Metal processing equipment and processing method

By designing a metal processing equipment that contains device brackets, sliding brackets, supporting agencies, model institutions, and cutting mechanisms, the problem of being unable to process the existing equipment can be processed Stitching.

CN119368802AInactive Publication Date: 2025-01-28NANTONG LIUHUA ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202411814924.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-01-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing metal processing equipment cannot process boards with oblique or step edges, which limits the shape diversity and splicing flexibility of the boards.

Method used

A metal processing equipment is designed, including device brackets, sliding brackets, supporting agencies, model agencies and cutting agencies. By driving the coordinated work of the motor, screw rod and telescopic mechanism, cutting tools can be tilted or rotated to realize the cutting edge of the board or the staircase edge.

Benefits of technology

The efficient cutting of the tilt or staircase edge plate is realized, the vertical and parallel stitching between the convenience of the plates is improved, and the flexibility and diversity of metal processing are improved.

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Abstract

The invention relates to the field of metal processing, in particular to metal processing equipment and a processing method.Sliding supports are fixedly connected to the upper side and the lower side of a device support correspondingly, a supporting mechanism is slidably connected to the sliding support on the lower side, a model mechanism is slidably connected to the sliding support on the upper side, and a cutting mechanism is arranged on the model mechanism; the method comprises the following steps that firstly, a cutting mechanism is driven to move around an appearance mold on a model mechanism; secondly, a cutting mechanism cuts the to-be-cut plate, and a cutting tool is obliquely arranged to complete cutting of a cutting edge; thirdly, a cutting tool is used for conducting equal-distance milling around the appearance of the appearance mold and then conducting cutting, and a cutting edge of a stepped face is formed; and plates with inclined edges or stepped edges can be machined, and vertical and parallel splicing between the plates is facilitated.
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Description

Technical Field

[0001] The present invention relates to the field of metal processing, and more particularly to a metal processing device and a processing method. Background Art

[0002] Metal processing is the process of processing metal raw materials into various shapes and sizes. It is widely used in the manufacturing industry. During the metal cutting process, the plate needs to be cut into different shapes according to different usage requirements. For example, the patent publication number CN214921475U discloses a laser cutting device for scrap metal processing. The clamping plate clamps scrap metals of different shapes and sizes through the force of the push spring in the mounting block; however, the disadvantage of the patent is that the cutting surface of the plate can only be a vertical surface. Summary of the invention

[0003] The object of the present invention is to provide a metal processing device and a processing method, which can process plates with inclined edges or stepped edges and facilitate vertical and parallel splicing between plates.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] A metal processing equipment comprises a device bracket, wherein the upper and lower sides of the device bracket are fixedly connected with sliding brackets, the lower sliding bracket is slidably connected with a supporting mechanism, the upper sliding bracket is slidably connected with a model mechanism, and the model mechanism is provided with a cutting mechanism;

[0006] The upper and lower sides of the front and rear ends of the device bracket are fixedly connected with telescopic mechanisms I, the telescopic ends of the four telescopic mechanisms I are fixedly connected with drive motors I, the output shafts of the four drive motors I are fixedly connected with drive rollers, and a plate to be cut is arranged between the four drive rollers;

[0007] The sliding bracket is rotatably connected to a screw rod I, and the sliding bracket is fixedly connected to a driving motor II for driving the screw rod I to rotate;

[0008] The support mechanism includes a sliding seat I, a mobile bracket I is fixedly connected to the sliding seat I, a screw rod II is rotatably connected to the mobile bracket I, a driving motor III is fixedly connected to the mobile bracket I for driving the screw rod II to rotate, a telescopic mechanism II is slidably connected to the mobile bracket I, the telescopic mechanism II is connected to the screw rod II through a thread, and a support plate is fixedly connected to the telescopic end of the telescopic mechanism II;

[0009] The model mechanism includes a sliding seat II, a mobile bracket II is fixedly connected to the sliding seat II, a screw rod III is rotatably connected to the mobile bracket II, a driving motor IV is fixedly connected to the mobile bracket II for driving the screw rod III to rotate, a rotating seat is slidably connected to the mobile bracket II, the rotating seat is connected to the screw rod III by a thread, and a rotating ring is rotatably connected to the rotating seat;

[0010] The movable bracket II is provided with an outer shape mold, which has various shapes and is made of iron material, and a sliding track is fixedly connected to the rotating ring;

[0011] The cutting mechanism comprises a sliding seat III, the sliding seat III is slidably connected to the sliding track, a rotating magnetic wheel is rotatably connected to the sliding seat III, the rotating magnetic wheel is attached to the outer shape mold, and a power mechanism for driving the rotating magnetic wheel to rotate is fixedly connected to the sliding seat III;

[0012] The sliding seat III is fixedly connected with a telescopic mechanism III, the telescopic end of the telescopic mechanism III is fixedly connected with a telescopic mechanism IV, the telescopic end of the telescopic mechanism IV is fixedly connected with a swing motor, the output shaft of the swing motor is fixedly connected with a swing seat, the swing seat is fixedly connected with a telescopic mechanism V, the telescopic end of the telescopic mechanism V is fixedly connected with a cutting motor, and the output shaft of the cutting motor is fixedly connected with a cutting tool;

[0013] The cutting tool is a milling cutter capable of drilling holes;

[0014] A metal processing method, the method comprising the following steps:

[0015] Step 1: driving the cutting mechanism to move around the outer shape mold on the model mechanism;

[0016] Step 2: The cutting mechanism cuts the plate to be cut, and the cutting tool is tilted to complete the cutting of the cutting edge;

[0017] Step 3: The cutting tool mills equidistantly around the outer shape of the outer mold and then cuts to form a stepped cutting edge. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0019] Figure 1 It is a schematic diagram of the vertical splicing structure of the step side panels of the present invention;

[0020] Figure 2 It is a schematic diagram of the vertical splicing structure of the inclined side panels of the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of the metal processing equipment of the present invention;

[0022] Figure 4 is a side view of the metal processing equipment of the present invention;

[0023] Figure 5 It is a schematic diagram of the device support structure of the present invention;

[0024] Figure 6 It is a schematic diagram of the support mechanism structure of the present invention;

[0025] Figure 7 It is a schematic diagram of the structure of the model mechanism of the present invention;

[0026] Figure 8 It is a schematic diagram of the structure of the model mechanism of the present invention;

[0027] Fig. 9 It is a schematic diagram of the cutting mechanism structure of the present invention.

[0028] In the figure: device bracket 11; sliding bracket 12; telescopic mechanism I 21; driving motor I 22; driving roller 23; driving motor II 31; screw rod I 32; supporting mechanism 40; sliding seat I 41; moving bracket I 42; screw rod II 43; driving motor III 44; telescopic mechanism II 45; supporting plate 46; model mechanism 50; sliding seat II 51; moving bracket II 52; screw rod III 53; driving motor IV 54; rotating seat 55; rotating ring 56; outer shape mold 57; sliding track 58; cutting mechanism 60; sliding seat III 61; rotating magnetic wheel 62; telescopic mechanism III 63; telescopic mechanism IV 64; swing motor 65; swing seat 66; telescopic mechanism V 67; cutting motor 68; cutting tool 69; plate to be cut 70. DETAILED DESCRIPTION

[0029] The present invention is further described in detail below with reference to the accompanying drawings.

[0030] like Figures 1 to 9 As shown, in order to achieve the technical effect of "being able to process plates with inclined edges or stepped edges, and facilitating vertical and parallel splicing between plates", the structure and function of a metal processing equipment are described in detail below;

[0031] A metal processing device comprises a device bracket 11, wherein the upper and lower sides of the device bracket 11 are fixedly connected with sliding brackets 12, the lower sliding bracket 12 is slidably connected with a support mechanism 40, the upper sliding bracket 12 is slidably connected with a model mechanism 50, and the model mechanism 50 is provided with a cutting mechanism 60;

[0032] The upper and lower sides of the front and rear ends of the device bracket 11 are fixedly connected with telescopic mechanisms Ⅰ21, and the telescopic ends of the four telescopic mechanisms Ⅰ21 are fixedly connected with driving motors Ⅰ22. The output shafts of the four driving motors Ⅰ22 are fixedly connected with driving rollers 23, and a plate 70 to be cut is arranged between the four driving rollers 23;

[0033] The sliding bracket 12 is rotatably connected to a screw rod Ⅰ32, and the sliding bracket 12 is fixedly connected to a driving motor Ⅱ31 for driving the screw rod Ⅰ32 to rotate;

[0034] The support mechanism 40 includes a sliding seat Ⅰ41, a moving bracket Ⅰ42 is fixedly connected to the sliding seat Ⅰ41, a screw rod Ⅱ43 is rotatably connected to the moving bracket Ⅰ42, a driving motor Ⅲ44 for driving the screw rod Ⅱ43 to rotate is fixedly connected to the moving bracket Ⅰ42, a telescopic mechanism Ⅱ45 is slidably connected to the moving bracket Ⅰ42, the telescopic mechanism Ⅱ45 is connected to the screw rod Ⅱ43 by threads, and a support plate 46 is fixedly connected to the telescopic end of the telescopic mechanism Ⅱ45;

[0035] The model mechanism 50 includes a sliding seat II 51, a moving bracket II 52 is fixedly connected to the sliding seat II 51, a screw rod III 53 is rotatably connected to the moving bracket II 52, a driving motor IV 54 is fixedly connected to the moving bracket II 52 for driving the screw rod III 53 to rotate, a rotating seat 55 is slidably connected to the moving bracket II 52, the rotating seat 55 is connected to the screw rod III 53 by threads, and a rotating ring 56 is rotatably connected to the rotating seat 55;

[0036] The movable bracket II 52 is provided with an outer shape mold 57, which has various shapes and is made of iron. A sliding track 58 is fixedly connected to the rotating ring 56.

[0037] The cutting mechanism 60 includes a sliding seat III 61, which is slidably connected to the sliding track 58, and a rotating magnetic wheel 62 is rotatably connected to the sliding seat III 61. The rotating magnetic wheel 62 is attached to the outer shape mold 57, and a power mechanism for driving the rotating magnetic wheel 62 to rotate is fixedly connected to the sliding seat III 61;

[0038] The sliding seat III 61 is fixedly connected with a telescopic mechanism III 63, the telescopic end of the telescopic mechanism III 63 is fixedly connected with a telescopic mechanism IV 64, the telescopic end of the telescopic mechanism IV 64 is fixedly connected with a swing motor 65, the output shaft of the swing motor 65 is fixedly connected with a swing seat 66, the swing seat 66 is fixedly connected with a telescopic mechanism V 67, the telescopic end of the telescopic mechanism V 67 is fixedly connected with a cutting motor 68, and the output shaft of the cutting motor 68 is fixedly connected with a cutting tool 69;

[0039] The cutting tool 69 is a milling cutter capable of drilling holes;

[0040] When using, Figure 3 As shown, a plate 70 to be cut that needs to be processed is placed between four driving rollers 23, and the telescopic mechanism I21 is started. The telescopic mechanism I21 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism I21 drives the driving motor I22 to move, and the driving motor I22 drives the driving roller 23 to move, thereby adjusting the relative distance between the driving rollers 23 and the driving rollers 23, so that the driving rollers 23 can clamp the plates 70 to be cut with different thicknesses;

[0041] Further, the drive motor I 22 is started, and the output shaft of the drive motor I 22 starts to rotate, and the output shaft of the drive motor I 22 drives the drive roller 23 to rotate, and when the drive roller 23 rotates, it drives the plate 70 to be cut to move, and then drives the plate 70 to be cut to move horizontally, and changes the processing position;

[0042] Furthermore, when cutting, the drive motor II 31 is started, and the output shaft of the drive motor II 31 starts to rotate, and the output shaft of the drive motor II 31 drives the screw rod I 32 to rotate, and when the screw rod I 32 rotates, it drives the support mechanism 40 or the model mechanism 50 to move through the thread, thereby adjusting the position of the support mechanism 40 or the model mechanism 50;

[0043] The drive motor III 44 is started, and the output shaft of the drive motor III 44 starts to rotate, and the output shaft of the drive motor III 44 drives the screw rod II 43 to rotate. When the screw rod II 43 rotates, it drives the telescopic mechanism II 45 to move horizontally through the thread, and then drives the support plate 46 to move horizontally, so as to adjust the support position of the support plate 46 on the cutting plate 70;

[0044] The drive motor IV54 is started, and the output shaft of the drive motor IV54 starts to rotate, and the output shaft of the drive motor IV54 drives the screw rod III53 to rotate. When the screw rod III53 rotates, it drives the rotating seat 55 to move through the thread, and the rotating seat 55 drives the rotating ring 56 to move, and the rotating ring 56 drives the cutting mechanism 60 to move, thereby adjusting the position where the cutting mechanism 60 can cut the cutting plate 70;

[0045] Further, when cutting, when it is necessary to cut the inclined side, such as Figure 2The inclined side shown, start the swing motor 65, the output shaft of the swing motor 65 drives the swing seat 66 to move, the swing seat 66 drives the cutting motor 68 to move, the cutting motor 68 drives the cutting tool 69 to move, so that the cutting tool 69 is tilted, start the cutting motor 68, the output shaft of the cutting motor 68 drives the cutting tool 69 to rotate, start the telescopic mechanism V67, the telescopic mechanism V67 can be a hydraulic cylinder or an electric push rod, the telescopic end of the telescopic mechanism V67 drives the cutting tool 69 to move, so that the cutting tool 69 moves downward to punch a hole on the plate 70 to be cut, and punch an inclined hole on the plate 70 to be cut, start the power mechanism, the output shaft of the power mechanism drives the rotating magnetic wheel 62 to rotate, the rotating magnetic wheel 62 is attracted to the outer edge of the outer shape mold 57, and then the rotating magnetic wheel 62 drives the cutting mechanism 60 to move around the outer edge of the outer shape mold 57, and then the plate 70 to be cut is cut according to the shape of the outer shape mold 57, forming a plate in the shape of the plate 70 to be cut with an inclined side;

[0046] Furthermore, the plate to be cut 70 can be set into different shapes according to different usage requirements, and the plate to be cut 70 is mounted on the mobile bracket II 52 by screws for easy replacement;

[0047] Further, the telescopic mechanism III 63 and the telescopic mechanism IV 64 are started. The telescopic mechanism III 63 and the telescopic mechanism IV 64 may be hydraulic cylinders or electric push rods. The telescopic end of the telescopic mechanism III 63 drives the telescopic mechanism IV 64 to move. The telescopic end of the telescopic mechanism IV 64 drives the swing motor 65 to move, thereby adjusting the position of the cutting tool 69.

[0048] Further, when it is necessary to cut to form a trapezoidal side, such as Figure 1 In the structure shown, the cutting tool 69 is arranged vertically, and the telescopic mechanism III 63 and the telescopic mechanism IV 64 are started to adjust the position of the cutting tool 69 so that the cutting tool 69 moves around the outer shape mold 57. The cutting tool 69 performs milling processing on the plate 70 to be cut. After a groove with the outer shape of the outer shape mold 57 is milled on the plate 70 to be cut, the thickness of the outer shape groove is preferably half of the thickness of the plate 70 to be cut, and the width of the outer shape groove is greater than half the thickness of the plate. The telescopic mechanism IV 64 is started, and the telescopic end of the telescopic mechanism IV 64 drives the cutting tool 69 to move outward, so that the cutting tool 69 moves outward by half the thickness of the plate, and then punches holes, and then cuts according to the outer shape of the outer shape mold 57 to form a plate with trapezoidal sides.

[0049] A metal processing method, the method comprising the following steps:

[0050] Step 1: driving the cutting mechanism 60 to move around the outer shape mold 57 on the model mechanism 50;

[0051] Step 2: The cutting mechanism 60 cuts the plate 70 to be cut, and the cutting tool 69 is tilted to complete the cutting of the cutting edge;

[0052] Step 3: The cutting tool 69 mills the outer shape of the outer shape mold 57 at equal distances and then cuts to form a cutting edge of the stepped surface.

Claims

1. A metal processing device, comprising a device support (11), characterized in that: The upper and lower sides of the device bracket (11) are fixedly connected to sliding brackets (12); the lower sliding bracket (12) is slidably connected to a support mechanism (40); the upper sliding bracket (12) is slidably connected to a model mechanism (50); and the model mechanism (50) is provided with a cutting mechanism (60).

2. A metal processing equipment according to claim 1, characterized in that: The upper and lower sides of the front and rear ends of the device bracket (11) are fixedly connected with telescopic mechanisms I (21), the telescopic ends of the four telescopic mechanisms I (21) are fixedly connected with driving motors I (22), the output shafts of the four driving motors I (22) are fixedly connected with driving rollers (23), and a plate to be cut (70) is arranged between the four driving rollers (23).

3. A metal processing equipment according to claim 1, characterized in that: The sliding bracket (12) is rotatably connected to a screw rod I (32), and the sliding bracket (12) is fixedly connected to a driving motor II (31) for driving the screw rod I (32) to rotate.

4. A metal processing equipment according to claim 3, characterized in that: The support mechanism (40) comprises a sliding seat I (41), a movable bracket I (42) is fixedly connected to the sliding seat I (41), a screw rod II (43) is rotatably connected to the movable bracket I (42), a driving motor III (44) is fixedly connected to the movable bracket I (42) for driving the screw rod II (43) to rotate, a telescopic mechanism II (45) is slidably connected to the movable bracket I (42), the telescopic mechanism II (45) is connected to the screw rod II (43) by means of threads, and a support plate (46) is fixedly connected to the telescopic end of the telescopic mechanism II (45).

5. The metal processing equipment according to claim 3, characterized in that: The model mechanism (50) comprises a sliding seat II (51), a moving bracket II (52) is fixedly connected to the sliding seat II (51), a screw rod III (53) is rotatably connected to the moving bracket II (52), a driving motor IV (54) is fixedly connected to the moving bracket II (52) for driving the screw rod III (53) to rotate, a rotating seat (55) is slidably connected to the moving bracket II (52), the rotating seat (55) is connected to the screw rod III (53) by means of a thread, and a rotating ring (56) is rotatably connected to the rotating seat (55).

6. A metal processing equipment according to claim 5, characterized in that: The movable bracket II (52) is provided with an outer shape mold (57), which has various shapes and is made of iron. A sliding track (58) is fixedly connected to the rotating ring (56).

7. A metal processing equipment according to claim 6, characterized in that: The cutting mechanism (60) comprises a sliding seat III (61), the sliding seat III (61) is slidably connected to the sliding track (58), a rotating magnetic wheel (62) is rotatably connected to the sliding seat III (61), the rotating magnetic wheel (62) is attached to the outer shape mold (57), and a power mechanism for driving the rotating magnetic wheel (62) to rotate is fixedly connected to the sliding seat III (61).

8. A metal processing equipment according to claim 7, characterized in that: The sliding seat III (61) is fixedly connected with a telescopic mechanism III (63), the telescopic end of the telescopic mechanism III (63) is fixedly connected with a telescopic mechanism IV (64), the telescopic end of the telescopic mechanism IV (64) is fixedly connected with a swing motor (65), the output shaft of the swing motor (65) is fixedly connected with a swing seat (66), the swing seat (66) is fixedly connected with a telescopic mechanism V (67), the telescopic end of the telescopic mechanism V (67) is fixedly connected with a cutting motor (68), and the output shaft of the cutting motor (68) is fixedly connected with a cutting tool (69).

9. A metal processing equipment according to claim 8, characterized in that: The cutting tool (69) is a milling cutter capable of drilling holes.

10. A method for processing metal using the metal processing equipment according to claim 1, characterized in that: The method comprises the following steps: Step 1: driving the cutting mechanism (60) to move around the outer shape mold (57) on the model mechanism (50); Step 2: The cutting mechanism (60) cuts the plate to be cut (70), and the cutting tool (69) is tilted to complete the cutting of the cutting edge; Step 3: The cutting tool (69) mills the outer shape of the outer shape mold (57) at equal distances and then cuts to form a cutting edge of the stepped surface.