Diamond wire bus winding device

Abstract

The invention discloses a diamond wire bus winding device, and relates to the technical field of diamond wire bus winding, the diamond wire bus winding device comprises a base, a mounting seat connected to the top of the base and a pay-off assembly arranged on one side of the mounting seat, a first mounting groove is formed in one side of the mounting seat, and a winding assembly is arranged in the first mounting groove; the winding assembly comprises a turntable clamped in the first mounting groove; according to the winding device, by turning off the driving motor, the rotating disc can be made to be far away from the first mounting groove, the rotating disc rotates, the winding frame subjected to winding is made to be far away from the driving gear, the winding frame without winding is rotated to the position below the driving gear, the rotating disc is aligned to the first mounting groove, the rotating disc is inserted into the first mounting groove, and the driving motor is started to make the driving gear rotate; the driven gear rotates to synchronously drive the winding frame to wind, a worker can take down the wound winding frame from the mounting frame, the paying-off and winding process of the diamond wire bus is not affected, and the winding efficiency of the winding frame is high.

Description

Technical Field

[0001] The invention relates to the technical field of diamond wire busbar winding, in particular to a diamond wire busbar winding device. Background Art

[0002] Diamond wire is made by uniformly consolidating diamond powder particles on a mother bar with a certain distribution density. The cutting purpose is achieved through high-speed grinding movement between the diamond wire and the object to be cut. The mother bar of the diamond wire is mainly made of high-carbon steel wire. In the manufacturing process of the diamond wire, the diamond wire needs to be wound. The mother bar after winding can be conveniently processed in subsequent operations.

[0003] An existing Chinese patent (publication number CN220866781U) discloses a diamond wire busbar rewinding machine, which winds the diamond wire busbar by setting a pay-off frame and a winding frame, places the pay-off frame with the high-carbon steel wire coil to be wound on a fixed shaft, limits the pay-off frame, places the winding frame on a rotating shaft, turns on a third rotating motor to drive the winding frame to rotate with the rotating shaft, thereby winding the high-carbon steel wire.

[0004] However, when the diamond wire busbar rewinding machine designed as above is actually used, when winding the diamond wire busbar, the diamond wire busbar is wound by driving the reel frame to rotate. After the winding of the reel frame is completed, the motor needs to be turned off, the reel is loosened, and then the reel and the reel frame are removed from the rotating shaft in turn, and then a new reel frame is replaced to continue winding. The above operation process is cumbersome, and the rotating motor needs to be turned off when replacing the reel frame. The winding can be continued only after the replacement is completed, which reduces the winding efficiency of the diamond wire busbar. Summary of the invention

[0005] The object of the present invention is to provide a diamond wire busbar winding device to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides a diamond wire busbar winding device, comprising a base, a mounting seat connected to the top of the base and a wire-releasing assembly arranged on one side of the mounting seat, a first mounting groove is opened on one side of the mounting seat, a winding assembly is arranged in the first mounting groove, the winding assembly comprises a turntable clamped in the first mounting groove, a handle is fixedly installed at the center of the turntable, an end portion of the turntable away from the mounting seat is rotatably connected to a driven gear, a plurality of driven gears are provided, a winding frame is arranged on a side of the plurality of driven gears away from the mounting seat, a driving motor is fixedly installed on a side of the mounting seat away from the winding frame, a driving end of the driving motor is fixedly connected to a driving gear, the driving gear is rotatably connected to the mounting seat, and the driving gear is meshingly connected to the driven gear.

[0007] Furthermore, a mounting frame is fixedly installed on the side of the driven gear away from the mounting seat, a first through hole is opened on one side of the mounting frame, a mounting plate is fixedly installed on one side of the mounting frame, the mounting plate is arranged on one side of the first through hole, a sliding part is slidably connected to one side of the mounting plate, a round rod is fixedly connected to the side of the sliding part close to the first through hole, the round rod is inserted into the inside of the first through hole, a telescopic spring is sleeved on the outside of the round rod, one end of the telescopic spring is fixedly connected to the sliding part, the other end of the telescopic spring is fixedly connected to the mounting frame, and the winding frame is inserted into the inside of the mounting frame.

[0008] Furthermore, a second mounting groove is provided on one side of the first mounting groove close to the mounting seat, a mounting tube is fixedly installed inside the second mounting groove, a mounting cavity is provided inside the mounting tube, a rotating rod is movably inserted inside the mounting cavity, one end of the rotating rod is fixedly connected to the turntable, the other end of the rotating rod is fixedly connected to a limiting plate, and the limiting plate is slidably connected inside the mounting cavity.

[0009] Furthermore, a clamping groove is provided on one side of the end of the winding frame, and the round rod is inserted into the inside of the clamping groove.

[0010] Furthermore, a sliding groove is provided on one side of the mounting plate close to the sliding member, a guide slider is connected to one side of the sliding member close to the sliding groove, and the guide slider is slidably connected to the sliding groove.

[0011] Furthermore, the shape of the first mounting groove is set to be a regular polygon, the outer diameter of the turntable is matched with the inner diameter of the first mounting groove, and the number of the driven gears matches the number of endpoints of the regular polygon.

[0012] Furthermore, the wire-releasing assembly comprises a screw rod rotatably mounted on one side of a mounting seat, a wire-releasing frame is sleeved on the outer side of the screw rod, and a fixing piece is threadedly connected to one end of the screw rod away from the mounting seat.

[0013] Furthermore, a guide wheel is rotatably mounted on one side of the mounting seat, and the guide wheel is arranged between the wire-releasing frame and the driving gear.

[0014] Compared with the prior art, the beneficial effects of the present invention are: by turning off the driving motor, the turntable can be moved away from the first mounting slot, the handle is held to rotate the turntable, so that the winding frame with completed winding is moved away from the driving gear, the unwound winding frame is rotated to the bottom of the driving gear, the turntable is aligned with the first mounting slot, the turntable is reinserted into the first mounting slot, the driving motor is started to drive the driving gear to rotate, and the driven gear rotates to synchronously drive the winding frame to perform winding. While the wire-laying frame is laying out the wire, the staff can remove the wound winding frame from the mounting frame. The disassembly does not affect the laying out and winding process of the diamond wire busbar, and the winding efficiency of the winding frame is relatively high. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention from a side view; Figure 3 It is a schematic diagram of the installation position of the driving gear and the driven gear of the present invention; Figure 4 For the present invention Figure 3 The enlarged view of point A in the middle; Figure 5 It is a cross-sectional schematic diagram of the turntable of the present invention installed inside the mounting seat; Figure 6 It is a three-dimensional structural schematic diagram of the winding frame and the installation frame of the present invention.

[0016] In the figure: 1. base; 2. mounting seat; 3. wire release frame; 4. guide wheel; 5. driving motor; 6. screw; 7. fixing piece; 8. driving gear; 9. turntable; 10. handle; 11. snap-in groove; 12. driven gear; 13. mounting frame; 14. winding frame; 15. mounting plate; 16. slide; 17. round rod; 18. telescopic spring; 19. slide groove; 20. first through hole; 21. first mounting groove; 22. second mounting groove; 23. mounting cylinder; 24. limit plate; 25. rotating rod; 26. mounting cavity. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] See also Figure 1-6 The present invention provides a technical solution: it includes a base 1, a mounting base 2 connected to the top of the base 1 and a wire-releasing assembly arranged on one side of the mounting base 2, a first mounting groove 21 is opened on one side of the mounting base 2, a winding assembly is arranged in the first mounting groove 21, the winding assembly includes a turntable 9 clamped in the first mounting groove 21, a handle 10 is fixedly installed at the center of the turntable 9, an end portion of the turntable 9 away from the mounting base 2 is rotatably connected with a driven gear 12, a plurality of driven gears 12 are arranged, a winding frame 14 is arranged on the side of the plurality of driven gears 12 away from the mounting base 2, a driving motor 5 is fixedly installed on the side of the mounting base 2 away from the winding frame 14, a driving end of the driving motor 5 is fixedly connected with a driving gear 8, the driving gear 8 is rotatably connected to the mounting base 2, and the driving gear 8 is meshingly connected with the driven gear 12.

[0019] It should be noted that a circular plate is provided at one end of the handle 10 to facilitate the staff to hold the circular plate and rotate the handle 10. The height of the driven gear 12 is greater than the height of the driving gear 8. When the driven gear 12 rotates, the mounting plate 15 on the driven gear 12 does not contact the driving gear 8.

[0020] During specific implementation, the staff can twist the fixing piece 7 to remove the fixing piece 7, install the diamond wire busbar pay-off frame 3 to be wound on the outside of the screw rod 6, and then twist the fixing piece 7 from one end of the screw rod 6 to fit with the pay-off frame 3, fix the position of the pay-off frame 3 on the screw rod 6, and one end of the diamond wire busbar passes through the pay-off frame 3, passes through the guide wheel 4, and is fixed on the winding frame 14. The winding frame 14 is a winding frame 14 on the driven gear 12 meshing with the driving gear 8. Starting the driving motor 5 can rotate the driving gear 8, and synchronously drive the driven gear 12 to rotate on one side of the turntable 9. The winding frame 14 rotates synchronously with the driven gear 12, and the diamond wire busbar can be wound. After the winding of a winding frame 14 is completed, the driving motor 5 can be temporarily turned off to stop the driving gear 8 from rotating, and the staff can hold the handle 10 to turn the turntable. The disk 9 moves toward the direction close to the operator and disengages from the first mounting groove 21. The winding frame 14 that has been wound is separated from the driven gear 12 and the driving gear 8. Then the turntable 9 can be rotated to rotate the unwound winding frame 14 to the bottom of the driving gear 8. The driven gears 12 are all arranged at the end of the turntable 9. After the turntable 9 is realigned with the first mounting groove 21, the turntable 9 is inserted into the inside of the first mounting groove 21, and the first mounting groove 21 is fixed. The driven gear 12 on one side of the unwound winding frame 14 meshes with the driving gear 8. Then the drive motor 5 is started to rotate the driving gear 8, and the new winding frame 14 continues to wind. The drive motor 5 is turned off for a short time, which has a low impact on the efficiency of the diamond wire busbar winding. The staff can remove the wound winding frame 14 from the mounting frame 13 while the wire release frame 3 is releasing the wire.

[0021] See also Figure 3 , Figure 4 and Figure 6 A mounting frame 13 is fixedly mounted on the side of the driven gear 12 away from the mounting seat 2, a first through hole 20 is opened on one side of the mounting frame 13, a mounting plate 15 is fixedly mounted on one side of the mounting frame 13, the mounting plate 15 is arranged on one side of the first through hole 20, a sliding member 16 is slidably connected to one side of the mounting plate 15, a round rod 17 is fixedly connected to the side of the sliding member 16 close to the first through hole 20, the round rod 17 is inserted into the inside of the first through hole 20, a telescopic spring 18 is sleeved on the outside of the round rod 17, one end of the telescopic spring 18 is fixedly connected to the sliding member 16, and the other end of the telescopic spring 18 is fixedly connected to the mounting frame 13, a winding frame 14 is inserted into the inside of the mounting frame 13, a clamping groove 11 is opened on one side of the end of the winding frame 14, and the round rod 17 is inserted into the inside of the clamping groove 11.

[0022] By setting the round rod 17, when the staff needs to remove the winding frame 14 from the driven gear 12 after winding, they can pull the slide 16 and stretch the telescopic spring 18 to make the round rod 17 move away from the first through hole 20, and one end of the round rod 17 is pulled out from the clamping groove 11 to release the limit on the winding frame 14. When winding, the winding frame 14 is installed inside the mounting frame 13, and the round rod 17 is fixed by the restoring force of the telescopic spring 18.

[0023] See also Figure 5 A second mounting groove 22 is provided on one side of the first mounting groove 21 close to the mounting seat 2, a mounting tube 23 is fixedly installed inside the second mounting groove 22, a mounting cavity 26 is provided inside the mounting tube 23, a rotating rod 25 is movably inserted inside the mounting cavity 26, one end of the rotating rod 25 is fixedly connected to the turntable 9, and the other end of the rotating rod 25 is fixedly connected to a limiting plate 24, and the limiting plate 24 is slidably connected inside the mounting cavity 26.

[0024] It should be noted that a second through hole is opened on one side of the mounting tube 23, the second through hole is connected to the mounting cavity 26, the second mounting groove 22 is connected to the first mounting groove 21, an iron block is installed on one side of the inner wall of the mounting cavity 26, and a magnet is installed on the side of the limiting plate 24 close to the iron block, and the magnet is magnetically connected to the iron block.

[0025] By setting the rotating rod 25, when the turntable 9 is away from the first mounting groove 21, the turntable 9 synchronously drives the rotating rod 25 to move in the mounting cavity 26. The outer diameter of the second through hole opened at the top of the mounting cylinder 23 is smaller than the inner diameter of the limiting plate 24. The outer diameter of the limiting plate 24 is adapted to the inner diameter of the mounting cavity 26. When the turntable 9 rotates, the limiting plate 24 can rotate in the mounting cavity 26 with the rotating rod 25, and the limiting plate 24 will not separate from the mounting cylinder 23. The limiting plate 24 can fix the rotating rod 25 inside the mounting cavity 26 through the magnetic attraction between the magnet and the iron block.

[0026] See also Figure 4 A slide groove 19 is provided on one side of the mounting plate 15 close to the slide member 16 , and a guide slider is connected to one side of the slide member 16 close to the slide groove 19 , and the guide slider is slidably connected to the slide groove 19 .

[0027] By providing the slide groove 19 , the guide slider is slidably connected to the slide groove 19 , thereby increasing the stability of the slide 16 sliding on the mounting plate 15 .

[0028] See also Figure 1 The shape of the first mounting groove 21 is set to be a regular polygon, the outer diameter of the turntable 9 is matched with the inner diameter of the first mounting groove 21, and the number of the driven gears 12 matches the number of endpoints of the regular polygon.

[0029] It should be noted that the number of driven gears 12 matches the number of endpoints of the regular polygon. When the turntable 9 is snapped into the first mounting groove 21, one of the driven gears 12 at the endpoint of the turntable 9 is meshed with the driving gear 8, so that the driving motor 5 can drive the driving gear 8 to rotate, and synchronously drive the driven gear 12 to rotate on one side of the turntable 9, so that the winding frame 14 can be wound around the diamond wire busbar.

[0030] By matching the outer diameter of the turntable 9 with the inner diameter of the first installation groove 21 , the turntable 9 is realigned with the first installation groove 21 , and then the turntable 9 is inserted into the first installation groove 21 , so that the first installation groove 21 can be fixed.

[0031] See also Figure 1 The wire-releasing assembly includes a screw rod 6 rotatably mounted on one side of the mounting seat 2 , a wire-releasing frame 3 is sleeved on the outer side of the screw rod 6 , and a fixing member 7 is threadedly connected to one end of the screw rod 6 away from the mounting seat 2 .

[0032] It should be noted that a threaded hole is provided in the fixing part 7, and connecting blocks are connected to both sides of the fixing part 7. The staff can rotate the fixing part 7 by holding the connecting blocks. The fixing part 7 is threadedly connected to the screw 6 through the threaded hole. The fixing part 7 can be rotated to one side close to the wire release frame 3 to fix the position of the wire release frame 3 on the screw 6.

[0033] By setting up the wire-paying assembly, the staff can twist the fixing part 7, remove the fixing part 7, install the diamond wire busbar wire-paying frame 3 to be wound on the outside of the screw rod 6, and then twist the fixing part 7 from one end of the screw rod 6 until it fits with the wire-paying frame 3, thereby fixing the position of the wire-paying frame 3 on the screw rod 6.

[0034] See also Figure 1 A guide wheel 4 is rotatably mounted on one side of the mounting seat 2 , and the guide wheel 4 is arranged between the wire-releasing frame 3 and the driving gear 8 .

[0035] A guide wheel 4 is provided between the wire pay-off frame 3 and the driving gear 8, and the guide wheel 4 is located above the wire pay-off frame 3 and the driving gear 8. The guide wheel 4 can adjust the winding trajectory of the busbar. The diamond wire busbar passes through the top of the guide wheel 4 from one side of the wire pay-off frame 3 and is wound on the winding frame 14. The guide wheel 4 increases the stability of the diamond wire busbar when winding on the winding frame 14.

[0036] Working principle: When the device is used, the staff can screw the fixing piece 7, remove the fixing piece 7, install the diamond wire busbar pay-off frame 3 to be wound on the outside of the screw 6, and then screw the fixing piece 7 from one end of the screw 6 to fit with the pay-off frame 3, fix the position of the pay-off frame 3 on the screw 6, and one end of the diamond wire busbar passes through the pay-off frame 3, through the guide wheel 4, and is fixed on the winding frame 14. The winding frame 14 is a winding frame 14 on the driven gear 12 meshing with the driving gear 8. Starting the driving motor 5 can rotate the driving gear 8, and synchronously drive the driven gear 12 to rotate on one side of the turntable 9. The winding frame 14 rotates synchronously with the driven gear 12, and the diamond wire busbar can be wound; After a winding frame 14 is wound, the driving motor 5 can be temporarily turned off to stop the driving gear 8 from rotating. The staff can hold the handle 10 to move the turntable 9 toward the operator and disengage from the first mounting groove 21. The driven gear 12 of the winding frame 14 that has been wound is separated from the driving gear 8. Then the turntable 9 can be rotated to rotate the unwound winding frame 14 to the bottom of the driving gear 8. The driven gears 12 are all arranged at the end of the turntable 9. After the turntable 9 is realigned with the first mounting groove 21, the turntable 9 is inserted into the inside of the first mounting groove 21, and the first mounting groove 21 is fixed. The driven gear 12 on one side of the unwound winding frame 14 meshes with the driving gear 8. Then the driving motor 5 is started to rotate the driving gear 8, and the new winding frame 14 continues to wind. The driving motor 5 is turned off for a short time, which has a low impact on the efficiency of the diamond wire busbar winding. The staff can remove the wound winding frame 14 from the mounting frame 13 while the wire-releasing frame 3 is releasing the wire. When the turntable 9 is away from the first mounting groove 21, the turntable 9 synchronously drives the rotating rod 25 to move in the mounting cavity 26. The outer diameter of the second through hole opened at the top of the mounting cylinder 23 is smaller than the inner diameter of the limiting plate 24. The outer diameter of the limiting plate 24 is adapted to the inner diameter of the mounting cavity 26. When the turntable 9 rotates, the limiting plate 24 can rotate with the rotating rod 25 in the mounting cavity 26, and the limiting plate 24 will not separate from the mounting cylinder 23. An iron block is installed on one side of the inner wall of the mounting cavity 26, and a magnet is installed on the side of the limiting plate 24 close to the iron block. The limiting plate 24 can fix the rotating rod 25 inside the mounting cavity 26 through the magnetic attraction between the magnet and the iron block. When the staff needs to remove the winding frame 14 from the driven gear 12 after winding, they can pull the slide 16 and stretch the telescopic spring 18 to move the round rod 17 away from the first through hole 20. One end of the round rod 17 is pulled out from the clamping groove 11 to release the limit on the winding frame 14. When winding, the winding frame 14 is installed inside the mounting frame 13, and the round rod 17 is fixed by the restoring force of the telescopic spring 18.

Claims

1. A diamond wire busbar winding device, comprising a base (1), a mounting seat (2) connected to the top of the base (1), and a wire-releasing assembly arranged on one side of the mounting seat (2), characterized in that: A first mounting groove (21) is provided on one side of the mounting seat (2), a winding assembly is arranged in the first mounting groove (21), the winding assembly comprises a turntable (9) clamped in the first mounting groove (21), a handle (10) is fixedly mounted at the center of the turntable (9), a driven gear (12) is rotatably connected to an end of the turntable (9) at a side away from the mounting seat (2), a plurality of driven gears (12) are provided, a winding frame (14) is provided on a side of the plurality of driven gears (12) away from the mounting seat (2), a driving motor (5) is fixedly mounted on a side of the mounting seat (2) away from the winding frame (14), a driving end of the driving motor (5) is fixedly connected to a driving gear (8), the driving gear (8) is rotatably connected to the mounting seat (2), and the driving gear (8) is meshingly connected to the driven gear (12).

2. A diamond wire busbar winding device as claimed in claim 1, characterized in that: A mounting frame (13) is fixedly mounted on a side of the driven gear (12) away from the mounting seat (2); a first through hole (20) is opened on one side of the mounting frame (13); a mounting plate (15) is fixedly mounted on one side of the mounting frame (13); the mounting plate (15) is arranged on one side of the first through hole (20); a sliding member (16) is slidably connected to one side of the mounting plate (15); a round rod (17) is fixedly connected to a side of the sliding member (16) close to the first through hole (20); the round rod (17) is inserted into the inside of the first through hole (20); a telescopic spring (18) is sleeved on the outside of the round rod (17); one end of the telescopic spring (18) is fixedly connected to the sliding member (16); the other end of the telescopic spring (18) is fixedly connected to the mounting frame (13); and the winding frame (14) is inserted into the inside of the mounting frame (13).

3. A diamond wire busbar winding device as claimed in claim 2, characterized in that: A second mounting groove (22) is provided on a side of the first mounting groove (21) close to the mounting seat (2); a mounting tube (23) is fixedly installed inside the second mounting groove (22); a mounting cavity (26) is provided inside the mounting tube (23); a rotating rod (25) is movably inserted inside the mounting cavity (26); one end of the rotating rod (25) is fixedly connected to the rotating disk (9); the other end of the rotating rod (25) is fixedly connected to a limiting plate (24); and the limiting plate (24) is slidably connected inside the mounting cavity (26).

4. A diamond wire busbar winding device as claimed in claim 3, characterized in that: A clamping groove (11) is provided on one side of the end of the winding frame (14), and the round rod (17) is inserted into the inside of the clamping groove (11).

5. A diamond wire busbar winding device as claimed in claim 4, characterized in that: A sliding groove (19) is provided on one side of the mounting plate (15) close to the sliding member (16), and a guide slider is connected to one side of the sliding member (16) close to the sliding groove (19), and the guide slider is slidably connected to the sliding groove (19).

6. A diamond wire busbar winding device as claimed in claim 5, characterized in that: The shape of the first mounting groove (21) is set to be a regular polygon, the outer diameter of the rotating disk (9) is matched with the inner diameter of the first mounting groove (21), and the number of the driven gears (12) matches the number of endpoints of the regular polygon.

7. A diamond wire busbar winding device as claimed in claim 6, characterized in that: The wire-releasing assembly comprises a screw rod (6) rotatably mounted on one side of the mounting seat (2), a wire-releasing frame (3) is sleeved on the outer side of the screw rod (6), and a fixing piece (7) is threadedly connected to one end of the screw rod (6) away from the mounting seat (2).

8. A diamond wire busbar winding device as claimed in claim 7, characterized in that: A guide wheel (4) is rotatably mounted on one side of the mounting seat (2), and the guide wheel (4) is arranged between the wire-releasing frame (3) and the driving gear (8).

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