the PLC controller 16 controls the moving end of the electric push rod 3 to pause moving, specifically, the distance between the bottom of the polishing belt 10 and the upper surface of the support frame 1 is the thickness of the accessory plate after polishing, the PLC controller 16 controls the driving motor 15 to start, the driving motor 15 drives the rotating roller 5 to rotate, and the rotating roller 5 drives the two polishing belts 10 to rotate, and then the staff holds the accessory plate to the support frame 1, and polishes the accessory plate close to the rotating polishing belt 10; When the polishing belt 10 polishes the accessory plate, the output end of the driving motor 15 rotates the second sprocket 65 through the first sprocket 64 and the transmission chain 66, and the second sprocket 65 rotates the rotating shaft of the vacuum pump body 61. The rotation of the rotating shaft drives the impeller located inside the air guide shell of the vacuum pump body 61 to rotate. The rotating impeller cooperates with the air guide shell to suck air, and the vacuum pump body 61 sucks the air inside the hollow shell 13 through the bent pipe 63, so that the hollow shell 13 is in a negative pressure state. Then the hollow shell 13 in the negative pressure state sucks the air at the polishing point of the polishing belt 10 through the rectangular feed hole 67, the mounting shell 4 and the air inlet channel 23. At this time, the air will carry the metal powder generated by polishing into the hollow shell 13. Since the distance between the bottom of the mounting shell 4 and the upper surface of the accessory plate is short, the air inlet channel 23 is When the air is sucked from the bottom of the assembly shell 4, it can be transported with metal powder, so as to prevent the metal powder generated by the polishing of the accessory plate from scattering and polluting the environment and interfering with the polishing. The air ejected from the output end of the vacuum pump body 61 is transported to the heat insulation cover 62, and finally transported to the annular cavity 68 through the rectangular tube 610, and finally sprayed to the polishing part of the accessory plate through the air nozzle 69. The air ejected by the air nozzle 69 can also cool and clean the polishing part of the accessory plate. At this time, the air sucked by the vacuum pump body 61 will be filtered by the sponge filter element 601 in the air inlet end of the vacuum pump body 61, so as to prevent the metal powder from entering the annular cavity 68 with the air. The sponge filter element 601 at the air inlet end of the vacuum pump body 61 can also prevent the small droplets inside the hollow shell 13 from entering the annular cavity 68. At the same time, the PLC controller 16 also controls the micro water pump 82 to start, and the micro water pump 82 sucks the water in the water tank 81. Then the water enters the first hollow bar 84 through the delivery pipe 83, and the water in the first hollow bar 84 is also delivered to the second hollow bar 87 through the extension pipe 86. Then the water in the first hollow bar 84 is sprayed out through the first water nozzle 85 and sprayed onto the surface of the polishing belt 10 to moisten the surface of the polishing belt 10. The moist polishing belt 10 can not only cool the polishing part during the polishing process, but also settle the metal powder transmitted by the polishing to prevent the metal powder from floating. Finally, the water remaining at the polishing part of the surface of the accessory plate will be converted into small droplets by the air flow under the dual effects of the negative suction of the negative pressure hollow shell 13 and the air sprayed by the air nozzle 69, and then the small droplets The water liquid sprayed by the second water nozzle 88 will be transported to the V-shaped cleaning rod 89, and then fall on the surface of the polishing belt 10 at the V-shaped cleaning rod 89. At this time, the water liquid can wash the metal powder chips adhering to the surface of the polishing belt 10. At the same time, the cleaning brush 810 at the bottom of the V-shaped cleaning rod 89 can also brush the surface of the polishing belt 10 to ensure that the polishing belt 10 and the surface of the accessory plate will not be scratched due to the interference of residual metal powder chips during polishing, thereby ensuring the polishing effect of the accessory plate. In addition, the water liquid sprayed by the second water nozzle 88 will be negatively sucked by the negative pressure hollow shell 13 after cleaning the surface of the polishing belt 10, and will enter the hollow shell 13 through the rectangular feed hole 67 for storage, thereby avoiding water leakage; Moreover, the water after cleaning of the polishing belt 10 that enters the hollow shell 13 through the rectangular feed hole 67 will first contact the powered resistor rod 811. If the water after cleaning the polishing belt 10 contains a large amount of metal chips, the metal chips will cooperate with the water to form a low-resistance conductive layer on the surface of the powered resistor rod 811, so that the circuit resistance of the powered resistor rod 811 input to the PLC controller 16 is greatly reduced, and at the same time, an electrical signal change is generated to the PLC controller 16. The PLC controller 16 controls the pumping power of the micro water pump 82 to increase according to the electrical signal change. The pumping power of the micro water pump 82 is inversely proportional to the resistance value of the powered resistor rod 811, so that more water is delivered to the second water nozzle 88, and then a large amount of water is used to reliably clean the polishing belt 10 with a large amount of metal chips attached, so as to avoid the residual metal chips on the polishing belt 10 interfering with the polishing quality. On the contrary, if the water after cleaning the polishing belt 10 contains less metal chips, it indicates that the polishing amount of the accessory plate is less, the amount of metal chips at the polishing point is lower, and the metal The amount of powder adhering to the surface of the polishing belt 10 is relatively low, and the low-content metal powder combines with water to form a relatively high-resistance conductive layer on the surface of the powered resistor rod 811, so that the circuit resistance of the powered resistor rod 811 input to the PLC controller 16 is reduced less, and at the same time, a corresponding electrical signal change is generated to the PLC controller 16. The PLC controller 16 controls the pumping power of the micro water pump 82 to reduce according to the electrical signal change, and only a small amount of water is needed to complete the surface cleaning of the polishing belt 10, thereby avoiding waste of water in the water tank 81. This mechanism enables the surface treatment device for the manufacture of environmental protection equipment accessories to not only have the functions of cleaning the surface of the accessory plate and automatically cleaning the polishing belt 10, but also has the function of automatically adjusting the amount of water for cleaning the polishing belt 10, thereby avoiding the situation where the polished surface of the accessory plate is disturbed by the metal powder after polishing and causing irreversible scratch damage, thereby improving the qualified rate of the surface polishing of the accessory plate, avoiding waste of materials, and improving the reliability and effect of the use of the surface treatment device.
[0026] When the polishing belt 10 of the surface treatment device continues to polish a certain surface of the accessory plate, the high-precision infrared temperature sensor 72 detects the surface temperature of the accessory plate between the two polishing belts 10, and transmits the detected temperature to the PLC controller 16 in the form of an electrical signal. If the temperature value detected by the high-precision infrared temperature sensor 72 exceeds the high temperature threshold preset by the PLC controller 16, the PLC controller 16 controls the semiconductor refrigeration plate 74 and the micro solenoid valve 18 to start, and the cooling side of the semiconductor refrigeration plate 74 generates a low temperature, and reduces the temperature of the surface of the metal mesh plate 22 and the inside of the heat insulation cover 62. Then, the air transported to the inside of the heat insulation cover 62 by the vacuum pump body 61 is cooled, and the cooled low-temperature air is transported to the annular cavity 68, and finally sprayed onto the surface of the accessory plate and the polishing belt 10 through the air nozzle 69, thereby reducing the polishing area of the accessory plate and the surface of the polishing belt 10. temperature, thereby avoiding high-temperature expansion at the polishing part of the accessory plate, and avoiding over-polishing of the accessory plate surface due to high-temperature expansion. At the same time, the water in the spray tube 17 is sprayed onto the heat sink 21 through the micro-solenoid valve 18, and the cooling effect of the semiconductor refrigeration plate 74 is ensured by accelerating the heat dissipation of the heat sink 21. If the temperature at the polishing part of the accessory plate does not exceed the high-temperature threshold preset by the PLC controller 16, the semiconductor refrigeration plate 74 will not start, thereby reducing the power consumption of the device and improving the energy-saving and environmental protection performance of the device. This mechanism enables the surface treatment device for the manufacture of environmental protection equipment accessories to have the function of preventing high-temperature interference at the polishing part of the accessory plate surface, thereby avoiding damage to the accessory plate due to over-polishing, and can effectively improve the accuracy of the surface treatment device in polishing the accessory plate surface, and can also improve the qualified rate of the accessory plate surface polishing processing.
[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A surface treatment device for manufacturing environmental protection equipment parts, comprising a support frame (1), characterized in that: An L-shaped plate (2) is fixedly connected to the upper surface of the support frame (1), a through hole is provided on the upper surface of the L-shaped plate (2), and an electric push rod (3) is fixedly connected to the hole wall of the through hole, a mounting shell (4) is fixedly connected to the bottom end of the electric push rod (3), and two rotating rollers (5) are connected to the bottom end of the mounting shell (4) via a rolling bearing, two polishing belts (10) are commonly sleeved on the outer walls of the two rotating rollers (5), and two mounting grooves (11) matching the polishing belts (10) are provided on the outer walls of the two rotating rollers (5); The outer walls of the two rotating rollers (5) are jointly sleeved with a bottom plate (12), the side wall of the bottom plate (12) is fixedly connected to the inner wall of the mounting shell (4), the upper surface of the bottom plate (12) is fixedly connected to a hollow shell (13), and both ends of the hollow shell (13) pass through the outer wall of the mounting shell (4) and extend outwards; A connecting frame (14) is fixedly connected to the outer wall of the extended portion of the hollow shell (13); a driving motor (15) is fixedly embedded in the side end of the connecting frame (14); and an output end of the driving motor (15) is fixedly connected to the side end of one of the rotating rollers (5); A metal powder collecting mechanism (6) is fixedly connected to the upper surface of the extended portion of the hollow shell (13); A polishing temperature adjustment mechanism (7) is fixedly connected to the inner wall of the hollow shell (13); A cleaning mechanism (8) for cleaning metal powder attached to the surface of the polishing belt (10) is fixedly connected to the outer wall of the extended portion of the hollow shell (13); A PLC controller (16) is fixedly connected to the outer wall of the L-shaped plate (2).
2. A surface treatment device for manufacturing environmental protection equipment parts according to claim 1, characterized in that: The metal powder collecting mechanism (6) comprises an air pump body (61) and a heat insulation cover (62) fixedly connected to the upper surface of the extension portion of the hollow shell (13); the inner wall of the air inlet end of the air pump body (61) is fixedly connected to a sponge filter element (601); the air inlet end of the air pump body (61) is fixedly connected to a bend pipe (63); the air inlet end of the bend pipe (63) is fixedly connected to the upper surface of the hollow shell (13); the rotating shaft of the air pump body (61) is connected to the side wall of the mounting shell (4) via a rolling bearing; the output end of the drive motor (15) is fixedly sleeved with a first sprocket (64); the outer wall of the rotating shaft of the air pump body (61) is fixedly sleeved with a second sprocket (65); The outer walls of the first sprocket (64) and the second sprocket (65) are jointly sleeved with a transmission chain (66); the upper surface of the hollow shell (13) is provided with two rectangular feed holes (67); the air outlet end of the vacuum pump body (61) passes through the inner wall of the heat insulation cover (62); an annular cavity (68) is provided inside the mounting shell (4); a plurality of air nozzles (69) are fixedly connected to the bottom ends of both sides of the mounting shell (4); the top ends of the air nozzles (69) are fixedly connected to the bottom ends of the annular cavity (68); the air outlet end of the heat insulation cover (62) is fixedly connected to a rectangular tube (610); the side ends of the rectangular tube (610) pass through the outer wall of the mounting shell (4) and are fixedly connected to the annular cavity (68).
3. A surface treatment device for manufacturing environmental protection equipment parts according to claim 2, characterized in that: The polishing temperature adjustment mechanism (7) comprises a sealing cover (71) fixedly connected to the inner wall of the hollow shell (13), a high-precision infrared temperature sensor (72) is provided on the inner side of the sealing cover (71), a detection end of the high-precision infrared temperature sensor (72) passes through the lower surface of the hollow shell (13) and the bottom plate (12), the lower surfaces of the hollow shell (13) and the bottom plate (12) are jointly provided with a fixed circular hole (73) matched with the bottom end of the high-precision infrared temperature sensor (72), and the detection light beam of the high-precision infrared temperature sensor (72) is located in the middle of the two polishing belts (10), and a semiconductor cooling plate (74) is fixedly connected to the outer wall of the heat insulation cover (62).
4. A surface treatment device for manufacturing environmental protection equipment parts according to claim 3, characterized in that: The cleaning mechanism (8) comprises a water tank (81) fixedly connected to the outer wall of the hollow shell (13); a micro water pump (82) is fixedly connected to the inner wall of the bottom end of the water tank (81); a water outlet end of the micro water pump (82) is fixedly connected to a delivery pipe (83); an output end of the delivery pipe (83) passes through the outer wall of the water tank (81) and the inner wall of the mounting shell (4), and is fixedly connected to a first hollow bar (84); both side ends of the first hollow bar (84) are fixedly connected to the inner wall of the mounting shell (4); a plurality of first water spray nozzles (85) are fixedly connected to the outer wall of the first hollow bar (84); an extension pipe (86) is fixedly connected to the outer wall of the first hollow bar (84); and a water outlet end of the extension pipe (86) is fixedly connected to a second A hollow bar (87), both side ends of the second hollow bar (87) are fixedly connected to the inner wall of the mounting shell (4), the outer wall of the second hollow bar (87) is fixedly connected to a plurality of second water spray nozzles (88), the outer wall of the second hollow bar (87) is fixedly connected to a V-shaped cleaning rod (89), the bottom end of the V-shaped cleaning rod (89) is fixedly connected to a cleaning brush (810), the bottom end of the cleaning brush (810) contacts the surface of the polishing belt (10), an electric resistance rod (811) is provided inside the hollow shell (13), both ends of the electric resistance rod (811) pass through the outer wall of the hollow shell (13), and the rod wall of the electric resistance rod (811) is located directly below one of the rectangular feed holes (67).
5. A surface treatment device for manufacturing environmental protection equipment parts according to claim 4, characterized in that: The outer wall of the second hollow bar (87) is fixedly connected to a spray capillary tube (17), the water outlet end of the spray capillary tube (17) passes through the outer wall of the mounting shell (4) and is fixedly connected to a micro solenoid valve (18), the spray end of the micro solenoid valve (18) being located outside the semiconductor cooling plate (74).
6. A surface treatment device for manufacturing environmental protection equipment parts according to claim 1, characterized in that: A threaded hole is provided on the lower surface of the hollow shell (13), and a sealing plug (19) is threadedly connected to the hole wall of the threaded hole; an observation hole is provided on the outer wall of the hollow shell (13), and a glass plate (20) is fixedly connected to the hole wall of the observation hole.
7. A surface treatment device for manufacturing environmental protection equipment parts according to claim 3, characterized in that: A heat sink (21) is fixedly connected to the heat dissipation side of the semiconductor refrigeration sheet (74), and a plurality of metal mesh plates (22) are fixedly connected to the outer wall of the refrigeration side of the semiconductor refrigeration sheet (74).
8. The surface treatment device for manufacturing environmental protection equipment parts according to claim 1, characterized in that: The bottom surface of the bottom plate (12) is provided with two placement through holes (9) that match the rotating rollers (5). The bottom surface of the bottom plate (12) is in active contact with the inner wall of the bottom end of the polishing belt (10). The front and rear side ends of the bottom plate (12) and the inner wall of the mounting shell (4) together form two air inlet channels (23).
Citation Information
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