Automatic Insertion Manipulator for Extrusion Roller Studs

Abstract

The present invention provides a manipulator for automatically inlaying columnar nails on an extrusion roll, comprising a mounting plate; a transverse movement assembly is mounted in the middle of the top surface of the mounting plate, and a cleaning and glue injection assembly and a manipulator mechanism are respectively mounted on the top surface of the transverse movement assembly. The output shaft end of the transverse movement motor is fixedly connected with a transverse movement threaded rod, and a transverse movement plate is threadedly connected to the outer surface of the transverse movement threaded rod; the manipulator mechanism comprises a vertical plate, and the vertical plate is fixedly connected to the top surface of the transverse movement plate; the first clamping assembly comprises a forward extension pneumatic rod, the forward extension pneumatic rod is fixedly connected to one side of the reciprocating frame, the output end of the forward extension pneumatic rod is fixedly connected with a clamping frame, and a rotation motor is fixedly connected to the middle of one side of the clamping frame. Through the mutual cooperation of the transverse movement assembly, the cleaning and glue injection assembly, the manipulator mechanism, the glue liquid assembly and the support frame assembly, the present invention can realize gluing the surface of the columnar nail and inserting the columnar nail with glue into the hole on the surface of the roll column.

Description

Technical Field

[0001] The present invention relates to the technical field of stud inlaying manipulators, and particularly to an automatic stud inlaying manipulator for extrusion rolls. Background Art

[0002] Extrusion rolls are used to crush materials under high pressure on roll presses, so they are also called high-pressure roll mills. The normal working pressure is 40 - 80 kN / cm². Its working principle is that when the fed materials pass through the gap between two reversely rotating grinding rolls, they are crushed and pressed into briquettes under the action of high pressure. During the relative rotation of the rolls, the linear velocity of the periphery of the grinding rolls is 1 - 2 m / s, which causes the extrusion rolls of the roll press to bear severe high-stress abrasive wear and stress fatigue damage. At the same time, since foreign objects such as metal parts often enter the crushed materials, the damage form of the roll surface becomes more complex. This poses very high requirements for the wear resistance of the roll surface of the roll press.

[0003] Currently, when traditional extrusion rolls are processed, first, the staff place the roller studs on the fixture. After the roller studs are fixed, then the staff start to hold the welding torch by hand to weld the raised patterns or bumps on the surface of the roller studs. After each straight-line pattern or bump is welded, at this time, the staff need to adjust the angle of the roller studs to facilitate the welding of the next pattern or bump. Until the surface of the roller studs is evenly welded with patterns or bumps, the production of the extrusion roll is completed.

[0004] Since the surface of the traditional extrusion roll is made of raised patterns or bumps, when the extrusion roll is used for a long time, it is easy for the raised patterns or bumps to curl or fall off due to the influence of high temperature or high load. When it needs to be repaired later, the damaged patterns or bumps need to be removed first, and then the surface of the roll needs to be re-polished. After polishing, new patterns or bumps are welded on. This operation is not only troublesome but also increases the labor of the staff. At the same time, when re-welding and removing the old patterns and bumps, it is also easy for the surface of the roller studs to deform, resulting in the extrusion roll being unable to be used normally and causing the problem of increased overall cost. Summary of the Invention

[0005] Aiming at the deficiencies of the prior art, the present invention provides an automatic stud inlaying manipulator for extrusion rolls, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention is realized through the following technical solutions:

[0007] Automatic inlaying manipulator for extrusion roller studs, including a mounting plate; a transverse movement assembly is installed in the middle of the top surface of the mounting plate, a cleaning and glue injection assembly and a manipulator mechanism are respectively installed on the top surface of the transverse movement assembly, a glue liquid assembly is installed on the top surface of the transverse movement assembly and on one side of the manipulator mechanism, one end of the glue liquid assembly is communicated with the cleaning and glue injection assembly, an auxiliary feeding assembly is installed on the top surface of the mounting plate and on one side of the transverse movement assembly, a support assembly is installed on the top surface of the mounting plate and on the other side of the transverse movement assembly, a roller is installed on the upper part of the support assembly, and stud holes are arranged at equal intervals on the surface of the roller; the transverse movement assembly includes a transverse movement track, the transverse movement track is fixedly connected to the middle of the top surface of the mounting plate, a transverse movement groove is arranged on the top surface of the transverse movement track, a transverse movement threaded rod is rotatably connected in the transverse movement groove, one end of the transverse movement track is fixedly connected with a transverse movement motor, the output shaft end of the transverse movement motor is fixedly connected with the transverse movement threaded rod, and a transverse movement plate is threadedly connected to the outer surface of the transverse movement threaded rod; the manipulator mechanism includes a vertical plate, the vertical plate is fixedly connected to the top surface of the transverse movement plate, a reciprocating motor is fixedly connected to one side of the vertical plate, the output shaft end of the reciprocating motor is rotatably connected with a reciprocating frame through a worm and a worm gear, and a first clamping assembly and a second clamping assembly are respectively installed on both sides of the reciprocating frame; the first clamping assembly includes a forward extension pneumatic rod, the forward extension pneumatic rod is fixedly connected to one side of the reciprocating frame, the output end of the forward extension pneumatic rod is fixedly connected with a clamping frame, a rotating motor is fixedly connected to the middle of one side of the clamping frame, the output shaft end of the rotating motor is rotatably connected with a rotating rod through a worm and a worm gear, clamping components are rotatably connected to the outer surface of the rotating rod at equal intervals through a worm and a worm gear, and an unlocking pneumatic rod is fixedly connected to one side of the clamping frame, and the output end of the unlocking pneumatic rod is fixedly connected with an unlocking rod.

[0008] Further, the clamping component includes an L-shaped clamping plate, the L-shaped clamping plate is rotatably connected in the clamping frame, a dovetail groove is arranged in the middle of the top surface of the L-shaped clamping plate, a lower clamping plate is slidably connected in the dovetail groove, an extension rod is fixedly connected to one side of the lower clamping plate, a reset damping rod is fixedly connected between the extension rod and on one side and inside the L-shaped clamping plates, and an inclined block is fixedly connected to one side of the extension rod.

[0009] Further, the glue liquid assembly includes a glue box, the glue box is fixedly connected to the top surface of the transverse movement plate, an open cover pneumatic rod is fixedly connected to one side of the glue box, the output end of the open cover pneumatic rod is fixedly connected with a closing cover, and a glue scraping component is installed in the inner cavity of the glue box.

[0010] Furthermore, the glue scraping component includes a partition plate and a stirring motor. A partition plate is fixedly connected to the inner cavity of the glue tank. Conical holes are equidistantly arranged on the top surface of the partition plate. There are 4 groups of conical holes. A stirring motor is fixedly connected to one side of the outer surface of the glue tank. The output shaft end of the stirring motor is rotationally connected to a transmission rod through a worm and a worm gear. Stirring shafts are rotationally connected to the outer surface of the transmission rod through a worm and a worm gear at equal intervals. The stirring shafts are rotationally connected inside the partition plate and on one side of the conical holes. An arc-shaped scraping plate is fixedly connected to the bottom surface of the stirring shaft.

[0011] Furthermore, the cleaning and glue injection assembly includes a threaded translation track and an air extraction pump. A threaded translation track and an air extraction pump are respectively installed on the top surface of the transverse moving plate. A cleaning frame and a hollow box are respectively fixedly connected to one side of the threaded translation track. A cleaning motor is fixedly connected to one side of the cleaning frame. The output shaft end of the cleaning motor is rotationally connected to a cleaning shaft through a worm and a worm gear. Cleaning cylinders are rotationally connected to the outer surface of the cleaning shaft through a worm and a worm gear at equal intervals. A glue coating component is installed on the surface of the cleaning cylinder. One end of the cleaning cylinder is rotationally connected to the hollow box. Sliding grooves are equidistantly arranged on the outer surface of the cleaning cylinder. Exhaust holes are equidistantly arranged on the circumferential axial surface of the cleaning cylinder.

[0012] Furthermore, the glue coating component includes a glue extraction pump and a forward pushing telescopic rod. A glue extraction pump is fixedly connected to the transverse moving plate. A forward pushing telescopic rod is fixedly connected to one side of the cleaning frame. The output end of the forward pushing telescopic rod is fixedly connected to a hollow plate. A glue cylinder is rotationally connected to one side of the hollow plate. Glue holes are equidistantly arranged on the outer surface of the glue cylinder. A sliding block is fixedly connected to the inner cavity wall of the glue cylinder. The glue cylinder slides in the sliding groove through the sliding block. The input end of the glue extraction pump is communicated with the inner cavity of the glue tank through a glue inlet pipe. The output end of the glue extraction pump is communicated with the inner cavity of the hollow plate through a glue discharge pipe.

[0013] Furthermore, the auxiliary feeding component includes a feeding table. A feeding table is fixedly connected to the top surface of the mounting plate. An angle adjusting motor is fixedly connected to the top surface of the feeding table. The output shaft end of the angle adjusting motor is rotationally connected to an angle table through a worm and a worm gear. A material taking frame is fixedly connected to the top surface of the angle table. Material taking components are equidistantly installed on one side of the material taking frame. There are 4 groups of material taking components in total. A cleaning component is installed on the top surface of the feeding table and on one side of the angle adjusting motor. The output end of the cleaning component is communicated with the inner cavity of the material taking component.

[0014] Furthermore, the material taking component includes a bidirectional track. One side of the material taking frame is fixedly connected with a bidirectional track at equal intervals. A bidirectional threaded rod is rotatably connected inside the bidirectional track. Two ends of the outer surface of the bidirectional threaded rod are respectively threadedly connected with hollow clamping blocks. Exhaust holes are arranged at equal intervals on one side of the hollow clamping blocks. A clamping motor is fixedly connected to one side of the bidirectional track. The output shaft end of the clamping motor is rotationally connected with the bidirectional threaded rod through a sprocket set and a chain.

[0015] Furthermore, the cleaning component includes a blower. A blower is fixedly connected to the top surface of the feeding table and on one side of the angle adjustment motor. The output end of the blower is fixedly connected with a hose. One end of the hose is fixedly connected with a wind distribution box. Bidirectional tracks are fixedly connected to one side of the wind distribution box at equal intervals. Air distribution pipes are fixedly connected to one side of the wind distribution box at equal intervals. One end of the air distribution pipe is communicated with the inner cavity of the hollow clamping block.

[0016] Furthermore, the support assembly includes a U-shaped frame. A U-shaped frame is fixedly connected to the top surface of the mounting plate. U-shaped grooves are respectively arranged on both sides of the U-shaped frame. A moving threaded rod is rotatably connected to one side of the U-shaped frame. A motor plate is threadedly connected to the outer surface of the moving threaded rod. A rectangular rod is fixedly connected to one side of the U-shaped frame. The motor plate is slidably connected to the outer surface of the rectangular rod. A driving motor is fixedly connected to one side of the motor plate. The output shaft end of the driving motor is rotationally connected with a transmission shaft through a worm and a worm gear. One end of the transmission shaft is inserted and matched with one end of the roller.

[0017] The present invention provides an automatic inlaying operation manipulator for extrusion roller nails. Compared with the prior art, it has the following beneficial effects:

[0018] 1. Through the closing cover on the upper part of the glue tank, it can prevent impurities from entering the glue when the glue is not in use, thus preventing the glue from being contaminated. At the same time, it can also prevent the glue from coming into contact with cold air and drying out;

[0019] 2. The arc end of the stud is inserted into the glue tank from the conical hole by the manipulator mechanism, so that the arc end of the stud is immersed in the glue. At this time, the rotation of the stud is driven by the rotation motor, so that the surface of the stud is evenly stained with glue. After the glue is stained, when the manipulator mechanism takes out the stud stained with glue from the inside, at this time, under the action of the conical hole, the excess glue adhered to the surface of the stud is removed, avoiding the waste of glue;

[0020] 3. Translate the threaded rod and pneumatic rod in the threaded translation track to drive the cleaning rack and the hollow box to move. As the cleaning rack moves forward, one end of the cleaning cylinder can be inserted into the hole on the surface of the roller. After insertion, start the cleaning motor and the air extraction pump. When the cleaning motor works, it will drive the cleaning shaft to rotate. When the cleaning shaft rotates, it will drive the cleaning cylinder to rotate. When the air extraction pump works, external air can be injected into the cleaning cylinder. At this time, the impurities in the hole can be cleaned through the cleaning cylinder.

[0021] 4. After cleaning, start the forward push telescopic rod. When the forward push telescopic rod works, it will drive the hollow plate to move forward. When the hollow plate moves forward, the hollow plate will drive the rubber cylinder into the hole of the roller. After entering, start the rubber extraction pump. When the rubber extraction pump works, the rubber liquid can be extracted into the rubber cylinder. At this time, through the rotation of the cleaning cylinder, the rubber cylinder will be driven to rotate. When the rubber cylinder rotates, the rubber liquid can be evenly applied to the inner wall of the hole in the roller, realizing rubber coating.

[0022] 5. The auxiliary feeding component can realize the picking of the stud. After picking, it is transported into the manipulator mechanism. When the manipulator mechanism picks up the stud, the cleaning component in the auxiliary feeding component will use high-pressure air and cooperate with the rotating mechanism in the manipulator mechanism to drive the rotation of the stud, so as to realize the comprehensive cleaning of the surface of the stud.

[0023] 6. Place the roller in the U-shaped frame, and then limit the two ends of the roller through the U-shaped groove. At this time, rotate the moving threaded rod so that the moving threaded rod drives the motor plate to move, the motor plate drives the transmission shaft to move, and one end of the transmission shaft is inserted into one end of the roller. At this time, the transmission motor cooperates with the worm and gear to drive the transmission shaft to rotate, thereby driving the roller to rotate, which is convenient for later inserting the stud into the bottom column hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0025] Figure 1 Shows the overall structural schematic diagram of the present invention;

[0026] Figure 2 Shows the overall structural schematic diagram of another perspective of the present invention;

[0027] Figure 3Shows the schematic structural diagram of the auxiliary feeding component of the present invention;

[0028] Figure 4 Shows the schematic partial structural diagram of the auxiliary feeding component of the present invention;

[0029] Figure 5 Shows the schematic partial structural diagram of the auxiliary feeding component of the present invention from another perspective;

[0030] Figure 6 Shows the schematic structural diagram of the cleaning and glue injection component and the manipulator mechanism of the present invention;

[0031] Figure 7 Shows the schematic structural diagram of the glue solution component of the present invention;

[0032] Figure 8 Shows the schematic sectional structural diagram of the glue solution component of the present invention;

[0033] Figure 9 Shows the schematic structural diagram of the manipulator mechanism of the present invention;

[0034] Figure 10 Shows the schematic structural diagram of the first clamping component of the present invention;

[0035] Figure 11 Shows the schematic structural diagram of the first clamping component of the present invention from another perspective;

[0036] Figure 12 Shows the schematic structural diagram of the cleaning and glue injection component of the present invention;

[0037] Figure 13 Shows the schematic enlarged partial structural diagram of the cleaning and glue injection component of the present invention;

[0038] Figure 14 Shows the schematic sectional structural diagram of the cleaning and glue injection component of the present invention;

[0039] Figure 15 Shows the schematic disassembled structural diagram of the cleaning and glue injection component of the present invention;

[0040] As shown in the figure: 1. Installation plate; 2. Transverse movement component; 21. Transverse movement track; 22. Transverse movement groove; 23. Transverse movement threaded rod; 24. Transverse movement motor; 25. Transverse movement plate; 3. Cleaning and glue injection component; 31. Thread translation track; 32. Exhaust pump; 33. Cleaning rack; 34. Hollow box; 35. Cleaning motor; 36. Cleaning shaft; 37. Cleaning cylinder; 38. Glue application component; 381. Glue extraction pump; 382. Front push telescopic rod; 383. Hollow plate; 384. Glue cylinder; 385. Glue hole; 386. Sliding block; 387. Glue inlet pipe; 388. Glue discharge pipe; 39. Sliding groove; 310. Exhaust hole; 4. Manipulator mechanism; 41. Vertical plate; 42. Reciprocating motor; 43. Reciprocating rack; 44. First clamping component; 441. Front extension pneumatic rod; 442. Clamping rack; 443. Rotating motor; 444. Rotating rod; 445. Clamping component; 4451. L-shaped clamping plate; 4452. Dovetail groove; 4453. Lower clamping plate; 4454. Extension rod; 4455. Reset damping rod; 4456. Inclined block; 446. Unlock pneumatic rod; 447. Unlock rod; 45. Second clamping component; 5. Glue liquid component; 51. Glue box; 52. Open cover pneumatic rod; 53. Closing cover; 54. Glue scraping component; 541. Partition board; 542. Stirring motor; 543. Conical hole; 544. Transmission rod; 545. Stirring shaft; 546. Arc-shaped scraping plate; 6. Auxiliary feeding component; 61. Feeding table; 62. Angle adjustment motor; 63. Angle table; 64. Material taking rack; 65. Material taking component; 651. Bidirectional track; 652. Bidirectional threaded rod; 653. Hollow clamping block; 654. Exhaust hole; 655. Clamping motor; 66. Cleaning component; 661. Blower; 662. Hose; 663. Air distribution box; 664. Air distribution pipe; 7. Bracket component; 71. U-shaped frame; 72. U-shaped groove; 73. Moving threaded rod; 74. Motor plate; 75. Rectangular rod; 76. Transmission motor; 77. Transmission shaft; 8. Roller; 9. Column hole. Detailed implementation mode

[0041] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Apparently, the described embodiments are some but not all of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0042] Embodiment 1

[0043] To solve the technical problems in the background art, the following automatic inlaying operation manipulator for extrusion roller studs is provided:

[0044] Combined with Figures 1 - 15As shown in the figure, the automatic inlaying manipulator for extrusion roll studs provided by the present invention includes a mounting plate 1; a transverse movement assembly 2 is installed in the middle of the top surface of the mounting plate 1, a cleaning and glue injection assembly 3 and a manipulator mechanism 4 are respectively installed on the top surface of the transverse movement assembly 2, a glue liquid assembly 5 is installed on the top surface of the transverse movement assembly 2 and on one side of the manipulator mechanism 4, one end of the glue liquid assembly 5 is communicated with the cleaning and glue injection assembly 3, an auxiliary feeding assembly 6 is installed on the top surface of the mounting plate 1 and on one side of the transverse movement assembly 2, a support assembly 7 is installed on the top surface of the mounting plate 1 and on the other side of the transverse movement assembly 2, a roll 8 is installed on the upper part of the support assembly 7, and column holes 9 are arranged at equal intervals on the surface of the roll 8; the transverse movement assembly 2 includes a transverse movement track 21, the transverse movement track 21 is fixedly connected to the middle of the top surface of the mounting plate 1, a transverse movement groove 22 is arranged on the top surface of the transverse movement track 21, a transverse movement threaded rod 23 is rotatably connected in the transverse movement groove 22, one end of the transverse movement track 21 is fixedly connected with a transverse movement motor 24, the output shaft end of the transverse movement motor 24 is fixedly connected with the transverse movement threaded rod 23, and a transverse movement plate 25 is threadedly connected to the outer surface of the transverse movement threaded rod 23; the manipulator mechanism 4 includes a vertical plate 41, the vertical plate 41 is fixedly connected to the top surface of the transverse movement plate 25, a reciprocating motor 42 is fixedly connected to one side of the vertical plate 41, the output shaft end of the reciprocating motor 42 is rotatably connected with a reciprocating frame 43 through a worm and a worm gear, a first clamping assembly 44 and a second clamping assembly 45 are respectively installed on both sides of the reciprocating frame 43; the first clamping assembly 44 includes a forward extension pneumatic rod 441, the forward extension pneumatic rod 441 is fixedly connected to one side of the reciprocating frame 43, the output end of the forward extension pneumatic rod 441 is fixedly connected with a clamping frame 442, a rotary motor 443 is fixedly connected to the middle of one side of the clamping frame 442, the output shaft end of the rotary motor 443 is rotatably connected with a rotary rod 444 through a worm and a worm gear, and clamping members 445 are rotatably connected to the outer surface of the rotary rod 444 at equal intervals through a worm and a worm gear, an unlocking pneumatic rod 446 is fixedly connected to one side of the clamping frame 442, and the output end of the unlocking pneumatic rod 446 is fixedly connected with an unlocking rod 447. The clamping member 445 includes an L-shaped clamping plate 4451, the L-shaped clamping plate 4451 is rotatably connected in the clamping frame 442, a dovetail groove 4452 is arranged in the middle of the top surface of the L-shaped clamping plate 4451, a lower clamping plate 4453 is slidably connected in the dovetail groove 4452, an extension rod 4454 is fixedly connected to one side of the lower clamping plate 4453, a reset damping rod 4455 is fixedly connected to one side of the extension rod 4454 and between the L-shaped clamping plates 4451, and an inclined block 4456 is fixedly connected to one side of the extension rod 4454.

[0045] The reciprocating motor 42 drives the reciprocating frame 43 to rotate, so that the first clamping assembly 44 and the second clamping assembly 45 are maintained in two states:

[0046] The first state: When the first clamping component 44 and the second clamping component 45 are in a horizontal state, at this time, the first clamping component 44 or the second clamping component 45 inserts the stud dipped with glue into the stud hole 9, and the other set of clamping components takes the studs on the auxiliary feeding component 6, which is convenient for gluing in the later stage;

[0047] The second state: When the first clamping component 44 and the second clamping component 45 are in a vertical state: At this time, the first clamping component 44 or the second clamping component 45 inserts one end of the stud into the glue component 5 so that the stud can dip the glue, and the other set of clamping components is in an idle state. At this time, the transverse movement component 2 is started, and the transverse movement component 2 works, driving the manipulator mechanism 4, the glue component 5 and the cleaning and glue injection component 3 to move to one side, so that the manipulator mechanism 4 stays beside the stud hole 9 where the stud has not been inserted. When the transverse movement motor 24 finishes working, at this time, the cleaning and glue injection component 3 starts to work, starts to clean and inject glue into the stud hole 9. After the glue injection, the reciprocating motor 42 drives the reciprocating frame 43 to return to the first state, and the insertion of the stud can be realized.

[0048] Embodiment 2

[0049] As Figures 1 - 15 shown, on the basis of the above embodiment, the present embodiment further gives the following content:

[0050] In order to apply glue to the surface of the stud, at the same time, after the glue is applied, avoid glue waste, clean the excess glue on the surface of the stud, and also avoid the drying and solidification of the glue after the glue is applied, the present embodiment will give the following technical solutions:

[0051] The glue component 5 includes a glue tank 51. The top surface of the transverse movement plate 25 is fixedly connected with a glue tank 51. One side of the glue tank 51 is fixedly connected with an open cover pneumatic rod 52. The output end of the open cover pneumatic rod 52 is fixedly connected with a closing cover 53. A glue scraping component 54 is installed in the inner cavity of the glue tank 51. The glue scraping component 54 includes a partition plate 541 and a stirring motor 542. The inner cavity of the glue tank 51 is fixedly connected with a partition plate 541. The top surface of the partition plate 541 is equidistantly provided with conical holes 543. There are 4 groups of conical holes 543. One side of the outer surface of the glue tank 51 is fixedly connected with a stirring motor 542. The output shaft end of the stirring motor 542 is rotationally connected with a transmission rod 544 through a worm and a worm gear. The outer surface of the transmission rod 544 is equidistantly rotationally connected with stirring shafts 545 through a worm and a worm gear. The stirring shafts 545 are rotationally connected inside the partition plate 541 and on one side of the conical holes 543. The bottom surface of the stirring shaft 545 is fixedly connected with an arc-shaped scraping plate 546.

[0052] Through the closing cover 53 on the upper part of the glue box 51, it is possible to prevent impurities from entering the glue when the glue is not in use, resulting in contamination of the glue. At the same time, it can also prevent the glue from coming into contact with cold air and drying out;

[0053] Through the manipulator mechanism 4, the arc end of the stud is inserted into the glue box 51 from the conical hole 543, so that the arc end of the stud is immersed in the glue. At this time, the rotation of the stud is driven by the rotation motor 443, so that the surface of the stud is evenly coated with glue. After the glue is applied, when the manipulator mechanism 4 takes out the stud coated with glue from the inside, at this time, under the action of the conical hole 543, the excess glue adhered to the surface of the stud is removed to avoid waste of glue;

[0054] By driving the rotation of the transmission rod 544 and the arc-shaped scraper 546 through the stirring motor 542, it is possible to stir the glue inside the glue box to avoid drying. At the same time, by matching the arc-shaped scraper 546 with the self-rotating stud, it is possible to scrape off the excess glue at the arc-shaped end of the stud.

[0055] In order to clean the inside of the holes on the surface of the roller 8 and apply glue to its inside after cleaning, the following technical solutions will be given in this embodiment:

[0056] In this embodiment, the cleaning and glue injection assembly 3 includes a threaded translation track 31 and an air extraction pump 32. The threaded translation track 31 and the air extraction pump 32 are respectively installed on the top surface of the transverse movement plate 25. One side of the threaded translation track 31 is fixedly connected with a cleaning frame 33 and a hollow box 34. One side of the cleaning frame 33 is fixedly connected with a cleaning motor 35. The output shaft end of the cleaning motor 35 is rotationally connected with a cleaning shaft 36 through a worm and a worm gear. The outer surface of the cleaning shaft 36 is rotationally connected with cleaning cylinders 37 at equal intervals through a worm and a worm gear. A glue application component 38 is installed on the surface of the cleaning cylinder 37. One end of the cleaning cylinder 37 is rotationally connected with the hollow box 34. Sliding grooves 39 are arranged at equal intervals on the outer surface of the cleaning cylinder 37, and exhaust holes 310 are arranged at equal intervals on the circumferential axial surface of the cleaning cylinder 37. The glue application component 38 includes a glue extraction pump 381 and a forward push telescopic rod 382. The glue extraction pump 381 is fixedly connected to the transverse movement plate 25, and the forward push telescopic rod 382 is fixedly connected to one side of the cleaning frame 33. The output end of the forward push telescopic rod 382 is fixedly connected with a hollow plate 383. One side of the hollow plate 383 is rotationally connected with a glue cylinder 384. Glue holes 385 are arranged at equal intervals on the outer surface of the glue cylinder 384. A sliding block 386 is fixedly connected to the inner cavity wall of the glue cylinder 384. The glue cylinder 384 slides in the sliding groove 39 through the sliding block 386. The input end of the glue extraction pump 381 is communicated with the inner cavity of the glue box 51 through a glue inlet pipe 387, and the output end of the glue extraction pump 381 is communicated with the inner cavity of the hollow plate 383 through a glue discharge pipe 388.

[0057] By translating the threaded rod and the pneumatic rod in the threaded translation track 31, the cleaning frame 33 and the hollow box 34 are driven to move. When the cleaning frame 33 moves forward, one end of the cleaning cylinder 37 can be inserted into the hole on the surface of the roller 8. After insertion, at this time, the cleaning motor 35 and the air extraction pump 32 are started. When the cleaning motor 35 works, it will drive the cleaning shaft 36 to rotate. When the cleaning shaft 36 rotates, it will drive the cleaning cylinder 37 to rotate. When the air extraction pump 32 works, the outside air can be injected into the cleaning cylinder 37. At this time, the impurities in the hole can be cleaned through the cleaning cylinder 37;

[0058] When applying glue, first start the forward push telescopic rod 382. When the forward push telescopic rod 382 works, it will drive the hollow plate 383 to move forward. When the hollow plate 383 moves forward, at this time, the hollow plate 383 will drive the glue cylinder 384 into the hole of the roller. After entering, at this time, start the glue extraction pump 381. When the glue extraction pump 381 works, the glue liquid can be pumped into the glue cylinder 384. At this time, through the rotation of the cleaning cylinder 37, the glue cylinder 384 will be driven to rotate. When the glue cylinder 384 rotates, the glue liquid can be evenly applied to the inner wall of the hole of the roller, realizing glue application.

[0059] Embodiment III

[0060] As Figures 1 - 15 shown, on the basis of the above embodiment, this embodiment further gives the following content:

[0061] In order to pick up the stud and convey the picked-up stud to the manipulator mechanism 4, at this time, after the stud is placed in the manipulator mechanism 4, one end of the stud is cleaned. This embodiment will give the following technical solutions:

[0062] The auxiliary loading component 6 includes a loading table 61, the top surface of the mounting plate 1 is fixedly connected with the loading table 61, the top surface of the loading table 61 is fixedly connected with an angle adjustment motor 62, the output shaft end of the angle adjustment motor 62 is rotationally connected with an angle table 63 through a worm and a worm gear, the top surface of the angle table 63 is fixedly connected with a material taking frame 64, a material taking component 65 is equidistantly installed on one side of the material taking frame 64, there are 4 groups of the material taking components 65 in total, a cleaning component 66 is installed on the top surface of the loading table 61 and on one side of the angle adjustment motor 62, and the output end of the cleaning component 66 communicates with the inner cavity of the material taking component 65. The material taking component 65 includes a bidirectional track 651, the bidirectional track 651 is fixedly connected equidistantly on one side of the material taking frame 64, a bidirectional threaded rod 652 is rotationally connected in the inner cavity of the bidirectional track 651, two ends of the outer surface of the bidirectional threaded rod 652 are respectively threadedly connected with a hollow clamping block 653, a plurality of exhaust holes 654 are equidistantly arranged on one side of the hollow clamping block 653, a clamping motor 655 is fixedly connected on one side of the bidirectional track 651, and the output shaft end of the clamping motor 655 is rotationally connected with the bidirectional threaded rod 652 through a sprocket set and a chain. The cleaning component 66 includes a blower 661, the blower 661 is fixedly connected on the top surface of the loading table 61 and on one side of the angle adjustment motor 62, the output end of the blower 661 is fixedly connected with a hose 662, one end of the hose 662 is fixedly connected with a wind distribution box 663, the wind distribution box 663 is fixedly connected equidistantly on one side of the bidirectional track 651, the wind distribution box 663 is fixedly connected equidistantly with a wind distribution pipe 664, and one end of the wind distribution pipe 664 communicates with the inner cavity of the hollow clamping block 653.

[0063] By inserting the arc-shaped end of the stud into the space between two groups of hollow clamping blocks 653, then driving the bidirectional threaded rod 652 to rotate through the clamping motor 655, the two groups of hollow clamping blocks 653 are driven to move towards each other, thereby realizing the clamping of the stud. After clamping, the angle adjustment motor 62 drives the material taking component 65 to rotate, and the material taking component 65 driving the stud can be rotated to one side of the manipulator mechanism 4. At this time, the unlocking pneumatic rod 446 is started, and the unlocking rod 447 is driven to move through the unlocking pneumatic rod 446, so that the unlocking rod 447 drives the inclined block 4456 to move upward. When the inclined block 4456 moves upward, the lower clamping plate 4453 will be driven to move upward. At this time, the forward extension pneumatic rod 441 is started, and the first clamping assembly 44 is driven to move forward as a whole through the forward extension pneumatic rod 441, so that the other end of the stud is located between the lower clamping plate 4453 and the L-shaped clamping plate 4451. At this time, the unlocking pneumatic rod 446 is started again, and the unlocking pneumatic rod 446 drives the unlocking rod 447 to move. At this time, the lower clamping plate 4453 is reset under the action of the reset damping rod 4455. After resetting, the other end of the stud is clamped and fixed under the action of the L-shaped clamping plate 4451. After clamping and fixing, the clamping motor 655 is started, and the two groups of hollow clamping blocks 653 are driven to move to both sides through the clamping motor 655, and the arc-shaped end of the stud will no longer be clamped. When the two groups of hollow clamping blocks 653 no longer clamp, the blower 661 is started. The blower 661 injects air into the hose 662, and then the air is injected into the hollow clamping blocks 653 through the air distribution box 663. Finally, the air is ejected through the hollow clamping blocks 653, and the ejected air starts to clean the arc-shaped block end of the stud. During cleaning, the rotation motor 443 is started, and the rotation motor 443 drives the rotation rod 444 to rotate. When the rotation rod 444 rotates, the lower clamping plate 4453 and the L-shaped clamping plate 4451 are driven to rotate. When the lower clamping plate 4453 and the L-shaped clamping plate 4451 rotate, the clamped stud is driven to rotate. At this time, under the action of the high-pressure gas, the surface of the whole stud is cleaned.

[0064] In order to drive the roller 8 to rotate and insert the stud into the stud hole 9 on the surface of the roller 8, the following technical solutions will be given in this embodiment:

[0065] In this embodiment, the bracket assembly 7 includes a U-shaped frame 71. The top surface of the mounting plate 1 is fixedly connected to the U-shaped frame 71. U-shaped grooves 72 are respectively arranged on both sides of the U-shaped frame 71. A moving threaded rod 73 is rotatably connected to one side of the U-shaped frame 71. A motor plate 74 is threadedly connected to the outer surface of the moving threaded rod 73. A rectangular rod 75 is fixedly connected to one side of the U-shaped frame 71. The motor plate 74 is slidably connected to the outer surface of the rectangular rod 75. A driving motor 76 is fixedly connected to one side of the motor plate 74. The output shaft end of the driving motor 76 is rotatably connected to a transmission shaft 77 through a worm and a worm gear. One end of the transmission shaft 77 is inserted and matched with one end of the roller 8.

[0066] By placing the roller 8 in the U-shaped frame 71 and then limiting both ends of the roller 8 through the U-shaped grooves 72. At this time, rotate the moving threaded rod 73, so that the moving threaded rod 73 drives the motor plate 74 to move, so that the motor plate 74 drives the transmission shaft 77 to move, so that one end of the transmission shaft 77 is inserted into one end of the roller 8. At this time, the driving motor 76 drives the transmission shaft 77 to rotate through the worm and worm gear, thereby driving the roller 8 to rotate, which can facilitate the insertion of the stud into the bottom stud hole 9 in the later stage.

[0067] The working principle and usage process of the present invention:

[0068] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0069] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. Automatic inlaying manipulator for extrusion roller studs, characterized in that: It includes a mounting plate; a transverse movement assembly is mounted in the middle of the top surface of the mounting plate, a cleaning and glue injection assembly and a manipulator mechanism are respectively mounted on the top surface of the transverse movement assembly, a glue liquid assembly is mounted on the top surface of the transverse movement assembly and on one side of the manipulator mechanism, one end of the glue liquid assembly is communicated with the cleaning and glue injection assembly, an auxiliary feeding assembly is mounted on the top surface of the mounting plate and on one side of the transverse movement assembly, a support assembly is mounted on the top surface of the mounting plate and on the other side of the transverse movement assembly, a roller is mounted on the upper part of the support assembly, and column holes are equidistantly arranged on the surface of the roller; The transverse movement assembly includes a transverse movement track, the transverse movement track is fixedly connected to the middle of the top surface of the mounting plate, a transverse movement groove is arranged on the top surface of the transverse movement track, a transverse movement threaded rod is rotatably connected in the transverse movement groove, one end of the transverse movement track is fixedly connected to a transverse movement motor, the output shaft end of the transverse movement motor is fixedly connected to the transverse movement threaded rod, and a transverse movement plate is threadedly connected to the outer surface of the transverse movement threaded rod; The manipulator mechanism includes a vertical plate, the vertical plate is fixedly connected to the top surface of the transverse movement plate, a reciprocating motor is fixedly connected to one side of the vertical plate, the output shaft end of the reciprocating motor is rotatably connected to a reciprocating frame through a worm and a worm gear, and a first clamping assembly and a second clamping assembly are respectively mounted on both sides of the reciprocating frame; The first clamping assembly includes a forward extending pneumatic rod, the forward extending pneumatic rod is fixedly connected to one side of the reciprocating frame, the output end of the forward extending pneumatic rod is fixedly connected to a clamping frame, a rotating motor is fixedly connected to the middle of one side of the clamping frame, the output shaft end of the rotating motor is rotatably connected to a rotating rod through a worm and a worm gear, clamping components are rotatably connected to the outer surface of the rotating rod at equal intervals through a worm and a worm gear, an unlocking pneumatic rod is fixedly connected to one side of the clamping frame, and the output end of the unlocking pneumatic rod is fixedly connected to an unlocking rod.

2. The automatic inlaying manipulator for extrusion roller studs according to claim 1, characterized in that: The clamping component includes an L-shaped clamping plate, the L-shaped clamping plate is rotatably connected in the clamping frame, a dovetail groove is arranged in the middle of the top surface of the L-shaped clamping plate, a lower clamping plate is slidably connected in the dovetail groove, an extension rod is fixedly connected to one side of the lower clamping plate, a reset damping rod is fixedly connected between the extension rod and on one side and inside the L-shaped clamping plates, and an inclined block is fixedly connected to one side of the extension rod.

3. The automatic inlaying manipulator for extrusion roller studs according to claim 2, characterized in that: The glue liquid assembly includes a glue box, the glue box is fixedly connected to the top surface of the transverse movement plate, an open cover pneumatic rod is fixedly connected to one side of the glue box, the output end of the open cover pneumatic rod is fixedly connected to a closing cover, and a glue scraping component is mounted in the inner cavity of the glue box.

4. The automatic inlaying manipulator for the extrusion roll column nails according to claim 3, characterized in that: The glue scraping component includes a partition plate and a stirring motor, the partition plate is fixedly connected to the inner cavity of the glue box, conical holes are equidistantly arranged on the top surface of the partition plate, there are 4 groups of conical holes, a stirring motor is fixedly connected to one side of the outer surface of the glue box, the output shaft end of the stirring motor is rotatably connected to a transmission rod through a worm and a worm gear, stirring shafts are rotatably connected to the outer surface of the transmission rod at equal intervals through a worm and a worm gear, the stirring shafts are rotatably connected to the inside of the partition plate and on one side of the conical holes, and an arc-shaped scraping plate is fixedly connected to the bottom surface of the stirring shaft.

5. The automatic inlaying manipulator for the extrusion roll column nails according to claim 4, characterized in that: The cleaning and glue injection assembly includes a threaded translation track and an air extraction pump. The threaded translation track and the air extraction pump are respectively installed on the top surface of the transverse movement plate. One side of the threaded translation track is fixedly connected to a cleaning frame and a hollow box. One side of the cleaning frame is fixedly connected to a cleaning motor. The output shaft end of the cleaning motor is rotationally connected to a cleaning shaft through a worm and a worm gear. The outer surface of the cleaning shaft is rotationally connected to cleaning cylinders at equal intervals through a worm and a worm gear. A glue application component is installed on the surface of the cleaning cylinder. One end of the cleaning cylinder is rotationally connected to the hollow box. Sliding grooves are arranged at equal intervals on the outer surface of the cleaning cylinder. Exhaust holes are arranged at equal intervals on the circumferential shaft surface of the cleaning cylinder.

6. The automatic inlaying manipulator for extrusion roll studs according to claim 5, wherein: The glue application component includes a glue extraction pump and a forward push telescopic rod. The glue extraction pump is fixedly connected to the transverse movement plate. The forward push telescopic rod is fixedly connected to one side of the cleaning frame. The output end of the forward push telescopic rod is fixedly connected to a hollow plate. One side of the hollow plate is rotationally connected to a glue cylinder. Glue holes are arranged at equal intervals on the outer surface of the glue cylinder. A sliding block is fixedly connected to the inner cavity wall of the glue cylinder. The glue cylinder slides in the sliding groove through the sliding block. The input end of the glue extraction pump is communicated with the inner cavity of the glue tank through a glue inlet pipe. The output end of the glue extraction pump is communicated with the inner cavity of the hollow plate through a glue discharge pipe.

7. The automatic inlaying manipulator for extrusion roll column nails according to claim 6, characterized in that: The auxiliary feeding assembly includes a feeding table. The feeding table is fixedly connected to the top surface of the mounting plate. An angle adjustment motor is fixedly connected to the top surface of the feeding table. The output shaft end of the angle adjustment motor is rotationally connected to an angle table through a worm and a worm gear. A material taking frame is fixedly connected to the top surface of the angle table. Material taking components are installed at equal intervals on one side of the material taking frame. There are 4 groups of the material taking components in total.

8. The automatic inlaying manipulator for extrusion roll column nails according to claim 7, wherein: The material taking component includes a bidirectional track. The bidirectional track is fixedly connected to one side of the material taking frame at equal intervals. A bidirectional threaded rod is rotationally connected to the inner cavity of the bidirectional track. Hollow clamping blocks are respectively threaded on both ends of the outer surface of the bidirectional threaded rod. Exhaust holes are arranged at equal intervals on one side of the hollow clamping block. A clamping motor is fixedly connected to one side of the bidirectional track. The output shaft end of the clamping motor is rotationally connected to the bidirectional threaded rod through a sprocket set and a chain.

9. The automatic inlaying manipulator for extrusion roll studs according to claim 8, characterized in that: The bracket assembly includes a U-shaped frame. The U-shaped frame is fixedly connected to the top surface of the mounting plate. U-shaped grooves are respectively arranged on both sides of the U-shaped frame. A moving threaded rod is rotationally connected to one side of the U-shaped frame. A motor plate is threaded on the outer surface of the moving threaded rod. A rectangular rod is fixedly connected to one side of the U-shaped frame. The motor plate is slidably connected to the outer surface of the rectangular rod. A driving motor is fixedly connected to one side of the motor plate. The output shaft end of the driving motor is rotationally connected to a transmission shaft through a worm and a worm gear. One end of the transmission shaft is inserted and matched with one end of a roller.

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