Cover opening and slag salvaging integrated device for aluminum smelting furnace and using method of cover opening and slag salvaging integrated device

Through the design of the integrated device for opening the lid dregs in the aluminum melting furnace, using the rotating furnace cover and double -spiral residue structure, the automatic cleaning of the aluminum surface residue without opening the door of the furnace door can solve the heat loss in the existing technology. The problem of danger of operation has improved labor efficiency.

CN119353916AInactive Publication Date: 2025-01-24洛阳金涛华印新材料有限公司

Patent Information

Application Number
CN202411948230.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

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Abstract

The invention relates to the technical field of smelting, and particularly discloses an aluminum smelting furnace cover opening and slag salvaging integrated device and a using method thereof.The aluminum smelting furnace cover opening and slag salvaging integrated device comprises a base and a digital display control panel, two supporting rods are arranged on the upper side of the base, and a smelting furnace is rotationally arranged between the two supporting rods; a second rotating motor used for driving the smelting furnace to rotate is arranged on the supporting rod, and the output end of the digital display control panel is electrically connected to the input end of the second rotating motor. A furnace cover is detachably arranged on the smelting furnace in a rotary sealing mode, and through mutual cooperation and cooperation of the smelting furnace, the furnace cover, the lifting driving assembly, the hanging bracket assembly, the material stirring rod assembly, the double-spiral slag salvaging structure and the like, slag salvaging of residues on the upper surface of molten aluminum can be completed while the furnace cover is opened; therefore, excessive heat loss caused by too long opening time of the furnace cover is avoided, and automatic integration of smelting, cover opening, slag salvaging, molten aluminum discharging and residue removing of the aluminum smelting furnace can be achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of smelting, and in particular to an integrated device for opening the cover and scooping slag from an aluminum smelting furnace and a method for using the device. Background Art

[0002] When aluminum liquid is smelted, generally aluminum products will have slag when they are melted in the furnace. The slag needs to be cleaned out by a slag removal device. A slag removal device for aluminum smelting furnace processing with the publication number CN115479800B includes a pouring cup, a protective tube, a sampling system and a slag removal system. The upper part of the pouring cup is connected to a protective tube. The left part of the protective tube is provided with a first through slot. The upper part of the protective tube is connected to a sampling system for scraping off the slag on the surface of the melt and then measuring the melt. The right part of the protective tube is connected to a slag removal system for picking up and transferring the slag. However, the furnace door needs to be opened to remove the residue. The furnace door is opened for a long time, and a lot of heat is lost from the furnace mouth. In addition, the slag temperature is high, and it is easy to get burned if touched by mistake. The labor intensity is high and the operation is dangerous. Summary of the invention

[0003] The purpose of the present invention is to provide an integrated device for opening the cover and slag scooping of an aluminum smelting furnace and a method for using the device in order to solve the above-mentioned problems and overcome the defects of the prior art.

[0004] To achieve the above object, the present invention provides the following technical solutions: The present invention provides an integrated device for opening the cover and scooping slag of an aluminum smelting furnace, comprising a base and a digital display control panel, wherein two support rods are arranged on the upper side of the base, a smelting furnace is rotatably arranged between the two support rods, a second rotating motor for driving the smelting furnace to rotate is arranged on the support rods, and an output end of the digital display control panel is electrically connected to an input end of the second rotating motor; The smelting furnace is provided with a detachable furnace cover in a rotary sealing manner, and the support rod is provided with a hanger assembly for rotating the furnace cover in a horizontal direction and adjusting the vertical height; A double-helix slag scooping structure is provided below the furnace cover, and a lifting drive assembly for driving the double-helix slag scooping structure to move up and down is provided on the furnace cover; The support rod is provided with a material removing rod assembly for removing residues on the double-helix slag scooping structure.

[0005] Preferably, the smelting furnace includes an outer shell body with a cylindrical shape, the interior of the outer shell body is hollow and the upper end is open, an inner furnace body is arranged inside the outer shell body, an electric heater is arranged between the inner side of the outer shell body and the outer side of the inner furnace body, the output end of the digital display control panel is electrically connected to the input end of the electric heater, and the upper end of the outer shell body is provided with more than two tightening grooves evenly distributed with its axis as the center along its edge, and an entry and exit notch is provided at the end of each tightening groove.

[0006] Preferably, the outer side of the furnace cover is provided with a sleeve edge for being sleeved on the outer side of the upper end of the smelting furnace, and a clamping plate corresponding to the tightening slide groove is fixedly provided on the sleeve edge, and a clamping block for slidingly connecting with the tightening slide groove is fixedly provided on the clamping plate. A sealing convex ring is provided at the upper end of the smelting furnace, and an annular sealing groove for cooperating and connecting with the sealing convex ring is opened on the lower side edge of the furnace cover.

[0007] Preferably, the double-spiral slag scooping structure comprises a central shaft, on which a first spiral slag scooping rib plate and a second spiral slag scooping rib plate are arranged symmetrically around the central axis.

[0008] Preferably, the lifting drive assembly includes a lifting sleeve fixedly arranged in the middle position of the upper side of the furnace cover, the interior of the lifting sleeve is hollow and the lower end is open, a lifting column is arranged at the lower end opening of the lifting sleeve for moving up and down, a first electric telescopic rod is fixedly arranged at the top of the lifting sleeve, an embedding hole for embedding the first electric telescopic rod is opened inside the upper end of the lifting column, the push rod head end of the first electric telescopic rod is fixedly connected to the inner end surface of the embedding hole, and the lower end of the lifting column is fixedly connected to the upper end of the central shaft rod.

[0009] Preferably, both sides of the upper end of the lifting column are respectively connected with a water inlet pipe joint and a water outlet pipe joint, a first cooling channel is provided in the first spiral slag scooping rib plate, a second cooling channel is provided in the second spiral slag scooping rib plate, and the lifting column is provided with two first water passages which are respectively connected with the upper end of the first cooling channel and the upper end of the second cooling channel, the lower end of the first cooling channel and the lower end of the second cooling channel are connected with each other through the second water passage, and the two first water passages are respectively connected to the water inlet pipe joint and the water outlet pipe joint through spring connecting pipes.

[0010] Preferably, the hanger assembly includes a crossbeam arranged at the upper ends of two support rods, a first rotating motor is fixedly arranged on the crossbeam, an output shaft end of the first rotating motor is fixedly connected to the top end of the lifting sleeve, a hydraulic cylinder is fixedly arranged on the upper end of each support rod, a push rod head end of the hydraulic cylinder faces upward and is fixedly connected to the crossbeam, two guide rods symmetrically distributed with the hydraulic cylinder as the center are arranged on both sides of the hydraulic cylinder, one end of the two guide rods is fixedly connected to the crossbeam, and the other ends of the two guide rods are slidably connected to guide sliding holes provided at corresponding positions of the support rods, and the output end of the digital display control panel is electrically connected to the input end of the hydraulic cylinder.

[0011] Preferably, the material shifting rod assembly is provided with two symmetrically distributed around the smelting furnace, and the two material shifting rod assemblies are respectively arranged on the support rods, and the material shifting rod assembly includes a second electric telescopic rod, and the second electric telescopic rod is fixedly arranged on the support rod through a fixed bracket, and the push rod head end of the second electric telescopic rod passes through the support rod and is fixedly connected to a rod seat, and the rod seat is connected with more than two shifting rod shafts for inserting into the pitch gap between the first spiral slag scooping rib plate and the second spiral slag scooping rib plate, and the output end of the digital display control panel is electrically connected to the input end of the second electric telescopic rod.

[0012] Preferably, a residue slide plate and a liquid level sensor are respectively provided on the outer side of the smelting furnace, the output end of the liquid level sensor is electrically connected to the input end of the digital display control panel, and the cross-section of the residue slide plate is in the shape of an arc.

[0013] A method for using an integrated device for opening the cover of an aluminum smelting furnace and removing slag, comprising the following steps: S1: After the smelting furnace completes the smelting of aluminum, the residue gathers on the upper surface of the aluminum liquid. At this time, the liquid level sensor detects the liquid level of the aluminum liquid and transmits the detected electrical signal to the digital display control panel. The digital display control panel controls the extension of the first electric telescopic rod push rod of the lifting drive assembly, thereby driving the double-helix slag scooping structure to move downward, so that the bottom side of the double-helix slag scooping structure contacts the upper surface of the residue; S2: The first rotary motor of the hanger assembly drives the furnace cover to rotate, so that the block slides in the tightening chute until the block rotates to the position of the inlet and outlet notch provided at the end of the tightening chute. During the above process, the push rod of the first electric telescopic rod continues to extend, and the double-helix slag scooping structure can rotate with the furnace cover, thereby collecting the residue in the pitch gap between the first spiral slag scooping rib plate and the second spiral slag scooping rib plate; S3: The water inlet pipe joint is connected to the external cooling device and a cooling circulating agent is introduced. A water inlet pipe joint, two spring connecting pipes, two first water passages, a water outlet pipe joint, a first cooling cavity, a second cooling cavity and a second water passage form a cooling circulation channel, thereby cooling the residue in the first spiral slag scooping rib plate and the second spiral slag scooping rib plate. When the first electric telescopic rod drives the double spiral slag scooping structure to move upward, the residue can be retained on the double spiral slag scooping structure and carried away with it; S4: The second rotating motor drives the smelting furnace to flip up and down to pour out the molten aluminum in the smelting furnace. During this process, the slag slide plate is located directly below the double-helix slag scooping structure. The lever shaft of the lever lever assembly is driven by the second electric telescopic rod to be inserted into the pitch gap between the first spiral slag scooping rib plate and the second spiral slag scooping rib plate. The double-helix slag scooping structure is driven upward by the first electric telescopic rod, and the double-helix slag scooping structure is driven to rotate by the first rotating motor, so that the lever shaft pushes the slag spiral out and drops it onto the slag slide plate for extraction and collection.

[0014] The beneficial effects are: 1. Through the coordination and cooperation among the smelting furnace, furnace cover, lifting drive assembly, hanger assembly, material lever assembly and double-helix slag scooping structure, the slag on the surface of the aluminum liquid can be scooped while the furnace cover is opened, thereby avoiding excessive heat loss caused by the furnace cover being opened for too long, and realizing the automatic integration of smelting, opening the cover, slag scooping, aluminum liquid discharge and residue removal in the aluminum smelting furnace.

[0015] 2. The double-helix slag scooping structure can cooperate with the up and down drive of the lifting drive assembly to realize the spiral slag scooping of the residue during the rotation and opening of the furnace cover, and collect the residue at the pitch gap between the first spiral slag scooping rib plate and the second spiral slag scooping rib plate; 3. A water inlet pipe joint, two spring connecting pipes, two first water passages, a water outlet pipe joint, a first cooling cavity, a second cooling cavity and a second water passage form a cooling circulation channel, thereby cooling the residue in the first spiral slag scooping rib plate and the second spiral slag scooping rib plate, and when the first electric telescopic rod drives the double-spiral slag scooping structure to move upward, the residue can remain on the double-spiral slag scooping structure and be taken away with it. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a front view of the present invention; Figure 2 The present invention Figure 1 Left view of Figure 3 The present invention Figure 1 A first-direction stereogram; Figure 4 The present invention Figure 2 AA section view; Figure 5 The present invention Figure 4 A partial enlarged view of point B; Figure 6 The present invention Figure 4 A partial enlarged view of point C; Figure 7 It is a three-dimensional diagram of the double-helix slag scooping structure of the present invention; Figure 8 The present invention Figure 1 A second direction stereogram of Fig. 9 It is a schematic diagram of the structure of the smelting furnace of the present invention in an inclined state; Fig.10 It is a schematic diagram of the structure of the smelting furnace of the present invention.

[0018] The reference numerals are as follows: 1. base; 101. support rod; 2. smelting furnace; 201. outer shell; 202. inner furnace body; 203. electric heater; 204. tightening slide groove; 205. inlet and outlet notch; 206. sealing convex ring; 3. furnace cover; 301. sleeve edge; 302. clamping plate; 303. clamping block; 304. annular sealing groove; 4. lifting drive assembly; 401. lifting sleeve; 402. lifting column; 403. first electric telescopic rod; 404. water inlet pipe joint; 405. spring connecting pipe; 406. first water passage; 407. water outlet pipe joint; 408. embedded Hole; 409, first cooling cavity; 410, second cooling cavity; 411, second water passage; 5, hanger assembly; 501, hydraulic cylinder; 502, first rotating motor; 503, crossbeam; 504, guide rod; 6, second rotating motor; 7, material shifting rod assembly; 701, fixed bracket; 702, second electric telescopic rod; 703, rod seat; 704, shifting rod shaft; 8, double spiral slag scooping structure; 801, central axis; 802, first spiral slag scooping rib plate; 803, second spiral slag scooping rib plate; 9, residue sliding plate; 10, digital display control panel; 11, liquid level sensor. DETAILED DESCRIPTION

[0019] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.

[0020] See also Figure 1-Figure 10As shown, the present invention provides an integrated device for opening and slag scooping of an aluminum smelting furnace, comprising a base 1 and a digital display control panel 10, two support rods 101 are arranged on the upper side of the base 1, a smelting furnace 2 is rotatably arranged between the two support rods 101, a second rotating motor 6 for driving the smelting furnace 2 to rotate is arranged on the support rods 101, and an output end of the digital display control panel 10 is electrically connected to an input end of the second rotating motor 6; a furnace cover 3 is detachably arranged on the smelting furnace 2 in a rotary sealing manner, and a hanger assembly 5 for horizontally rotating the furnace cover 3 and adjusting the up and down height is arranged on the support rods 101; a double-helix slag scooping structure 8 is arranged below the furnace cover 3, and a lifting drive assembly 4 for driving the double-helix slag scooping structure 8 to lift up and down is arranged on the furnace cover 3; a material removing rod assembly 7 for removing residue on the double-helix slag scooping structure 8 is arranged on the support rods 101.

[0021] See the instruction manual Figure 1 , Figure 4 and Figure 8 As shown, the smelting furnace 2 includes an outer shell 201 with a cylindrical shape. The interior of the outer shell 201 is hollow and the upper end is open. The interior of the outer shell 201 is provided with an inner furnace body 202. An electric heater 203 is provided between the inner side of the outer shell 201 and the outer side of the inner furnace body 202. In practical applications, other heating methods can also be used, such as gas heating. The output end of the digital display control panel 10 is electrically connected to the input end of the electric heater 203. The upper end of the outer shell 201 is provided with more than two tightening grooves 204 evenly distributed with its axis as the center along its edge. Each tightening groove 204 is provided with an entry and exit notch 205 at one end, and each tightening groove 204 is formed with an inclined surface on the upper side of the other end, so that when the block 303 slides on the inclined surface, the furnace cover 3 and the smelting furnace 2 can be more closely sealed.

[0022] See the instruction manual Figure 7 As shown, the outer side of the furnace cover 3 is provided with a sleeve edge 301 for sleeved on the outer side of the upper end of the smelting furnace 2, and a clamping plate 302 corresponding to the tightening chute 204 is fixedly provided on the sleeve edge 301, and a clamping block 303 for slidingly connecting with the tightening chute 204 is fixedly provided on the clamping plate 302, and a sealing convex ring 206 is provided at the upper end of the smelting furnace 2, and an annular sealing groove 304 for cooperating with the sealing convex ring 206 is provided on the lower side edge of the furnace cover 3. In actual application, the clamping block 303 can be matched with and separated from the annular sealing groove 304 from the inlet and outlet notch 205, and when the clamping block 303 slides into the annular sealing groove 304 and rotates, the furnace cover 3 and the smelting furnace 2 can be locked.

[0023] The double spiral slag scooping structure 8 includes a central shaft 801, on which a first spiral slag scooping rib 802 and a second spiral slag scooping rib 803 are symmetrically distributed with the central axis as the center. In practical applications, more than three spiral slag scooping ribs may be provided, and two spiral slag scooping ribs may be rotated 180 degrees or more to realize the spiral scooping of the residue, and three spiral slag scooping ribs may be rotated 120 degrees or more to realize the spiral scooping of the residue.

[0024] See the instruction manual Figure 4 , Figure 5 and Figure 6 As shown, the lifting drive assembly 4 includes a lifting sleeve 401 fixedly arranged in the middle position of the upper side of the furnace cover 3. The interior of the lifting sleeve 401 is hollow and the lower end is open. A lifting column 402 is arranged at the lower end opening of the lifting sleeve 401 for movement up and down. A first electric telescopic rod 403 is fixedly arranged at the top of the lifting sleeve 401. An embedding hole 408 for embedding the first electric telescopic rod 403 is opened inside the upper end of the lifting column 402. The push rod head end of the first electric telescopic rod 403 is fixedly connected to the inner end surface of the embedding hole 408, and the lower end of the lifting column 402 is fixedly connected to the upper end of the central shaft 801. The upper ends of the lifting column 402 are respectively connected with water inlet pipe joints 404 and water outlet pipe joints 407, a first cooling cavity 409 is provided in the first spiral slag scooping rib plate 802, a second cooling cavity 410 is provided in the second spiral slag scooping rib plate 803, and the lifting column 402 is provided with two first water passages 406 which are respectively connected with the upper ends of the first cooling cavity 409 and the upper ends of the second cooling cavity 410, the lower ends of the first cooling cavity 409 and the second cooling cavity 410 are connected with each other through the second water passage 411, and the two first water passages 406 are respectively connected with the water inlet pipe joint 404 and the water outlet pipe joint 407 through the spring connecting pipe 405.

[0025] The hanger assembly 5 includes a crossbeam 503 arranged at the upper ends of two support rods 101, and a first rotating motor 502 is fixedly arranged on the crossbeam 503. The output shaft end of the first rotating motor 502 is fixedly connected to the top of the lifting sleeve 401, and a hydraulic cylinder 501 is fixedly arranged on the upper end of each support rod 101. The push rod head end of the hydraulic cylinder 501 faces upward and is fixedly connected to the crossbeam 503. Two guide rods 504 symmetrically distributed with the hydraulic cylinder 501 as the center are arranged on both sides of the hydraulic cylinder 501, one end of the two guide rods 504 is fixedly connected to the crossbeam 503, and the other end of the two guide rods 504 is slidably connected to the guide sliding holes provided at the corresponding positions of the support rods 101, and the output end of the digital display control panel 10 is electrically connected to the input end of the hydraulic cylinder 501.

[0026] See the instruction manual Figure 2 , Figure 3 and Figure 4As shown, the material-moving rod assembly 7 is provided with two symmetrically distributed with the smelting furnace 2 as the center, and the two material-moving rod assemblies 7 are respectively arranged on the support rod 101. The material-moving rod assembly 7 includes a second electric telescopic rod 702, and the second electric telescopic rod 702 is fixedly arranged on the support rod 101 through a fixed bracket 701. The push rod head end of the second electric telescopic rod 702 passes through the support rod 101 and is fixedly connected to a rod seat 703. The rod seat 703 is connected with more than two lever shafts 704 for inserting into the pitch gap between the first spiral slag scooping rib plate 802 and the second spiral slag scooping rib plate 803. The output end of the digital display control panel 10 is electrically connected to the input end of the second electric telescopic rod 702. In practical applications, the material-moving rod assembly 7 can cooperate with the lifting drive assembly 4 and the hanger assembly 5 to realize the spiral push-out of the residue on the double-spiral slag scooping structure 8, thereby realizing the automatic integration of smelting, opening the cover, scooping, aluminum liquid discharge and residue removal in the aluminum smelting furnace.

[0027] A residue slide plate 9 and a liquid level sensor 11 are respectively provided on the outside of the smelting furnace 2. The output end of the liquid level sensor 11 is electrically connected to the input end of the digital display control panel 10. The cross-section of the residue slide plate 9 is in an arc shape.

[0028] Working principle and technical effects of the present invention: After the smelting furnace 2 completes the smelting of aluminum, the residue gathers on the upper surface of the aluminum liquid. At this time, the liquid level sensor 11 detects the liquid level of the aluminum liquid and transmits the detected electrical signal to the digital display control panel 10. The digital display control panel 10 controls the first electric telescopic rod 403 of the lifting drive assembly 4 to extend, thereby driving the double-helix slag scooping structure 8 to extend from the furnace cover 3 and move downward, so that the bottom side of the double-helix slag scooping structure 8 and the upper surface of the residue are just in contact with each other; the first rotating motor 502 of the hanger assembly 5 drives the furnace cover 3 to rotate, so that The block 303 slides in the tightening chute 204 until the block 303 rotates to the position of the inlet and outlet notch 205 provided at the end of the tightening chute 204. In the above process, the push rod of the first electric telescopic rod 403 continues to extend, and the double-helix slag scooping structure 8 can rotate with the furnace cover 3, thereby collecting the residue in the pitch gap between the first spiral slag scooping rib plate 802 and the second spiral slag scooping rib plate 803; the water inlet pipe joint 404 is connected to the external cooling device and the cooling circulating agent is introduced. A water inlet pipe joint 404 and two spring connecting pipes 405, two first water passages 406, a water outlet pipe joint 407, a first cooling cavity 409, a second cooling cavity 410 and a second water passage 411 form a cooling circulation channel, thereby cooling the residue in the first spiral slag scooping rib plate 802 and the second spiral slag scooping rib plate 803. When the first electric telescopic rod 403 drives the double-spiral slag scooping structure 8 to move upward, the residue can be retained on the double-spiral slag scooping structure 8 and taken away with it; the second rotating motor 6 drives the smelting furnace 2 to turn upside down, and the aluminum liquid in the smelting furnace 2 is cooled. Pour out, and in this process, the residue sliding plate 9 is located directly below the double-helix slag scooping structure 8, and the lever shaft 704 of the material lever assembly 7 is inserted into the pitch gap between the first spiral slag scooping rib 802 and the second spiral slag scooping rib 803 under the drive of the second electric telescopic rod 702, and cooperates with the first electric telescopic rod 403 to drive the double-helix slag scooping structure 8 to move upward, and the first rotating motor 502 to drive the double-helix slag scooping structure 8 to rotate, so that the lever shaft 704 pushes the residue spiral out and drops it on the residue sliding plate 9 for export and collection.

[0029] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An integrated device for opening the cover and removing slag from an aluminum smelting furnace, characterized in that: The invention comprises a base (1) and a digital display control panel (10), wherein two support rods (101) are arranged on the upper side of the base (1), a smelting furnace (2) is rotatably arranged between the two support rods (101), a second rotating motor (6) for driving the smelting furnace (2) to rotate is arranged on the support rods (101), and an output end of the digital display control panel (10) is electrically connected to an input end of the second rotating motor (6); The smelting furnace (2) is provided with a furnace cover (3) in a detachable manner by means of a rotary seal, and the support rod (101) is provided with a hanger assembly (5) for rotating the furnace cover (3) in a horizontal direction and adjusting its height up and down; A double-helix slag scooping structure (8) is provided below the furnace cover (3), and a lifting drive assembly (4) for driving the double-helix slag scooping structure (8) to move up and down is provided on the furnace cover (3); The support rod (101) is provided with a material removing rod assembly (7) for removing residues on the double-helix slag scooping structure (8).

2. According to claim 1, an integrated device for removing slag from an aluminum smelting furnace by opening the cover is characterized in that: The smelting furnace (2) comprises an outer shell (201) in the shape of a cylinder, the interior of the outer shell (201) is hollow and the upper end is open, an inner furnace body (202) is arranged inside the outer shell (201), an electric heater (203) is arranged between the inner side of the outer shell (201) and the outer side of the inner furnace body (202), the output end of the digital display control panel (10) is electrically connected to the input end of the electric heater (203), and the upper end of the outer shell (201) is provided with two or more tightening grooves (204) evenly distributed around its axis along its edge, and each tightening groove (204) is provided with an inlet and outlet notch (205) at the end thereof.

3. The integrated device for removing slag from the cover of an aluminum smelting furnace according to claim 2, characterized in that: The outer side of the furnace cover (3) is provided with a sleeve edge (301) for being sleeved on the outer side of the upper end of the smelting furnace (2), and a clamping plate (302) corresponding to the tightening slide groove (204) is fixedly provided on the sleeve edge (301), and a clamping block (303) for cooperating and slidingly connecting with the tightening slide groove (204) is fixedly provided on the clamping plate (302), and a sealing convex ring (206) is provided at the upper end of the smelting furnace (2), and an annular sealing groove (304) for cooperating and connecting with the sealing convex ring (206) is opened on the lower side edge of the furnace cover (3).

4. The integrated device for removing slag from an aluminum smelting furnace by opening the cover according to claim 1, characterized in that: The double-helix slag scooping structure (8) comprises a central shaft (801), on which a first spiral slag scooping rib plate (802) and a second spiral slag scooping rib plate (803) are arranged symmetrically around the central axis.

5. The integrated device for removing slag from the cover of an aluminum smelting furnace according to claim 4, characterized in that: The lifting drive assembly (4) comprises a lifting sleeve (401) fixedly arranged at the middle position of the upper side of the furnace cover (3); the interior of the lifting sleeve (401) is hollow and the lower end is open; a lifting column (402) is arranged at the lower end opening of the lifting sleeve (401) so as to move up and down; a first electric telescopic rod (403) is fixedly arranged at the top of the lifting sleeve (401); an embedding hole (408) for embedding the first electric telescopic rod (403) is provided inside the upper end of the lifting column (402); a push rod head end of the first electric telescopic rod (403) and an inner end surface of the embedding hole (408) are fixedly connected to each other; and the lower end of the lifting column (402) and the upper end of the central shaft (801) are fixedly connected to each other.

6. The integrated device for removing slag from the cover of an aluminum smelting furnace according to claim 5, characterized in that: The upper ends of the lifting column (402) are respectively connected to water inlet pipe joints (404) and water outlet pipe joints (407); the first spiral slag scooping rib plate (802) is provided with a first cooling cavity (409); the second spiral slag scooping rib plate (803) is provided with a second cooling cavity (410); the lifting column (402) is provided with two first water passages (406) which are respectively connected to the upper ends of the first cooling cavity (409) and the second cooling cavity (410); the lower ends of the first cooling cavity (409) and the second cooling cavity (410) are connected to each other via the second water passages (411); and the two first water passages (406) are respectively connected to the water inlet pipe joint (404) and the water outlet pipe joint (407) via spring connecting pipes (405).

7. The integrated device for removing slag from the cover of an aluminum smelting furnace according to claim 1, characterized in that: The hanger assembly (5) comprises a crossbeam (503) arranged at the upper ends of two support rods (101), a first rotating motor (502) being fixedly arranged on the crossbeam (503), an output shaft end of the first rotating motor (502) being fixedly connected to the top end of the lifting sleeve (401), a hydraulic cylinder (501) being fixedly arranged at the upper end of each support rod (101), a push rod head end of the hydraulic cylinder (501) facing upward and being fixedly connected to the crossbeam (503), two guide rods (504) being symmetrically distributed with the hydraulic cylinder (501) being arranged on both sides thereof, one end of the two guide rods (504) being fixedly connected to the crossbeam (503), the other end of the two guide rods (504) being slidably connected to the guide sliding holes provided at corresponding positions of the support rods (101), and the output end of the digital display control panel (10) being electrically connected to the input end of the hydraulic cylinder (501).

8. The integrated device for removing slag from the cover of an aluminum smelting furnace according to claim 1, characterized in that: The material shifting rod assembly (7) is provided with two symmetrically distributed around the smelting furnace (2), and the two material shifting rod assemblies (7) are respectively arranged on the support rod (101). The material shifting rod assembly (7) comprises a second electric telescopic rod (702), and the second electric telescopic rod (702) is fixedly arranged on the support rod (101) through a fixed bracket (701). The push rod head end of the second electric telescopic rod (702) passes through the support rod (101) and is fixedly connected to a rod seat (703). The rod seat (703) is connected to more than two shifting rod shafts (704) for inserting into the pitch gap between the first spiral slag scooping rib plate (802) and the second spiral slag scooping rib plate (803). The output end of the digital display control panel (10) is electrically connected to the input end of the second electric telescopic rod (702).

9. The integrated device for removing slag from the cover of an aluminum smelting furnace according to claim 1, characterized in that: A residue slide plate (9) and a liquid level sensor (11) are respectively arranged on the outside of the smelting furnace (2); an output end of the liquid level sensor (11) is electrically connected to an input end of a digital display control panel (10); and a cross-sectional shape of the residue slide plate (9) is an arc.

10. A method for using an integrated device for removing slag from an aluminum smelting furnace by opening the cover, using the integrated device for removing slag from an aluminum smelting furnace by opening the cover according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: After the smelting furnace (2) completes smelting of aluminum, slag accumulates on the upper surface of the aluminum liquid. At this time, the liquid level sensor (11) detects the liquid level of the aluminum liquid and transmits the detected electrical signal to the digital display control panel (10). The digital display control panel (10) controls the first electric telescopic rod (403) of the lifting drive component (4) to extend, thereby driving the double-helix slag scooping structure (8) to move downward, so that the bottom side of the double-helix slag scooping structure (8) contacts the upper surface of the slag; S2: The first rotating motor (502) of the hanger assembly (5) drives the furnace cover (3) to rotate, so that the clamping block (303) slides in the tightening chute (204) until the clamping block (303) rotates to the position of the inlet and outlet notch (205) provided at the end of the tightening chute (204). During the above process, the push rod of the first electric telescopic rod (403) continues to extend, and the double-helix slag scooping structure (8) can rotate with the furnace cover (3), thereby realizing the collection of residues in the pitch gap between the first spiral slag scooping rib plate (802) and the second spiral slag scooping rib plate (803); S3: The water inlet pipe joint (404) is connected to the external cooling device and a cooling circulating agent is introduced. A water inlet pipe joint (404), two spring connecting pipes (405), two first water passages (406), a water outlet pipe joint (407), a first cooling cavity (409), a second cooling cavity (410) and a second water passage (411) form a cooling circulation channel, thereby cooling the residue in the first spiral slag scooping rib plate (802) and the second spiral slag scooping rib plate (803). When the first electric telescopic rod (403) drives the double spiral slag scooping structure (8) to move upward, the residue can be retained on the double spiral slag scooping structure (8) and carried away with the movement; S4: The second rotating motor (6) drives the smelting furnace (2) to flip up and down, pouring out the aluminum liquid in the smelting furnace (2), and during this process, the residue slide plate (9) is located directly below the double spiral slag scooping structure (8), and the lever shaft (704) of the lever assembly (7) is inserted into the pitch gap between the first spiral slag scooping rib plate (802) and the second spiral slag scooping rib plate (803) under the drive of the second electric telescopic rod (702), and cooperates with the first electric telescopic rod (403) to drive the double spiral slag scooping structure (8) to move upward, and the first rotating motor (502) to drive the double spiral slag scooping structure (8) to rotate, so that the lever shaft (704) pushes the residue spiral out and drops it on the residue slide plate (9) for extraction and collection.

Citation Information

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