Film laminating production line

Abstract

The invention relates to the technical field of glass processing, in particular to a film laminating production line which comprises an electric control system, and a conveying line, a cleaning machine, a film laminating machine, a jacking conveying device, a visual recognition device, a mechanical arm, a material moving device and a film cutting device which are electrically connected with the electric control system, the material moving device comprises a rotating base, a fixing plate, a moving platform and a clamping mechanism. According to the film covering production line, manual participation steps are reduced, the production efficiency is improved, and the safety is high.

Description

Technical Field

[0001] The invention relates to the technical field of glass processing, in particular to a coating production line. Background Art

[0002] Glass is an amorphous solid with an irregular structure, which is widely used in buildings to block wind and let in light. After the glass is made, it is usually coated on the surface of the glass. The purpose of the coating is to protect the glass. It not only increases the impact resistance of the glass, but also when the glass is blasted, the glass will break into small pieces instead of sharp glass fragments. However, at present, the two processes of glass coating and film cutting are carried out separately, which requires manual handling. Improper force can easily cause the glass to break. Not only is the labor intensity high, but also the risk is high. In addition, the film cutting step also requires manual labor, resulting in low production efficiency.

[0003] It can be seen that the existing technology still needs to be improved and enhanced. Summary of the invention

[0004] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide a film laminating production line to solve the problem that manual film laminating and film cutting are inefficient and dangerous.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A film coating production line comprises an electric control system, and a conveyor line, a cleaning machine, a laminating machine, a lifting conveying device, a visual recognition device, a mechanical arm, a material moving device and a film cutting device which are electrically connected to the electric control system respectively. The conveyor line comprises a first conveyor line and a second conveyor line. The cleaning machine and the laminating machine are arranged on the first conveyor line in sequence along the running direction of the first conveyor line. The lifting conveying device is arranged on the output end of the first conveyor line. The visual recognition device is arranged on the lifting conveying device. The input end of the second conveyor line is arranged adjacent to the lifting conveying device. The mechanical arm is arranged between the second conveyor line and the lifting conveying device. The material moving device and the film cutting device are respectively arranged on the mechanical arm. The material moving device comprises a rotating seat, a fixed plate, a mobile platform and a clamping mechanism. The rotating seat is rotatably connected to the mechanical arm, the fixed plate is connected to the output end of the rotating seat, the mobile platform is fixed on the side of the fixed plate facing away from the rotating seat, and the clamping mechanism and the film cutting device are respectively arranged on the mobile platform.

[0007] A film coating production line as described above, wherein the movable platform includes a two-way telescopic cylinder, two connecting plates, two guide frames, two driving mechanisms and four moving rods, the two connecting plates are respectively connected to the output ends on both sides of the two-way telescopic cylinder, the two guide frames are respectively connected to the two connecting plates in a one-to-one correspondence, and slide grooves are respectively penetrated on both sides of any guide frame, the two driving mechanisms are respectively arranged on the two guide frames in a one-to-one correspondence, the two moving rods are respectively inserted in the two slide grooves of any guide frame and are respectively connected to the two sides of the output end of the driving mechanism, the clamping mechanism includes four clamping components, the four clamping components are respectively connected to the four moving rods in a one-to-one correspondence, and the film cutting device is connected to any connecting plate.

[0008] In a film coating production line as described above, the driving mechanism includes a servo motor, a driving gear and two racks, the two racks are respectively arranged on the opposite sides of the two moving rods, the servo motor is fixed on the guide frame, the driving gear is connected to the output end of the servo motor, and the two sides of the driving gear are respectively meshed and connected with the two racks.

[0009] In a film coating production line as described above, the clamping assembly includes a connecting pipe and a negative pressure suction cup, the connecting pipe is fixed on the moving rod, the negative pressure suction cup is connected to one end of the connecting pipe, and the inner cavity of the connecting pipe is connected to the inner cavity of the negative pressure suction cup.

[0010] In a film laminating production line as described above, the film cutting device includes a shell, a knife groove, a cutting knife, a locking mechanism, an abutment column and a fine-tuning mechanism, the knife groove is arranged through the shell, the cutting knife is movably arranged in the knife groove, the locking mechanism is arranged on the shell and abuts against the cutting knife, the fine-tuning mechanism is arranged on the shell, and the abutment column is connected to the fine-tuning mechanism.

[0011] In a laminating production line as described above, the locking mechanism includes a first screw hole and a first screw, the first screw hole is vertically arranged on the outer shell relative to the knife groove and is connected to the knife groove, the first screw is threadedly connected to the first screw hole, and one end of the first screw abuts against the cutting knife.

[0012] In a laminating production line as described above, the fine-tuning mechanism includes a receiving groove, a sliding groove, a second screw, a second screw hole and a spring, the receiving groove is arranged in the shell, the sliding groove is arranged at the bottom of the receiving groove, the second screw hole is penetrated and arranged on one side of the receiving groove, the spring is arranged in the receiving groove, the second screw is threadedly connected to the second screw hole, and the abutment column passes through the sliding groove and abuts between the second screw and the spring.

[0013] In a coating production line as described above, the lifting and conveying device includes a support frame, a roller conveyor line, a lifting frame and a lifting mechanism, the roller conveyor line is arranged on the support frame, the lifting mechanism is arranged on the support frame, the roller conveyor line is provided with an air avoidance groove, the lifting frame is embedded in the air avoidance groove and connected to the output end of the lifting mechanism.

[0014] A film coating production line as described above, the film coating production line also includes a waste hopper and a conveying arm, the waste hopper is arranged adjacent to the mechanical arm, and the conveying arm is mounted on the second conveying line.

[0015] Beneficial effects:

[0016] A coating production line disclosed in the present invention comprises an electric control system, and a conveyor line, a cleaning machine, a coating machine, a lifting conveying device, a visual recognition device, a mechanical arm, a material moving device and a film cutting device electrically connected to the electric control system respectively, which are powered and controlled by the electric control system. After the glass product is driven by the first conveyor line and passes through the cleaning machine and the coating machine in sequence for cleaning and coating, the lifting conveying device lifts the coated glass. The visual recognition device identifies the model, size, etc. of the glass product and uploads them to the electric control system. After the mechanical arm drives the film cutting device to trim the coating on the glass product, the mechanical arm drives the material moving device to remove the coating waste and transfer the cut glass to the second conveyor line for transportation. The rotating seat and the moving platform adjust the position or angle of the clamping mechanism, which is suitable for more glass products of different sizes and models. The coating production line of the present application reduces the steps of manual participation, improves production efficiency, and has high safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the structure of the film coating production line provided by the present invention;

[0018] Figure 2 A schematic diagram of the structure of the mechanical arm provided by the present invention;

[0019] Figure 3 An exploded view of the material moving device provided by the present invention;

[0020] Figure 4 An exploded view of the material moving device provided by the present invention from another angle;

[0021] Figure numerals: 1, conveyor line; 11, first conveyor line; 12, second conveyor line; 2, cleaning machine; 3, laminating machine; 4, lifting conveying device; 41, roller conveyor line; 42, lifting frame; 43, air avoidance slot; 5, visual recognition device; 6, mechanical arm; 7, material transfer device; 71, rotating seat; 72, fixed plate; 73, mobile platform; 74, clamping mechanism; 741, connecting pipe; 742, negative pressure suction cup; 75, two-way telescopic cylinder; 76, connecting plate; 77, guide frame; 78. Driving mechanism; 78. Servo motor; 782. Driving gear; 783. Rack; 79. Moving rod; 70. Slide groove; 8. Film cutting device; 81. Housing; 82. Knife groove; 83. Cutting knife; 84. Locking mechanism; 841. First screw hole; 842. First screw; 85. Abutment column; 86. Fine-tuning mechanism; 861. Accommodating groove; 862. Sliding groove; 863. Second screw; 864. Second screw hole; 865. Spring; 9. Waste hopper; 10. Transport arm. DETAILED DESCRIPTION

[0022] The present invention provides a film coating production line. To make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail below with reference to the accompanying drawings and examples.

[0023] In the description of the present invention, it should be understood that the orientation or position relationship indicated by the term "top" etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and should not be understood as a limitation on the present invention; in addition, the terms "installation", "connection" etc. should be understood in a broad sense, and for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0024] like Figure 1-4As shown, the embodiment of the present application proposes a coating production line, including an electric control system, and a conveyor line 1, a cleaning machine 2, a coating machine 3, a lifting conveyor device 4, a visual recognition device 5, a robotic arm 6, a material moving device 7 and a film cutting device 8 electrically connected to the electric control system respectively, the conveyor line 1 includes a first conveyor line 11 and a second conveyor line 12, the cleaning machine 2 and the coating machine 3 are arranged on the first conveyor line 11 along the running direction of the first conveyor line 11 in sequence, the lifting conveyor device 4 is arranged on the output end of the first conveyor line 1, the visual recognition device 5 is arranged on the lifting conveyor device 4, and the second conveyor line 12 The input end is arranged adjacent to the lifting and conveying device 4, the mechanical arm 6 is arranged between the second conveying line 12 and the lifting and conveying device 4, the material moving device 7 and the film cutting device 8 are respectively arranged on the mechanical arm 6, the material moving device 7 includes a rotating seat 71, a fixed plate 72, a mobile platform 73 and a clamping mechanism 74, the rotating seat 71 is rotatably connected to the mechanical arm 6, the fixed plate 72 is connected to the output end of the rotating seat 71, the mobile platform 73 is fixed on the side of the fixed plate 72 facing away from the rotating seat 71, and the clamping mechanism 74 and the film cutting device 8 are respectively arranged on the mobile platform 73.

[0025] A coating production line disclosed in the present invention comprises an electric control system, and a conveying line 1, a cleaning machine 2, a coating machine 3, a lifting conveying device 4, a visual recognition device 5, a mechanical arm 6, a material moving device 7 and a film cutting device 8 which are electrically connected to the electric control system respectively. The electric control system is used for power supply and control. After the glass product is driven by the first conveying line 11 and passes through the cleaning machine 2 and the coating machine 3 in sequence for cleaning and coating, the lifting conveying device 4 lifts the coated glass. The visual recognition device 5 identifies the model and size of the glass product and uploads them to the electric control system. After the mechanical arm 6 drives the film cutting device 8 to trim the coating on the glass product, the mechanical arm 6 drives the material moving device 7 to remove the coating waste and transfer the cut glass to the second conveying line 12 for transportation. The rotating seat 71 and the mobile platform 73 adjust the position or angle of the clamping mechanism 74, which is suitable for more glass products of different sizes and models. The coating production line of the present application reduces the steps of manual participation, improves production efficiency, and has high safety.

[0026] The mobile platform 73 includes a two-way telescopic cylinder 75, two connecting plates 76, two guide frames 77, two driving mechanisms 78 and four moving rods 79. The two connecting plates 76 are respectively connected to the output ends on both sides of the two-way telescopic cylinder 75. The two guide frames 77 are respectively connected to the two connecting plates 76 in a one-to-one correspondence. A slide groove 70 is respectively penetrated on both sides of any guide frame 77. The two driving mechanisms 78 are respectively arranged on the two guide frames 77 in a one-to-one correspondence. The two moving rods 79 are respectively penetrated in the two slide grooves 70 of any guide frame 77 and are respectively connected to the output ends of the driving mechanisms 78. The two sides of the movable platform 73 are connected, the clamping mechanism 74 includes four clamping components, and the four clamping components are respectively connected to the four movable rods 79 in a one-to-one manner. The film cutting device 8 is connected to any one of the connecting plates 76. The two-way telescopic cylinder 75 adjusts the distance between the two connecting plates 76, that is, adjusts the width of the movable platform 73. Any two movable rods 79 are inserted into the two slide grooves 70 in the guide frame 77. The driving mechanism 78 drives the two movable rods 79 to extend or extend synchronously into the guide frame 77, that is, adjusts the length of the movable platform 73, thereby adjusting the distance between the four clamping components, and has a wider range of applications.

[0027] The driving mechanism 78 includes a servo motor 781, a driving gear 782 and two racks 783. The two racks 783 are respectively arranged on the opposite side of the two moving rods 79. The servo motor 781 is fixed on the guide frame 77. The driving gear 782 is connected to the output end of the servo motor 781. The two sides of the driving gear 782 are respectively meshed and connected with the two racks 783 and driven by the servo motor 781. The meshing transmission of the driving gear 782 and the two racks 783 drives the relative movement of the two moving rods 79. The structure is simple and ingenious, and the adjustment is more precise.

[0028] The clamping assembly includes a connecting tube 741 and a negative pressure suction cup 742. The connecting tube 741 is fixed on the moving rod 79. The negative pressure suction cup 742 is connected to one end of the connecting tube 741. The inner cavity of the connecting tube 741 is connected to the inner cavity of the negative pressure suction cup 742. Negative pressure clamping and fixing are used, which is suitable for coating and glass itself.

[0029] The film cutting device 8 includes a shell 81, a knife groove 82, a cutting knife 83, a locking mechanism 84, an abutting column 85 and a fine-tuning mechanism 86, wherein the knife groove 82 runs through the shell 81, the cutting knife 83 is movably arranged in the knife groove 82, the locking mechanism 84 is arranged on the shell 81 and abuts against the cutting knife 83, the fine-tuning mechanism 86 is arranged on the shell 81, and the abutting column 85 is connected to the fine-tuning mechanism 86, wherein the locking mechanism 84 includes a first screw hole 841 and a first screw 842, the first screw hole 841 is perpendicularly arranged on the shell 81 relative to the knife groove 82 and is connected to the knife groove 82, the first screw 842 is threadedly connected to the first screw hole 841, one end of the first screw 842 abuts against the cutting knife 83, and the fine-tuning mechanism 86 includes a receiving groove 861, a sliding groove 862, a second screw 863, a second screw hole 864 and a spring 865, the accommodating groove 861 is arranged in the outer shell 86, the sliding groove 862 is arranged at the bottom of the accommodating groove 861, the second screw hole 864 is penetrated and arranged on one side of the accommodating groove 861, the spring 865 is arranged in the accommodating groove 861, the second screw 863 is threadedly connected with the second screw hole 864, the abutting column 85 passes through the sliding groove 862 and abuts between the second screw 863 and the spring 865, the abutting column 85 abuts at the edge of the glass, the length of the cutting knife 83 exposed from the outer shell 81 is adjusted by the locking mechanism 84, and the position of the abutting column 85 is adjusted by the fine-tuning mechanism 86, which can meet the cutting requirements of different coating thicknesses and different cutting edge ranges.

[0030] The lifting and conveying device 4 includes a support frame, a roller conveyor line 41, a lifting frame 42 and a lifting mechanism. The roller conveyor line 41 is arranged on the support frame, and the lifting mechanism is arranged on the support frame. The roller conveyor line 41 is provided with an air avoidance groove 43, and the lifting frame 42 is embedded in the air avoidance groove 43 and connected to the output end of the lifting mechanism. The roller conveyor line 41 drives the glass product to move to the operating range of the mechanical arm 6, and the lifting mechanism drives the lifting frame 42 to rise, so that the glass product is separated from the roller conveyor line 41, which is convenient for cutting or transportation.

[0031] The coating production line also includes a waste hopper 9 and a transport arm 10. The waste hopper 9 is arranged adjacent to the mechanical arm 6 and is used to collect coating waste. The transport arm 10 is set on the second conveyor line 12, and the coated glass products can be transported to the engraving machine through the transport arm 10.

[0032] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and inventive concept of the present invention, and all these changes or substitutions should fall within the protection scope of the present invention.

Claims

1. A film coating production line, characterized in that: The invention comprises an electric control system, and a conveying line (1), a cleaning machine (2), a laminating machine (3), a lifting conveying device (4), a visual recognition device (5), a mechanical arm (6), a material moving device (7) and a film cutting device (8) which are electrically connected to the electric control system respectively. The conveying line (1) comprises a first conveying line (11) and a second conveying line (12). The cleaning machine (2) and the laminating machine (3) are arranged on the first conveying line (11) in sequence along the running direction of the first conveying line (11). The lifting conveying device (4) is arranged on the output end of the first conveying line (1). The visual recognition device (5) is arranged on the lifting conveying device (4). The input end of the second conveying line (12) is adjacent to the lifting conveying device (4). The device (4) is provided, the mechanical arm (6) is arranged between the second conveying line (12) and the lifting conveying device (4), the material moving device (7) and the film cutting device (8) are respectively arranged on the mechanical arm (6), the material moving device (7) comprises a rotating seat (71), a fixed plate (72), a movable platform (73) and a clamping mechanism (74), the rotating seat (71) is rotatably connected to the mechanical arm (6), the fixed plate (72) is connected to the output end of the rotating seat (71), the movable platform (73) is fixed on the side of the fixed plate (72) facing away from the rotating seat (71), and the clamping mechanism (74) and the film cutting device (8) are respectively arranged on the movable platform (73).

2. A film coating production line according to claim 1, characterized in that: The movable platform (73) comprises a two-way telescopic cylinder (75), two connecting plates (76), two guide frames (77), two driving mechanisms (78) and four moving rods (79). The two connecting plates (76) are respectively connected to the output ends on both sides of the two-way telescopic cylinder (75). The two guide frames (77) are respectively connected to the two connecting plates (76) in a one-to-one correspondence. A slide groove (70) is respectively penetrated on both sides of any guide frame (77). The two driving mechanisms (78) are respectively arranged on the two guide frames (77) in a one-to-one correspondence. The two moving rods (79) are respectively penetrated in the two slide grooves (70) of any guide frame (77) and are respectively connected to both sides of the output end of the driving mechanism (78). The clamping mechanism (74) comprises four clamping assemblies. The four clamping assemblies are respectively connected to the four moving rods (79) in a one-to-one correspondence. The film cutting device (8) is connected to any connecting plate (76).

3. A film coating production line according to claim 2, characterized in that: The driving mechanism (78) comprises a servo motor (781), a driving gear (782) and two racks (783), wherein the two racks (783) are respectively arranged on opposite sides of the two moving rods (79), the servo motor (781) is fixed on the guide frame (77), the driving gear (782) is connected to the output end of the servo motor (781), and the two sides of the driving gear (782) are respectively meshed and connected with the two racks (783).

4. A film coating production line according to claim 2, characterized in that: The clamping assembly comprises a connecting tube (741) and a negative pressure suction cup (742); the connecting tube (741) is fixed on the moving rod (79); the negative pressure suction cup (742) is connected to one end of the connecting tube (741); and the inner cavity of the connecting tube (741) is connected to the inner cavity of the negative pressure suction cup (742).

5. The film coating production line according to claim 1, characterized in that: The film cutting device (8) comprises a shell (81), a knife groove (82), a cutting knife (83), a locking mechanism (84), an abutment column (85) and a fine-tuning mechanism (86); the knife groove (82) is arranged to penetrate the shell (81); the cutting knife (83) is movably arranged in the knife groove (82); the locking mechanism (84) is arranged on the shell (81) and abuts against the cutting knife (83); the fine-tuning mechanism (86) is arranged on the shell (81); and the abutment column (85) is connected to the fine-tuning mechanism (86).

6. A film coating production line according to claim 5, characterized in that: The locking mechanism (84) comprises a first screw hole (841) and a first screw (842); the first screw hole (841) is vertically arranged on the housing (81) relative to the knife groove (82) and is connected to the knife groove (82); the first screw (842) is threadedly connected to the first screw hole (841); one end of the first screw (842) abuts against the cutting knife (83).

7. The film coating production line according to claim 5, characterized in that: The fine-tuning mechanism (86) includes a receiving groove (861), a sliding groove (862), a second screw (863), a second screw hole (864) and a spring (865); the receiving groove (861) is arranged in the housing (86); the sliding groove (862) is arranged at the bottom of the receiving groove (861); the second screw hole (864) is arranged through one side of the receiving groove (861); the spring (865) is arranged in the receiving groove (861); the second screw (863) is threadedly connected to the second screw hole (864); and the abutting column (85) passes through the sliding groove (862) and abuts between the second screw (863) and the spring (865).

8. The film coating production line according to claim 1, characterized in that: The lifting and conveying device (4) comprises a support frame, a roller conveyor line (41), a lifting frame (42) and a lifting mechanism, wherein the roller conveyor line (41) is arranged on the support frame, the lifting mechanism is arranged on the support frame, the roller conveyor line (41) is provided with a space-avoiding groove (43), and the lifting frame (42) is embedded in the space-avoiding groove (43) and connected to the output end of the lifting mechanism.

9. The film coating production line according to claim 1, characterized in that: The film coating production line further comprises a waste hopper (9) and a transport arm (10); the waste hopper (9) is arranged adjacent to the mechanical arm (6); and the transport arm (10) is mounted on the second conveying line (12).

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