Stacking device for carton processing and using method thereof
By designing a stacking device for carton processing and using limit splints to level the edges of the cartons, the problem of poor carton edge leveling in the prior art is solved and the quality and efficiency of the stacking operation are improved.
Patent Information
- Application Number
- CN202411828854.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing carton stacking device cannot effectively level the edge of the carton after the stacking is completed, resulting in the carton being easily tilted or collapsed, affecting the quality of stacking operations.
Design a stacking device that includes stacking tables, stacking frames, band conveyors, magnetic control switches, solenoid valves, pressure boxes, and limited splints, and the cardboard boxes after the stacking of the stack of limited splints are completed. The edges are flat.
Effectively avoid the tilt and collapse of the carton due to uneven code, and improves the quality and efficiency of carton stacking operations.
Smart Images

Figure CN119349254A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of carton processing, and in particular to a stacking device for carton processing and a method of using the stacking device. Background Art
[0002] Cartons are the most widely used packaging products. Depending on the materials used, there are corrugated boxes, single-layer cardboard boxes, etc., with various specifications and models. After the cartons are manufactured in the early stage, in order to improve storage utilization and facilitate transportation, they usually need to be stacked.
[0003] For example, the Chinese utility model provides "a stacking device for carton processing", announcement number: CN215923757U, which includes a transmission mechanism, a stacking mechanism and a moving mechanism, the transmission mechanism includes a support table, a supporting foot is fixedly installed at the lower end of the support table, a conveyor belt is fixedly installed at the inner end of the support table, the stacking mechanism includes a support plate, a slide groove is fixedly provided at the left end of the support plate, a stacking motor is fixedly installed at the upper end of the support plate, a transmission end of the stacking motor is fixedly connected with a transmission screw, a movable nut is movably installed in the middle of the transmission screw, a connecting rod is fixedly installed at the left end of the movable nut, and a stacking frame is fixedly installed at the left end of the connecting rod, the moving mechanism includes a moving plate, and the stacking device for carton processing can move the stacked cartons forward under the drive of the moving motor by using the moving screw to make them leave the stacking area, which is convenient for the later stacking work and avoids the inconvenience caused by manual material picking.
[0004] Although the stacking device for carton processing in the above-mentioned technology can complete the stacking operation of the conveyed cartons by displacing the stacking frame, it is unable to effectively level the edges of the stacked cartons after the stacking is completed, causing the stacked cartons to tilt due to uneven stacking. In severe cases, the cartons may fall over, thereby affecting the quality of the carton stacking operation and failing to meet the use requirements of carton processing. Summary of the invention
[0005] The object of the present invention is to provide a stacking device for carton processing and a method of using the same, which has the advantages of being able to quickly stack cartons while effectively improving the efficiency of the stacking operation, and being able to effectively level the edges of the cartons after stacking is completed, thereby preventing the cartons from tilting and collapsing due to uneven stacking, thereby improving the quality of the carton stacking operation.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a stacking device for carton processing, comprising a stacking platform, a stacking frame and a belt conveyor, wherein the bottom of the outer surface of the stacking frame is fixedly connected to a support frame, the middle end of the bottom of the inner cavity of the support frame is fixedly installed with a first motor, the output end of the first motor is fixedly installed with a first bevel gear, the middle end of the bottom of the outer surface of the support frame is movably connected with a first rotating sleeve through a bearing, the inner cavity of the first rotating sleeve is threadedly connected with a first screw, and the outer surface of the first rotating sleeve is fixedly installed with a second bevel gear, both ends of the bottom of the stacking frame are fixedly connected to a fixed cylinder, the middle end of the bottom of the fixed cylinder is movably connected to a moving frame, the middle end of the bottom of the moving frame is fixedly installed with a magnetic control switch, both ends of the top of the outer surface of the stacking platform are fixedly connected to magnetic plates, and the left end of the stacking platform is fixedly connected with an air guide cylinder, and the number of the air guide cylinders is four The cam is connected with the second piston in the inner cavity of the gas guide cylinder, and the middle end of the second piston is fixedly connected with a push rod, and the surface of the push rod and the side away from the second piston are fixedly connected with a limiting clamping plate, and an air guide pipe is fixedly connected between the surfaces of the two gas guide cylinders, and an electromagnetic valve is fixedly installed on the right end of the air guide pipe, and a pressure box is fixedly installed between the surfaces of the two solenoid valves and the right end of the top of the outer surface of the stacking platform through pipes, and the middle end of the top of the pressure box is movably connected with a second rotating sleeve through a bearing, and a second circular gear is fixedly installed at the lower end of the outer surface of the second rotating sleeve, and the inner cavity of the second rotating sleeve is threadedly connected with a second screw, and the bottom of the second screw is fixedly connected with the first piston, and the surface of the first piston is movably connected to the upper end of the inner cavity of the pressure box, and a second motor is fixedly installed on the top of the outer surface of the pressure box, and the output end of the second motor is fixedly installed with a first circular gear.
[0007] As a preferred solution, the right end of the bottom of the belt conveyor is fixedly connected to a supporting leg, the middle end of the left side of the outer surface of the stacking platform is fixedly connected to a limiting frame, the lower end of the supporting leg is movably connected to the inner cavity of the limiting frame, the middle end of the inner cavity of the limiting frame is movably connected to a threaded sleeve through a bearing, both ends of the inner cavity of the threaded sleeve are threadedly connected to a third screw, and the two third screws are fixedly connected to an L-shaped clamping plate on the side away from each other.
[0008] As a preferred solution, both ends of the inner cavity of the limit frame are provided with limit guide grooves, the right end of the L-shaped clamping plate is movably connected to the surface of the limit guide groove, and rotating rods are fixedly connected around both ends of the outer surface of the threaded sleeve.
[0009] As a preferred solution, a support spring is fixedly connected between the top of the inner cavity of the fixed cylinder and the top of the movable frame, limiting rods are fixedly connected on all four sides of the bottom of the inner cavity of the fixed cylinder, the top of the movable frame is movably connected to the surface of the limiting rods, both ends of the bottom of the movable frame are movably connected to movable wheels through bearings, and the bottom of the movable wheel is movably connected to the top of the outer surface of the stacking platform.
[0010] As a preferred embodiment, an L-shaped guide rod is fixedly connected between the top of the second screw and the top of the first piston, and the surface of the L-shaped guide rod is movably connected to the top of the pressurizing box. A first sealing ring is fixedly connected to the surface of the first piston, and the surface of the first sealing ring is movably connected to the upper end of the inner cavity of the pressurizing box.
[0011] As a preferred solution, a second sealing ring is fixedly connected to the surface of the second piston, and a surface of the second sealing ring is movably connected to the inner cavity of the gas guide cylinder.
[0012] As a preferred embodiment, the lower end of the limiting clamp is movably connected to a guide slide bar, both sides of the guide slide bar are fixedly connected to the top of the stacking platform, both ends of the top of the stacking platform are fixedly connected to support slide bars, and the upper end of the support frame is movably connected to the surface of the support slide bar.
[0013] As a preferred embodiment, both ends of the bottom of the inner cavity of the stacking platform are fixedly connected to support plates, the surface of the first screw is fixedly connected to the surface of the support plate, and both ends of the bottom of the inner cavity of the stacking frame are provided with accommodating fork grooves, and the number of the accommodating fork grooves is four.
[0014] As a preferred solution, the first circular gear meshes with the second circular gear, and the first bevel gear meshes with the second bevel gear.
[0015] A method for using a stacking device for carton processing, the method comprising the following steps: A. When stacking is required during the carton processing, first, the first motor is started to drive the first bevel gear to rotate, and the rotation of the first bevel gear drives the second bevel gear and the first rotating sleeve to rotate, and the first rotating sleeve can move forward along the surface of the first screw. When the first rotating sleeve moves, it can drive the support frame and the stacking frame to move until the left opening of the stacking frame at the rear can be on the right side of the belt conveyor, and under the action of the subsequent belt conveyor, the cartons transported at the top can fall and be stacked inside the stacking frame, thereby achieving the effect of automatic stacking of cartons; B. Subsequently, when the cartons on one side of the stacking frame are stacked, the first motor is started again to drive the first bevel gear, the second bevel gear and the first rotating sleeve to rotate in the other direction respectively, so that the first rotating sleeve can move backward along the surface of the first screw under the action of rotation. The movement of the first rotating sleeve can drive the support frame and the stacking frame to move until the opening at the front of the left side of the stacking frame can be located on the right side of the belt conveyor, so as to continue to stack the cartons transported on the top of the belt conveyor; C. At the same time, when the stacking frame moves backward, it can drive the fixed cylinder, the moving frame and the magnetic control switch to move, so that the magnetic control switch at the rear can be located above the magnetic plate under the action of movement, and the contact inside the magnetic control switch can be closed under the action of magnetic force adsorption of the magnetic plate, so that the circuit of the electromagnetic valve at the rear can be connected, and the inside of the electromagnetic valve can be opened; D. Then, when the personnel starts the second motor, the first circular gear can be driven to rotate, and the rotation of the first circular gear can drive the second circular gear and the second rotating sleeve to rotate, so that the second rotating sleeve can drive the second screw and the first piston to move downward under the action of rotation. While the first piston moves, it can compress the air in the inner cavity of the pressurized box, so that the air inside the pressurized box can be transported to the inside of the air guide tube at the rear through the air guide pipe and the solenoid valve at the rear. Under the action of continuous air transportation, the second piston, the push rod and the limit clamping plate can be effectively pushed to move, so that the two sets of limit clamping plates at the rear can push the two sides of the cartons stacked in the stacking frame under the action of movement, so that the cartons with uneven edges can be leveled under the action of pushing; E. When the edges of the cartons are neatly stacked, the operator can start the second motor to drive the first circular gear, the second circular gear and the second rotating sleeve to rotate in the other direction, and enable the second screw and the first piston to move upward along the inner cavity of the second rotating sleeve and the pressurizing box respectively. Under the action of the movement of the first piston, the air in the inner cavity of the air guide cylinder can be drawn into the pressurizing box, while the second piston, the push rod and the limit clamp can move and detach from the surface of the cartons after stacking. Then the operator can use forklifts and other equipment to take out the cartons inside the stacking frame, thereby completing the stacking operation of the cartons.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention facilitates the effective stacking operation of the cartons transported on the top of the belt conveyor through the arrangement of the stacking platform, the stacking frame, the supporting frame, the first motor, the first bevel gear, the second bevel gear, the first rotating sleeve and the first screw, and can quickly switch the position of the stacking frame after the cartons on one side are stacked, effectively ensuring that the stacking operation can be stably and continuously operated, thereby ensuring the efficiency of the overall operation. At the same time, through the arrangement of the fixed cylinder, the movable frame, the magnetic control switch, the magnetic plate, the solenoid valve, the pressurizing box, the second motor, the first circular gear, the second circular gear, the second rotating sleeve, the second screw, the first piston, the air guide pipe, the air guide pipe, the second piston, the push rod and the limiting clamping plate, after the stacking frame completes the position switching, the limiting clamping plate in the corresponding position can be driven to move, and the limiting clamping plate can effectively level the side of the cartons after the stacking is completed under the action of the movement, effectively avoiding the side of the carton from tipping over during the subsequent transportation and transfer due to uneven stacking, thereby greatly improving the quality of the carton stacking operation.
[0017] The present invention can support the right end of the belt conveyor through the arrangement of the supporting legs. At the same time, through the arrangement of the limit frame, the L-shaped card plate, the threaded sleeve and the third screw rod, the two groups of third screw rods and the L-shaped card plate can be driven to move to the side away from each other under the action of a person operating the threaded sleeve for rotation, so that the L-shaped card plate can be tightly attached to the surface of the supporting leg under the action of movement, thereby effectively limiting and fixing the stacking platform and the belt conveyor, avoiding the position offset between the stacking platform and the belt conveyor and affecting the stacking effect of the cartons. The purpose of limiting and guiding the L-shaped card plate is achieved through the arrangement of the limit guide groove, avoiding the L-shaped card plate from rotating and tilting during the movement. The arrangement of the rotating rod makes it convenient for a person to operate the threaded sleeve for rotation.
[0018] The present invention can support the top and bottom of the mobile frame respectively through the arrangement of the support spring and the movable wheel, ensure that the mobile frame and the magnetic control switch can always maintain a suitable distance with the stacking platform, and effectively avoid the contact between the magnetic control switch and the stacking platform to cause wear, and achieve the purpose of limiting and guiding the mobile frame through the arrangement of the limit rod, and avoid the mobile frame from rotating and tilting during the movement, and achieve the purpose of guiding the second screw and the first piston through the arrangement of the L-shaped guide rod, and avoid the second screw and the first piston from rotating during the movement, and effectively improve the sealing of the contact between the first piston and the pressurizing box, and the second piston and the air guide cylinder through the arrangement of the first sealing ring and the second sealing ring, respectively, and achieve the purpose of supporting and guiding the limit clamping plate and the support frame through the arrangement of the guide slide bar and the support slide bar, and avoid the limit clamping plate and the support frame from tilting during the movement, and achieve the purpose of supporting and fixing both sides of the first screw through the arrangement of the support plate, and facilitate the fork arm of the forklift to be accommodated through the arrangement of the fork slot, so that personnel can use the forklift to take out the cartons stacked inside the stacking frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a stereogram of the present invention; Figure 2 It is a schematic diagram of the structure of the right side of the stacking platform of the present invention; Figure 3 It is a schematic diagram of the cross-sectional structure of the right side of the stacking platform of the present invention; Figure 4 For the present invention Figure 3 A local enlarged view of point A in FIG. Figure 5 For the present invention Figure 3 A local enlarged view of point B in FIG. Figure 6 This is a bottom view of the structure of the support frame of the present invention; Figure 7 It is a schematic diagram of the cross-sectional structure of the gas guide cylinder of the present invention; Figure 8 It is a schematic diagram of the cross-sectional structure of the right side of the pressurized box of the present invention; Fig. 9 It is a schematic diagram of the limit frame structure of the present invention.
[0020] In the figure: 1, belt conveyor; 2, supporting leg; 3, limiting frame; 4, air guide tube; 5, stacking platform; 6, air guide cylinder; 7, limiting clamping plate; 8, stacking frame; 9, guide slide bar; 10, magnetic plate; 11, supporting slide bar; 12, solenoid valve; 13, pressurizing box; 14, fork receiving groove; 15, limiting guide groove; 16, supporting plate; 17, first screw rod; 18, supporting frame; 19, fixed cylinder; 20, limiting rod; 21, supporting spring; 22, moving frame; 23, movable wheel ; 24. Magnetically controlled switch; 25. First motor; 26. First bevel gear; 27. First rotating sleeve; 28. Second bevel gear; 29. Second sealing ring; 30. Push rod; 31. Second motor; 32. First circular gear; 33. First sealing ring; 34. First piston; 35. Second circular gear; 36. Second rotating sleeve; 37. L-shaped guide rod; 38. Threaded sleeve; 39. Third screw; 40. L-shaped clamping plate; 41. Second piston; 42. Second screw. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0023] Embodiment 1
[0024] See also Figure 1-Figure 8As shown, the present invention provides a stacking device for carton processing, comprising a stacking platform 5, a stacking frame 8 and a belt conveyor 1, the bottom of the outer surface of the stacking frame 8 is fixedly connected with a support frame 18, the middle end of the bottom of the inner cavity of the support frame 18 is fixedly installed with a first motor 25, the output end of the first motor 25 is fixedly installed with a first bevel gear 26, the middle end of the bottom of the outer surface of the support frame 18 is movably connected with a first rotating sleeve 27 through a bearing, the inner cavity of the first rotating sleeve 27 is threadedly connected with a first screw 17, the outer surface of the first rotating sleeve 27 is fixedly installed with a second bevel gear 28, both ends of the bottom of the stacking frame 8 are fixedly connected with a fixed cylinder 19, the middle end of the bottom of the fixed cylinder 19 is movably connected with a moving frame 22, the middle end of the bottom of the moving frame 22 is fixedly installed with a magnetic control switch 24, both ends of the top of the outer surface of the stacking platform 5 are fixedly connected with a magnetic plate 10, the left end of the stacking platform 5 is fixedly connected with an air guide tube 6, the number of the air guide tubes 6 is four, and the inner cavity of the air guide tube 6 A second piston 41 is movably connected, a push rod 30 is fixedly connected to the middle end of the second piston 41, a limiting clamp 7 is fixedly connected to the surface of the push rod 30 and the side away from the second piston 41, an air guide pipe 4 is fixedly connected between the surfaces of the two air guide cylinders 6, an electromagnetic valve 12 is fixedly installed on the right end of the air guide pipe 4, a pressurizing box 13 is fixedly installed between the surfaces of the two electromagnetic valves 12 and the right end of the top of the outer surface of the stacking platform 5 through a pipeline, a second rotating sleeve 36 is movably connected to the middle end of the top of the pressurizing box 13 through a bearing, a second circular gear 35 is fixedly installed at the lower end of the outer surface of the second rotating sleeve 36, a second screw 42 is threadedly connected to the inner cavity of the second rotating sleeve 36, the bottom of the second screw 42 is fixedly connected to the first piston 34, the surface of the first piston 34 is movably connected to the upper end of the inner cavity of the pressurizing box 13, a second motor 31 is fixedly installed on the top of the outer surface of the pressurizing box 13, and the first circular gear 32 is fixedly installed on the output end of the second motor 31.
[0025] In the technical solution, by setting the stacking platform 5, the stacking frame 8, the support frame 18, the first motor 25, the first bevel gear 26, the second bevel gear 28, the first rotating sleeve 27 and the first screw 17, it is convenient to effectively stack the cartons transported on the top of the belt conveyor 1, and at the same time, the position of the stacking frame 8 can be quickly switched after the stacking of cartons on one side is completed, which effectively ensures that the stacking operation can be stable and continuous, and ensures the efficiency of the overall operation. At the same time, by the fixed cylinder 19, the mobile frame 22, the magnetic switch 24, the magnetic plate 10, the solenoid valve 12, the pressurizing box 13, The arrangement of the second motor 31, the first circular gear 32, the second circular gear 35, the second rotating sleeve 36, the second screw 42, the first piston 34, the air duct 4, the air cylinder 6, the second piston 41, the push rod 30 and the limiting clamp 7 can drive the limiting clamp 7 at the corresponding position to move after the stacking frame 8 completes the position switching, and the limiting clamp 7 can effectively level the side of the carton after the stacking is completed under the action of movement, effectively avoiding the side of the carton from tipping over during the subsequent transportation and transfer process due to uneven stacking, thereby greatly improving the quality of the carton stacking operation.
[0026] Embodiment 2
[0027] Based on the first embodiment, the present invention is as follows Figure 1 and Fig. 9 As shown, the right end of the bottom of the belt conveyor 1 is fixedly connected to the support leg 2, the middle end of the left side of the outer surface of the stacking platform 5 is fixedly connected to the limit frame 3, the lower end of the support leg 2 is movably connected to the inner cavity of the limit frame 3, the middle end of the inner cavity of the limit frame 3 is movably connected to the threaded sleeve 38 through a bearing, both ends of the inner cavity of the threaded sleeve 38 are threadedly connected to the third screw 39, the side of the two third screws 39 away from each other is fixedly connected to an L-shaped clamping plate 40, both ends of the inner cavity of the limit frame 3 are provided with a limit guide groove 15, the right end of the L-shaped clamping plate 40 is movably connected to the surface of the limit guide groove 15, and the outer surfaces of the two ends of the threaded sleeve 38 are fixedly connected with rotating rods.
[0028] In the present technical scheme, through the setting of the support leg 2, the right end of the belt conveyor 1 can be supported. At the same time, through the setting of the limit frame 3, the L-shaped card plate 40, the threaded sleeve 38 and the third screw 39, when the person operates the threaded sleeve 38 to rotate, the two groups of third screws 39 and the L-shaped card plate 40 can be driven to move to the side away from each other, so that the L-shaped card plate 40 can be tightly attached to the surface of the support leg 2 under the action of movement, so that the stacking platform 5 and the belt conveyor 1 can be effectively limited and fixed to avoid the position offset between the stacking platform 5 and the belt conveyor 1 and affecting the stacking effect of the cartons. Through the setting of the limit guide groove 15, the purpose of limiting and guiding the L-shaped card plate 40 is achieved, and the L-shaped card plate 40 is prevented from rotating and tilting during the movement. Through the setting of the rotating rod, it is convenient for people to operate the threaded sleeve 38 to rotate.
[0029] Embodiment 3
[0030] Based on the first embodiment, the present invention is as follows Figure 1-Figure 8 As shown, a support spring 21 is fixedly connected between the top of the inner cavity of the fixed cylinder 19 and the top of the movable frame 22, the limiting rods 20 are fixedly connected around the bottom of the inner cavity of the fixed cylinder 19, the top of the movable frame 22 is movably connected to the surface of the limiting rod 20, both ends of the bottom of the movable frame 22 are movably connected to movable wheels 23 through bearings, the bottom of the movable wheel 23 is movably connected to the top of the outer surface of the stacking platform 5, an L-shaped guide rod 37 is fixedly connected between the top of the second screw rod 42 and the top of the first piston 34, the surface of the L-shaped guide rod 37 is movably connected to the top of the pressurizing box 13, the surface of the first piston 34 is fixedly connected to the first sealing ring 33, the surface of the first sealing ring 33 is movably connected to the upper end of the inner cavity of the pressurizing box 13, and the second piston 41 The surface of the stacking platform 5 is fixedly connected with a second sealing ring 29, the surface of the second sealing ring 29 is movably connected to the inner cavity of the air guide cylinder 6, the lower end of the limiting clamping plate 7 is movably connected with a guide slide bar 9, both sides of the guide slide bar 9 are fixedly connected to the top of the stacking platform 5, both ends of the top of the stacking platform 5 are fixedly connected with a support slide bar 11, the upper end of the support frame 18 is movably connected to the surface of the support slide bar 11, both ends of the bottom of the inner cavity of the stacking platform 5 are fixedly connected with a support plate 16, the surface of the first screw 17 is fixedly connected to the surface of the support plate 16, both ends of the bottom of the inner cavity of the stacking frame 8 are provided with accommodating fork grooves 14, the number of accommodating fork grooves 14 is four, the first circular gear 32 is meshed with the second circular gear 35, and the first bevel gear 26 is meshed with the second bevel gear 28.
[0031] In the present technical solution, by setting the support spring 21 and the movable wheel 23, the top and bottom of the mobile frame 22 can be supported respectively, ensuring that the mobile frame 22 and the magnetic control switch 24 can always maintain a suitable distance from the stacking platform 5, while effectively avoiding the wear caused by the contact between the magnetic control switch 24 and the stacking platform 5. By setting the limit rod 20, the purpose of limiting and guiding the mobile frame 22 is achieved, and the mobile frame 22 is prevented from rotating and tilting during the movement. By setting the L-shaped guide rod 37, the purpose of guiding the second screw 42 and the first piston 34 is achieved, and the second screw 42 and the first piston 34 are prevented from rotating and tilting during the movement. The first and second sealing rings 33 and 29 are provided to effectively improve the sealing performance of the contact between the first piston 34 and the pressurizing box 13, and between the second piston 41 and the air guide cylinder 6. The guide slide bar 9 and the support slide bar 11 are provided to support and guide the limit clamping plate 7 and the support frame 18, so as to avoid the limit clamping plate 7 and the support frame 18 from tilting during the movement. The support plate 16 is provided to support and fix both sides of the first screw rod 17. The fork groove 14 is provided to accommodate the fork arm of the forklift, so that personnel can use the forklift to take out the cartons stacked inside the stacking frame 8.
[0032] Embodiment 4
[0033] A method for using a stacking device for carton processing, the method comprising the following steps: A. When stacking is required during the carton processing, first, the first motor 25 is started to drive the first bevel gear 26 to rotate, and the first bevel gear 26 rotates to drive the second bevel gear 28 and the first rotating sleeve 27 to rotate, and the first rotating sleeve 27 can move forward along the surface of the first screw 17. When the first rotating sleeve 27 moves, it can drive the support frame 18 and the stacking frame 8 to move until the left opening of the stacking frame 8 at the rear can be on the right side of the belt conveyor 1, and under the action of the subsequent operation of the belt conveyor 1, the cartons transported at the top can fall and be stacked inside the stacking frame 8, thereby achieving the effect of automatic stacking of the cartons; B. Subsequently, when the cartons on one side of the stacking frame 8 are stacked, the first motor 25 is started again to drive the first bevel gear 26, the second bevel gear 28 and the first rotating sleeve 27 to rotate in the other direction respectively, so that the first rotating sleeve 27 can move backward along the surface of the first screw 17 under the action of rotation. The movement of the first rotating sleeve 27 can drive the support frame 18 and the stacking frame 8 to move until the opening at the front of the left side of the stacking frame 8 can be located on the right side of the belt conveyor 1, so as to continue to stack the cartons transported on the top of the belt conveyor 1; C. At the same time, when the stacking frame 8 moves backward, it can drive the fixed cylinder 19, the moving frame 22 and the magnetic control switch 24 to move, so that the magnetic control switch 24 at the rear can be located above the magnetic plate 10 under the action of movement, and the contact inside the magnetic control switch 24 can be closed under the action of magnetic attraction of the magnetic plate 10, so that the circuit of the electromagnetic valve 12 at the rear can be connected, and the interior of the electromagnetic valve 12 can be opened; D. Then, when the second motor 31 is started by a person, the first circular gear 32 can be driven to rotate. The rotation of the first circular gear 32 can drive the second circular gear 35 and the second rotating sleeve 36 to rotate, so that the second rotating sleeve 36 can drive the second screw 42 and the first piston 34 to move downward under the action of rotation. While the first piston 34 moves, it can compress the air in the inner cavity of the pressurized box 13, so that the air inside the pressurized box 13 can be transported to the inside of the air guide tube 6 at the rear through the air guide pipe 4 and the solenoid valve 12 at the rear. Under the action of continuous air transportation, the second piston 41, the push rod 30 and the limiting clamping plate 7 can be effectively pushed to move, so that the two groups of limiting clamping plates 7 at the rear can push the two sides of the cartons stacked in the stacking frame 8 under the action of movement, so that the cartons with uneven edges can be leveled under the action of pushing; E. When the edges of the cartons are neatly stacked, the operator can start the second motor 31 to drive the first circular gear 32, the second circular gear 35 and the second rotating sleeve 36 to rotate in the other direction, and enable the second screw 42 and the first piston 34 to move upward along the second rotating sleeve 36 and the inner cavity of the pressurizing box 13 respectively. Under the action of the movement of the first piston 34, the air in the inner cavity of the air guide cylinder 6 can be drawn into the pressurizing box 13, while the second piston 41, the push rod 30 and the limiting clamp 7 can move and detach from the surface of the cartons after stacking. Then the operator can use a forklift or other equipment to take out the cartons in the stacking frame 8, thereby completing the stacking operation of the cartons.
[0034] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, changes in orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to an alternative embodiment. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structure. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0035] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. A stacking device for carton processing, comprising a stacking platform (5), a stacking frame (8) and a belt conveyor (1), characterized in that: The bottom of the outer surface of the stacking frame (8) is fixedly connected to a support frame (18); a first motor (25) is fixedly mounted at the middle end of the bottom of the inner cavity of the support frame (18); a first bevel gear (26) is fixedly mounted at the output end of the first motor (25); a first rotating sleeve (27) is movably connected to the middle end of the bottom of the outer surface of the support frame (18) via a bearing; the inner cavity of the first rotating sleeve (27) is threadedly connected to a first screw rod (17); and a second bevel gear (28) is fixedly mounted on the outer surface of the first rotating sleeve (27). Both ends of the bottom of the stacking frame (8) are fixedly connected to a fixed cylinder (19), the middle end of the bottom of the fixed cylinder (19) is movably connected to a movable frame (22), the middle end of the bottom of the movable frame (22) is fixedly installed with a magnetic control switch (24), both ends of the top of the outer surface of the stacking platform (5) are fixedly connected to a magnetic plate (10), the left end of the stacking platform (5) is fixedly connected to an air guide cylinder (6), the number of the air guide cylinders (6) is four, the inner cavity of the air guide cylinder (6) is movably connected to a second piston (41), the second piston (4 1) is fixedly connected to the middle end thereof with a push rod (30), a side of the surface of the push rod (30) which is away from the second piston (41) is fixedly connected to a limiting clamp (7), an air guide tube (4) is fixedly connected between the surfaces of the two air guide cylinders (6), an electromagnetic valve (12) is fixedly installed on the right end of the air guide tube (4), a pressurizing box (13) is fixedly installed between the surfaces of the two electromagnetic valves (12) and the right end of the top of the outer surface of the stacking platform (5) through a pipeline, and the middle end of the top of the pressurizing box (13) is movably connected to a second rotating sleeve through a bearing (36), a second circular gear (35) is fixedly mounted on the lower end of the outer surface of the second rotating sleeve (36), a second screw (42) is threadedly connected to the inner cavity of the second rotating sleeve (36), a first piston (34) is fixedly connected to the bottom of the second screw (42), a surface of the first piston (34) is movably connected to the upper end of the inner cavity of the pressurizing box (13), a second motor (31) is fixedly mounted on the top of the outer surface of the pressurizing box (13), and a first circular gear (32) is fixedly mounted on the output end of the second motor (31).
2. A stacking device for carton processing according to claim 1, characterized in that: The right end of the bottom of the belt conveyor (1) is fixedly connected to a support leg (2), the middle end of the left side of the outer surface of the stacking platform (5) is fixedly connected to a limit frame (3), the lower end of the support leg (2) is movably connected to the inner cavity of the limit frame (3), the middle end of the inner cavity of the limit frame (3) is movably connected to a threaded sleeve (38) through a bearing, both ends of the inner cavity of the threaded sleeve (38) are threadedly connected to third screw rods (39), and the two third screw rods (39) are fixedly connected to an L-shaped clamping plate (40) on the side away from each other.
3. A stacking device for carton processing according to claim 2, characterized in that: Both ends of the inner cavity of the limit frame (3) are provided with limit guide grooves (15), the right end of the L-shaped clamping plate (40) is movably connected to the surface of the limit guide groove (15), and both ends of the outer surface of the threaded sleeve (38) are fixedly connected with rotating rods around them.
4. A stacking device for carton processing according to claim 1, characterized in that: A support spring (21) is fixedly connected between the top of the inner cavity of the fixed cylinder (19) and the top of the movable frame (22); the bottom of the inner cavity of the fixed cylinder (19) is fixedly connected to a limiting rod (20) on all sides; the top of the movable frame (22) is movably connected to the surface of the limiting rod (20); both ends of the bottom of the movable frame (22) are movably connected to movable wheels (23) via bearings; the bottom of the movable wheel (23) is movably connected to the top of the outer surface of the stacking platform (5).
5. A stacking device for carton processing according to claim 1, characterized in that: An L-shaped guide rod (37) is fixedly connected between the top of the second screw rod (42) and the top of the first piston (34), and the surface of the L-shaped guide rod (37) is movably connected to the top of the pressurizing box (13). A first sealing ring (33) is fixedly connected to the surface of the first piston (34), and the surface of the first sealing ring (33) is movably connected to the upper end of the inner cavity of the pressurizing box (13).
6. A stacking device for carton processing according to claim 1, characterized in that: A second sealing ring (29) is fixedly connected to the surface of the second piston (41), and a surface of the second sealing ring (29) is movably connected to the inner cavity of the air guide cylinder (6).
7. A stacking device for carton processing according to claim 1, characterized in that: The lower end of the limiting clamp (7) is movably connected to a guide slide bar (9), both sides of the guide slide bar (9) are fixedly connected to the top of the stacking platform (5), both ends of the top of the stacking platform (5) are fixedly connected to support slide bars (11), and the upper end of the support frame (18) is movably connected to the surface of the support slide bar (11).
8. A stacking device for carton processing according to claim 1, characterized in that: Both ends of the bottom of the inner cavity of the stacking platform (5) are fixedly connected to support plates (16), the surface of the first screw rod (17) is fixedly connected to the surface of the support plate (16), and both ends of the bottom of the inner cavity of the stacking frame (8) are provided with accommodating fork grooves (14), and the number of the accommodating fork grooves (14) is four.
9. A stacking device for carton processing according to claim 1, characterized in that: The first circular gear (32) meshes with the second circular gear (35), and the first bevel gear (26) meshes with the second bevel gear (28).
10. A method for using a stacking device for carton processing according to any one of claims 1 to 9, characterized in that: The method of use comprises the following steps: A. When stacking is required during the carton processing, first, the first motor (25) is started to drive the first bevel gear (26) to rotate. The rotation of the first bevel gear (26) drives the second bevel gear (28) and the first rotating sleeve (27) to rotate, and the first rotating sleeve (27) is moved forward along the surface of the first screw (17). When the first rotating sleeve (27) moves, it can drive the support frame (18) and the stacking frame (8) to move until the left opening of the stacking frame (8) at the rear is on the right side of the belt conveyor (1). Under the action of the subsequent operation of the belt conveyor (1), the cartons transported at the top can fall down and be stacked inside the stacking frame (8), thereby achieving the effect of automatically stacking the cartons; B. Subsequently, when the cartons on one side of the stacking frame (8) are stacked, the first motor (25) is started again to drive the first bevel gear (26), the second bevel gear (28) and the first rotating sleeve (27) to rotate in the other direction, so that the first rotating sleeve (27) can move backward along the surface of the first screw (17) under the action of rotation. The movement of the first rotating sleeve (27) can drive the support frame (18) and the stacking frame (8) to move until the opening at the front of the left side of the stacking frame (8) can be located on the right side of the belt conveyor (1), so as to continue to stack the cartons transported on the top of the belt conveyor (1); C. At the same time, when the stacking frame (8) moves backward, it can drive the fixed cylinder (19), the movable frame (22) and the magnetic control switch (24) to move, so that the magnetic control switch (24) at the rear can be located above the magnetic plate (10) under the action of movement, and the contact inside the magnetic control switch (24) can be closed under the action of magnetic attraction of the magnetic plate (10), so that the circuit of the electromagnetic valve (12) at the rear can be connected, and the interior of the electromagnetic valve (12) can be opened; D. Then, when the second motor (31) is started by a person, the first circular gear (32) can be driven to rotate. The rotation of the first circular gear (32) can drive the second circular gear (35) and the second rotating sleeve (36) to rotate, so that the second rotating sleeve (36) can drive the second screw (42) and the first piston (34) to move downward under the action of rotation. While the first piston (34) moves, it can compress the air in the inner cavity of the pressurizing box (13), so that the air inside the pressurizing box (13) can be transported to the inside of the air guide cylinder (6) at the rear through the air guide pipe (4) and the solenoid valve (12) at the rear. Under the action of continuous air transportation, the second piston (41), the push rod (30) and the limit clamp (7) can be effectively pushed to move, so that the two sets of limit clamps (7) at the rear can push the two sides of the cartons stacked inside the stacking frame (8) under the action of movement, so that the cartons with uneven edges can be leveled under the action of pushing; E. When the edges of the cartons are neatly stacked, the personnel can start the second motor (31) to drive the first circular gear (32), the second circular gear (35) and the second rotating sleeve (36) to rotate in the other direction, and enable the second screw (42) and the first piston (34) to move upward along the inner cavity of the second rotating sleeve (36) and the pressurizing box (13) respectively. Under the action of the movement of the first piston (34), the air in the inner cavity of the air guide cylinder (6) can be sucked into the interior of the pressurizing box (13), and the second piston (41), the push rod (30) and the limit clamp (7) can move and detach from the surface of the cartons after stacking. Then, the personnel can use a forklift or other equipment to take out the cartons in the stacking frame (8), thereby completing the stacking operation of the cartons.
Citation Information
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