Crossing type heliostat cleaning vehicle
By designing a cleaning mechanism and an internal water-filling cleaning roller on the heliostat cleaning vehicle, the problems of dust rise and water waste are solved, and efficient cleaning and water saving are achieved.
Patent Information
- Application Number
- CN202411539232.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing heliostat cleaning vehicle is prone to cause dust to rise during the cleaning process, and when the inclination angle is large, the flushing water flows down quickly, affecting the scrubbing effect and wasting water resources.
A leap-through heliostat cleaning vehicle was designed, and the cleaning brush was used to drive the cleaning brush to rotate and clean up the dust, and sucked in the dust through the turbofan; a hard pipe was installed on the cleaning roller to inject water, and the water infiltration hole of the hollow shaft was used to penetrate the cleaning roller. Inside, realize internal wet cleaning.
It effectively avoids flying dust, improves cleaning efficiency, and saves water resources through internal water injection, avoiding waste of water resources.
Smart Images

Figure CN119387194A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heliostat cleaning, and in particular to a straddling heliostat cleaning vehicle. Background Art
[0002] The straddle-type heliostat cleaning vehicle is an efficient cleaning device designed specifically for large-scale CSP power stations. It is used to clean dirt and dust on the surface of heliostats to ensure the optimal performance of the photovoltaic system. The cleaning vehicle can automatically and accurately move along the curved surface of the heliostat. It is equipped with a high-pressure water jet system and an intelligent water recycling function, which not only saves water resources but also maximizes the cleaning efficiency. It can quickly and accurately clean dirt and dust on the surface of the heliostat to ensure the optimal performance of the photovoltaic system. This cleaning vehicle can work stably under a variety of weather conditions, effectively improve the cleaning efficiency, and at the same time improve the energy efficiency of CSP. Its use significantly reduces long-term operating costs and provides strong support for the effective use of renewable energy. This innovative cleaning solution helps to reduce long-term operating costs, improve the overall energy efficiency of CSP systems, and provide strong technical support for the use of renewable energy.
[0003] After searching, the Chinese patent number CN217857615U discloses a straddling heliostat cleaning vehicle, including a cleaning vehicle frame, a working box is fixedly connected to the top of the cleaning vehicle frame, a water tank is fixedly connected to the left side of the top of the inner cavity of the working box, a cleaning liquid tank is fixedly connected to the right side of the top of the inner cavity of the working box, a first conveying mechanism is fixedly installed on the left side of the bottom of the inner cavity of the working box, and a water suction pipe is fixedly connected to the top of the first conveying mechanism. This device can clean the surface of the heliostat by adding a water flow cleaning structure, thereby ensuring the cleanliness of the heliostat and facilitating better work of the heliostat. By adding a cleaning liquid spraying structure and a rotating wiping cleaning structure, it is convenient to clean the heliostat twice, thereby achieving the purpose of the staff, solving the troubles of the staff, and meeting the needs of the staff. Compared with the prior art, the Chinese patent number CN217857615U solves the problem that the existing heliostat cleaning vehicle cannot meet the needs of users during use due to the single cleaning function, which not only reduces the use efficiency of the cleaning vehicle, but also brings troubles to the staff.
[0004] However, in actual use of the above device, dust often adheres to the surface of the heliostat during the cleaning process, which easily causes the dust to be blown out during cleaning. In addition, the heliostat generally has a certain inclination during the cleaning process. If the inclination angle is large, the flushing water will flow down quickly before scrubbing, which not only affects the scrubbing effect, but also causes a waste of water resources. Therefore, a straddling heliostat cleaning vehicle is proposed. Summary of the invention
[0005] The purpose of the present invention is to solve the problems in the prior art that dust is often attached to the surface of the heliostat during the cleaning process, which easily causes the dust to be blown out during the cleaning process, and the heliostat generally has a certain inclination during the cleaning process. If the inclination angle is large, the flushing water will flow down quickly before scrubbing, which not only affects the scrubbing effect but also causes a waste of water resources. A straddling heliostat cleaning vehicle is proposed.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A straddling heliostat cleaning vehicle comprises a main moving mechanism, a secondary moving mechanism is arranged at a parallel interval on one side of the main moving mechanism, the main moving mechanism and the secondary moving mechanism are small in size and suitable for a heliostat of 50 m2, two first cylinders are arranged at the upper ends of the main moving mechanism and the secondary moving mechanism, a crossbeam is fixedly connected to the top end of the first cylinder, the crossbeam can connect the main moving mechanism and the secondary moving mechanism, a second cylinder is symmetrically arranged at the bottom of the crossbeam, and a cleaning platform is fixedly connected to the bottom of the second cylinder;
[0008] A cleaning and dust removal mechanism is provided at the bottom of the cleaning platform, and the cleaning and dust removal mechanism can drive the cleaning brush at the bottom to rotate and clean the dust on the surface of the heliostat. A cleaning mechanism is provided at the rear end of the cleaning and dust removal mechanism, and the cleaning mechanism can drive the cleaning roller to rotate to clean the surface of the heliostat.
[0009] The above technical solution further includes:
[0010] Four distance meters are arranged at the bottom of the cleaning platform, and the distance meters can measure the distance between the cleaning platform and the surface of the heliostat, so as to control the second cylinder and the first cylinder to adjust the cleaning platform.
[0011] A turbofan is arranged inside the cleaning and dust removal mechanism. When the mechanism is working, the turbofan and the cleaning brush rotate simultaneously. The cleaning brush can clean the dust on the surface of the heliostat, and the turbofan can absorb the dust.
[0012] The cleaning and dust removal mechanism comprises a dust storage chamber fixedly connected to the lower end of the cleaning table, a dust collection shell is fixedly connected to the lower part of the dust storage chamber, a second motor is arranged inside the dust collection shell, and a cleaning component is arranged at the output end of the second motor.
[0013] The cleaning assembly comprises a turbofan arranged at the output end of the second motor, and a cleaning brush is fixedly connected to the bottom of the turbofan.
[0014] The cleaning mechanism comprises a first motor fixedly connected to the bottom of the cleaning table, a rotating housing is arranged at the front end of the first motor, and a cleaning component is arranged at the output end of the first motor.
[0015] The cleaning assembly includes a first gear arranged at the output end of the first motor, the first gear is rotatably connected to the rotating shell, the first gear is meshedly connected to the second gear, the second gear is fixedly connected to a hollow rotating shaft, hard tubes are rotatably connected to both sides of the hollow rotating shaft, and the hard tubes are fixedly connected to the rotating shell.
[0016] A cleaning roller is fixedly connected around the hollow rotating shaft, and a plurality of water seepage holes are opened inside the hollow rotating shaft.
[0017] A rubber scraper is arranged at the rear end of the cleaning roller, and the rubber scraper is fixedly connected to the cleaning table. A water absorbing roller is arranged at the rear end of the rubber scraper, and the water absorbing roller is rotatably connected to the cleaning table.
[0018] A water tank is fixedly connected to the bottom of the main moving mechanism and the auxiliary moving mechanism. The water tank is at a certain height from the ground and will not hinder walking. A sealing cover is provided on the top of the water tank. A water pipe is fixedly connected to one side of the water tank. A water pump is fixedly connected to the side of the water pipe away from the water tank. A hose is fixedly connected to the side of the water pump away from the water pipe. A hard pipe is fixedly connected to one end of the hose away from the water pump.
[0019] The present invention has the following beneficial effects:
[0020] 1. In the present invention, when the cleaning vehicle cleans the heliostat, the surface of the heliostat can be preliminarily cleaned by the cleaning and dust removal mechanism. The cleaning brush will bring up dust during the cleaning process. At this time, the generated dust can be sucked into the dust storage chamber by the rotation of the turbofan, thereby effectively avoiding the dust flying during the cleaning process. When the surface of the heliostat is further cleaned by the cleaning roller, water can be injected into the hollow shaft through a hard pipe, and a plurality of water seepage holes are opened inside the hollow shaft. Water can seep into the cleaning roller through the water seepage holes, thereby wetting the cleaning roller inside. Compared with the external spraying form, while ensuring the cleaning effect of the cleaning roller, it can effectively save water resources and avoid waste.
[0021] 2. In the present invention, four rangefinders are arranged at the bottom of the cleaning table, and the distances between the four corners of the cleaning table and the surface of the heliostat can be measured by the four rangefinders, so that the two second cylinders can be controlled to extend and retract to different degrees, so that the cleaning table can be parallel to the heliostat, thereby ensuring the subsequent cleaning effect. In addition, the first cylinder can also be adjusted by the rangefinder, thereby ensuring that the cleaning brush and the cleaning roller can fully contact the surface of the heliostat, thereby ensuring the cleaning effect of the heliostat. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the structure of a straddling heliostat cleaning vehicle proposed by the present invention;
[0023] Figure 2It is a schematic diagram of the three-dimensional structure of the present invention;
[0024] Figure 3 It is a schematic diagram of the first structure of the present invention;
[0025] Figure 4 It is a second structural schematic diagram of the present invention;
[0026] Figure 5 It is a schematic diagram of the third structure of the present invention;
[0027] Figure 6 It is a schematic diagram of the fourth structure of the present invention;
[0028] Figure 7 It is a fifth structural schematic diagram of the present invention;
[0029] Figure 8 This is a sixth structural diagram of the present invention.
[0030] In the figure: 1. main moving mechanism; 2. auxiliary moving mechanism; 3. water tank; 4. first cylinder; 5. hose; 6. crossbeam; 7. cleaning table; 8. second cylinder; 9. water pipe; 10. water pump; 11. sealing cover; 12. dust suction shell; 13. rangefinder; 14. first motor; 15. rubber scraper; 16. water suction roller; 17. cleaning roller; 18. water seepage hole; 19. dust storage chamber; 20. second motor; 21. turbofan; 22. cleaning brush; 23. hard pipe; 24. rotating shell; 25. first gear; 26. second gear; 27. hollow shaft. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] Embodiment 1
[0033] like Figure 1-Figure 8 As shown, a straddling heliostat cleaning vehicle proposed by the present invention comprises a main moving mechanism 1, a sub-moving mechanism 2 is arranged in parallel and at intervals on one side of the main moving mechanism 1, the main moving mechanism 1 and the sub-moving mechanism 2 are relatively small in size and are suitable for a heliostat of 50 m2, two first cylinders 4 are arranged at the upper ends of the main moving mechanism 1 and the sub-moving mechanism 2, a crossbeam 6 is fixedly connected to the top of the first cylinder 4, and the crossbeam 6 can connect the main moving mechanism 1 and the sub-moving mechanism 2, a second cylinder 8 is symmetrically arranged at the bottom of the crossbeam 6, and a cleaning table 7 is fixedly connected to the bottom of the second cylinder 8;
[0034] A cleaning and dust removal mechanism is provided at the bottom of the cleaning table 7, which can drive the cleaning brush 22 at the bottom to rotate and clean the dust on the surface of the heliostat. A cleaning mechanism is provided at the rear end of the cleaning and dust removal mechanism, which can drive the cleaning roller 17 to rotate and clean the surface of the heliostat.
[0035] A turbofan 21 is arranged inside the cleaning and dust removal mechanism. When the mechanism is working, the turbofan 21 and the cleaning brush 22 rotate simultaneously. The cleaning brush 22 can clean the dust on the surface of the heliostat, and the turbofan 21 can absorb the dust. The cleaning and dust removal mechanism includes a dust storage chamber 19 fixedly connected to the lower end of the cleaning table 7, and a dust collection shell 12 is fixedly connected to the lower part of the dust storage chamber 19. A second motor 20 is arranged inside the dust collection shell 12, and a cleaning component is arranged at the output end of the second motor 20. The cleaning component includes a turbofan 21 arranged at the output end of the second motor 20, and a cleaning brush 22 is fixedly connected to the bottom of the turbofan 21;
[0036] The cleaning mechanism includes a first motor 14 fixedly connected to the bottom of the cleaning table 7, a rotating shell 24 is provided at the front end of the first motor 14, a cleaning component is provided at the output end of the first motor 14, and the cleaning component includes a first gear 25 provided at the output end of the first motor 14, the first gear 25 is rotatably connected to the rotating shell 24, the first gear 25 is meshed with a second gear 26, the second gear 26 is fixedly connected to a hollow rotating shaft 27, hard tubes 23 are rotatably connected to both sides of the hollow rotating shaft 27, the hard tube 23 is fixedly connected to the rotating shell 24, a cleaning roller 17 is fixedly connected around the hollow rotating shaft 27, a plurality of water seepage holes 18 are opened inside the hollow rotating shaft 27, a rubber scraper 15 is provided at the rear end of the cleaning roller 17, the rubber scraper 15 is fixedly connected to the cleaning table 7, a water absorption roller 16 is provided at the rear end of the rubber scraper 15, and the water absorption roller 16 is rotatably connected to the cleaning table 7.
[0037] In this embodiment, after the cleaning table 7 is adjusted and brought close to the heliostat, the second motor 20 provided inside the dust collecting housing 12 is first started, and the turbofan 21 provided at the output end and the cleaning brush 22 fixedly connected to the bottom of the turbofan 21 can be driven by the second motor 20 to rotate simultaneously. The cleaning brush 22 rotates to perform preliminary cleaning on the surface of the heliostat, and the cleaning brush 22 will bring up dust during the cleaning process. At this time, the generated dust can be sucked into the dust storage chamber 19 through the rotation of the turbofan 21, thereby effectively avoiding the situation where dust is flying during the cleaning process;
[0038] After the cleaning brush 22 is cleaned, the first motor 14 is started, and the first motor 14 can drive the first gear 25 to rotate. The rotation of the first gear 25 drives the meshing second gear 26 to rotate, and the rotation of the second gear 26 can drive the fixedly connected hollow shaft 27 to rotate, thereby driving the cleaning roller 17 to rotate, so as to further clean the heliostat. While the cleaning roller 17 is rotating, water can be injected into the hollow shaft 27 through the hard pipe 23, and a plurality of water seepage holes 18 are provided inside the hollow shaft 27. Water can penetrate into the cleaning roller 17 through the water seepage holes 18, so as to wet the cleaning roller 17 inside. Compared with the external spraying form, while ensuring the cleaning effect of the cleaning roller 17, it can effectively save water resources and avoid waste. After the cleaning roller 17 is cleaned, the residual water can be scraped off by the rubber scraper 15, and finally the remaining water on the surface of the heliostat is absorbed by the water absorption roller 16 to complete the cleaning.
[0039] Embodiment 2
[0040] like Figure 1-Figure 8 As shown, four rangefinders 13 are arranged at the bottom of the cleaning platform 7, and the rangefinders 13 can measure the distance between the cleaning platform 7 and the surface of the heliostat, so as to control the second cylinder 8 and the first cylinder 4 to adjust the cleaning platform 7. The main moving mechanism 1 and the auxiliary moving mechanism 2 are fixedly connected to the water tank 3 at the bottom, and a sealing cover 11 is arranged on the upper part of the water tank 3. A water pipe 9 is fixedly connected to one side of the water tank 3, and a water pump 10 is fixedly connected to the side of the water pipe 9 away from the water tank 3. A hose 5 is fixedly connected to the side of the water pump 10 away from the water pipe 9, and a hard pipe 23 is fixedly connected to the end of the hose 5 away from the water pump 10.
[0041] In this embodiment, the device can be moved to the heliostat position by the main moving mechanism 1 and the auxiliary moving mechanism 2, and then the four rangefinders 13 arranged at the bottom of the cleaning table 7 are started. The distances between the four corners of the cleaning table 7 and the surface of the heliostat can be measured by the four rangefinders 13, so as to control the two second cylinders 8 to extend and retract to different degrees, thereby driving the cleaning table 7 to rotate so as to make it parallel to the heliostat to ensure the subsequent cleaning effect. In addition, the first cylinder 4 can also be adjusted by the rangefinder 13 to ensure that the cleaning brush 22 and the cleaning roller 17 can fully contact the surface of the heliostat to ensure the cleaning effect of the heliostat. During the cleaning process, the water pump 10 arranged at the upper end of the water tank 3 can pump the water inside the water tank 3 into the hose 5 through the water pipe 9, and then flow into the hard pipe 23 through the hose 5, and finally enter the hollow rotating shaft 27 for soaking the cleaning roller 17.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A straddling heliostat cleaning vehicle, comprising a main moving mechanism (1), characterized in that: A secondary moving mechanism (2) is arranged in parallel and at intervals on one side of the main moving mechanism (1); the main moving mechanism (1) and the secondary moving mechanism (2) are relatively small in size and are suitable for a heliostat of 50 m2; two first cylinders (4) are arranged at the upper ends of the main moving mechanism (1) and the secondary moving mechanism (2); a crossbeam (6) is fixedly connected to the top of the first cylinder (4); the crossbeam (6) can connect the main moving mechanism (1) and the secondary moving mechanism (2); a second cylinder (8) is symmetrically arranged at the bottom of the crossbeam (6); a cleaning table (7) is fixedly connected to the bottom of the second cylinder (8); A cleaning and dust removal mechanism is provided at the bottom of the cleaning platform (7), and the cleaning and dust removal mechanism can drive a cleaning brush (22) at the bottom to rotate and clean dust on the surface of the heliostat. A cleaning mechanism is provided at the rear end of the cleaning and dust removal mechanism, and the cleaning mechanism can drive a cleaning roller (17) to rotate and clean the surface of the heliostat.
2. The straddling heliostat cleaning vehicle according to claim 1, characterized in that: Four distance meters (13) are arranged at the bottom of the cleaning platform (7), and the distance meters (13) can measure the distance between the cleaning platform (7) and the surface of the heliostat, thereby controlling the second cylinder (8) and the first cylinder (4) to adjust the cleaning platform (7).
3. The straddling heliostat cleaning vehicle according to claim 1, characterized in that: A turbofan (21) is arranged inside the cleaning and dust removal mechanism. When the mechanism is in operation, the turbofan (21) and the cleaning brush (22) rotate simultaneously. The cleaning brush (22) can clean dust on the surface of the heliostat, and the turbofan (21) can absorb the dust.
4. The straddling heliostat cleaning vehicle according to claim 3, characterized in that: The cleaning and dust removal mechanism comprises a dust storage chamber (19) fixedly connected to the lower end of the cleaning table (7); a dust collection shell (12) is fixedly connected to the lower part of the dust storage chamber (19); a second motor (20) is arranged inside the dust collection shell (12); and a cleaning component is arranged at the output end of the second motor (20).
5. The straddling heliostat cleaning vehicle according to claim 1, characterized in that: The cleaning component comprises a turbofan (21) arranged at the output end of the second motor (20), and a cleaning brush (22) is fixedly connected to the bottom of the turbofan (21).
6. The straddling heliostat cleaning vehicle according to claim 1, characterized in that: The cleaning mechanism comprises a first motor (14) fixedly connected to the bottom of the cleaning table (7), a rotating housing (24) is arranged at the front end of the first motor (14), and a cleaning component is arranged at the output end of the first motor (14).
7. The straddling heliostat cleaning vehicle according to claim 6, characterized in that: The cleaning assembly comprises a first gear (25) arranged at the output end of the first motor (14), the first gear (25) being rotatably connected to a rotating shell (24), the first gear (25) being meshingly connected to a second gear (26), the second gear (26) being fixedly connected to a hollow rotating shaft (27), hard tubes (23) being rotatably connected to both sides of the hollow rotating shaft (27), and the hard tube (23) being fixedly connected to the rotating shell (24).
8. The straddling heliostat cleaning vehicle according to claim 7, characterized in that: A cleaning roller (17) is fixedly connected around the hollow rotating shaft (27), and a plurality of water seepage holes (18) are provided inside the hollow rotating shaft (27).
9. The straddling heliostat cleaning vehicle according to claim 1, characterized in that: A rubber scraper (15) is arranged at the rear end of the cleaning roller (17), and the rubber scraper (15) is fixedly connected to the cleaning table (7). A water absorbing roller (16) is arranged at the rear end of the rubber scraper (15), and the water absorbing roller (16) is rotatably connected to the cleaning table (7).
10. The straddling heliostat cleaning vehicle according to claim 1, characterized in that: A water tank (3) is fixedly connected to the bottom of the main moving mechanism (1) and the auxiliary moving mechanism (2). The water tank (3) is at a certain height from the ground and will not hinder walking. A sealing cover (11) is arranged on the top of the water tank (3). A water pipe (9) is fixedly connected to one side of the water tank (3). A water pump (10) is fixedly connected to the side of the water pipe (9) away from the water tank (3). A hose (5) is fixedly connected to the side of the water pump (10) away from the water pipe (9). A hard pipe (23) is fixedly connected to the end of the hose (5) away from the water pump (10).
Citation Information
Patent Citations
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CN217857615U
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CN106824855A
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CN111842265A
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