Silica sol precision casting vibration shell sand removal treatment machine
By introducing a flushing unit, a knocking unit and an ultrasonic sand cleaning mechanism into the silicon sol precision casting shock shell sand cleaning treatment machine, the problem of incomplete local sand cleaning is solved, and more efficient sand cleaning is achieved, reducing the workload of workers.
Patent Information
- Application Number
- CN202411574469.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing silicon sol precision casting dust shell sand cleaning treatment machine may have the problem of incomplete local sand cleaning during the dust shell sand cleaning process, which leads to the need for secondary cleaning of the castings, which increases the workload of workers.
A silicon sol precision cast shock-shell sand cleaning treatment machine including a flushing unit, a knocking unit and an ultrasonic sand cleaning mechanism is designed. The flushing unit uses water flow to wash the surface of the casting, the knocking unit uses rubber hammer and wind to knock and blow the casting, and the ultrasonic sand cleaning mechanism uses ultrasonic vibration and chemical reagent to remove the molded sand.
Through a variety of combined sand cleaning methods, the cleaning effect of casting surface molded sand is significantly improved, the workers need to clean up the secondary cleaning needs, and the efficiency and effect of the sand cleaning processor are improved.
Smart Images

Figure CN119387564A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sand cleaning machines, in particular to a silica sol precision casting vibration shell sand cleaning machine. Background Art
[0002] The silica sol precision casting vibration shell sand cleaning machine is a key equipment used in the precision casting industry to clean the surface sand of castings. This equipment mainly uses the exciting force generated by the vibration motor, which will generate a periodic force to vibrate the workbench where the casting is placed, so that the sand on the surface of the casting can be effectively separated from the casting under the action of vibration.
[0003] When the existing sand cleaning machines are in use, since most of them only use vibration components to vibrate and clean the castings, and due to the complexity of the casting shape and the unevenness of the mold shell, the sand cleaning machine may not completely clean the sand locally during the process of vibrating the shell to clean the sand. As a result, after the castings are processed by the sand cleaning machine, workers still need to clean the castings a second time, which makes the sand cleaning effect of the sand cleaning machine poor, thereby increasing the workload of the workers.
[0004] Combining the above problems, we will find that it is difficult to avoid the above problems at the same time when using the existing silica sol precision casting vibration shell sand cleaning machine on the market, and even if it can be solved, it needs to be solved through external tools, which cannot achieve the desired effect. Therefore, we propose a silica sol precision casting vibration shell sand cleaning machine. Summary of the invention
[0005] The purpose of the present invention is to provide a silica sol precision casting shell vibration sand cleaning machine to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a silica sol precision casting vibration shell sand cleaning processing machine, comprising a main body mechanism, the main body mechanism comprises a frame, two conveyors are arranged inside the frame, a shock absorbing platform is fixedly installed on the inner bottom wall of the frame, a shock head is fixedly installed on the inner top wall of the frame, a ball screw is rotatably connected inside the frame, a rotating motor is fixedly installed on the left side of the frame, the left end of the ball screw penetrates the frame and is fixedly connected to the output end of the rotating motor, a moving plate is threadedly connected to the outer surface of the ball screw, a mechanical claw is fixedly installed on the front of the moving plate, and a processing mechanism is arranged inside the frame;
[0007] The processing mechanism comprises a flushing unit, which is located inside the frame and is used to flush the molding sand on the outer surface of the casting;
[0008] The processing mechanism further comprises a knocking unit, which is located inside the frame, and the flushing unit is used in conjunction with the knocking unit, and the knocking unit is used to knock the casting to remove the molding sand on its surface;
[0009] An ultrasonic sand cleaning mechanism is arranged on the right side of the processing mechanism. The processing mechanism is used in conjunction with the ultrasonic sand cleaning mechanism, and the ultrasonic sand cleaning mechanism is used to perform ultrasonic cleaning on the casting.
[0010] Preferably, the flushing unit comprises a processing box, the bottom surface of the processing box is fixedly connected to the inner bottom wall of the frame, the interior of the processing box is rotatably connected with a reciprocating screw, the outer surface of the reciprocating screw is threadedly connected with a moving platform, the top of the reciprocating screw is fixedly installed with a connecting piece, the inner top wall of the processing box is fixedly installed with a rotating motor, the output end of the rotating motor passes through the processing box and is fixedly installed with a rotating piece, the upper surface of the moving platform is rotatably connected with a connecting bearing, the upper surface of the inner ring of the connecting bearing is fixedly installed with a rack ring, the inner wall of the rack ring is fixedly installed with two nozzles, and the left side of the processing box is fixedly installed with A water tank and a first water pump are fixedly installed, the input end of the first water pump passes through the interior of the water tank, the output end of the first water pump is fixedly connected with a three-way pipe, the water outlet ends of the three-way pipe respectively pass through the interiors of two nozzles, a stepper motor is fixedly installed on the inner wall of the movable platform, a rotating disk is fixedly installed on the output end of the stepper motor, a connecting column is fixedly installed on the left side of the rotating disk, a movable frame is provided on the left side of the rotating disk, the inner wall of the movable frame is slidably connected to the outer surface of the connecting column, a rack plate is fixedly installed on the outer surface of the movable frame, and the right side of the rack plate is meshed with the outer surface of the rack ring.
[0011] Preferably, a sliding rod is fixedly mounted on the inner wall of the frame, and the outer surface of the sliding rod is slidably connected to the inner wall of the movable plate.
[0012] Preferably, two sliding blocks are fixedly mounted on the left side of the movable platform, and two sliding grooves are provided on the inner wall of the processing box, and the two sliding blocks are slidably connected inside the sliding grooves.
[0013] Preferably, a limit seat is fixedly mounted on the inner wall of the movable platform, and the inner wall of the limit seat is slidably connected to the outer surface of the movable frame.
[0014] Preferably, the knocking unit includes a first connecting wheel, an inner wall of the first connecting wheel is fixedly connected to the outer surface of the output end of the stepper motor, a bearing frame is fixedly installed on the inner wall of the movable platform, the inner part of the bearing frame is rotatably connected to a rotating shaft, a second connecting wheel is fixedly installed on the left end of the rotating shaft, the outer surface of the first connecting wheel and the outer surface of the second connecting wheel are jointly sleeved with a belt, a rotating disk is fixedly installed on the right end of the rotating shaft, a fixed column is fixedly installed on the right side of the rotating disk, a toothed disk is movably hinged on the right side of the bearing frame, the outer surface of the toothed disk is meshingly connected to a toothed column, a rubber hammer is fixedly installed on one end of the toothed column close to the rack ring, a fan is fixedly installed on the back of the processing box, an air outlet end of the fan is fixedly connected to a hose, two nozzles are fixedly installed on the inner wall of the rack ring, and the air outlet ends of the hose respectively penetrate into the interiors of the two nozzles.
[0015] Preferably, two limit blocks are fixedly mounted on the back of the bearing frame, and the inner walls of the two limit blocks are slidably connected to the outer surface of the tooth column.
[0016] Preferably, the ultrasonic sand cleaning mechanism comprises a placement box, the bottom surface of the placement box is fixedly connected to the inner bottom wall of the frame, the inner bottom wall of the frame is respectively fixedly mounted with an ultrasonic generator and a second water pump, the input end of the second water pump passes through the interior of the placement box, the output end of the second water pump is fixedly connected with a connecting pipe, a filter box is fixedly mounted on the inner bottom wall of the frame, the other end of the connecting pipe passes through the interior of the filter box, the bottom surface of the filter box is fixedly connected with a fixed pipe, the other end of the fixed pipe passes through the interior of the placement box, a filter screen is fixedly mounted on the inner wall of the filter box, a placement box is fixedly mounted on the upper surface of the filter screen, four connecting springs are fixedly mounted on the inner bottom wall of the placement box, an impact plate is fixedly mounted on the top ends of the four connecting springs, a touch switch is fixedly mounted on the inner bottom wall of the placement box, a storage box is fixedly mounted on the right side of the filter box, the bottom surface of the storage box is fixedly connected with a mounting pipe, and the outer surface of the mounting pipe is fixedly connected with a flow valve.
[0017] Preferably, a locking block and a locking frame are fixedly mounted on the upper surface of the filter box, and the locking block is clamped inside the locking frame.
[0018] Preferably, four telescopic rods are fixedly mounted on the inner bottom wall of the placement box, the four telescopic rods are respectively located inside four connecting springs, and the telescopic end of each telescopic rod is fixedly connected to the bottom surface of the impact plate.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The present invention is provided with a flushing unit, so that after the device performs vibration sand cleaning, it uses a water source to flush the surface of the casting, thereby using the water flow to flush and clean the residual molding sand on the surface of the casting, thereby avoiding the residual molding sand on the surface of the casting, and thus increasing the effect of the device on cleaning the molding sand on the surface of the casting.
[0021] 2. The present invention is provided with a knocking unit, so that during the process of flushing the casting, the device can knock the flushed casting with a rubber hammer, and at the same time blow the surface of the casting with wind force, so that the molding sand on the casting can be better separated from the casting, and the surface of the casting can be separated more cleanly.
[0022] 3. The present invention is provided with an ultrasonic sand cleaning mechanism, so that the device utilizes the cavitation effect generated by ultrasonic vibration, and at the same time immerses the casting in the chemical reagent, so that the molding sand on the surface of the casting cooperates with the ultrasonic vibration under the action of the chemical reagent, so that the molding sand remaining on the casting is separated from the casting, thereby increasing the sand cleaning effect of the sand cleaning machine. The device is provided with a processing mechanism and an ultrasonic sand cleaning mechanism, so as to avoid residual molding sand on the casting, thereby avoiding secondary cleaning by workers, and ensuring a good sand cleaning effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a structural schematic diagram of a cross-sectional view of a frame of the present invention when viewed from above;
[0025] Figure 3 It is a structural schematic diagram of the processing box of the present invention;
[0026] Figure 4 It is a structural schematic diagram of a rear cross-sectional view of a processing box of the present invention;
[0027] Figure 5 It is a structural schematic diagram of a cross-sectional view of a mobile station of the present invention;
[0028] Figure 6 It is a schematic diagram of the structure of the rack ring of the present invention;
[0029] Figure 7 It is a structural schematic diagram of a cross-sectional view of a rack ring of the present invention;
[0030] Figure 8 It is a structural schematic diagram of the rotating disk of the present invention;
[0031] Fig. 9 It is a structural schematic diagram of the bearing frame of the present invention;
[0032] Fig.10 It is a structural schematic diagram of a rear view of a bearing frame of the present invention;
[0033] Fig.11 It is a structural schematic diagram of the placement box of the present invention;
[0034] Fig.12 It is a structural schematic diagram of the ultrasonic generator of the present invention;
[0035] Fig.13 It is a structural schematic diagram of a rear cross-sectional view of the filter box of the present invention;
[0036] Fig.14 It is a structural schematic diagram of a cross-sectional view of a placement box of the present invention.
[0037] In the figure: 1, main body; 11, frame; 12, conveyor; 13, shock absorbing platform; 14, shock head; 15, ball screw; 16, rotating motor; 17, moving plate; 18, mechanical claw; 19, slide bar; 2, processing mechanism; 21, flushing unit; 2101, processing box; 2102, reciprocating screw; 2103, moving platform; 2104, connecting piece; 2105, rotating motor; 210 6. Rotating member; 2107. Connecting bearing; 2108. Rack ring; 2109. Nozzle; 2110. Water tank; 2111. First water pump; 2112. Tee pipe; 2113. Stepping motor; 2114. Rotating plate; 2115. Connecting column; 2116. Moving frame; 2117. Rack plate; 2118. Sliding block; 2119. Sliding groove; 2120. Limiting seat; 22. Knocking unit ; 2201, first connecting wheel; 2202, bearing frame; 2203, rotating shaft; 2204, second connecting wheel; 2205, belt; 2206, rotating disk; 2207, fixed column; 2208, toothed plate; 2209, toothed column; 2210, rubber hammer; 2211, fan; 2212, hose; 2213, nozzle; 2214, limit block; 3, ultrasonic sand cleaning mechanism; 3 01. Placement box; 302. Ultrasonic generator; 303. Second water pump; 304. Connecting pipe; 305. Filter box; 306. Fixed pipe; 307. Filter screen; 308. Placement box; 309. Connecting spring; 310. Impact plate; 311. Touch switch; 312. Storage box; 313. Installation pipe; 314. Flow valve; 315. Lock block; 316. Lock frame; 317. Telescopic rod. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Example 1: Please refer to Figure 1-Figure 9 The present invention provides a technical solution: a silica sol precision casting shock shell sand cleaning machine, comprising a main body mechanism 1, the main body mechanism 1 comprises a frame 11, two conveyors 12 are arranged inside the frame 11, the conveyor 12 on the left side outputs the castings, and the conveyor 12 on the right side inputs the castings, a shock absorbing platform 13 is fixedly installed on the inner bottom wall of the frame 11, and a shock absorbing spring and a damper are arranged inside the shock absorbing platform 13, so as to buffer the impact on the castings, and a shock head 14 is fixedly installed on the inner top wall of the frame 11, A vibration motor and a metal head are arranged inside the shock head 14, so that the exciting force of the vibration motor is used to vibrate and separate the molding sand on the surface of the casting. A ball screw 15 is rotatably connected inside the frame 11, and a rotating motor 16 is fixedly installed on the left side of the frame 11. The left end of the ball screw 15 penetrates the frame 11 and is fixedly connected to the output end of the rotating motor 16. A moving plate 17 is threadedly connected to the outer surface of the ball screw 15, and a mechanical claw 18 is fixedly installed on the front of the moving plate 17. A processing mechanism 2 is arranged inside the frame 11;
[0040] The processing mechanism 2 includes a flushing unit 21, which is located inside the frame 11 and is used to flush the molding sand on the outer surface of the casting.
[0041] See also Figure 2 A slide bar 19 is fixedly installed on the inner wall of the frame 11, and the outer surface of the slide bar 19 is slidably connected to the inner wall of the movable plate 17. The installation of the slide bar 19 limits the moving trajectory of the movable plate 17, thereby avoiding the rotation of the movable plate 17 during movement, thereby ensuring the stability of the movement of the movable plate 17.
[0042] As a further limitation of the processing mechanism 2 of the present invention, the flushing unit 21 includes a processing box 2101, the bottom surface of the processing box 2101 is fixedly connected to the inner bottom wall of the frame 11, the interior of the processing box 2101 is rotatably connected to a reciprocating screw 2102, the outer surface of the reciprocating screw 2102 is threadedly connected to a moving platform 2103, the top of the reciprocating screw 2102 is fixedly installed with a connecting piece 2104, the inner top wall of the processing box 2101 is fixedly installed with a rotating motor 2105, and the output end of the rotating motor 2105 passes through the processing box 2101 and is fixedly installed with a rotating member 2 106, the connecting member 2104 and the rotating member 2106 form a Maltese cross movement mechanism, thereby driving the reciprocating screw rod 2102 to rotate intermittently, the upper surface of the moving platform 2103 is rotatably connected with a connecting bearing 2107, the upper surface of the inner ring of the connecting bearing 2107 is fixedly installed with a rack ring 2108, the bottom surface of the outer ring of the connecting bearing 2107 is fixedly connected to the upper surface of the moving platform 2103, two nozzles 2109 are fixedly installed on the inner wall of the rack ring 2108, and the left side of the processing box 2101 is respectively fixedly installed with a water tank 2110 and a first water pump 2111, the input end of the first water pump 2111 penetrates into the interior of the water tank 2110, the output end of the first water pump 2111 is fixedly connected with a three-way pipe 2112, the water outlet ends of the three-way pipe 2112 penetrate into the interiors of the two nozzles 2109 respectively, a stepper motor 2113 is fixedly installed on the inner wall of the moving platform 2103, a rotating disk 2114 is fixedly installed on the output end of the stepper motor 2113, a connecting column 2115 is fixedly installed on the left side of the rotating disk 2114, a moving frame 2116 is arranged on the left side of the rotating disk 2114, and the moving frame 2116 The inner wall is slidably connected with the outer surface of the connecting column 2115, and a rack plate 2117 is fixedly installed on the outer surface of the mobile frame 2116. The right side surface of the rack plate 2117 is meshed with the outer surface of the rack ring 2108. By providing a flushing unit 21, the device can use water to flush the surface of the casting after vibrating the sand, so as to use the water flow to flush and clean the residual molding sand on the surface of the casting, and at the same time, the chemical reagent of the previous step can be flushed, thereby avoiding the residue of molding sand on the surface of the casting, thereby increasing the effect of the device on cleaning the molding sand on the surface of the casting.
[0043] See also Figure 5-Figure 6 Two sliders 2118 are fixedly installed on the left side of the mobile platform 2103, and two slide grooves 2119 are provided on the inner wall of the processing box 2101. The two sliders 2118 are slidably connected inside the slide grooves 2119. The installation of the sliders 2118 and the slide grooves 2119 serves to limit the moving trajectory of the mobile platform 2103, thereby preventing the mobile platform 2103 from deviating from the moving trajectory during movement, thereby ensuring the stability of the movement of the mobile platform 2103.
[0044] See also Figure 8A limit seat 2120 is fixedly installed on the inner wall of the moving platform 2103, and the inner wall of the limit seat 2120 is slidably connected to the outer surface of the moving frame 2116. The installation of the limit seat 2120 limits the moving trajectory of the moving frame 2116, thereby preventing the moving frame 2116 from deviating from the moving trajectory during movement, thereby ensuring the stability of the movement of the moving frame 2116.
[0045] The specific implementation of this embodiment is as follows: when in use, the casting that needs to be sand cleaned is input through the conveyor 12 on the right, and then the casting is clamped by the mechanical claw 18, and then the power provided by the rotating motor 16 is used to drive the ball screw 15 to rotate, so that the ball screw 15 drives the moving plate 17 and the mechanical claw 18 to move, so that the mechanical claw 18 places the casting on the shock absorbing platform 13, so that the shock head 14 is in contact with the casting, and the exciting force generated by the vibration motor inside the shock head 14 is used to make the molding sand separate from the outer surface of the casting, thereby achieving the effect of sand cleaning, and then the mechanical claw 18 is used again to cooperate with the power provided by the rotating motor 16 to drive the casting to move to the left side of the frame 11. When the mechanical claw 18 moves the casting to the top of the processing box 2101, the mechanical claw 18 is used to put the casting into the inside of the processing box 2101, and then the rotating motor 2105, the first water pump 2111 and the stepping motor 2113 are turned on, and the power provided by the rotating motor 2105 is used to drive the rotating member 2 106 rotates, so that the rotating member 2106 intermittently drives the connecting member 2104 to rotate, and then the connecting member 2104 drives the reciprocating screw rod 2102 to rotate, so that the reciprocating screw rod 2102 drives the moving platform 2103 to move up and down. While the moving platform 2103 moves, the water source in the water tank 2110 is sprayed onto the surface of the casting through the three-way pipe 2112 and the nozzle 2109 by the power provided by the first water pump 2111, and the stepping motor 2113 is used to provide The power drives the rotating disk 2114 to rotate, so that the rotating disk 2114 drives the connecting column 2115 to rotate, and then the connecting column 2115 drives the movable frame 2116 to move back and forth, so that the movable frame 2116 drives the rack plate 2117 to move back and forth, so that the rack plate 2117 drives the rack ring 2108 to rotate back and forth, and then the nozzle 2109 rotates back and forth while moving up and down intermittently, so as to wash the molding sand remaining on the surface of the casting.
[0046] Example 2: Please refer to Figure 1 , Figure 3-Figure 4 and Figure 6-Figure 10The present invention provides a technical solution: a silica sol precision casting vibration shell sand cleaning processing machine. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The processing mechanism 2 also includes a knocking unit 22, which is located inside the frame 11. The flushing unit 21 is used in conjunction with the knocking unit 22. The knocking unit 22 is used to knock the casting to remove the molding sand on its surface.
[0047] As a further limitation of the processing mechanism 2 of the present invention, the knocking unit 22 includes a first connecting wheel 2201, the inner wall of the first connecting wheel 2201 is fixedly connected to the outer surface of the output end of the stepping motor 2113, the inner wall of the moving platform 2103 is fixedly installed with a bearing frame 2202, the inner rotation of the bearing frame 2202 is connected with a rotating shaft 2203, the left end of the rotating shaft 2203 is fixedly installed with a second connecting wheel 2204, the outer surface of the first connecting wheel 2201 and the outer surface of the second connecting wheel 2204 are jointly sleeved with a belt 2205, a rotating disk 2206 is fixedly installed on the right end of the rotating shaft 2203, a fixed column 2207 is fixedly installed on the right side of the rotating disk 2206, and a toothed disk 2208 is movably hinged on the right side of the bearing frame 2202. The outer surface of the disk 2208 is meshingly connected with a tooth column 2209, and a rubber hammer 2210 is fixedly installed on one end of the tooth column 2209 close to the rack ring 2108. A fan 2211 is fixedly installed on the back of the processing box 2101, and the air outlet end of the fan 2211 is fixedly connected with a hose 2212. Two nozzles 2213 are fixedly installed on the inner wall of the rack ring 2108, and the air outlet ends of the hose 2212 respectively penetrate into the inside of the two nozzles 2213. By providing a knocking unit 22, the device can use the rubber hammer 2210 to knock the flushed casting during the process of flushing the casting, and at the same time, the surface of the casting is blown with wind force, so that the molding sand on the casting can be better separated from the casting, and the surface of the casting can be separated more cleanly.
[0048] See also Fig.10 Two limit blocks 2214 are fixedly installed on the back of the bearing frame 2202. The inner walls of the two limit blocks 2214 are slidably connected to the outer surface of the tooth column 2209. The installation of the limit blocks 2214 limits the moving trajectory of the tooth column 2209, thereby preventing the tooth column 2209 from deviating from the moving trajectory during movement, thereby ensuring the stability of the movement of the tooth column 2209.
[0049] The specific implementation of this embodiment is as follows: when the stepper motor 2113 rotates, it will drive the first connecting wheel 2201 to rotate, so that under the drive of the belt 2205, the first connecting wheel 2201 drives the second connecting wheel 2204 to rotate, so that the second connecting wheel 2204 drives the rotating shaft 2203 to rotate, and then the rotating shaft 2203 drives the rotating disk 2206 connected thereto to rotate, so that the rotating disk 2206 drives the fixed column 2207 to rotate, so that the fixed column 2207 drives the toothed plate 2208 to swing back and forth, and then the toothed plate 2208 drives the toothed column 2209 to move back and forth. At the same time, the tooth column 2209 drives the rubber hammer 2210 to move back and forth, so that the device uses the rubber hammer 2210 to knock the casting during the water flushing of the casting, and uses the wind power provided by the fan 2211 to spray on the surface of the casting after passing through the hose 2212 and the nozzle 2213, thereby assisting the flushing unit 21 to better make the molding sand fall off the surface of the casting, and there is no need for workers to clean it again, ensuring the good sand cleaning effect of the device. After the cleaning is completed, the power provided by the mechanical claw 18 and the rotating motor 16 is used again to place the casting on the conveyor 12 on the left, so that the casting that has been sand cleaned is output.
[0050] Example 3: Please refer to Figure 1 and Figure 11-Figure 14 The present invention provides a technical solution: a silica sol precision casting vibration shell sand cleaning processing machine. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. An ultrasonic sand cleaning mechanism 3 is arranged on the right side of the processing mechanism 2. The processing mechanism 2 is used in conjunction with the ultrasonic sand cleaning mechanism 3. The ultrasonic sand cleaning mechanism 3 is used to perform ultrasonic cleaning on the casting.
[0051] As a further limitation of the ultrasonic sand cleaning mechanism 3 of the present invention, the ultrasonic sand cleaning mechanism 3 includes a placement box 301, and a sodium hydroxide solution is arranged inside the placement box 301. Since the main component of the silica sol shell is silicon dioxide, and the alkaline solution can dissolve the silica sol shell, the bottom surface of the placement box 301 is fixedly connected to the inner bottom wall of the frame 11, and the inner bottom wall of the frame 11 is respectively fixedly installed with an ultrasonic generator 302 and a second water pump 303, and the input end of the second water pump 303 runs through the interior of the placement box 301, and the second water pump The output end of 303 is fixedly connected with a connecting pipe 304, the inner bottom wall of the frame 11 is fixedly installed with a filter box 305, the other end of the connecting pipe 304 penetrates into the inside of the filter box 305, the bottom surface of the filter box 305 is fixedly connected with a fixed pipe 306, the other end of the fixed pipe 306 penetrates into the inside of the placement box 301, the inner wall of the filter box 305 is fixedly installed with a filter screen 307, the upper surface of the filter screen 307 is fixedly installed with a placement box 308, the inner bottom wall of the placement box 308 is fixedly installed with four connecting springs 309, the four connecting springs The top of the filter box 309 is fixedly installed with an impact plate 310, and the inner bottom wall of the placement box 308 is fixedly installed with a touch switch 311. The impact plate 310 is impacted by water flow, so that when the impact plate 310 is impacted, it moves downward, thereby triggering the touch switch 311. A storage box 312 is fixedly installed on the right side of the filter box 305, and sodium hydroxide solution is arranged inside the storage box 312. The bottom surface of the storage box 312 is fixedly connected with a mounting pipe 313, and the outer surface of the mounting pipe 313 is fixedly connected with a flow valve 314. The touch switch 311 is fixedly connected to the bottom of the filter box 305. The switch 311 is electrically connected to the flow valve 314 through a wire, so that when the touch switch 311 is triggered, the flow valve 314 opens, thereby replenishing a certain amount of sodium hydroxide solution into the storage box 301. By providing an ultrasonic sand cleaning mechanism 3, the device utilizes the cavitation effect generated by ultrasonic vibration, and at the same time immerses the casting in the chemical reagent, so that the molding sand on the surface of the casting cooperates with the ultrasonic vibration under the action of the chemical reagent, so that the molding sand remaining on the casting is separated from the casting, thereby increasing the sand cleaning effect of the sand cleaning machine.
[0052] See also Fig.11 and Fig.13 A locking block 315 and a locking frame 316 are fixedly installed on the upper surface of the filter box 305. The locking block 315 is clamped in the interior of the locking frame 316. The installation of the locking block 315 and the locking frame 316 locks the filter box 305, thereby making it convenient for workers to open the filter box 305 to clean the molding sand.
[0053] See also Fig.14Four telescopic rods 317 are fixedly installed on the inner bottom wall of the placement box 308. The four telescopic rods 317 are respectively located inside the four connecting springs 309. The telescopic end of each telescopic rod 317 is fixedly connected to the bottom surface of the impact plate 310. The installation of the telescopic rods 317 serves to limit the moving trajectory of the impact plate 310, thereby preventing the impact plate 310 from deviating from the moving trajectory during movement, thereby ensuring the stability of the movement of the impact plate 310.
[0054] The specific implementation of this embodiment is as follows: when the mechanical claw 18 drives the casting to move to the top of the placement box 301, the operation of the rotating motor 16 is stopped, and then the casting is placed inside the placement box 301 by using the mechanical claw 18, and the ultrasonic generator 302 is turned on at the same time, and the ultrasonic generator 302 is used to generate ultrasonic waves, and at the same time cooperates with the sodium hydroxide solution inside the placement box 301, so that the residual molding sand on the casting falls off and dissolves. After the falling off and dissolution are completed, the casting is taken out by the mechanical claw 18, and is moved to the side close to the processing box 2101. During the movement, The power provided by the second water pump 303 is used to extract the solution inside the placement box 301 into the filter box 305, and the filter screen 307 is used to filter the solution to separate the molding sand. During the filtration, the water flows onto the impact plate 310, so that the impact plate 310 compresses the connecting spring 309, and the impact plate 310 triggers the touch switch 311, so that the touch switch 311 opens the flow valve 314, so that a certain amount of sodium hydroxide solution is added to the interior of the placement box 301, thereby ensuring the subsequent treatment of residual molding sand.
[0055] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A silica sol precision casting shell sand cleaning machine, comprising a main body mechanism (1), characterized in that: The main body mechanism (1) comprises a frame (11), two conveyors (12) are arranged inside the frame (11), a shock absorbing platform (13) is fixedly installed on the inner bottom wall of the frame (11), a shock head (14) is fixedly installed on the inner top wall of the frame (11), a ball screw (15) is rotatably connected inside the frame (11), a rotating motor (16) is fixedly installed on the left side of the frame (11), the left end of the ball screw (15) passes through the frame (11) and is fixedly connected to the output end of the rotating motor (16), the outer surface of the ball screw (15) is threadedly connected to a moving plate (17), the front of the moving plate (17) is fixedly installed with a mechanical claw (18), and a processing mechanism (2) is arranged inside the frame (11); The processing mechanism (2) comprises a flushing unit (21), the flushing unit (21) is located inside the frame (11), and the flushing unit (21) is used to flush the molding sand on the outer surface of the casting; The processing mechanism (2) further comprises a knocking unit (22), wherein the knocking unit (22) is located inside the frame (11), the flushing unit (21) is used in conjunction with the knocking unit (22), and the knocking unit (22) is used to knock the casting to remove the molding sand on its surface; An ultrasonic sand cleaning mechanism (3) is arranged on the right side of the processing mechanism (2). The processing mechanism (2) is used in conjunction with the ultrasonic sand cleaning mechanism (3). The ultrasonic sand cleaning mechanism (3) is used to perform ultrasonic cleaning on the casting.
2. The silica sol precision casting shell sand cleaning machine according to claim 1 is characterized by: The flushing unit (21) comprises a processing box (2101), the bottom surface of the processing box (2101) is fixedly connected to the inner bottom wall of the frame (11), the interior of the processing box (2101) is rotatably connected to a reciprocating screw rod (2102), the outer surface of the reciprocating screw rod (2102) is threadedly connected to a moving platform (2103), the top end of the reciprocating screw rod (2102) is fixedly installed with a connecting piece (2104), and the inner top wall of the processing box (2101) is fixedly installed with a rotating electric The rotating motor (2105) is provided with a rotating member (2106) fixedly mounted on the output end of the rotating motor (2105) passing through the processing box (2101) and fixedly mounted thereon; the upper surface of the moving platform (2103) is rotatably connected to a connecting bearing (2107); a rack ring (2108) is fixedly mounted on the upper surface of the inner ring of the connecting bearing (2107); two nozzles (2109) are fixedly mounted on the inner wall of the rack ring (2108); and two nozzles (2109) are fixedly mounted on the left side of the processing box (2101). A water tank (2110) and a first water pump (2111), wherein the input end of the first water pump (2111) penetrates into the interior of the water tank (2110), the output end of the first water pump (2111) is fixedly connected to a three-way pipe (2112), the water outlet ends of the three-way pipe (2112) respectively penetrate into the interiors of the two nozzles (2109), and a stepping motor (2113) is fixedly installed on the inner wall of the moving platform (2103), and the output end of the stepping motor (2113) is fixedly connected to the inner wall of the moving platform (2103). A rotating disk (2114) is fixedly installed, a connecting column (2115) is fixedly installed on the left side of the rotating disk (2114), a moving frame (2116) is arranged on the left side of the rotating disk (2114), the inner wall of the moving frame (2116) is slidably connected to the outer surface of the connecting column (2115), a rack plate (2117) is fixedly installed on the outer surface of the moving frame (2116), and the right side surface of the rack plate (2117 is meshed with the outer surface of the rack ring (2108).
3. The silica sol precision casting shell sand cleaning machine according to claim 1, characterized in that: A sliding rod (19) is fixedly mounted on the inner wall of the frame (11), and the outer surface of the sliding rod (19) is slidably connected to the inner wall of the movable plate (17).
4. The silica sol precision casting shell sand cleaning machine according to claim 2 is characterized by: Two sliders (2118) are fixedly installed on the left side of the movable platform (2103), and two slide grooves (2119) are opened on the inner wall of the processing box (2101), and the two sliders (2118) are slidably connected inside the slide grooves (2119).
5. The silica sol precision casting shell sand cleaning machine according to claim 2 is characterized by: A limit seat (2120) is fixedly mounted on the inner wall of the movable platform (2103), and the inner wall of the limit seat (2120) is slidably connected to the outer surface of the movable frame (2116).
6. The silica sol precision casting shell sand cleaning machine according to claim 2, characterized in that: The knocking unit (22) comprises a first connecting wheel (2201), the inner wall of the first connecting wheel (2201) is fixedly connected to the outer surface of the output end of the stepping motor (2113), a bearing frame (2202) is fixedly installed on the inner wall of the moving platform (2103), the interior of the bearing frame (2202) is rotatably connected to a rotating shaft (2203), a second connecting wheel (2204) is fixedly installed on the left end of the rotating shaft (2203), the outer surface of the first connecting wheel (2201) and the outer surface of the second connecting wheel (2204) are jointly sleeved with a belt (2205), and a rotating disk (2206) is fixedly installed on the right end of the rotating shaft (2203), and the rotating disk (2206) ) is fixedly installed on the right side of the bearing frame (2202), a toothed disc (2208) is movably hinged on the right side of the bearing frame (2202), the outer surface of the toothed disc (2208) is meshingly connected with a toothed column (2209), and a rubber hammer (2210) is fixedly installed on one end of the toothed column (2209) close to the rack ring (2108), a fan (2211) is fixedly installed on the back of the processing box (2101), and the air outlet end of the fan (2211) is fixedly connected to a hose (2212), and two nozzles (2213) are fixedly installed on the inner wall of the rack ring (2108), and the air outlet ends of the hose (2212) respectively penetrate into the inside of the two nozzles (2213).
7. The silica sol precision casting shell sand cleaning machine according to claim 6, characterized in that: Two limit blocks (2214) are fixedly mounted on the back of the bearing frame (2202), and the inner walls of the two limit blocks (2214) are slidably connected to the outer surface of the tooth column (2209).
8. The silica sol precision casting shell sand cleaning machine according to claim 1, characterized in that: The ultrasonic sand cleaning mechanism (3) comprises a placement box (301), the bottom surface of the placement box (301) is fixedly connected to the inner bottom wall of the frame (11), the inner bottom wall of the frame (11) is respectively fixedly mounted with an ultrasonic generator (302) and a second water pump (303), the input end of the second water pump (303) penetrates into the interior of the placement box (301), the output end of the second water pump (303) is fixedly connected to a connecting pipe (304), a filter box (305) is fixedly mounted on the inner bottom wall of the frame (11), the other end of the connecting pipe (304) penetrates into the interior of the filter box (305), the bottom surface of the filter box (305) is fixedly connected to a fixed pipe (306), and the fixed pipe (306) The other end of the filter box (305) passes through the interior of the placement box (301); a filter screen (307) is fixedly installed on the inner wall of the filter box (305); a placement box (308) is fixedly installed on the upper surface of the filter screen (307); four connecting springs (309) are fixedly installed on the inner bottom wall of the placement box (308); an impact plate (310) is fixedly installed on the top ends of the four connecting springs (309); a touch switch (311) is fixedly installed on the inner bottom wall of the placement box (308); a material storage box (312) is fixedly installed on the right side of the filter box (305); a mounting pipe (313) is fixedly connected to the bottom surface of the material storage box (312); and a flow valve (314) is fixedly connected to the outer surface of the mounting pipe (313).
9. The silica sol precision casting shell sand cleaning machine according to claim 8, characterized in that: A locking block (315) and a locking frame (316) are fixedly mounted on the upper surface of the filter box (305), and the locking block (315) is clamped inside the locking frame (316).
10. The silica sol precision casting shell vibrating sand cleaning machine according to claim 8, characterized in that: Four telescopic rods (317) are fixedly mounted on the inner bottom wall of the placement box (308), and the four telescopic rods (317) are respectively located inside the four connecting springs (309), and the telescopic end of each telescopic rod (317) is fixedly connected to the bottom surface of the impact plate (310).