Friction welding machine heat dissipation cooler

By designing a friction welding machine cooling mechanism including induction cylinder, piston pillar and valve components, the problems of cumbersome and low efficiency of traditional cooling methods are solved, efficient and automatic welding cooling is achieved, and welding efficiency and quality are improved.

CN119387802AActive Publication Date: 2025-02-07JILIN UNIVERSITY
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Patent Information

Application Number
CN202411562074.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-02-07
Estimated Expiration
2044-11-05

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Abstract

The invention discloses a heat dissipation cooler for a friction welding machine, and relates to the technical field of welding machine heat dissipation, the heat dissipation cooler comprises a welding machine box and further comprises mounting legs arranged at the bottom of the welding machine box, and a mounting shell is arranged on one side of the welding machine box; the cooling mechanism is arranged on the mounting shell and comprises a plurality of induction cylinders fixedly arranged on the mounting shell in a penetrating mode, piston columns are arranged on the top walls of the induction cylinders in a sliding and penetrating mode, one ends of the piston columns are fixedly connected with sealing blocks, the sealing blocks are arranged in the induction cylinders in a sliding mode, and the tops of the piston columns are fixedly connected with mounting heads; air conveying pipes are fixedly connected to the positions, on the two sides of the induction cylinder, of the mounting shell, a limiting assembly is arranged on the inner wall of the limiting cylinder, a cooling head and a heat dissipation head are arranged on the two sides of the induction cylinder in the mounting shell correspondingly, a temperature sensing assembly is arranged in the heat dissipation head, a cooling assembly is arranged at the bottom of the welding machine box, and telescopic pipes are arranged between the cooling assembly and the air conveying pipes. And according to the welding temperature in the mounting shell, the valve assembly improves the welding efficiency while precise heat dissipation is achieved.
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Description

Technical Field

[0001] This invention relates to the field of welding machine heat dissipation technology, specifically a friction welding machine heat dissipation cooler. Background Art

[0002] Friction welding machines are devices that generate heat energy during rotation and then apply appropriate pressure to complete the welding process. Based on the energy input method, friction welding machines are divided into two types: continuous drive and inertial drive. The former consists of a clamp, transmission mechanism, pressurizing mechanism, braking device, and control device; the latter consists of a clamp, transmission mechanism, flywheel, pressurizing mechanism, and control device.

[0003] Friction welding machines rely on the high heat generated by friction to melt and reassemble the weldment, thus achieving welding. This requires a relatively high temperature. Once the welding temperature is reached, the welding is considered complete and needs to be cooled. Traditionally, this is done by natural cooling or air drying. These methods are cumbersome, and prolonged exposure can affect the integrity of the weldment. Furthermore, manual cooling is inefficient and cannot be performed immediately after welding. Summary of the Invention

[0004] This invention provides a heat dissipation cooler for a friction welding machine, which solves the problems mentioned in the background art.

[0005] To achieve the above object, the present invention provides the following technical solutions: A friction welding machine heat dissipation cooler includes a welding machine housing and further includes: Mounting legs are installed at the bottom of the welding machine housing, and a mounting shell is installed on one side of the welding machine housing. A cooling mechanism is installed on the mounting shell, including multiple induction cylinders fixedly installed through the mounting shell. A piston column is slidably installed through the top wall of the induction cylinder. A sealing block is fixedly connected to one end of the piston column and is slidably installed inside the induction cylinder. A mounting head is fixedly connected to the top of the piston column. Transmission rods are hinged to both sides of the mounting head. Gas transmission pipes are fixedly connected to the mounting shells on both sides of the induction cylinders. A limiting cylinder is fixedly connected to one side of the gas transmission pipe. A valve assembly is installed inside the limiting cylinder. A limiting component is installed on the inner wall of the limiting cylinder. Cooling heads and heat dissipation heads are respectively installed on both sides of the induction cylinders inside the mounting shell. The cooling cylinders and heat dissipation heads are fixedly connected to the gas transmission pipes. A sensing component is installed on the gas transmission pipe on one side of the heat dissipation head. A temperature sensing component is installed inside the heat dissipation head. A cooling component is installed at the bottom of the welding machine housing. A telescopic pipe is installed between the cooling component and the gas transmission pipe. The valve assembly improves welding efficiency while accurately dissipating heat according to the welding temperature inside the mounting shell.

[0006] As a preferred embodiment of the present invention, the valve assembly includes a closing plate slidably disposed within a limiting cylinder, a valve rod fixedly connected to one side of the closing plate, a valve port being opened on the valve rod, one end of the valve rod passing through an air transmission pipe, and the end being hingedly connected to a transmission rod.

[0007] As a preferred embodiment of the present invention, the limiting component includes protrusions fixedly disposed on both sides of the inner wall of the limiting cylinder, a telescopic cylinder fixedly connected to the valve stem sidewall on one side of the protrusions, an arc-shaped block fixedly disposed at the end of the telescopic cylinder, and a reset component sleeved on one end of the telescopic cylinder.

[0008] As a preferred embodiment of the present invention, the sensing component includes a piston block slidably disposed in the air transmission tube, a detection column fixedly connected to the top of the piston block, one end of the detection column slidably penetrating the top wall of the air transmission tube, a limiting block fixedly connected to the top of the detection column, and an elastic element sleeved on one end of the detection column.

[0009] As a preferred embodiment of the present invention, the temperature sensing component includes a sealing plate that is slidably disposed on both sides of the heat sink head, a positioning block is fixedly connected to the top of the sealing plate, and a thermal expansion member is fixedly connected between the positioning blocks.

[0010] As a preferred embodiment of the present invention, the cooling assembly includes a radiator and a cooler fixedly installed on both sides of the bottom of the welding machine box. The air inlet end of the radiator and the air outlet end of the cooler are both fixedly connected to air guide pipes. The air guide pipes are fixedly connected to telescopic pipes. The telescopic pipe on one side of the probe column is fixedly connected to the air guide pipe on one side of the radiator.

[0011] As a preferred embodiment of the present invention, a friction welding machine is installed inside the welding machine housing, and a mounting block is fixedly connected to the side wall of the welding machine housing on one side of the friction welding machine, with the mounting block and the mounting shell being rotatably connected.

[0012] This invention has the following advantages: In actual use, the workpiece to be welded is placed in the friction welding chamber, and then welding is performed. The mounting shell is then manually rotated to contact the welding machine housing to achieve a seal. As the welding process continues, the temperature inside the mounting shell rises. When the temperature reaches its maximum, it indicates that the weld is complete. At this point, due to the accumulation of hot air inside the mounting shell, the internal pressure increases, which in turn causes the sealing block to move upwards. The sealing block then causes the mounting head above the piston column to move upwards. At this point, the operator can turn off the welding machine, preventing further heat generation. Under the action of the transmission rod, the mounting head moves the valve stem, and the valve port on the valve stem moves. Connected to the air transmission pipe, the cooler and radiator cool the welding position of the welded parts through the cooling head and heat dissipation head, respectively. As the temperature gradually decreases, the thermal expansion component in the heat dissipation head expands and contracts, driving the sealing plate to move laterally through the positioning block. When the temperature reaches the standard temperature, the sealing plate seals the heat dissipation head. At this time, a negative pressure is generated in the air transmission pipe, and the probe column below the limit block moves down, indicating that the heat dissipation is complete. Only then can the next round of welding operations be carried out. This welding method can efficiently realize the heat dissipation and cooling process in the welding operation, improve welding efficiency, and significantly improve welding quality. At the same time, it can automatically adjust the welding cooling process and is easy to operate. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of a friction welding machine heat sink.

[0014] Figure 2 This is a front view of a heat dissipation cooler for a friction welding machine.

[0015] Figure 3 This is a side view of a heat dissipation cooler for a friction welding machine.

[0016] Figure 4 This is a side view of the overall structure of a friction welding machine heat sink.

[0017] Figure 5 This is a schematic diagram of the internal structure of the heat sink head in a friction welding machine heat sink cooler.

[0018] Figure 6 This is a schematic diagram of the air transmission pipe in a friction welding machine heat sink.

[0019] Figure 7 for Figure 6 Schematic diagram of the enlarged structure of A in the figure.

[0020] In the diagram: 1. Welding machine housing; 2. Mounting leg; 3. Cooler; 4. Radiator; 5. Friction welding machine; 6. Air guide pipe; 7. Telescopic pipe; 8. Cooling head; 9. Radiator head; 10. Mounting shell; 11. Limiting cylinder; 12. Air transmission pipe; 13. Transmission rod; 14. Mounting head; 15. Induction cylinder; 16. Elastic element; 17. Limiting block; 18. Piston column; 19. Valve rod; 20. Sealing block; 21. Sealing plate; 22. Positioning block; 23. Thermal expansion element; 24. Protrusion block; 25. Telescopic cylinder; 26. Reset element; 27. Arc-shaped block; 28. Piston block; 29. ​​Detector column; 30. Cooling assembly; 31. Mounting block; 32. Closing plate; 33. Cooling mechanism; 34. Valve assembly; 35. Limiting assembly; 36. Induction assembly; 37. Temperature sensing assembly; 38. Valve port. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention. Example 1

[0022] See also Figure 1-7A friction welding machine heat dissipation cooler includes a welding machine housing 1, and further includes: mounting legs 2 fixedly disposed at the bottom of the welding machine housing 1, and a mounting shell 10 disposed on one side of the welding machine housing 1; a cooling mechanism 33 disposed on the mounting shell 10, including multiple induction cylinders 15 fixedly disposed through the mounting shell 10, a piston column 18 slidably disposed through the top wall of the induction cylinder 15, a sealing block 20 fixedly connected to one end of the piston column 18, the sealing block 20 slidably disposed inside the induction cylinder 15, a mounting head 14 fixedly connected to the top of the piston column 18, transmission rods 13 hinged to both sides of the mounting head 14, and air transmission pipes 12 fixedly connected to the mounting shells 10 on both sides of the induction cylinder 15. A limiting cylinder 11 is fixedly connected to one side of the 12. A valve assembly 34 is installed inside the limiting cylinder 11. A limiting assembly 35 is installed on the inner wall of the limiting cylinder 11. A cooling head 8 and a heat dissipation head 9 are fixedly installed on both sides of the sensing cylinder 15 inside the mounting shell 10. The cooling cylinder and the heat dissipation head 9 are fixedly connected to the air transmission pipe 12. A sensing assembly 36 is installed on the air transmission pipe 12 on one side of the heat dissipation head 9. A temperature sensing assembly 37 is installed inside the heat dissipation head 9. A cooling assembly 30 is installed at the bottom of the welding machine box 1. A telescopic pipe 7 is installed between the cooling assembly 30 and the air transmission pipe 12. The telescopic pipe 7 is fixedly connected to the air transmission pipe 12. The valve assembly 34 improves welding efficiency while accurately dissipating heat according to the welding temperature inside the mounting shell 10.

[0023] The valve assembly 34 includes a closing plate 32 that is slidably disposed in the limiting cylinder 11. A valve rod 19 is fixedly connected to one side of the closing plate 32. A valve port 38 is opened on the valve rod 19. One end of the valve rod 19 passes through the air transmission pipe 12 and the other end is hinged to the transmission rod 13.

[0024] The limiting component 35 includes protrusions 24 fixedly disposed on both sides of the inner wall of the limiting cylinder 11. A telescopic cylinder 25 is fixedly connected to the side wall of the valve stem 19 on one side of the protrusions 24. An arc-shaped block 27 is fixedly disposed at the end of the telescopic cylinder 25. A reset component 26 is sleeved on one end of the telescopic cylinder 25. The reset component 26 can be a spring or an elastic metal sheet with telescopic properties.

[0025] The sensing component 36 includes a piston block 28 slidably disposed in the air transmission tube 12, a detection column 29 fixedly connected to the top of the piston block 28, one end of the detection column 29 slidably penetrating the top wall of the air transmission tube 12, a limiting block 17 fixedly connected to the top of the detection column 29, and an elastic element 16 sleeved on one end of the detection column 29. The elastic element 16 can be a spring with telescopic properties or an elastic metal sheet, etc.

[0026] The temperature sensing component 37 includes a sealing plate 21 that is slidably disposed on both sides of the heat sink 9. A positioning block 22 is fixedly connected to the top of the sealing plate 21. A thermal expansion member 23 is fixedly connected between the positioning blocks 22. The thermal expansion member 23 is a spring or elastic metal sheet that will expand when heated and contract when cooled.

[0027] In actual operation, the mounting shell 10 is manually rotated to make it contact the welding machine housing 1 to achieve a seal. As the welding operation progresses, the temperature inside the mounting shell 10 rises. When the temperature reaches its maximum, it indicates that the welding is complete. At this time, due to the accumulation of hot air inside the mounting shell 10, the internal pressure increases, which in turn drives the sealing block 20 to move upward. The sealing block 20 drives the mounting head 14 above the piston column 18 to move upward. At this time, the operator can turn off the welding machine to stop generating heat. Under the action of the transmission rod 13, the mounting head 14 drives the valve rod 19 to move. The valve port 38 on the valve rod 19 moves and connects with the air transmission pipe 12. The cooling component 30 cools the welding position of the welded part. As the temperature gradually decreases, the thermal expansion component 23 in the heat dissipation head 9 expands and contracts. Through the positioning block 22, it drives the sealing plate 21 to move laterally. When the temperature reaches the standard temperature, the sealing plate 21 seals the heat dissipation head 9. At this time, a negative pressure is generated in the air transmission pipe 12. The detection column 29 below the limit block 17 moves downward, indicating that the heat dissipation is complete. In this case, the operator can change the welding part. Example 2

[0028] Please see Figure 1-7 A friction welding machine heat dissipation cooler includes a welding machine housing 1, and further includes: mounting legs 2 fixedly disposed at the bottom of the welding machine housing 1, and a mounting shell 10 disposed on one side of the welding machine housing 1; a cooling mechanism 33 disposed on the mounting shell 10, including multiple induction cylinders 15 fixedly disposed through the mounting shell 10, a piston column 18 slidably disposed through the top wall of the induction cylinder 15, a sealing block 20 fixedly connected to one end of the piston column 18, the sealing block 20 slidably disposed inside the induction cylinder 15, a mounting head 14 fixedly connected to the top of the piston column 18, transmission rods 13 hinged to both sides of the mounting head 14, and air transmission pipes 12 fixedly connected to the mounting shells 10 on both sides of the induction cylinder 15. A limiting cylinder 11 is fixedly connected to one side of the 12. A valve assembly 34 is installed inside the limiting cylinder 11. A limiting assembly 35 is installed on the inner wall of the limiting cylinder 11. A cooling head 8 and a heat dissipation head 9 are fixedly installed on both sides of the sensing cylinder 15 inside the mounting shell 10. The cooling cylinder and the heat dissipation head 9 are fixedly connected to the air transmission pipe 12. A sensing assembly 36 is installed on the air transmission pipe 12 on one side of the heat dissipation head 9. A temperature sensing assembly 37 is installed inside the heat dissipation head 9. A cooling assembly 30 is installed at the bottom of the welding machine box 1. A telescopic pipe 7 is installed between the cooling assembly 30 and the air transmission pipe 12. The telescopic pipe 7 is fixedly connected to the air transmission pipe 12. The valve assembly 34 improves welding efficiency while accurately dissipating heat according to the welding temperature inside the mounting shell 10.

[0029] The valve assembly 34 includes a closing plate 32 that is slidably disposed in the limiting cylinder 11. A valve rod 19 is fixedly connected to one side of the closing plate 32. A valve port 38 is opened on the valve rod 19. One end of the valve rod 19 passes through the air transmission pipe 12 and the other end is hinged to the transmission rod 13.

[0030] The limiting component 35 includes protrusions 24 fixedly disposed on both sides of the inner wall of the limiting cylinder 11. A telescopic cylinder 25 is fixedly connected to the side wall of the valve stem 19 on one side of the protrusions 24. An arc-shaped block 27 is fixedly disposed at the end of the telescopic cylinder 25. A reset component 26 is sleeved on one end of the telescopic cylinder 25. The reset component 26 can be a spring or an elastic metal sheet with telescopic properties.

[0031] The sensing component 36 includes a piston block 28 slidably disposed in the air transmission tube 12, a detection column 29 fixedly connected to the top of the piston block 28, one end of the detection column 29 slidably penetrating the top wall of the air transmission tube 12, a limiting block 17 fixedly connected to the top of the detection column 29, and an elastic element 16 sleeved on one end of the detection column 29. The elastic element 16 can be a spring with telescopic properties or an elastic metal sheet, etc.

[0032] The temperature sensing component 37 includes a sealing plate 21 that is slidably disposed on both sides of the heat sink 9. A positioning block 22 is fixedly connected to the top of the sealing plate 21. A thermal expansion member 23 is fixedly connected between the positioning blocks 22. The thermal expansion member 23 is a spring or elastic metal sheet that will expand when heated and contract when cooled.

[0033] The cooling assembly 30 includes a radiator 4 and a cooler 3 fixedly installed on both sides of the bottom of the welding machine box 1. The air inlet end of the radiator 4 and the air outlet end of the cooler 3 are both fixedly connected to the air guide pipe 6. The air guide pipe 6 is fixedly connected to the telescopic pipe 7. The telescopic pipe 7 on one side of the probe column 29 is fixedly connected to the air guide pipe 6 on one side of the radiator 4.

[0034] The welding machine housing 1 is equipped with a friction welding machine 5. A mounting block 31 is fixedly connected to the side wall of the welding machine housing 1 on one side of the friction welding machine 5. The mounting block 31 is rotatably connected to the mounting shell 10.

[0035] In the implementation of this invention, the workpiece to be welded is placed in the friction welding chamber, and then welding is performed. Subsequently, the mounting shell 10 is manually rotated to contact the welding machine housing 1, achieving a seal. As the welding operation progresses, the temperature inside the mounting shell 10 rises. When the temperature reaches its maximum, it indicates that the weld is complete. At this point, due to the accumulation of hot air inside the mounting shell 10, the internal pressure increases, which in turn causes the sealing block 20 to move upwards. The sealing block 20 then causes the mounting head 14 above the piston column 18 to move upwards. At this point, the operator can turn off the welding machine to stop generating heat. Under the action of the transmission rod 13, the mounting head 14 drives the valve rod 19 to move. The valve port 38 on the valve rod 19 moves in conjunction with the transmission rod 13. The air pipe 12 is connected, and the cooler 3 and the radiator 4 cool the welding position of the welded parts through the cooling head 8 and the radiator 9 respectively. As the temperature gradually decreases, the thermal expansion component 23 in the radiator 9 expands and contracts, which drives the sealing plate 21 to move laterally through the positioning block 22. When the temperature reaches the standard temperature, the sealing plate 21 seals the radiator 9. At this time, a negative pressure is generated in the air pipe 12, and the probe column 29 below the limit block 17 moves down, indicating that the heat dissipation is complete. Only then can the next round of welding operations be carried out. This welding method can efficiently realize the heat dissipation and cooling process in the welding operation, improve welding efficiency, and significantly improve welding quality. At the same time, it can automatically adjust the welding cooling process and is easy to operate.

[0036] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A friction welding machine heat dissipation cooler, comprising a welding machine box, characterized in that: Also includes: A mounting leg is arranged at the bottom of the welding machine box, and a mounting shell is arranged on one side of the welding machine box; The cooling mechanism arranged on the mounting shell comprises an induction cylinder fixedly penetrating the mounting shell, the induction cylinder is provided with a plurality of cylinders, a piston column is slidingly penetrated through the top wall of the induction cylinder, one end of the piston column is fixedly connected to a sealing block, the sealing block is slidably arranged in the induction cylinder, the top of the piston column is fixedly connected to a mounting head, transmission rods are hinged on both sides of the mounting head, an air pipe is fixedly connected to the mounting shells on both sides of the induction cylinder, one side of the air pipe is fixedly connected to a limiting cylinder, a valve assembly is arranged in the limiting cylinder, a limiting assembly is arranged on the inner wall of the limiting cylinder, a cooling head and a heat dissipation head are respectively arranged on both sides of the induction cylinder in the mounting shell, the cooling cylinder and the heat dissipation head are fixedly connected with the air pipe, an induction assembly is arranged on the air pipe on one side of the heat dissipation head, a temperature sensing assembly is arranged in the heat dissipation head, a cooling assembly is arranged at the bottom of the welding machine box, a telescopic tube is arranged between the cooling assembly and the air pipe, and the valve assembly improves the welding efficiency while accurately dissipating heat according to the welding temperature in the mounting shell.

2. A friction welding machine heat dissipation cooler according to claim 1, characterized in that: The valve assembly includes a closing plate slidably arranged in a limiting cylinder, one side of the closing plate is fixedly connected to a valve rod, a valve opening is provided on the valve rod, one end of the valve rod passes through an air transmission tube, and the end is hingedly connected to a transmission rod.

3. A friction welding machine heat dissipation cooler according to claim 2, characterized in that: The limiting assembly includes raised blocks fixedly arranged on both sides of the inner wall of the limiting cylinder, the valve stem side wall on one side of the raised block is fixedly connected to the telescopic cylinder, an arc block is fixedly arranged at the end of the telescopic cylinder, and one end of the telescopic cylinder is sleeved with a reset piece.

4. A friction welding machine heat dissipation cooler according to claim 3, characterized in that: The sensing component includes a piston block slidably arranged in the air transmission tube, the top of the piston block is fixedly connected to a detection column, one end of the detection column is slidably connected to the top wall of the air transmission tube, the top of the detection column is fixedly connected to a limit block, and one end of the detection column is sleeved with an elastic member.

5. The heat dissipation cooler for a friction welding machine according to claim 1, characterized in that: The temperature sensing component comprises a sealing plate which is slidably penetrated and arranged on two side walls of the heat dissipation head, the top of the sealing plate is fixedly connected with a positioning block, and the thermal expansion pieces are fixedly connected between the positioning blocks.

6. The heat dissipation cooler for a friction welding machine according to claim 1, characterized in that: The cooling assembly includes a radiator and a cooler fixedly arranged on both sides of the bottom of the welding machine box. The air inlet end of the radiator and the air outlet end of the cooler are both fixedly connected to the air guide pipe, and the air guide pipe is fixedly connected to the telescopic pipe.

7. The heat dissipation cooler for a friction welding machine according to claim 1, characterized in that: A friction welding machine is arranged in the welding machine box, a side wall of the welding machine box on one side of the friction welding machine is fixedly connected with a mounting block, and the mounting block is rotatably connected with the mounting shell.

Citation Information

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