T-shaped soft package liner for helmet

By designing the T-shaped soft-pack pads of helmet, using the combination of T-shaped flat shape and Velcro parts, combined with multi-layer composite fabric, the problem that existing flight helmet linings cannot effectively support and fit, achieving more Good wear comfort and shock absorption effect, and effectively control the temperature and humidity of the head.

CN119385371AInactive Publication Date: 2025-02-07CHINESE AERONAUTICAL RADIO ELECTRONICS RES INST
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Patent Information

Application Number
CN202411446476.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing flight helmet lining design cannot effectively support the head, cannot closely fit the inner surface of the helmet and the shape of the human head, there are problems of shedding and dislocation, and the temperature and humidity cannot be effectively controlled in the flying environment, resulting in discomfort in wearing.

Method used

Design a helmet T-shaped soft-pack pad, through the combination of the T-shaped flat-shaped pad body and Velcro area, realize a three-dimensional tailored hemispherical fit, set the airbag installation pocket and cushioning action part, and use multiple layers of different materials Composite fabrics include high specific heat capacity coolmax polyester, wet conduction Aeros-tex fiber and waterproof and moisture-permeable TPU composite fabric.

Benefits of technology

It achieves good fit and support of the helmet lining, improves the comfort and shock absorption of wear, effectively controls the temperature and humidity of the head, extends the "insensitive adaptation" cycle of wear, and solves the problem of airbag fixation .

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Abstract

The T-shaped soft package gasket for the helmet comprises a gasket main body, the gasket main body comprises a first gasket main body and a second gasket main body, and the rear end of the first gasket main body is located at the front end of the second gasket main body; the middle of the rear end of the first pad body and the middle of the front end of the second pad body are connected through a plurality of hook-and-loop fasteners to form a pad body, an air bag mounting pocket is arranged at the rear end of the second pad body, an air bag device is arranged in the air bag mounting pocket, and the fixing problem of an air bag on the rear side of the flying helmet can be reasonably solved; in addition, the front pad body and the rear pad body can be combined into a hemisphere shape in a three-dimensional cutting mode, the front pad body and the rear pad body can be better attached to the inner side shape of the helmet body and better adapt to the shape of the head of a person, and the helmet pad has the advantages of improving the comfort degree of a pilot wearing a flying helmet and improving the comfort degree of the pilot wearing the flying helmet. The method is of great significance in improving the performance of Chinese aviation equipment.
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Description

Technical Field

[0001] The invention relates to the technical field of lining textile design, in particular to a T-shaped soft pack liner for a helmet. Background Art

[0002] Flight helmets are large and heavy, and because the temperature and humidity of high-altitude flight conditions vary greatly, pilots' heads can easily feel uncomfortable. According to the requirements of the document GJB_1564A-2012 "General Specifications for Flight Protection Helmets", the lining of the helmet must be able to stably support head movement, ensure breathability and sweat absorption, and not be stuffy when worn. The padding should fit the head tightly, be comfortable to wear, and not cause head clamping. It should be moderately soft and hard. Considering the vibration during flight, it should have a shock-absorbing effect. The inner padding should include an airbag inflation mechanism at the back of the head to prevent the brain from coma due to decompression. Its materials should also have special characteristics: the product should have a certain flame retardant performance, and at the same time be resistant to high and low temperatures, mold, damp heat, and salt spray environments.

[0003] The existing flight helmet lining design often follows the design method of ordinary helmet lining, and its lining cannot provide a good sense of support for the head. Its shape design is simple, and it cannot fit the inner surface of the helmet well, nor can it fit the shape of the human head well. During the wearing process, it is also easy to fall off and dislocate. Once it falls off, it is difficult to find a suitable position inside the helmet to fix it.

[0004] Existing flight helmet linings rarely consider the special needs of linings in flight environments, and the experience is not good in terms of temperature and humidity control. Because flight helmets are not breathable, cover a large area of ​​the head, and are heavy, they will feel stuffy after long-term use, causing increased sweating and affecting the pilot's flight experience. Some existing flight helmet linings are too thin and lack the effect of shock absorption when worn. Summary of the invention

[0005] The object of the present invention is to provide a T-shaped soft pack liner for a helmet to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A T-shaped soft pad for a helmet, comprising a pad body and a helmet body, wherein the pad body comprises a first pad body and a second pad body, wherein the first pad body and the second pad body are both pads in a T-shaped plane shape, wherein the rear end of the first pad body is located at the front end of the second pad body, and the middle of the rear end of the first pad body and the middle of the front end of the second pad body are connected to form a pad body through a plurality of Velcro parts;

[0008] The Velcro part includes a Velcro hook surface and a Velcro fur surface, the Velcro hook surface is located at the rear end of the first pad body and the front end of the second pad body, and the Velcro fur surface is located at the back of the first pad body and the second pad body;

[0009] The shape of the pad body can fit the inner shape of the helmet body. Thirteen buffering parts are arranged on the surfaces of the first pad body and the second pad body. The thirteen buffering parts cover twelve stress points on the head. The buffering part at the rear end of the first pad body and the buffering part at the front end of the second pad body are integrated to cover one stress point on the head.

[0010] An airbag installation pocket is arranged at the rear end of the second cushion body, an airbag device is arranged inside the airbag installation pocket, a zipper is arranged on the top of the surface of the airbag installation pocket, and the airbag device is connected to the outside through a pipe.

[0011] Preferably, the first pad body and the second pad body are bonded through several Velcro parts, and the Velcro parts are divided into a first Velcro hook surface part, a second Velcro hook surface part, a third Velcro hook surface part, a fourth Velcro surface part, a fifth Velcro hook surface part, a sixth Velcro hook surface part, and a seventh Velcro hook surface part, and the Velcro fur surface is divided into a sixth Velcro fur surface part, a seventh Velcro fur surface part, a third Velcro fur surface part, a fourth Velcro fur surface part, a first Velcro fur surface part, a second Velcro fur surface part, and a fifth Velcro fur surface part, and the first Velcro hook surface part is attached to the first Velcro fur surface part, the second Velcro hook surface part is attached to the second Velcro fur surface part, the third Velcro hook surface part is attached to the third Velcro fur surface part on the back side thereof, the fourth Velcro hook surface part is attached to the fourth Velcro fur surface part on the back side thereof, the fifth Velcro hook surface part is attached to the fifth Velcro fur surface part, the sixth Velcro hook surface part is attached to the sixth Velcro fur surface part, and the seventh Velcro hook surface part is attached to the seventh Velcro fur surface part.

[0012] Preferably, the combination of the first pad body and the second pad body is bonded to the Velcro hook surface inside the helmet body through the Velcro fleece surface on the back.

[0013] Preferably, the structure of the first pad body and the second pad body is formed by sewing three layers of multifunctional composite fabrics made of different materials, and the three layers of materials are coolmax polyester fiber cooling material, Aeros-tex fiber material, and TPU composite fabric from the inside to the outside.

[0014] Preferably, the coolmax polyester fiber cooling material is a high specific heat capacity fiber material.

[0015] Preferably, the outer surface of the TPU composite fabric is subjected to a dot-brushed treatment.

[0016] Preferably, the interior of the buffering action part is filled with buffering material.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The T-shaped soft pack liner of a helmet of the present invention has a good inner lining hot and humid airflow path, and is excellent in sweat and moisture removal. First, the inner layer fabric is a high specific heat capacity material, which absorbs more heat to reduce heat accumulation and slow down the time of discomfort caused by heat. Secondly, the middle layer adopts moisture-conducting and hydrophobic materials, and uses the power of the rising hot and humid airflow to further conduct moisture to the outermost layer. Finally, the outermost layer fabric is a tight fabric, and the inner side of the outermost layer is coated with a polymer water-absorbing material to absorb and fix saturated moisture and condensed water. It has many holes, which is also conducive to sweat and moisture removal inside the helmet.

[0019] 2. The T-shaped soft-pack liner for a helmet of the present invention can combine the front and rear liner bodies into a hemispherical shape by three-dimensional cutting, so as to better fit the inner shape of the helmet and better adapt to the shape of the human head.

[0020] 3. The T-shaped soft pack liner of the helmet of the present invention can reasonably solve the problem of fixing the airbag on the rear side of the flight helmet by arranging an airbag installation pocket and arranging an airbag device inside the airbag installation pocket.

[0021] 4. The T-shaped soft pack liner of the helmet of the present invention is of great significance in improving the comfort of pilots wearing flight helmets and improving the performance of Chinese aviation equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 Schematic diagram of the front sheet plane and top and bottom schematic diagrams of the rear sheet plane of the present invention;

[0023] Figure 2 The front piece of the present invention is a three-dimensional schematic diagram and the back piece is a three-dimensional top schematic diagram

[0024] Figure 3 It is a three-dimensional schematic diagram of the front piece and a three-dimensional bottom schematic diagram of the rear piece of the present invention;

[0025] Figure 4 It is a schematic diagram of the padding body of the present invention inside the helmet;

[0026] Figure 5 It is a schematic diagram of the cross-sectional structure of the first gasket body and the second gasket body of the present invention.

[0027] In the figure: 1. the first pad body; 2. the second pad body; 3. the cushioning part; 4. the airbag installation pocket; 5. the zipper; 6. the hook surface of Velcro; 7. the fleece surface of Velcro; 8. the first Velcro hook surface part; 9. the second Velcro hook surface part; 10. the third Velcro hook surface part; 11. the fourth Velcro hook surface part; 12. the fifth Velcro hook surface part; 13. the sixth Velcro hook surface part; 14. the seventh Velcro hook surface part; 15. the sixth Velcro fleece surface part; 16. the seventh Velcro fleece surface part; 17. the third Velcro fleece surface part; 18. the fourth Velcro fleece surface part; 19. the first Velcro fleece surface part; 20. the second Velcro fleece surface part; 21. the fifth Velcro fleece surface part; 22. coolmax polyester fiber cooling material; 23. Aeros-tex fiber material; 24. TPU composite fabric; 25. the helmet body. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] See also Figure 1-4 , the present invention provides a technical solution:

[0032] A T-shaped soft pack liner for a helmet, comprising a liner body and a helmet body 25, wherein the liner body comprises a first liner body 1 and a second liner body 2, wherein the first liner body 1 and the second liner body 2 are both T-shaped liner bodies, wherein the rear end of the first liner body 1 is located at the front end of the second liner body 2, and the middle of the rear end of the first liner body 1 and the middle of the front end of the second liner body 2 are connected to form a liner body through a plurality of Velcro portions;

[0033] The Velcro part includes a Velcro hook surface 6 and a Velcro fur surface 7, the Velcro hook surface 6 is located at the rear end of the first pad body 1 and the front end of the second pad body 2, and the Velcro fur surface 7 is located at the back of the first pad body 1 and the second pad body 2;

[0034] The shape of the pad body can fit the inner shape of the helmet body 25. Thirteen buffering action parts 3 are arranged on the surface of the first pad body 1 and the second pad body 2. The thirteen buffering action parts 3 cover twelve stress points of the head to protect the wearer's brain and reduce the sense of head shock. The buffering action part 3 at the rear end of the first pad body 1 and the buffering action part 1 at the front end of the second pad body 2 are a whole covering one stress point of the head.

[0035] Specifically, Figure 1 , 2 As shown, after the first pad body 8 and the second pad body 9 are connected by a plurality of Velcro parts, the rearmost buffering part 1 of the first pad body 8 and the frontmost buffering part 1 of the second pad body 9 will be connected, thereby covering a head stress point.

[0036] The rear end of the second pad body 2 is provided with an airbag installation pocket 4, the inside of which is provided with an airbag device, and the top of the surface of the airbag installation pocket 4 is provided with a zipper 5. When installing the airbag device, the airbag part of the airbag device is loaded into the airbag installation pocket 4, and then the airbag device is connected to the outside through a pipeline. In the emergency situation of decompression in the cabin, the airbag will automatically inflate, thereby squeezing the back of the brain, forcing the blood in the human brain to concentrate and keep awake. Such a design and installation method can solve the problem of installing and fixing the airbag device on the inside of the helmet body 25, and ensure the simplicity and integrity of the flight helmet equipment.

[0037] Furthermore, the first pad body 1 and the second pad body 2 are bonded by a plurality of Velcro parts 6, the Velcro part 6 is divided into a first Velcro hook surface part 8, a second Velcro hook surface part 9, a third Velcro hook surface part 10, a fourth Velcro hook surface part 11, a fifth Velcro hook surface part 12, a sixth Velcro hook surface part 13, and a seventh Velcro hook surface part 14, and the Velcro fur surface 7 is divided into a sixth Velcro fur surface part 15, a seventh Velcro fur surface part 16, a third Velcro fur surface part 17, a fourth Velcro fur surface part 18, a first Velcro fur surface part 19, and a second Velcro fur surface part 2 0. The fifth Velcro fleece surface portion 21, the first Velcro hook surface portion 8 is pasted to the first Velcro fleece surface portion 19, the second Velcro hook surface portion 9 is pasted to the second Velcro fleece surface portion 20, the third Velcro hook surface portion 10 is pasted to the third Velcro fleece surface portion 17 on the back thereof, the fourth Velcro hook surface portion 11 is pasted to the fourth Velcro fleece surface portion 18 on the back thereof, the fifth Velcro hook surface portion 12 is pasted to the fifth Velcro fleece surface portion 21, the sixth Velcro hook surface portion 13 is pasted to the sixth Velcro fleece surface portion 15, and the seventh Velcro hook surface portion 14 is pasted to the seventh Velcro fleece surface portion 16.

[0038] Furthermore, the combination of the first pad body 1 and the second pad body 2 is bonded to the Velcro hook surface inside the helmet body 25 through the Velcro fleece surface 7 on the back.

[0039] Furthermore, the structure of the first pad body 1 and the second pad body 2 is sewn with three layers of multifunctional composite fabrics made of different materials, the outside, the middle and the inside. The three layers of material are coolmax polyester fiber cooling material 22, Aeros-tex fiber material 23, and TPU composite fabric 24 from the inside to the outside.

[0040] Furthermore, the coolmax polyester fiber cool material 22 is a high specific heat capacity fiber material, which absorbs more heat, slows down the time of heat accumulation discomfort, and prolongs the "no sense of adaptation" period of wearing. The surface of this layer is in close contact with the hair, and needs to be treated with antistatic to reduce static adsorption. It needs to be treated with oil repellent to reduce the adhesion of oil stains on the hair.

[0041] Specifically, Aeros-tex fiber material 23 has the property of low thermal conductivity, which can ensure the warmth requirement of the wearer at high altitudes, and has a unique fiber structure, which can improve the air permeability to a certain extent. In terms of sweat and moisture removal, it has the properties of high moisture conduction and air permeability, and uses the power of rising hot and humid air flow to conduct moisture to the inner side of the outermost fabric.

[0042] Furthermore, the outer surface of the TPU composite fabric 24 is subjected to a dot-brushed treatment.

[0043] Furthermore, the interior of the buffering area 3 is filled with buffer material.

[0044] Specifically, the outermost fabric of the liner uses TPU composite fabric, which has the characteristics of waterproof and breathable, wear-resistant and washable, and is subjected to a nap treatment to increase its wear resistance. The outermost layer is a tight fabric, and a polymer water-absorbing material can be attached to the inner surface to reduce the precipitation of condensed water. The polymer water-absorbing material must be recyclable (can be dehydrated and recycled). The fabric is a high-strength, wear-resistant napped fabric that can be combined with the Velcro on the foamed buffer foam layer inside the helmet body 11. In terms of perspiration and moisture discharge, the outer surface of the outermost layer of fabric is treated with dot-shaped napping to further increase the hot and humid air flow channel to facilitate the discharge of hot and humid air; at the same time, it also reduces accidental adhesion to the Velcro.

[0045] It should be noted that assembling the pad body in the helmet body 25 is divided into three steps:

[0046] Step S1, bonding two T-shaped pads, the first pad body 1 and the second pad body 2, into a whole through a plurality of Velcro parts;

[0047] Step S2, the whole inner liner is adhered to the inner side of the helmet body 25 through the Velcro surface 7 on the back side of the liner body and fixed;

[0048] Step S3 , installing the airbag device in the airbag installation pocket 4 on the rear side of the liner, and pulling the chain 5 to fix the airbag of the airbag device to the inside of the airbag installation pocket 4 .

[0049] Working principle: When in use, firstly, the first pad body 1 and the second pad body 2 are spliced ​​together. A plurality of Velcro parts on the pad body are combined into a three-dimensional hollow shape, and then the pad body is fixed to the foam cushioning material inside the helmet body 11 through the Velcro fur surface 7 on the back of the pad body.

[0050] The outermost material of the first pad body 1 and the second pad body 2 is a high-strength wear-resistant napped fabric, which can be combined with the Velcro on the foamed buffer foam layer inside the helmet body 11. There are six Velcro positions on the foam buffer layer inside the helmet body 25, which can be bonded and fixed with the Velcro fleece surface on the back of the pad body.

[0051] Finally, the airbag device is loaded into the airbag installation pocket 4 and can be used.

[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A T-shaped soft pack liner for a helmet, comprising a liner body and a helmet body (25), characterized in that: The pad body comprises a first pad body (1) and a second pad body (2), the first pad body (1) and the second pad body (2) are both pads in a T-shaped plane shape, the rear end of the first pad body (1) is located at the front end of the second pad body (2), and the middle of the rear end of the first pad body (1) and the middle of the front end of the second pad body (2) are connected to form a pad body through a plurality of Velcro parts; The Velcro portion comprises a Velcro hook surface (6) and a Velcro fleece surface (7), wherein the Velcro hook surface (6) is located at the rear end of the first pad body (1) and the front end of the second pad body (2), and the Velcro fleece surface (7) is located at the back of the first pad body (1) and the second pad body (2); The shape of the pad body can fit the inner shape of the helmet body (25); thirteen buffering action parts (3) are arranged on the surface of the first pad body (1) and the second pad body (2); the thirteen buffering action parts (3) cover twelve stress points on the head; the buffering action part (3) at the rear end of the first pad body (1) and the buffering action part (1) at the front end of the second pad body (2) are a whole covering one stress point on the head; An airbag installation pocket (4) is provided at the rear end of the second cushion body (2), an airbag device is provided inside the airbag installation pocket (4), a zipper (5) is provided at the top of the surface of the airbag installation pocket (4), and the airbag device is connected to the outside through a pipe.

2. A T-shaped soft pack liner for helmet according to claim 1, characterized in that: The first pad body (1) and the second pad body (2) are bonded together via a plurality of Velcro parts (6), wherein the Velcro parts (6) are divided into a first Velcro hook surface part (8), a second Velcro hook surface part (9), a third Velcro hook surface part (10), a fourth Velcro surface part (11), a fifth Velcro hook surface part (12), a sixth Velcro hook surface part (13), and a seventh Velcro hook surface part (14), and the Velcro fur surface (7) is divided into a sixth Velcro fur surface part (15), a seventh Velcro fur surface part (16), a third Velcro fur surface part (17), a fourth Velcro fur surface part (18), a first Velcro fur surface part (19), a second Velcro fur surface part (20), a fifth Velcro fur surface part (11), a sixth Velcro fur surface part (12), a seventh Velcro fur surface part (13), and a seventh Velcro fur surface part (14). The first Velcro hook surface portion (8) is adhered to the first Velcro fleece surface portion (19), the second Velcro hook surface portion (9) is adhered to the second Velcro fleece surface portion (20), the third Velcro hook surface portion (10) is adhered to the third Velcro fleece surface portion (17) on the back side thereof, the fourth Velcro hook surface portion (11) is adhered to the fourth Velcro fleece surface portion (18) on the back side thereof, the fifth Velcro hook surface portion (12) is adhered to the fifth Velcro fleece surface portion (21), the sixth Velcro hook surface portion (13) is adhered to the sixth Velcro fleece surface portion (15), and the seventh Velcro hook surface portion (14) is adhered to the seventh Velcro fleece surface portion (16).

3. The T-shaped soft pad for helmet according to claim 1, characterized in that: The combination of the first pad body (1) and the second pad body (2) is bonded to the Velcro hook surface inside the helmet body (25) via the Velcro fleece surface (7) on the back.

4. The T-shaped soft pack liner for helmet according to claim 1, characterized in that: The structure of the first pad body (1) and the second pad body (2) is that three layers of multifunctional composite fabric made of different materials are sewn together, and the three layers of materials are coolmax polyester fiber cooling material (22), Aeros-tex fiber material (23), and TPU composite fabric (24) from the inside to the outside.

5. The T-shaped soft pack liner for helmet according to claim 3, characterized in that: The coolmax polyester fiber cooling material (22) is a fiber material with high specific heat capacity.

6. The T-shaped soft pack liner for helmet according to claim 3, characterized in that: The outer surface of the TPU composite fabric (24) is subjected to a dot-brushed treatment.

7. The T-shaped soft pad for helmet according to claim 1, characterized in that: The interior of the buffering action part (3) is filled with buffering material.

Citation Information

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