Profile milling equipment
By using the main and secondary barrels to rotate simultaneously in the profile milling equipment, and adjusting the amount of the milling cutter through the feed, combining the sliding component to drive the mobile platform to move, the process of processing and two milling is achieved at one time, and the solution is to The problem of low efficiency of existing profile milling equipment improves machining efficiency.
Patent Information
- Application Number
- CN202411691973.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing profile milling equipment is less efficient during machining and requires repeated milling to achieve the desired shape and size, resulting in a long machining time.
A profile milling equipment is designed, using the main and secondary barrels to rotate simultaneously, and the amount of the milling cutter is adjusted through the feed member, and combined with the sliding component to drive the moving platform to realize the process of milling two milling times in one processing.
In this way, the time to achieve the required shape and size of the profile is shortened, and the efficiency of profile milling is improved.
Smart Images

Figure CN119387660A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of milling equipment, and in particular to a profile milling equipment. Background Art
[0002] Profile milling equipment is a kind of mechanical equipment specially used for processing metal profiles. It is mainly used for milling, drilling and other processing on metal profiles. The working principle of profile milling equipment is usually to fix the metal profile on the processing fixture, and use high-speed rotating saw blades, milling cutters, drill bits, etc. to perform cutting, milling, drilling and other processing.
[0003] However, when milling profiles, existing milling equipment usually performs end milling on the clamped profile (end milling refers to milling the end face of the profile to obtain the required shape and size) to facilitate subsequent tool alignment processing. However, since the profile is generally made of metal material and the structural strength of the milling cutter is at a fixed value, the cutting depth of the milling cutter cannot be too deep each time during the milling of the profile, otherwise there is a risk of tool breakage. Therefore, it is necessary to repeat milling on the profile many times to obtain the shape and size required for milling processing. However, repeated milling will increase the time spent on profile milling, resulting in low efficiency of profile milling processing and shortcomings. Summary of the invention
[0004] In order to improve the time spent in end milling of a profile, which results in a decrease in the efficiency of the overall profile milling process, the present application provides a profile milling device.
[0005] The profile milling equipment provided in this application adopts the following technical solution: The movable platform is provided with a milling part that drives the main cutter to rotate, and a transmission part for transmitting the rotation of the main cutter is provided between the main cutter cylinder and the secondary cutter cylinder.
[0006] By adopting the above technical scheme, when it is necessary to end mill the profile, the technician installs the milling cutter on both the main cutter barrel and the secondary cutter barrel, and adjusts the distance between the milling cutter on the secondary cutter barrel and the profile to be smaller than the distance between the milling cutter on the main cutter barrel and the profile, and then controls the milling cutters on the main cutter barrel and the secondary cutter barrel to rotate simultaneously through the milling parts and the transmission parts. After that, the technician controls the distance between the milling cutter on the secondary cutter barrel and the milling cutter on the main cutter barrel in the moving direction of the mobile platform through the feed part, so as to adjust the cutting amount of the milling cutter on the secondary cutter barrel on the profile, and finally drives the mobile platform to move through the sliding assembly to mill the profile. Through the process of one-time processing and two-milling, the time to achieve the required shape and size of the profile is shortened, thereby improving the efficiency of profile milling.
[0007] Optionally, the sliding assembly includes a transverse slide rail, a vertical slide rail and a longitudinal slide rail with the same structure which are arranged on the processing table, the length direction of the transverse slide rail, the length direction of the vertical slide rail and the length direction of the longitudinal slide rail are all arranged perpendicular to each other, the longitudinal slide rail includes a sliding beam, a screw rod is rotatably arranged on the sliding beam, a driving motor electrically connected to a control system is arranged on the sliding beam, the screw rod is coaxially arranged on the output shaft of the driving motor, a sliding block is threadedly connected to the screw rod, the vertical slide rail is arranged on the sliding block on the transverse slide rail, the longitudinal slide rail is arranged on the sliding block on the vertical slide rail, and the movable platform is arranged on the sliding block on the longitudinal slide rail.
[0008] By adopting the above technical scheme, the transverse slide rail, the vertical slide rail and the longitudinal slide rail form a three-dimensional coordinate system for the movement of the mobile platform. The control system can drive the motor to drive the lead screw to rotate, so that the lead screw on the transverse slide rail, the vertical slide rail and the longitudinal slide rail drives the sliding block to move, so that the mobile platform can move freely on the processing table, thereby improving the depth and accuracy of profile milling.
[0009] Optionally, the milling part includes a milling motor arranged on the mobile platform and electrically connected to the control system, a drive shaft is coaxially arranged on the conversion disk, a coupling is arranged between one end of the drive shaft and the output shaft of the milling motor, and the other end is coaxially arranged on the main tool cylinder.
[0010] By adopting the above technical solution, the control system starts the milling motor, and the output shaft of the milling motor drives the driving shaft to rotate synchronously through the coupling. The driving shaft drives the main tool barrel and the milling cutter installed on the main tool barrel to rotate, thereby realizing the milling process of the profile.
[0011] Optionally, the transmission member includes a primary gear arranged on the driving shaft, a transmission shaft is rotatably arranged on the feed plate, the secondary knife cylinder is arranged on the transmission shaft, a secondary gear is arranged on the transmission shaft, a transmission gear is rotatably arranged on the feed plate, and the transmission gear is meshed with the primary gear and the transmission gear is meshed with the secondary gear.
[0012] By adopting the above technical solution, when the driving shaft rotates, the driving shaft drives the transmission gear to rotate through the primary gear, the transmission gear drives the transmission shaft to rotate through the secondary gear, and the transmission shaft drives the secondary cutter barrel and the milling cutter on the secondary cutter barrel to rotate, so that the milling cutter on the main cutter barrel and the milling cutter on the secondary cutter barrel have the same direction of rotation, thereby improving the accuracy of milling the profile surface.
[0013] Optionally, the feed member includes a shaft tube coaxially rotatably arranged on the conversion disk, the feed plate is arranged on the shaft tube, an internal gear ring is coaxially arranged inside the shaft tube, a feed motor electrically connected to the control system is arranged on the conversion disk, and a feed gear meshing with the internal gear ring is arranged on the output shaft of the feed motor.
[0014] By adopting the above technical solution, the control system starts the feed motor, the output shaft of the feed motor drives the feed gear to rotate, the feed gear drives the shaft tube to rotate through the internal gear ring, and the shaft tube drives the feed plate to rotate around the axis of the conversion disk, thereby changing the position of the secondary cutter cylinder, and then changing the distance between the main cutter cylinder and the secondary cutter cylinder in the moving direction of the moving platform, thereby changing the amount of cutting of the profile by the milling cutter on the secondary cutter cylinder.
[0015] Optionally, an electric cylinder electrically connected to the control system is provided on the feed plate, the transmission shaft includes a coaxially arranged gear tube shaft and a knife barrel shaft, the gear tube shaft is rotatably arranged on the feed plate, the secondary gear is arranged on the gear tube shaft, the secondary knife barrel is coaxially arranged on the knife barrel shaft, a telescopic column with a polygonal cross-section is coaxially arranged on the knife barrel shaft, the telescopic column is coaxially slidably fitted with the gear tube shaft, a lifting disc is coaxially arranged on the knife barrel shaft, and a clamping block with a C-shaped cross-section is provided on the piston rod of the electric cylinder, and the C-shaped groove of the clamping block is clamped on the edge of the lifting disc.
[0016] By adopting the above technical solution, when the milling cutter on the secondary cutter barrel does not mill the profile enough, the control system starts the electric cylinder, the piston rod of the electric cylinder extends and pushes the clamping block, and the clamping block drives the cutter barrel shaft to move synchronously and approach the profile through the lifting disc. At the same time, the cutter barrel shaft drives the telescopic column and the gear tube shaft to slide relative to each other, thereby changing the milling depth of the milling cutter on the secondary cutter barrel on the profile, thereby ensuring the one-time processing and forming effect of the profile.
[0017] Optionally, a cooling rod is provided on the shaft tube, a sliding arc groove is provided between the inner and outer walls of the conversion disk for the cooling rod to rotate, a cooling nozzle is provided on the cooling rod, the main tool cylinder is located between the secondary tool cylinder and the cooling nozzle, the cooling nozzle points to the milling cutter on the main tool cylinder, a hydraulic pump electrically connected to the control system is provided on the processing table, and a hose is provided between the cooling nozzle and the hydraulic pump.
[0018] By adopting the above technical scheme, when the shaft tube rotates, the shaft tube drives the cooling rod to rotate synchronously. During the rotation of the cooling rod, the cooling nozzle on the cooling rod always points to the milling cutter on the main tool barrel. At the same time, since the relative positions of the main tool barrel, the secondary tool barrel and the cooling nozzle do not change with the rotation of the shaft tube, the control system supplies coolant to the cooling nozzle through a hydraulic pump and a hose, which can cool down the milling cutter on the main tool barrel and the milling cutter on the secondary tool barrel at the same time, thereby reducing the heat generated by milling of the profile and the milling cutter, which is beneficial to improving the surface processing accuracy of the profile and increasing the service life of the milling cutter.
[0019] Optionally, a stopper ring is coaxially rotatably provided on the conversion disk, the stopper ring is used to block the arc avoidance groove, and the secondary knife cylinder rotates through the stopper ring.
[0020] By adopting the above technical solution, the possibility of milling waste chips entering the interior of the conversion disk through the avoidance arc groove during the milling process of the profile is reduced, which is beneficial to reducing the possibility of damage to the internal parts of the conversion disk.
[0021] Optionally, the fixed platform includes a control box arranged on the processing table, the control box is rotatably provided with an angle disk, the angle disk is detachably provided with a fixed plate, the profile is placed on the fixed plate, the fixed plate is detachably provided with a clamping block, and the clamping block is used to clamp the profile.
[0022] By adopting the above technical solution, technicians fix the profile on the fixed plate through the clamping block, and then change the inclination angle of the profile on the fixed plate by changing the rotation angle of the angle plate, so as to perform milling processing on the profile at different angles, and thus obtain profiles of different shapes.
[0023] In summary, the present application includes at least one of the following beneficial technical effects: 1. When the profile needs to be end milled, the technician installs the milling cutter on both the main cutter barrel and the secondary cutter barrel, and adjusts the distance between the milling cutter on the secondary cutter barrel and the profile to be smaller than the distance between the milling cutter on the main cutter barrel and the profile. Then, the milling parts and the transmission parts are used to control the milling cutters on the main cutter barrel and the secondary cutter barrel to rotate simultaneously. After that, the technician controls the distance between the milling cutter on the secondary cutter barrel and the milling cutter on the main cutter barrel in the moving direction of the mobile platform through the feed part, so as to adjust the cutting amount of the milling cutter on the secondary cutter barrel on the profile. Finally, the sliding assembly is used to drive the mobile platform to move, so as to mill the profile. Through the process of one-time processing and two-time milling, the time to achieve the required shape and size of the profile is shortened, thereby improving the efficiency of profile milling. 2. The control system starts the feed motor, the output shaft of the feed motor drives the feed gear to rotate, the feed gear drives the shaft tube to rotate through the inner gear ring, the shaft tube drives the feed plate to rotate around the axis of the conversion disk, thereby changing the position of the secondary cutter cylinder, and then changing the distance between the main cutter cylinder and the secondary cutter cylinder along the moving direction of the moving platform, thereby changing the cutting amount of the milling cutter on the secondary cutter cylinder on the profile; 3. When the milling distance of the milling cutter on the secondary cutter barrel to the profile is insufficient, the control system starts the electric cylinder, the piston rod of the electric cylinder extends and pushes the clamping block, and the clamping block drives the cutter barrel shaft to move synchronously and approach the profile through the lifting disc. At the same time, the cutter barrel shaft drives the telescopic column and the gear tube shaft to slide relative to each other, thereby changing the milling depth of the milling cutter on the secondary cutter barrel to the profile, thereby ensuring the one-time processing and forming effect of the profile; 4. When the shaft tube rotates, the shaft tube drives the cooling rod to rotate synchronously. During the rotation of the cooling rod, the cooling nozzle on the cooling rod always points to the milling cutter on the main cutter barrel. At the same time, since the relative positions of the main cutter barrel, the secondary cutter barrel and the cooling nozzle do not change with the rotation of the shaft tube, the control system supplies coolant to the cooling nozzle through a hydraulic pump and a hose, which can cool down the milling cutter on the main cutter barrel and the milling cutter on the secondary cutter barrel at the same time, reducing the heat generated by milling of the profile and the milling cutter, which is beneficial to improving the surface processing accuracy of the profile and increasing the service life of the milling cutter. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application.
[0025] Figure 2 It is a structural schematic diagram of the positional relationship among the transverse slide rail, the vertical slide rail and the mobile platform in the embodiment of the present application.
[0026] Figure 3 It is a structural schematic diagram of the positional relationship among the main knife cylinder, the secondary knife cylinder and the conversion disk in the embodiment of the present application.
[0027] Figure 4 It is a cross-sectional view showing the positional relationship among the shaft tube, the drive shaft and the knife barrel shaft in the embodiment of the present application.
[0028] Figure 5 This is a state diagram of the position relationship between the profile and the milling cutter when the connecting line of the main tool cylinder and the secondary tool cylinder is in the same sliding direction as the mobile platform in the embodiment of the present application.
[0029] Figure 6 This is a state diagram of the position relationship between the profile and the milling cutter when the connecting line of the main tool cylinder and the secondary tool cylinder is different from the sliding direction of the mobile platform in the embodiment of the present application.
[0030] Explanation of reference numerals: 0, milling cutter; 1, profile; 2, processing table; 3, fixed platform; 31, control box; 32, angle plate; 33, fixed plate; 34, clamping block; 4, mobile platform; 5, sliding assembly; 51, horizontal slide rail; 52, vertical slide rail; 53, longitudinal slide rail; 531, sliding beam; 532, lead screw; 533, drive motor; 534, sliding block; 6, conversion plate; 7, main tool cylinder; 8, secondary tool cylinder; 9, mounting hole; 10, feed plate; 11, arc avoidance groove; 12, milling part; 121, milling motor; 122, drive Shaft; 123, coupling; 13, transmission member; 131, primary gear; 132, transmission shaft; 1321, gear tube shaft; 1322, knife barrel shaft; 1323, telescopic column; 133, secondary gear; 134, transmission gear; 14, feed member; 141, shaft tube; 142, inner gear ring; 143, feed motor; 144, feed gear; 15, electric cylinder; 16, lifting disc; 17, block; 18, cooling rod; 19, sliding arc groove; 20, cooling nozzle; 21, hydraulic pump; 22, hose; 23, stopper ring; 24, collection box. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-6 This application is described in further detail.
[0032] An embodiment of the present application discloses a profile milling device.
[0033] Reference Figure 1 A profile milling device includes a processing table 2 and a fixed platform 3 for fixing the profile 1, the fixed platform 3 includes a control box 31 arranged on the processing table 2, a collecting box 24 with a hollow interior and an open top is arranged at the bottom of the processing table 2, an angle disk 32 is rotatably arranged on the control box 31, a fixing plate 33 is bolted to the angle disk 32, the profile 1 is placed on the fixing plate 33, a clamping block 34 is bolted to the fixing plate 33, and the clamping block 34 is used to clamp the profile 1.
[0034] Reference Figure 1 and Figure 2A mobile platform 4 is slidably arranged on the processing table 2, and a sliding assembly 5 for driving the mobile platform 4 to slide is arranged on the processing table 2. The sliding assembly 5 includes a transverse slide rail 51, a vertical slide rail 52 and a longitudinal slide rail 53 arranged on the processing table 2 and having the same structure. The length direction of the transverse slide rail 51, the length direction of the vertical slide rail 52 and the length direction of the longitudinal slide rail 53 are all arranged perpendicular to each other.
[0035] Reference Figure 1 and Figure 2 The longitudinal slide rail 53 includes a sliding beam 531, a lead screw 532 is rotatably connected to the sliding beam 531, a driving motor 533 electrically connected to the control system is bolted to the sliding beam 531, the lead screw 532 is coaxially welded to the output shaft of the driving motor 533, a sliding block 534 is threadedly connected to the lead screw 532, the vertical slide rail 52 is bolted to the sliding block 534 on the transverse slide rail 51, the longitudinal slide rail 53 is bolted to the sliding block 534 on the vertical slide rail 52, and the mobile platform 4 is bolted to the sliding block 534 on the longitudinal slide rail 53.
[0036] The technician places the profile 1 on the fixed plate 33, and then tightens the bolts on the clamping block 34 to fix the profile 1 on the fixed plate 33, and then changes the angle of the angle plate 32 to make the profile 1 on the fixed plate 33 in a state to be milled, and then the control system starts the drive motor 533 on the transverse slide rail 51, the vertical slide rail 52 and the longitudinal slide rail 53. The drive motor 533 drives the sliding block 534 to slide along the length direction of the sliding beam 531 through the screw rod 532, so that the mobile platform 4 can move freely in the three-dimensional processing space formed by the transverse slide rail 51, the vertical slide rail 52 and the longitudinal slide rail 53.
[0037] Reference Figure 1 A conversion disk 6 with a hollow interior is bolted to the mobile platform 4. The conversion disk 6 is welded and assembled from multiple steel plates. A main tool cylinder 7 and a secondary tool cylinder 8 with the same structure are arranged on the conversion disk 6. Both the main tool cylinder 7 and the secondary tool cylinder 8 are provided with mounting holes 9 for mounting the milling cutter 0. The main tool cylinder 7 is coaxially rotatable and penetrates the conversion disk 6. A milling part 12 for driving the main tool cylinder 7 to rotate is arranged on the mobile platform 4.
[0038] Reference Figure 2 , Figure 3 and Figure 4 The milling part 12 includes a milling motor 121 bolted to the mobile platform 4 and electrically connected to the control system. A drive shaft 122 is coaxially connected to the conversion disk 6. A coupling 123 is arranged between one end of the drive shaft 122 and the output shaft of the milling motor 121, and the other end is coaxially welded to the main tool barrel 7.
[0039] Reference Figure 3 , Figure 4 and Figure 5A feed plate 10 is coaxially rotatably arranged on the conversion disk 6, and the secondary knife cylinder 8 is rotatably arranged on the feed plate 10. A transmission member 13 for transmitting torque is arranged between the main knife cylinder 7 and the secondary knife cylinder 8, and the transmission member 13 includes a primary gear 131 welded on the drive shaft 122. A transmission shaft 132 is rotatably connected to the feed plate 10, and the secondary knife cylinder 8 is arranged on the transmission shaft 132. A secondary gear 133 is arranged on the transmission shaft 132. A transmission gear 134 is rotatably connected to the feed plate 10, and the transmission gear 134 is meshed with the primary gear 131, and the transmission gear 134 is meshed with the secondary gear 133.
[0040] The technician installs the milling cutter 0 on the main cutter barrel 7 and the secondary cutter barrel 8, adjusts the gap between the milling cutter 0 on the main cutter barrel 7 and the milling cutter 0 on the secondary cutter barrel 8, and then starts the milling motor 121 through the control system. The output shaft of the milling motor 121 drives the driving shaft 122 to rotate through the coupling 123, and the driving shaft 122 drives the milling cutter 0 on the main cutter barrel 7 to rotate. At the same time, the driving shaft 122 drives the transmission gear 134 to rotate through the primary gear 131.
[0041] The transmission gear 134 drives the transmission shaft 132 to rotate through the secondary gear 133, and the transmission shaft 132 drives the milling cutter 0 on the secondary cutter cylinder 8 to rotate, so that the milling cutter 0 on the main cutter cylinder 7 and the milling cutter 0 on the secondary cutter cylinder 8 rotate in the same direction. At this time, the direction of one end of the moving platform 4 is the same as the direction from the secondary cutter cylinder 8 to the main cutter cylinder 7, and then the profile 1 is processed once and the effect of two millings is achieved.
[0042] Reference Figure 3 , Figure 4 and Figure 5 An arc avoidance groove 11 is coaxially provided on the conversion disk 6 for the secondary knife cylinder 8 to rotate through, and the central angle of the arc avoidance groove 11 does not exceed 180°. A stopper ring 23 is coaxially connected to the bottom of the conversion disk 6 for rotation. The stopper ring 23 is used to block the arc avoidance groove 11. The secondary knife cylinder 8 rotates through the stopper ring 23. A feed member 14 for driving the feed plate 10 to rotate is arranged on the conversion disk 6.
[0043] Reference Figure 4 , Figure 5 and Figure 6 The feed member 14 includes a shaft tube 141 coaxially arranged inside the conversion disk 6, the feed plate 10 is welded to the shaft tube 141, an inner gear ring 142 is coaxially welded inside the shaft tube 141, a feed motor 143 electrically connected to the control system is bolted to the conversion disk 6, and a feed gear 144 meshing with the inner gear ring 142 is welded on the output shaft of the feed motor 143.
[0044] Reference Figure 3 , Figure 4 and Figure 6A cooling rod 18 is welded on the shaft tube 141, and a sliding arc groove 19 is opened between the inner and outer walls of the conversion disk 6 for the cooling rod 18 to rotate. A cooling nozzle 20 is bolted to the cooling rod 18. The main tool barrel 7 is located on the connecting line between the secondary tool barrel 8 and the cooling nozzle 20. The cooling nozzle 20 points to the milling cutter 0 on the main tool barrel 7. A hydraulic pump 21 electrically connected to the control system is arranged on the bottom of the collection box 24, and a hose 22 is connected between the cooling nozzle 20 and the hydraulic pump 21.
[0045] When it is necessary to change the cutting amount of the milling cutter 0 on the secondary cutter barrel 8 on the profile 1, the technician starts the feed motor 143 through the control system. The output shaft of the feed motor 143 drives the feed gear 144 to rotate. The feed gear 144 drives the shaft tube 141 to rotate around the axis of the conversion disk 6 through the internal gear ring 142, thereby changing the distance between the milling cutter 0 on the main cutter barrel 7 and the milling cutter 0 on the secondary cutter barrel 8 in the moving direction of the moving platform 4, thereby changing the cutting amount of the milling cutter 0 on the secondary cutter barrel 8 on the profile 1.
[0046] At the same time, the shaft tube 141 drives the cooling rod 18 to rotate synchronously, so that the cooling nozzle 20 on the cooling rod 18 is always aimed at the milling cutter 0 on the main cutting barrel 7. Since the main cutting barrel 7 is located on the connecting line between the secondary cutting barrel 8 and the cooling nozzle 20, the control system starts the hydraulic pump 21, and the hydraulic pump 21 sprays the coolant from the cooling nozzle 20 through the hose 22. The coolant sprayed by the cooling nozzle 20 cools the milling cutter 0 on the secondary cutting barrel 8 at the same time, and flushes the waste milled by the milling cutter 0 off the milling surface of the profile 1.
[0047] Reference Figure 4 , Figure 5 and Figure 6 An electric cylinder 15 electrically connected to the control system is bolted to the feed plate 10. The transmission shaft 132 includes a coaxially arranged gear tube shaft 1321 and a knife barrel shaft 1322. The gear tube shaft 1321 is rotatably connected to the feed plate 10. The secondary gear 133 is welded to the gear tube shaft 1321. The secondary knife barrel 8 is coaxially welded to the knife barrel shaft 1322.
[0048] Reference Figure 4 , Figure 5 and Figure 6 A telescopic column 1323 with a regular polygonal cross section is coaxially welded on the knife barrel shaft 1322. The telescopic column 1323 is coaxially slidably matched with the gear tube shaft 1321. A lifting disc 16 is coaxially welded on the knife barrel shaft 1322. A block 17 with a C-shaped cross section is welded on the piston rod of the electric cylinder 15. The C-shaped groove of the block 17 is stuck in the edge of the lifting disc 16.
[0049] When it is necessary to increase the milling depth of the milling cutter 0 on the secondary barrel 8 on the profile 1, the technician starts the electric cylinder 15 through the control system. The piston rod of the electric cylinder 15 drives the clamping block 17 to slide in the direction close to the profile 1, and the clamping block 17 drives the barrel shaft 1322 to slide synchronously through the lifting disc 16.
[0050] The cutter barrel shaft 1322 drives the telescopic column 1323 and the tooth tube shaft 1321 to slide relative to each other, thereby adjusting the milling depth of the milling cutter 0 on the secondary cutter barrel 8 on the profile 1, and at the same time facilitating the control of the cutting position of the milling cutter 0 on the secondary cutter barrel 8 on the end face of the profile 1, thereby shortening the time required for technicians to obtain profiles 1 of special shapes and sizes.
[0051] The implementation principle of a profile milling equipment in an embodiment of the present application is as follows: a technician places the profile 1 on a fixed plate 33, and then tightens the bolts on the clamping block 34 to fix the profile 1 on the fixed plate 33, and then changes the angle of the angle disk 32 to put the profile 1 on the fixed plate 33 in a state to be milled, and then the control system starts the drive motor 533 on the transverse slide rail 51, the vertical slide rail 52 and the longitudinal slide rail 53, and the drive motor 533 drives the sliding block 534 to slide along the length direction of the sliding beam 531 through the screw rod 532, so that the mobile platform 4 can move freely in the three-dimensional processing space formed by the transverse slide rail 51, the vertical slide rail 52 and the longitudinal slide rail 53.
[0052] The technician installs the milling cutter 0 on the main cutter barrel 7 and the secondary cutter barrel 8, adjusts the gap between the milling cutter 0 on the main cutter barrel 7 and the milling cutter 0 on the secondary cutter barrel 8, and then starts the milling motor 121 through the control system. The output shaft of the milling motor 121 drives the driving shaft 122 to rotate through the coupling 123, and the driving shaft 122 drives the milling cutter 0 on the main cutter barrel 7 to rotate. At the same time, the driving shaft 122 drives the transmission gear 134 to rotate through the primary gear 131.
[0053] The transmission gear 134 drives the transmission shaft 132 to rotate through the secondary gear 133, and the transmission shaft 132 drives the milling cutter 0 on the secondary cutter cylinder 8 to rotate, so that the milling cutter 0 on the main cutter cylinder 7 and the milling cutter 0 on the secondary cutter cylinder 8 rotate in the same direction. At this time, the direction of one end of the moving platform 4 is the same as the direction from the secondary cutter cylinder 8 to the main cutter cylinder 7, and then the profile 1 is processed once and the effect of two millings is achieved.
[0054] When it is necessary to change the cutting amount of the milling cutter 0 on the secondary cutter barrel 8 on the profile 1, the technician starts the feed motor 143 through the control system. The output shaft of the feed motor 143 drives the feed gear 144 to rotate. The feed gear 144 drives the shaft tube 141 to rotate around the axis of the conversion disk 6 through the internal gear ring 142, thereby changing the distance between the milling cutter 0 on the main cutter barrel 7 and the milling cutter 0 on the secondary cutter barrel 8 in the moving direction of the moving platform 4, thereby changing the cutting amount of the milling cutter 0 on the secondary cutter barrel 8 on the profile 1.
[0055] At the same time, the shaft tube 141 drives the cooling rod 18 to rotate synchronously, so that the cooling nozzle 20 on the cooling rod 18 is always aimed at the milling cutter 0 on the main cutting barrel 7. Since the main cutting barrel 7 is located on the connecting line between the secondary cutting barrel 8 and the cooling nozzle 20, the control system starts the hydraulic pump 21, and the hydraulic pump 21 sprays the coolant from the cooling nozzle 20 through the hose 22. The coolant sprayed by the cooling nozzle 20 cools the milling cutter 0 on the secondary cutting barrel 8 at the same time, and flushes the waste milled by the milling cutter 0 off the milling surface of the profile 1.
[0056] When it is necessary to increase the milling depth of the milling cutter 0 on the secondary barrel 8 on the profile 1, the technician starts the electric cylinder 15 through the control system. The piston rod of the electric cylinder 15 drives the clamping block 17 to slide in the direction close to the profile 1, and the clamping block 17 drives the barrel shaft 1322 to slide synchronously through the lifting disc 16.
[0057] The cutter barrel shaft 1322 drives the telescopic column 1323 and the tooth tube shaft 1321 to slide relative to each other, thereby adjusting the milling depth of the milling cutter 0 on the secondary cutter barrel 8 on the profile 1, and at the same time facilitating the control of the cutting position of the milling cutter 0 on the secondary cutter barrel 8 on the end face of the profile 1, thereby shortening the time required for technicians to obtain profiles 1 of special shapes and sizes.
[0058] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A profile milling device, comprising a processing table (2) and a fixed platform (3) for fixing the profile (1), characterized in that: A movable platform (4) is slidably arranged on the processing table (2), a sliding assembly (5) for driving the movable platform (4) to slide is arranged on the processing table (2), a conversion disk (6) with a hollow interior is arranged on the movable platform (4), a main tool cylinder (7) and a secondary tool cylinder (8) with the same structure are arranged on the conversion disk (6), and mounting holes (9) for mounting a milling cutter (0) are provided on the main tool cylinder (7) and the secondary tool cylinder (8), the main tool cylinder (7) is coaxially rotatably arranged on the conversion disk (6), and the conversion disk ( A feed plate (10) is coaxially rotatably arranged on the main cutter cylinder (6), the secondary cutter cylinder (8) is rotatably arranged on the feed plate (10), an arc avoidance groove (11) is coaxially opened on the conversion disk (6) for the secondary cutter cylinder (8) to rotate through, a milling part (12) for driving the main cutter cylinder (7) to rotate is arranged on the mobile platform (4), a transmission part (13) for transmitting torque is arranged between the main cutter cylinder (7) and the secondary cutter cylinder (8), and a feed part (14) for driving the feed plate (10) to rotate is arranged on the conversion disk (6).
2. A profile milling device according to claim 1, characterized in that: The sliding assembly (5) comprises a transverse slide rail (51), a vertical slide rail (52) and a longitudinal slide rail (53) which are arranged on the processing table (2) and have the same structure. The length direction of the transverse slide rail (51), the length direction of the vertical slide rail (52) and the length direction of the longitudinal slide rail (53) are all arranged perpendicular to each other. The longitudinal slide rail (53) comprises a sliding beam (531). A lead screw (532) is rotatably arranged on the sliding beam (531). A threaded rod (532) is electrically connected to a control device on the sliding beam (531). The system comprises a driving motor (533), the lead screw (532) is coaxially arranged on the output shaft of the driving motor (533), a sliding block (534) is threadedly connected to the lead screw (532), the vertical slide rail (52) is arranged on the sliding block (534) on the transverse slide rail (51), the longitudinal slide rail (53) is arranged on the sliding block (534) on the vertical slide rail (52), and the mobile platform (4) is arranged on the sliding block (534) on the longitudinal slide rail (53).
3. A profile milling device according to claim 1, characterized in that: The milling part (12) comprises a milling motor (121) arranged on the mobile platform (4) and electrically connected to a control system, a drive shaft (122) is coaxially rotatably arranged on the conversion disk (6), a coupling (123) is arranged between one end of the drive shaft (122) and an output shaft of the milling motor (121), and the other end is coaxially arranged on the main cutting cylinder (7).
4. A profile milling device according to claim 3, characterized in that: The transmission member (13) comprises a primary gear (131) arranged on the driving shaft (122); a transmission shaft (132) is rotatably arranged on the feed plate (10); the secondary knife cylinder (8) is arranged on the transmission shaft (132); a secondary gear (133) is arranged on the transmission shaft (132); a transmission gear (134) is rotatably arranged on the feed plate (10); the transmission gear (134) and the primary gear (131) are meshed with each other, and the transmission gear (134) and the secondary gear (133) are meshed with each other.
5. A profile milling device according to claim 4, characterized in that: The feed member (14) comprises a shaft tube (141) coaxially rotatably arranged on the conversion disk (6); the feed plate (10) is arranged on the shaft tube (141); an inner gear ring (142) is coaxially arranged inside the shaft tube (141); a feed motor (143) electrically connected to a control system is arranged on the conversion disk (6); and a feed gear (144) meshing with the inner gear ring (142) is arranged on the output shaft of the feed motor (143).
6. A profile milling device according to claim 4, characterized in that: The feed plate (10) is provided with an electric cylinder (15) electrically connected to a control system. The transmission shaft (132) comprises a coaxially arranged toothed tube shaft (1321) and a knife barrel shaft (1322). The toothed tube shaft (1321) is rotatably arranged on the feed plate (10). The secondary gear (133) is arranged on the toothed tube shaft (1321). The secondary knife barrel (8) is coaxially arranged on the knife barrel shaft (1322). A telescopic column (1323) having a polygonal cross section is coaxially arranged on the knife barrel shaft (1322). The telescopic column (1323) is coaxially slidably matched with the toothed tube shaft (1321). A lifting disc (16) is coaxially arranged on the knife barrel shaft (1322). A clamping block (17) having a C-shaped cross section is arranged on the piston rod of the electric cylinder (15). The C-shaped groove of the clamping block (17) is clamped on the edge of the lifting disc (16).
7. A profile milling device according to claim 5, characterized in that: A cooling rod (18) is arranged on the shaft tube (141), a sliding arc groove (19) for the cooling rod (18) to rotate is opened between the inner and outer walls of the conversion disk (6), a cooling nozzle (20) is arranged on the cooling rod (18), the main tool cylinder (7) is located between the secondary tool cylinder (8) and the cooling nozzle (20), the cooling nozzle (20) points to the milling cutter (0) on the main tool cylinder (7), a hydraulic pump (21) electrically connected to the control system is arranged on the processing table (2), and a hose (22) is arranged between the cooling nozzle (20) and the hydraulic pump (21).
8. The profile milling equipment according to claim 1, characterized in that: A stopper ring (23) is coaxially rotatably arranged on the conversion disk (6), the stopper ring (23) being used to block the arc avoidance groove (11), and the secondary knife cylinder (8) rotates through the stopper ring (23).
9. A profile milling device according to claim 1, characterized in that: The fixed platform (3) comprises a control box (31) arranged on the processing table (2); an angle disc (32) is rotatably arranged on the control box (31); a fixing plate (33) is detachably arranged on the angle disc (32); the profile (1) is placed on the fixing plate (33); a clamping block (34) is detachably arranged on the fixing plate (33); the clamping block (34) is used to clamp the profile (1).
Citation Information
Patent Citations
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