Gypsum board production line visual control system and visual control method

Abstract

The invention discloses a visual control system and a visual control method for a gypsum board production line. Comprising a login module, a specification switching module and an exit module. A dimension specification selection unit, an identification information selection unit and a gypsum board model drawing unit are arranged in the specification switching module; the gypsum board model drawing unit is used for drawing and demonstrating the production dimension specification replaced by the dimension specification selection unit and the product identification information replaced by the identification information selection unit; the specification switching module is connected with the control system of each production device, and the control system of each production device adjusts the working state of the production device of the corresponding production end based on the replaced production dimension specification and identification information; according to the invention, all replaceable information of the gypsum board product can be displayed, and after the replacement information is selected, the current gypsum board replacement information is simulated and displayed through the visual gypsum board model, so that an operator can select correct jet printing information more conveniently.

Description

Technical Field

[0001] The present invention relates to the technical field of gypsum board production lines, and in particular to a gypsum board production line visualization control system and a visualization control method. Background Art

[0002] In the control system of the traditional gypsum board production line, its visual working interface can only input the production size specifications and identification information of the gypsum board, but cannot form a visual three-dimensional gypsum board model.

[0003] Even when specifications are frequently changed in the visual work interface, operators sometimes cannot accurately and timely adjust the production equipment corresponding to product identification information such as paper printing, roller printing, and large logos at the production end, resulting in errors in product information spraying. Summary of the invention

[0004] The purpose of the present invention is to provide a gypsum board production line visualization control system and a visualization control method to solve the technical problems that the visualization work interface in the prior art cannot form a visualized three-dimensional gypsum board model, and the operator sometimes cannot accurately and timely adjust the production equipment corresponding to the product identification information such as paper printing, roller printing, and large marking at the production end.

[0005] In order to solve the above technical problems, the present invention specifically provides the following technical solutions:

[0006] A gypsum board production line visual control system, including a login module, a specification switching module and an exit module;

[0007] Wherein, the login module is used to identify the identity of the user who logs into the visualization system;

[0008] The specification switching module is used to change the size specifications of the produced gypsum boards and to change the product identification information of the produced gypsum boards;

[0009] The exit module is used to exit the visualization system;

[0010] The specification switching module is provided with a size specification selection unit, an identification information selection unit and a gypsum board model drawing unit, and the gypsum board model drawing unit is used to draw and demonstrate the production size specifications after being replaced by the size specification selection unit and the product identification information after being replaced by the identification information selection unit;

[0011] The specification switching module is connected to the control system of each production equipment, and the control system of each production equipment adjusts the working state of the production equipment at the corresponding production end based on the replaced production size specifications and identification information.

[0012] As a preferred solution of the present invention, the parameters of the size specification selection unit include the thickness of the gypsum board, the width of the gypsum board and the length of the gypsum board;

[0013] Among them, the production equipment at the production end linked with the thickness and width of the gypsum board includes a gypsum slurry discharge assembly and an extrusion roller assembly, and the production equipment at the production end linked with the length of the gypsum board includes a cutter assembly;

[0014] After selecting to change the production size specification of the gypsum board, the gypsum board model drawing unit automatically changes the size of the gypsum board used for demonstration, and the gypsum slurry discharge assembly, the squeezing roller assembly and the cutter assembly automatically adjust their working states.

[0015] As a preferred solution of the present invention, the specification switching module is further connected to a calculation unit, and the calculation unit is used to calculate the slurry volume required for the gypsum board per unit length after changing the thickness and width of the gypsum board;

[0016] The calculation unit constructs a volume discharge matching relationship between the slurry volume and the working state of the gypsum slurry discharge component, and the gypsum slurry discharge component changes its flow rate per unit time according to the volume discharge matching relationship.

[0017] As a preferred solution of the present invention, the calculation unit constructs a thickness-pressure matching relationship between the thickness of the gypsum board and the working state of the squeezing roller assembly, and the squeezing roller assembly changes the distance between itself and the gypsum board production line according to the thickness-pressure matching relationship.

[0018] As a preferred solution of the present invention, the calculation unit constructs a length-cutting time matching relationship between the length of the gypsum board and the working state of the cutter assembly, and the cutter assembly changes the time interval between two adjacent cuts according to the length-cutting time matching relationship.

[0019] As a preferred solution of the present invention, the identification information selection unit includes upper paper identification information, side paper identification information, lower paper identification information and component identification information;

[0020] Among them, the production equipment at the production end linked with the identification information selection unit includes a surface spray assembly, a side spray assembly, a lower paper roller printing assembly and an auxiliary material roller printing assembly;

[0021] After selecting to change the product identification information of the gypsum board, the gypsum board model drawing unit automatically changes the product identification on the gypsum board used for demonstration, and the surface spray assembly, side spray assembly, lower paper roller printing assembly and auxiliary material roller printing assembly automatically adjust their working surfaces.

[0022] As a preferred solution of the present invention, a position matching model is established between the gypsum board model drawing unit and the identification information selection unit, wherein the gypsum board model drawing unit constructs a three-dimensional coordinate system, and the gypsum board model drawing unit draws a three-dimensional gypsum board in the three-dimensional coordinate system;

[0023] The upper paper identification information, the side paper identification information, the lower paper identification information and the component identification information correspond to unique relative three-dimensional coordinate value ranges on the three-dimensional gypsum board through the position matching model.

[0024] As a preferred solution of the present invention, the gypsum board model drawing unit determines the three-dimensional coordinate value range of the upper and lower surfaces of the three-dimensional gypsum board, and the three-dimensional coordinate value range of each side surface of the three-dimensional gypsum board;

[0025] Determine the coverage area of ​​the upper paper identification information, the lower paper identification information and the component identification information relative to the upper and lower surfaces of the three-dimensional gypsum board, and determine the relative three-dimensional coordinate value range of the upper paper identification information, the lower paper identification information and the component identification information using the position matching model based on the edge ratio of the coverage area relative to the upper and lower surfaces of the drawn gypsum board;

[0026] Determine the coverage area of ​​the side paper identification information relative to the side surface of the three-dimensional gypsum board, and based on the edge ratio of the coverage area relative to the side surface of the drawn gypsum board, use the position matching model to determine the relative three-dimensional coordinate value range of the side paper identification information.

[0027] In addition, in order to solve the above technical problems, the present invention also provides a visualization control method of a gypsum board production line visualization system, comprising the following steps:

[0028] Step 100, log in to the gypsum board production line visualization system;

[0029] Step 200: Select the replaced thickness, width and length of the gypsum board in the production size specification area of ​​the gypsum board, and automatically generate a three-dimensional gypsum board according to the replaced production size specification in the gypsum board model drawing area;

[0030] Step 300: Select the replaced upper paper identification information, side paper identification information, lower paper identification information and component identification information in the product identification information area of ​​the gypsum board, and automatically place the replaced product identification information in the matching area of ​​the three-dimensional gypsum board.

[0031] As a preferred solution of the present invention, a three-dimensional coordinate range corresponding to each surface of the three-dimensional gypsum board generated in the gypsum board model drawing area is determined;

[0032] Determine the relative three-dimensional coordinate value range of each product identification information based on the mounting position of each product identification information and the edge ratio of the three-dimensional gypsum board;

[0033] After selecting the product identification information to be replaced, the product identification information is automatically copied to the surface of the three-dimensional gypsum board based on the relative three-dimensional coordinate value range.

[0034] Compared with the prior art, the present invention has the following beneficial effects:

[0035] The visualization panel system provided by the present invention can display all the information that can be replaced by the gypsum board product, and after selecting the replacement information, the current gypsum board replacement information is simulated and displayed through a visualized gypsum board model. It is simple, convenient and easy to operate, and it is more convenient for the operator to select the correct printing information.

[0036] At the same time, the visualization system can be linked with the control system to send the replaced size specifications and identification information to the control system. At the same time, the control system adjusts the working status of the production equipment on the production end according to the replaced production size specifications and identification information, so that the production end can adjust its working status according to the gypsum board size specifications and identification information replaced by the visualization system. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0038] Figure 1 is a structural block diagram of a visual control system according to an embodiment of the present invention;

[0039] Figure 2 A flow chart of a visualization control method according to an embodiment of the present invention;

[0040] The numbers in the figure represent the following:

[0041] 1-Login module; 2-Specification switching module; 3-Exit module; 4-Calculation unit;

[0042] 21-dimension specification selection unit; 22-identification information selection unit; 23-gypsum board model drawing unit. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] like Figure 1 As shown, the present invention provides a gypsum board production line visualization control system, including a login module 1, a specification switching module 2 and an exit module 3.

[0045] The login module 1 is used to identify the identity of the user who logs into the visualization system.

[0046] The specification switching module 2 is used to change the size specifications of the produced gypsum boards and to change the product identification information of the produced gypsum boards.

[0047] The exit module 3 is used to exit the visualization system.

[0048] Among them, the specification switching module 2 is provided with a size specification selection unit 21, an identification information selection unit 22 and a gypsum board model drawing unit 23. The gypsum board model drawing unit 23 is used to draw and demonstrate the production size specifications after being replaced by the size specification selection unit 21 and the product identification information after being replaced by the identification information selection unit 22.

[0049] The specification switching module 2 is linked to the production equipment at the production end, and adjusts the working state of the production equipment at the corresponding production end based on the replaced production size specifications and identification information.

[0050] In this embodiment, the user information and password are input through the login module 1 to enter the specification switching module 2. If the input user information and password do not match, the user cannot enter the specification switching module 2.

[0051] Entering into the specification switching module 2, the specification switching module 2 is divided into three modules, namely, the size specification selection area, the identification information selection area, and the gypsum board model display area.

[0052] Among them, the secondary parameters in the size specification selection area are gypsum board thickness, gypsum board width and gypsum board length. The gypsum board thickness, gypsum board width and gypsum board length can be selected by yourself according to the given standard size, or you can enter the production size by yourself through the custom input box.

[0053] The secondary parameters in the identification information selection area are upper paper identification information, side paper identification information, lower paper identification information and ingredient identification information. The above parameters can be selected by historical information, or the corresponding product identification information can be entered by custom input box.

[0054] Among them, after selecting the replaced gypsum board thickness, gypsum board width and / or gypsum board length, the gypsum board model drawing unit 23 automatically adjusts the size of the gypsum board model based on the changed production specification size, and after selecting the replaced product identification information, such as upper paper identification information, side paper identification information, lower paper identification information and / or component identification information, based on the relative position of the product identification information on the gypsum board model, the replaced product identification information is automatically pasted within the corresponding identification range.

[0055] The visualization panel system provided in this embodiment can display all the information that can be replaced by the gypsum board product, and after selecting the replacement information, the current gypsum board replacement information is simulated and displayed through a visual gypsum board model. It is simple, convenient and easy to operate, and it is more convenient for the operator to select the correct printing information.

[0056] At the same time, the visualization system can be linked with the control system to send the replaced size specifications and identification information to the control system. At the same time, the control system adjusts the working status of the production equipment on the production end according to the replaced production size specifications and identification information, so that the production end can adjust its working status according to the gypsum board size specifications and identification information replaced by the visualization system.

[0057] Specifically, the parameters of the size specification selection unit 21 include the thickness of the gypsum board, the width of the gypsum board, and the length of the gypsum board.

[0058] Among them, the production equipment at the production end linked with the thickness and width of the gypsum board includes a gypsum slurry discharge component and an extrusion roller component, and the production equipment at the production end linked with the length of the gypsum board includes a cutter component.

[0059] After selecting to change the production size specification of the gypsum board, the gypsum board model drawing unit 23 automatically changes the size of the gypsum board used for demonstration, and the gypsum slurry discharge assembly, the squeezing roller assembly and the cutter assembly automatically adjust their working states.

[0060] The identification information selection unit 22 includes upper paper surface identification information, side paper surface identification information, lower paper surface identification information, and component identification information.

[0061] Among them, the production equipment at the production end linked with the identification information selection unit 22 includes a surface spray assembly, a side spray assembly, a lower paper roller printing assembly and an auxiliary material roller printing assembly.

[0062] After selecting to change the product identification information of the gypsum board, the gypsum board model drawing unit 23 automatically changes the product identification on the gypsum board used for demonstration, and the surface spray assembly, side spray assembly, lower paper roller printing assembly and auxiliary material roller printing assembly automatically adjust their working surfaces.

[0063] In this embodiment, the production specifications of the gypsum board can be set to standard sizes, which can only be selected within a given specification range, or can be customized, and the product identification information of the gypsum board can be set to standard information, which can be selected within the given standard information. After selecting the changed gypsum board production specifications and product identification information, the working parameters of the production equipment on the production end can be automatically changed, so that the information changes and production equipment can be instantly linked, which can avoid product spraying errors on the one hand, and quickly and timely change production specifications and product information on the other hand.

[0064] Among them, when the thickness of the gypsum board is changed by single selection, the specification switching module 2 is also connected to the calculation unit 4, and the thickness-pressure matching relationship between the thickness of the gypsum board and the working state of the extrusion roller assembly can be constructed through the calculation unit 24. The extrusion roller assembly changes the distance between it and the gypsum board production line according to the thickness-pressure matching relationship.

[0065] When the thickness and width of the gypsum board are changed at the same time, or the width of the gypsum board is changed individually, the calculation unit 24 calculates the slurry volume required for the gypsum board per unit length, and the calculation unit 24 constructs a volume discharge matching relationship between the slurry volume and the working state of the gypsum slurry discharge component. The gypsum slurry discharge component changes its flow rate per unit time according to the volume discharge matching relationship.

[0066] When the length of the gypsum board is changed, the calculation unit 24 constructs a length-cutting time matching relationship between the length of the gypsum board and the working state of the cutter assembly, and the cutter assembly changes the time interval between two adjacent cuts according to the length-cutting time matching relationship.

[0067] Furthermore, in order to achieve one-click replacement of the production size specifications and product identification information of the gypsum board model, the gypsum board model drawing unit 23 keeps the origin of the drawn three-dimensional gypsum board model unchanged when selecting the replacement length, thickness or width of the gypsum board, so that the three-dimensional coordinate range of each surface of the three-dimensional gypsum board model, including the upper and lower surfaces and the side surfaces, can be determined based on the changed production size specifications.

[0068] By determining the relative position of each product identification information on each surface of the gypsum board model, the relative three-dimensional coordinate range corresponding to each product identification information can be determined, so that the corresponding product identification information can be pasted according to the relative three-dimensional coordinate range.

[0069] Therefore, a position matching model is established between the gypsum board model drawing unit 23 and the identification information selection unit 22, wherein the gypsum board model drawing unit 23 constructs a three-dimensional coordinate system, and the gypsum board model drawing unit draws a three-dimensional gypsum board in the three-dimensional coordinate system.

[0070] The upper paper identification information, the side paper identification information, the lower paper identification information and the component identification information correspond to unique relative three-dimensional coordinate value ranges on the three-dimensional gypsum board through a position matching model.

[0071] The specific implementation method is as follows: the gypsum board model drawing unit 23 determines the three-dimensional coordinate value range of the upper and lower surfaces of the three-dimensional stone board, and the three-dimensional coordinate value range of each side surface of the three-dimensional gypsum board;

[0072] Determine the coverage area of ​​the upper paper identification information, the lower paper identification information and the component identification information relative to the upper and lower surfaces of the three-dimensional gypsum board, and determine the relative three-dimensional coordinate value range of the upper paper identification information, the lower paper identification information and the component identification information using a position matching model based on the edge ratio of the coverage area relative to the upper and lower surfaces of the drawn gypsum board;

[0073] Determine the coverage area of ​​the side paper identification information relative to the side surface of the three-dimensional gypsum board, and based on the edge ratio of the coverage area relative to the side surface of the drawn gypsum board, use the position matching model to determine the relative three-dimensional coordinate value range of the side paper identification information.

[0074] In addition, if Figure 2 As shown, this embodiment also provides a visualization control method of the above-mentioned gypsum board production line visualization system, comprising the following steps:

[0075] Step 100, log in to the gypsum board production line visualization system;

[0076] Step 200: Select the replaced thickness, width and length of the gypsum board in the production size specification area of ​​the gypsum board, and automatically generate a three-dimensional gypsum board according to the replaced production size specification in the gypsum board model drawing area;

[0077] Step 300: Select the replaced upper paper identification information, side paper identification information, lower paper identification information and component identification information in the product identification information area of ​​the gypsum board, and automatically place the replaced product identification information in the matching area of ​​the three-dimensional gypsum board.

[0078] Determine the three-dimensional coordinate range corresponding to each surface of the three-dimensional gypsum board generated in the gypsum board model drawing area;

[0079] Determine the relative three-dimensional coordinate value range of each product identification information based on the mounting position of each product identification information and the edge ratio of the three-dimensional gypsum board;

[0080] After selecting the product identification information to be replaced, the product identification information is automatically copied to the surface of the three-dimensional gypsum board based on the relative three-dimensional coordinate value range.

[0081] The visualization panel system provided in this embodiment can display all the information that can be replaced by the gypsum board product, and after selecting the replacement information, the current gypsum board replacement information is simulated and displayed through a visual gypsum board model. It is simple, convenient and easy to operate, and it is more convenient for the operator to select the correct printing information.

[0082] At the same time, the visualization system can be linked with the control system to send the replaced size specifications and identification information to the control system. At the same time, the control system adjusts the working status of the production equipment on the production end according to the replaced production size specifications and identification information, so that the production end can adjust its working status according to the gypsum board size specifications and identification information replaced by the visualization system.

[0083] The above embodiments are only exemplary embodiments of the present application and are not intended to limit the present application. The protection scope of the present application is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present application within the essence and protection scope of the present application, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present application.

Claims

1. A gypsum board production line visual control system, characterized in that: It includes a login module (1), a specification switching module (2) and a logout module (3); The login module (1) is used to identify the identity of the user logging into the visualization system; The specification switching module (2) is used to change the size specifications of the produced gypsum boards and to change the product identification information of the produced gypsum boards; The exit module (3) is used to exit the visualization system; The specification switching module (2) is provided with a size specification selection unit (21), an identification information selection unit (22) and a gypsum board model drawing unit (23); the gypsum board model drawing unit (23) is used to draw and demonstrate the production size specifications after being changed by the size specification selection unit (21) and the product identification information after being changed by the identification information selection unit (22); The specification switching module (2) is connected to the control system of each production equipment, and the control system of each production equipment adjusts the working state of the production equipment at the corresponding production end based on the replaced production size specifications and identification information.

2. A gypsum board production line visualization control system according to claim 1, characterized in that: The parameters of the size specification selection unit (21) include the thickness of the gypsum board, the width of the gypsum board and the length of the gypsum board; Among them, the production equipment at the production end linked with the thickness and width of the gypsum board includes a gypsum slurry discharge assembly and an extrusion roller assembly, and the production equipment at the production end linked with the length of the gypsum board includes a cutter assembly; After selecting to change the production size specification of the gypsum board, the gypsum board model drawing unit (23) automatically changes the size of the gypsum board used for demonstration, and the gypsum slurry discharge assembly, the squeezing roller assembly and the cutter assembly automatically adjust their working states.

3. A gypsum board production line visualization control system according to claim 2, characterized in that: The specification switching module (2) is also connected to a calculation unit (4), and the calculation unit (4) is used to calculate the slurry volume required for the gypsum board per unit length after changing the thickness and width of the gypsum board; The calculation unit (4) constructs a volume discharge matching relationship between the slurry volume and the working state of the gypsum slurry discharge component, and the gypsum slurry discharge component changes its flow rate per unit time according to the volume discharge matching relationship.

4. A gypsum board production line visualization control system according to claim 3, characterized in that: The calculation unit (4) constructs a thickness-pressure matching relationship between the thickness of the gypsum board and the working state of the squeezing roller assembly, and the squeezing roller assembly changes the distance between it and the gypsum board production line according to the thickness-pressure matching relationship.

5. A gypsum board production line visualization control system according to claim 3, characterized in that: The calculation unit (4) constructs a length-cutting time matching relationship between the length of the gypsum board and the working state of the cutter assembly, and the cutter assembly changes the time interval between two adjacent cuts according to the length-cutting time matching relationship.

6. A gypsum board production line visualization control system according to claim 5, characterized in that: The identification information selection unit (22) includes upper paper identification information, side paper identification information, lower paper identification information and component identification information; The production equipment at the production end linked with the identification information selection unit (22) includes a surface spray assembly, a side spray assembly, a lower paper roller printing assembly and an auxiliary material roller printing assembly; After selecting to change the product identification information of the gypsum board, the gypsum board model drawing unit (23) automatically changes the product identification on the gypsum board used for demonstration, and the surface spraying assembly, the side spraying assembly, the lower paper roller printing assembly and the auxiliary material roller printing assembly automatically adjust their working surfaces.

7. A gypsum board production line visualization control system according to claim 6, characterized in that: A position matching model is established between the gypsum board model drawing unit (23) and the identification information selection unit (22), wherein the gypsum board model drawing unit (23) constructs a three-dimensional coordinate system, and the gypsum board model drawing unit draws a three-dimensional gypsum board in the three-dimensional coordinate system; The upper paper identification information, the side paper identification information, the lower paper identification information and the component identification information correspond to unique relative three-dimensional coordinate value ranges on the three-dimensional gypsum board through the position matching model.

8. A gypsum board production line visualization control system according to claim 7, characterized in that: The gypsum board model drawing unit (23) determines the three-dimensional coordinate value range of the upper and lower surfaces of the three-dimensional gypsum board, and the three-dimensional coordinate value range of each side surface of the three-dimensional gypsum board; Determine the coverage area of ​​the upper paper identification information, the lower paper identification information and the component identification information relative to the upper and lower surfaces of the three-dimensional gypsum board, and determine the relative three-dimensional coordinate value range of the upper paper identification information, the lower paper identification information and the component identification information using the position matching model based on the edge ratio of the coverage area relative to the upper and lower surfaces of the drawn gypsum board; Determine the coverage area of ​​the side paper identification information relative to the side surface of the three-dimensional gypsum board, and based on the edge ratio of the coverage area relative to the side surface of the drawn gypsum board, use the position matching model to determine the relative three-dimensional coordinate value range of the side paper identification information.

9. A visualization control method for a gypsum board production line visualization system according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step 100, log in to the gypsum board production line visualization system; Step 200: Select the replaced thickness, width and length of the gypsum board in the production size specification area of ​​the gypsum board, and automatically generate a three-dimensional gypsum board according to the replaced production size specification in the gypsum board model drawing area; Step 300: Select the replaced upper paper identification information, side paper identification information, lower paper identification information and component identification information in the product identification information area of ​​the gypsum board, and automatically place the replaced product identification information in the matching area of ​​the three-dimensional gypsum board.

10. The visualization control method of the visualization control system of a gypsum board production line according to claim 9, characterized in that: Determine the three-dimensional coordinate range corresponding to each surface of the three-dimensional gypsum board generated in the gypsum board model drawing area; Determine the relative three-dimensional coordinate value range of each product identification information based on the mounting position of each product identification information and the edge ratio of the three-dimensional gypsum board; After selecting the product identification information to be replaced, the product identification information is automatically copied to the surface of the three-dimensional gypsum board based on the relative three-dimensional coordinate value range.

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