Laser cutting equipment and cutting process for machining steel plate for crane

By designing vacuum cleaner and exhaust gas treatment devices in laser cutting equipment processed by steel plates by cranes, the problem of inability to clean up harmful gases after dust removal is solved, efficient dust and harmful gas removal is achieved, and the safety of the working environment is improved.

CN119387820AInactive Publication Date: 2025-02-07JIANGSU DELI SPECIAL STEEL STRUCTURE CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411528102.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing laser cutting equipment and cutting processes for steel plate processing of cranes cannot clean up harmful gases well after dust removal, which may affect the health of workshop workers.

Method used

A laser cutting device including a vacuum cleaner and a waste gas treatment device is designed. The vacuum cleaner realizes efficient dust collection through components such as drive frames, threaded rods and drive sliders, while the exhaust gas treatment device heats the toxic gas into harmless gas through components such as heating devices and dust bags.

Benefits of technology

Effectively remove dust and harmful gases generated during the cutting process, improve the safety of the working environment and protect the health of workers.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119387820A_ABST
    Figure CN119387820A_ABST
Patent Text Reader

Abstract

The laser cutting equipment comprises a workbench, a working groove is formed in the top of the workbench, a damping device is fixedly connected to the position, located in the working groove, of the bottom of the workbench, and a cutting device is fixedly connected to the bottom of a two-dimensional moving device. A dust suction device is fixedly connected to the top of the top plate, a dust collection device is fixedly connected to the bottom of the dust suction device, a vertical plate is fixedly connected to the position, between the two supporting plates, of the bottom of the top plate, and a waste gas treatment device is fixedly connected to the side, away from the cutting device, of the vertical plate; a sliding rail is arranged at the position, located in front of the cutting device, of the bottom of the workbench, and a cooling device is fixedly connected into the sliding rail. The invention relates to the field of laser cutting. The problem that an existing laser cutting device for machining the steel plate for the crane cannot well clean harmful gas after dust removal is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of laser cutting, and in particular to laser cutting equipment and a cutting process for processing steel plates for cranes. Background Art

[0002] High precision and high efficiency: Laser cutting technology has significant precision advantages in steel plate cutting, with narrow incision width, small hole center distance error and profile size error. In addition, laser cutting is also fast and can quickly complete complex cutting tasks. Laser cutting can handle steel plates of various shapes and sizes, no matter how complex they are, it can easily cope with them. This makes it very flexible and applicable in industrial production. The cut surface produced by laser cutting is flat and smooth, without burrs and slag, and will not scratch the surface of the workpiece, eliminating the need for secondary grinding. This high-quality cutting effect is very important for subsequent processing and use. Although the investment in laser cutting equipment is high, its relatively low operating cost and efficient cutting speed make it highly cost-effective in long-term use. Water jet cutting is an environmentally friendly and safe cutting method that uses high-pressure water flow to locally cut the steel plate into the desired shape, and is suitable for steel plates of various thicknesses. This method is not only environmentally friendly, but also safe to operate and reduces occupational health risks. Modern steel plate cutting production lines are usually equipped with intelligent cranes for automated loading and unloading and storage, which improves overall production efficiency and accuracy. For example, in a factory's intelligent plate cutting line, the intelligent crane automatically places the steel plate on the cutting platform and removes it after cutting, greatly simplifying the operation process and improving work efficiency. The benefits of crane steel plate cutting include high precision, high efficiency, versatility, high-quality cutting effects, cost-effectiveness, environmental protection and safety, as well as automation and intelligence. These advantages make laser cutting an indispensable and important technical means in modern industrial production. The existing laser cutting equipment and cutting process for crane steel plate processing cannot clean up harmful gases well after dust removal, which may affect the health of workshop workers. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides a laser cutting device and a cutting process for processing steel plates for cranes, which solves the problem that the existing laser cutting device and a cutting process for processing steel plates for cranes cannot effectively clean harmful gases after dust removal.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a laser cutting device and cutting process for processing steel plates for cranes, comprising a workbench, a working groove is provided on the top of the workbench, a shock absorbing device is fixedly connected to the bottom of the workbench in the working groove, a placement plate is fixedly connected to the top of the shock absorbing device, a clamping device is fixedly connected to the top of the workbench on both sides of the placement plate, a support column is fixedly connected to the top of the workbench, four support columns are provided, the tops of the four support columns are fixedly connected to top plates, and the bottom of the top plate is fixedly connected to support columns between the support columns A plate, wherein two support plates are provided, a two-dimensional moving device is fixedly connected to one side of the two support plates close to each other, a cutting device is fixedly connected to the bottom of the two-dimensional moving device, a dust suction device is fixedly connected to the top of the top plate, a dust collecting device is fixedly connected to the bottom of the dust suction device, a vertical plate is fixedly connected to the bottom of the top plate located between the two support plates, a waste gas treatment device is fixedly connected to the side of the vertical plate away from the cutting device, a heating device is fixedly connected to the bottom of the waste gas treatment device, a slide rail is provided at the bottom of the workbench in front of the cutting device, and a cooling device is fixedly connected to the inside of the slide rail; The dust suction device comprises a driving frame, a driving handle, a threaded rod, a driving slider, a mounting plate, a linkage rod, and a telescopic rod. The inner walls on both sides of the driving frame are rotatably connected with threaded rods, one end of the threaded rod passes through the inner wall of the driving frame and is fixedly connected with the driving handle, the threaded rod is threadedly connected with a driving slider, two driving sliders are provided, the threads in the threaded holes of the two driving sliders are arranged oppositely, the bottoms of the two driving sliders are rotatably connected with linkage rods, the bottom ends of the linkage rods are fixedly connected with the mounting plate, the bottom of the mounting plate is fixedly connected with a dust collecting device, and a telescopic rod is fixedly connected between the bottom of the driving frame and the top of the mounting plate, two telescopic rods are provided, and the two telescopic rods are symmetrically arranged about the linkage rod.

[0005] Preferably, the two-dimensional moving device includes a first screw rod, a first motor, a base, a first cylinder, and a lifting column. The first screw rod is rotatably connected to one side of the two support plates that are close to each other. Two first screw rods are provided, and one end of the two first screw rods is rotatably connected to the first motor. The outer surface of the first screw rod is threadedly connected to the base, the top of the base is fixedly connected to the first cylinder, the bottom of the first cylinder is fixedly connected to the lifting column, the lifting column passes through the base and the bottom is fixedly connected to the cutting device.

[0006] Preferably, the cutting device includes a fixed plate, a second screw rod, a second motor, a flip plate, a high-power laser drill bit, and a low-power laser drill bit. The bottom of the base is fixedly connected to a fixed plate, and two fixed plates are provided. The two fixed plates are fixedly connected to a second screw rod on one side close to each other, one end of the second screw rod is rotatably connected to the second motor, the outer surface of the second screw rod is fixedly connected to a flip plate, the top of the flip plate is fixedly connected to a high-power laser drill bit, and the bottom of the flip plate is fixedly connected to a low-power laser drill bit.

[0007] Preferably, the exhaust gas treatment device comprises a flue gas treatment chamber, a connecting plate, a dust bag, a supporting frame, an air pump, an air duct, an outlet pipe, an air supply pipe, and an air inlet hopper. A chamber is opened in the flue gas treatment chamber, the connecting plate divides the chamber into an upper chamber and a lower chamber, a dust bag is fixedly connected to the bottom end of the connecting plate, a plurality of dust bags are provided, the outer surfaces of the plurality of dust bags are all sleeved with a supporting frame, a plurality of groups of air outlets are provided on the connecting plate, and the plurality of groups of air outlets are respectively communicated with the top output ends of the plurality of groups of dust bags, the bottom end of the air pump is connected to the top end of the flue gas treatment chamber, the bottom input end of the air pump is connected and provided with an air duct, the bottom input end of the air duct passes through the top end of the flue gas treatment chamber and extends into the upper chamber of the flue gas treatment chamber, the top output end of the air pump is connected and provided with an outlet pipe, the side of the flue gas treatment chamber close to the cutting device is fixedly connected with an air supply pipe, the air supply pipe passes through the vertical plate and is fixedly connected with the air inlet hopper.

[0008] Preferably, the heating device includes a heating box, a heating fan, a heating rod, a heating tube, and a heating hole. The top of the heating box is fixedly connected to the bottom of the flue gas treatment chamber, and a heating hole is opened at the connection. There are multiple heating holes. Heating rods are fixedly connected to both sides of the inner wall of the heating box. There are multiple heating rods. A heating tube is fixedly connected to the bottom of the heating box. A heating fan is fixedly connected to the bottom of the inner cavity of the heating box. There are multiple heating fans.

[0009] Preferably, the clamping device includes a second cylinder, a clamping plate, and a connecting platform. The bottom of the connecting platform is fixedly connected to the top of the workbench. Two connecting platforms are provided, and the two connecting platforms are symmetrically arranged with respect to the support plate. The piston rod of the second cylinder is fixedly connected to the clamping plate.

[0010] Preferably, the shock absorbing device includes a shock absorbing spring, a support plate, and a rubber pad. The top of the workbench is located in the working groove and is fixedly connected to a rubber pad. Four rubber pads are provided, and the tops of the four rubber pads are fixedly connected to shock absorbing springs. The tops of the shock absorbing springs are fixedly connected to a support plate, and the top of the support plate is in contact with the bottom of the placement plate.

[0011] Preferably, the dust collecting device includes a fan frame, a suction fan, a partition box, a protective net, a dust collecting pipe, a dust collecting box, an extrusion plate, an embedded plate, a threaded column, and a rotating block. The fan frame is fixedly connected to the bottom of the mounting plate, and the suction fan is rotatably connected to the top of the inner cavity of the fan frame. The fan frame is fixedly connected to the bottom of the fan frame, and the protective net is fixedly connected to the bottom of the partition box. Dust collecting pipes are fixedly connected to both sides of the partition box, and one end of the dust collecting pipe away from the dust collecting pipe is fixedly connected to the dust collecting box, an embedded plate is fixedly connected to the inner wall of one side of the support plate close to each other, and the top and bottom of the embedded plate are fixedly connected to the extrusion plate, and the side of the extrusion plate close to each other is fixedly connected to the dust collecting box, a threaded column is threadedly connected to the embedded plate, and a rotating block is fixedly connected to the top of the threaded column.

[0012] Preferably, the cooling device includes a wheel, a water tank, a water pump assembly, a water suction pipe, a spray pipe, a temperature sensor, an electric wire, and a test tube. The wheel cooperates with the slide rail. The top of the wheel is fixedly connected to the water tank, the top of the water tank is fixedly connected to the water pump assembly, the top of the water pump assembly is fixedly connected to the water suction pipe, the top of the water suction pipe is fixedly connected to the spray pipe, the top of the water pump assembly is also fixedly connected to a test tube, the top of the test tube is fixedly connected to the temperature sensor, and the temperature sensor is fixedly connected to the cutting device via electric wires.

[0013] The present invention provides a laser cutting device and cutting process for processing steel plates for cranes. It has the following beneficial effects: 1) The laser cutting equipment and cutting process for processing steel plates for cranes are provided with a clamping device and a two-dimensional moving device. The staff first slides the cooling device to the far left through the wheels to facilitate loading and unloading, and then places the steel plate for cranes on the surface of the placement plate, and then starts the second cylinder. The piston rods of the two second cylinders move relative to each other, driving the clamping plates at the tops of the two cylinders to approach each other, and clamping the steel plate for cranes. Then, the first motor is started, and the rotation of the first motor drives the rotation of the first screw rod, and the rotation of the first screw rod drives the base on its outer surface to slide the thread, so that the base drives the cutting device at its bottom to reciprocate left and right. At the same time, the staff can start the first cylinder, and the piston rod of the first cylinder drives the cutting device at its bottom to move up and down. In this way, the effect of two-dimensional driving of the cutting device is achieved; 2) The laser cutting equipment and cutting process for processing the steel plate for the crane are as follows: by setting up a cutting device, laser generators of different powers are selected according to the thickness of the steel plate for the crane. If the steel plate for the crane is relatively thin, a low-power laser drill located at the bottom of the flip plate can be directly used; if the steel plate for the crane is relatively thick, the second motor is started, and the second motor drives the second screw rod to rotate, thereby driving the flip plate on the outer surface of the second screw rod to reverse, and the high-power laser drill bit on the top of the flip plate is positioned downward to cut the steel plate.

[0014] 3) The laser cutting equipment and cutting process for processing the steel plate for the crane are equipped with a cooling device. After the cutting is completed, the staff adds clean water to the water tank, and then starts the water pump assembly. The water pump assembly works to pump clean water into the spray pipe and spray it out through the pumping pipe. In this process, the temperature sensor detects the temperature of the workbench surface in real time through the wire, so as to judge the degree of cooling. When the temperature drops to the appropriate temperature, the water pump assembly is turned off, and the staff takes out the steel plate for the crane to complete the cutting. Dust and exhaust gas will be generated during the cutting process. 4) The laser cutting equipment and cutting process for processing steel plates for the crane, by setting up an exhaust gas treatment mechanism and a dust suction mechanism, will generate dust and exhaust gas during the cutting process. For dust, the dust on the workbench can be sucked into the partition box by starting the suction fan to suck air from the workbench, and the dust enters the dust collection box through the dust collection pipe for collection. When the dust collection box needs to be cleaned, the rotating block drives the threaded column to rotate, and the extrusion plates on the threaded column move in opposite directions to release the dust collection box for cleaning. The staff can drive the threaded rod to rotate by turning the driving handle. At this time, the two driving sliders on the threaded rod move relative to each other and use the linkage rod to push the mounting plate downward, so that the suction fan is more in line with the workbench, thereby increasing the dust removal efficiency. For exhaust gas, the staff starts the air pump, and the air pump works to transport the exhaust gas into the exhaust gas treatment chamber through the air inlet hopper and the air pipe. After the exhaust gas enters the exhaust gas treatment chamber, it enters the dust removal bag, and then starts the heating rod, the heating rod heats the air, and blows it upward through the heating fan, heats the flue gas treatment chamber through the heating hole, heats the toxic gas into harmless gas, and then discharges it through the exhaust pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the dust collecting device of the present invention; Figure 3 It is a partial structural schematic diagram of the dust collecting device of the present invention; Figure 4 It is a partial structural schematic diagram of the dust collecting box of the present invention; Figure 5 It is a schematic diagram of the structure of the two-dimensional mobile device of the present invention; Figure 6 It is a schematic diagram of the structure of the cutting device of the present invention; Figure 7 It is a schematic diagram of the structure of the shock absorbing device of the present invention; Figure 8 It is a schematic diagram of the structure of the cooling device of the present invention.

[0016] Fig. 9 It is a schematic diagram of the structure of the exhaust gas treatment device of the present invention; Fig.10 It is a schematic diagram of the structure of the heating device of the present invention.

[0017] In the figure: 1. workbench; 2. working groove; 3. shock absorbing device; 31. shock absorbing spring; 33. support plate; 34. rubber pad; 4. placement plate; 5. clamping device; 51. second cylinder; 52. clamping plate; 53. connecting table; 6. support column; 7. top plate; 8. support plate; 9. two-dimensional moving device; 91. first screw rod; 92. first motor; 93. base; 94. first cylinder; 95. lifting column; 10. cutting device; 101. fixing plate; 102. second screw rod; 103. second motor; 104. flip plate; 105. high-power laser drill; 106. low-power laser drill; 11. dust suction device; 111. driving frame; 112. driving handle; 113. threaded rod; 114. driving slider; 115. mounting plate; 116. linkage rod; 117. telescopic rod; 12. dust collecting device; 121. fan rack ; 122, suction fan; 123, partition box; 124, protection net; 125, dust collecting pipe; 126, dust collecting box; 127, extrusion plate; 128, embedded plate; 129, threaded column; 120, rotating block; 13, vertical plate; 14, exhaust gas treatment device; 141, flue gas treatment chamber; 142, connecting plate; 143, dust bag; 144, support frame; 145, air pump; 146, air guide pipe; 147, air outlet pipe ; 148. Air pipe; 149. Air intake hopper; 15. Heating device; 151. Heating box; 152. Heating fan; 153. Heating rod; 155. Heating pipe; 156. Heating hole; 16. Slide rail; 17. Cooling device; 171. Wheel; 172. Water tank; 173. Water pump assembly; 174. Water pump pipe; 175. Spray pipe; 177. Temperature sensor; 178. Electric wire; 179. Test tube. DETAILED DESCRIPTION

[0018] The following will be combined with the accompanying drawings in the examples of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-10The present invention provides a technical solution: a laser cutting device and cutting process for processing steel plates for cranes, comprising a workbench 1, a working groove 2 is provided on the top of the workbench 1, a shock absorbing device 3 is fixedly connected to the bottom of the workbench 1 in the working groove 2, a placement plate 4 is fixedly connected to the top of the shock absorbing device 3, a clamping device 5 is fixedly connected to both sides of the placement plate 4 on the top of the workbench 1, a support column 6 is fixedly connected to the top of the workbench 1, four support columns 6 are provided, top plates 7 are fixedly connected to the tops of the four support columns 6, and a support plate 8 is fixedly connected to the bottom of the top plate 7 between the support columns 6, and two support plates 8 are provided. A two-dimensional moving device 9 is fixedly connected to the side where the two supporting plates 8 are close to each other, a cutting device 10 is fixedly connected to the bottom of the two-dimensional moving device 9, a dust suction device 11 is fixedly connected to the top of the top plate 7, a dust collecting device 12 is fixedly connected to the bottom of the dust suction device 11, a vertical plate 13 is fixedly connected to the bottom of the top plate 7 located between the two supporting plates 8, a waste gas treatment device 14 is fixedly connected to the side of the vertical plate 13 away from the cutting device 10, a heating device 15 is fixedly connected to the bottom of the waste gas treatment device 14, a slide rail 16 is provided at the bottom of the workbench 1 in front of the cutting device 10, and a cooling device 17 is fixedly connected inside the slide rail 16; The dust collecting device 11 includes a driving frame 111, a driving handle 112, a threaded rod 113, a driving slider 114, a mounting plate 115, a linkage rod 116, and a telescopic rod 117. The inner walls on both sides of the driving frame 111 are rotatably connected with the threaded rod 113, one end of the threaded rod 113 passes through the inner wall of the driving frame 111 and is fixedly connected with the driving handle 112, the threaded rod 113 is threadedly connected with the driving slider 114, two driving sliders 114 are provided, the threads in the screw mouths of the two driving sliders 114 are oppositely arranged, the bottoms of the two driving sliders 114 are rotatably connected with the linkage rod 116, the bottom end of the linkage rod 116 is fixedly connected with the mounting plate 115, the bottom of the mounting plate 115 is fixedly connected with the dust collecting device 12, and a telescopic rod 117 is fixedly connected between the bottom of the driving frame 111 and the top of the mounting plate 115, two telescopic rods 117 are provided, and the two telescopic rods 117 are symmetrically arranged about the linkage rod 116.

[0020] The two-dimensional moving device 9 includes a first screw rod 91, a first motor 92, a base 93, a first cylinder 94, and a lifting column 95. The first screw rod 91 is rotatably connected to the side where the two support plates 8 are close to each other. Two first screw rods 91 are provided, and one end of the two first screw rods 91 is rotatably connected to the first motor 92. The outer surface of the first screw rod 91 is threadedly connected to the base 93, the top of the base 93 is fixedly connected to the first cylinder 94, the bottom of the first cylinder 94 is fixedly connected to the lifting column 95, the lifting column 95 passes through the base 93 and the bottom is fixedly connected to the cutting device 10.

[0021] The cutting device 10 includes a fixed plate 101, a second screw rod 102, a second motor 103, a flip plate 104, a high-power laser drill bit 105, and a low-power laser drill bit 106. The fixed plate 101 is fixedly connected to the bottom of the base 93. Two fixed plates 101 are provided. The second screw rod 102 is fixedly connected to one side of the two fixed plates 101 close to each other. The second motor 103 is rotatably connected to one end of the second screw rod 102. The flip plate 104 is fixedly connected to the outer surface of the second screw rod 102. The high-power laser drill bit 105 is fixedly connected to the top of the flip plate 104, and the low-power laser drill bit 106 is fixedly connected to the bottom of the flip plate 104.

[0022] The exhaust gas treatment device 14 includes a flue gas treatment chamber 141, a connecting plate 142, a dust bag 143, a support frame 144, an air pump 145, an air guide pipe 146, an air outlet pipe 147, an air delivery pipe 148, and an air inlet hopper 149. A chamber is provided in the flue gas treatment chamber 141. The connecting plate 142 divides the chamber into an upper chamber and a lower chamber. A dust bag 143 is fixedly connected to the bottom end of the connecting plate 142. A plurality of dust bags 143 are provided. The outer surfaces of the plurality of dust bags 143 are all sleeved with a support frame 144. A plurality of groups of air outlets are provided on the connecting plate 142, and the plurality of groups of air outlets are divided into The top output ends of the multiple groups of dust removal bags 143 are communicated with each other, the bottom end of the air pump 145 is connected to the top of the smoke treatment chamber 141, the bottom input end of the air pump 145 is connected to an air duct 146, the bottom input end of the air duct 146 passes through the top of the smoke treatment chamber 141 and extends into the upper cavity of the smoke treatment chamber 141, the top output end of the air pump 145 is connected to an air outlet pipe 147, and the side of the smoke treatment chamber 141 close to the cutting device 10 is fixedly connected to an air supply pipe 148, which passes through the vertical plate 13 and is fixedly connected to an air inlet hopper 149.

[0023] The heating device 15 includes a heating box 151, a heating fan 152, a heating rod 153, a heating tube 155, and a heating hole 156. The top of the heating box 151 is fixedly connected to the bottom of the flue gas treatment chamber 141, and a heating hole 156 is opened at the connection. There are multiple heating holes 156. Heating rods 153 are fixedly connected to both sides of the inner wall of the heating box 151. There are multiple heating rods 153. The bottom of the heating box 151 is fixedly connected to a heating tube 155. The bottom of the inner cavity of the heating box 151 is fixedly connected to a heating fan 152. There are multiple heating fans 152.

[0024] The clamping device 5 includes a second cylinder 51, a clamping plate 52, and a connecting platform 53. The bottom of the connecting platform 53 is fixedly connected to the top of the workbench 1. Two connecting platforms 53 are provided, and the two connecting platforms 53 are symmetrically arranged about the support plate 8. The piston rod of the second cylinder 51 is fixedly connected to the clamping plate 52.

[0025] The shock absorbing device 3 includes a shock absorbing spring 31, a support plate 33, and a rubber pad 34. The top of the workbench 1 is located in the working groove 2 and is fixedly connected to the rubber pad 34. Four rubber pads 34 are provided. The tops of the four rubber pads 34 are fixedly connected to the shock absorbing springs 31. The tops of the shock absorbing springs 31 are fixedly connected to the support plate 33. The top of the support plate 33 is in contact with the bottom of the placement plate 4.

[0026] The dust collecting device 12 includes a fan frame 121, a suction fan 122, a partition box 123, a protective net 124, a dust collecting pipe 125, a dust collecting box 126, an extrusion plate 127, an embedding plate 128, a threaded column 129, and a rotating block 120. The fan frame 121 is fixedly connected to the bottom of the mounting plate 115, the suction fan 122 is rotatably connected to the top of the inner cavity of the fan frame 121, the partition box 123 is fixedly connected to the bottom of the fan frame 121, and the protective net 124 is fixedly connected to the bottom of the partition box 123. Dust collecting pipes 125 are fixedly connected on both sides of the partition box 123, and the end of the dust collecting pipe 125 away from the dust collecting pipe 125 is fixedly connected to the dust collecting box 126, and the inner wall of the side where the support plates 8 are close to each other is fixedly connected to an embedded plate 128, and the top and bottom of the embedded plate 128 are fixedly connected to an extrusion plate 127, and the side where the extrusion plate 127 is close to each other is fixedly connected to the dust collecting box 126, and the embedded plate 128 is threadedly connected to a threaded column 129, and the top of the threaded column 129 is fixedly connected to a rotating block 120.

[0027] The cooling device 17 includes a wheel 171, a water tank 172, a water pump assembly 173, a water suction pipe 174, a spray pipe 175, a temperature sensor 177, an electric wire 178, and a test tube 179. The wheel 171 cooperates with the slide rail 16. The top of the wheel 171 is fixedly connected to the water tank 172, the top of the water tank 172 is fixedly connected to the water pump assembly 173, the top of the water pump assembly 173 is fixedly connected to the water suction pipe 174, the top of the water suction pipe 174 is fixedly connected to the spray pipe 175, the top of the water pump assembly 173 is also fixedly connected to the test tube 179, the top of the test tube 179 is fixedly connected to the temperature sensor 177, and the temperature sensor 177 is fixedly connected to the cutting device 10 through the electric wire 178.

[0028] When in use, the staff first slides the cooling device 17 to the far left through the wheel 171 to facilitate loading and unloading, and then places the steel plate for the crane on the surface of the placement plate 4, and then starts the second cylinder 51. The piston rods of the two second cylinders 51 move relative to each other, driving the clamping plates 52 at the top ends to approach each other, and clamping the steel plate for the crane. Then, the first motor 92 is started, and the rotation of the first motor 92 drives the first screw rod 91 to rotate. The rotation of the first screw rod 91 drives the base 93 on its outer surface to slide in a thread, so that the base 93 drives the cutting device 10 at its bottom to reciprocate left and right. At the same time, the staff can start the first cylinder 94. The first cylinder 94 The piston rod drives the cutting device 10 at its bottom to do lifting movement. In this way, the effect of two-dimensional driving of the cutting device 10 is achieved; then, according to the thickness of the crane steel plate, laser generators of different powers are selected. If the crane steel plate is relatively thin, the low-power laser drill 106 located at the bottom of the flip plate 104 can be directly used. If the crane steel plate is relatively thick, the second motor 103 is started, and the second motor 103 drives the second screw rod 102 to rotate, thereby driving the flip plate 104 on the outer surface of the second screw rod 102 to reverse, and the high-power laser drill 105 on the top of the flip plate 104 is positioned downward, thereby cutting the steel plate. After the cutting is completed, the staff adds clean water into the water tank 172, and then starts the water pump assembly 173. The water pump assembly 173 works to draw clean water into the spray pipe through the suction pipe and spray it out. In this process, the temperature sensor 177 detects the temperature of the surface of the workbench 1 in real time through the wire 178, so as to judge the degree of cooling. When the temperature drops to a suitable temperature, the water pump assembly 173 is turned off, and the staff takes out the steel plate for the crane to complete the cutting. Dust and exhaust gas will be generated during the cutting process. For dust, the suction fan 122 can be started to suck air from the workbench 1 to suck the dust on the workbench 1 into the partition box 123, and the dust enters the dust box 126 through the dust collecting pipe 125 for collection. When the dust box 126 needs to be cleaned, the rotating block 120 is rotated to drive the threaded column 129 to rotate, and the extrusion plates 127 on the threaded column 129 move in opposite directions to release the dust box 126 for cleaning. The staff can drive the threaded rod 113 to rotate by rotating the driving handle 112. At this time, the two driving sliders 114 on the threaded rod 113 move relative to each other and use the linkage rod 116 to push the mounting plate 115 downward, so that the suction fan 122 is more closely attached to the workbench 1, thereby increasing the dust removal efficiency. For waste gas, the staff starts the air pump 145, and the air pump 145 works to transport the waste gas into the flue gas treatment chamber 141 through the air inlet hopper 149 and the air pipe 148. After the waste gas enters the flue gas treatment chamber 141, it enters the dust removal bag 143, and then the heating rod 153 is started. The heating rod 153 heats the air and blows it upwards through the heating fan 152, and heats the inside of the flue gas treatment chamber 141 through the heating hole 156, heating the toxic gas into harmless gas, and then discharges it through the outlet pipe 147.

[0029] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A laser cutting device and cutting process for processing steel plates for cranes, comprising a workbench (1), characterized in that: The workbench (1) is provided with a working groove (2) at the top, a shock absorbing device (3) is fixedly connected to the bottom of the workbench (1) in the working groove (2), a placement plate (4) is fixedly connected to the top of the shock absorbing device (3), a clamping device (5) is fixedly connected to the top of the workbench (1) on both sides of the placement plate (4), a support column (6) is fixedly connected to the top of the workbench (1), four support columns (6) are provided, top plates (7) are fixedly connected to the tops of the four support columns (6), a support plate (8) is fixedly connected to the bottom of the top plate (7) between the support columns (6), two support plates (8) are provided, and two support plates (8) are fixedly connected to one side close to each other. The two-dimensional moving device (9) is fixedly connected to a cutting device (10) at the bottom of the two-dimensional moving device (9), a dust collecting device (11) is fixedly connected to the top of the top plate (7), a dust collecting device (12) is fixedly connected to the bottom of the dust collecting device (11), a vertical plate (13) is fixedly connected to the bottom of the top plate (7) between the two support plates (8), a waste gas treatment device (14) is fixedly connected to the side of the vertical plate (13) away from the cutting device (10), a heating device (15) is fixedly connected to the bottom of the waste gas treatment device (14), and a slide rail (16) is provided at the bottom of the workbench (1) in front of the cutting device (10), and a cooling device (17) is fixedly connected inside the slide rail (16); The dust collecting device (11) comprises a driving frame (111), a driving handle (112), a threaded rod (113), a driving slider (114), a mounting plate (115), a linkage rod (116), and a telescopic rod (117); the inner walls on both sides of the driving frame (111) are rotatably connected to the threaded rod (113); one end of the threaded rod (113) passes through the inner wall of the driving frame (111) and is fixedly connected to the driving handle (112); the threaded rod (113) is threadedly connected to the driving slider (114); two driving sliders (114) are provided, and the two The threads in the screw holes of the driving sliders (114) are arranged in opposite directions; the bottoms of the two driving sliders (114) are rotatably connected to linkage rods (116); the bottom ends of the linkage rods (116) are fixedly connected to a mounting plate (115); the bottom of the mounting plate (115) is fixedly connected to a dust collecting device (12); a telescopic rod (117) is fixedly connected between the bottom of the driving frame (111) and the top of the mounting plate (115); two telescopic rods (117) are provided, and the two telescopic rods (117) are symmetrically arranged with respect to the linkage rod (116).

2. The laser cutting equipment and cutting process for processing steel plates for cranes according to claim 1 are characterized in that: The two-dimensional moving device (9) comprises a first screw rod (91), a first motor (92), a base (93), a first cylinder (94), and a lifting column (95); the first screw rod (91) is rotatably connected to the side of the two support plates (8) close to each other; two first screw rods (91) are provided; one end of the two first screw rods (91) is rotatably connected to the first motor (92); the outer surface of the first screw rod (91) is threadedly connected to the base (93); the top of the base (93) is fixedly connected to the first cylinder (94); the bottom of the first cylinder (94) is fixedly connected to the lifting column (95); the lifting column (95) passes through the base (93) and the bottom is fixedly connected to the cutting device (10).

3. The laser cutting equipment and cutting process for processing steel plates for cranes according to claim 2 are characterized in that: The cutting device (10) comprises a fixed plate (101), a second screw rod (102), a second motor (103), a flip plate (104), a high-power laser drill bit (105), and a low-power laser drill bit (106); the bottom of the base (93) is fixedly connected to the fixed plate (101); two fixed plates (101) are provided; a second screw rod (102) is fixedly connected to one side of the two fixed plates (101) close to each other; one end of the second screw rod (102) is rotatably connected to the second motor (103); the outer surface of the second screw rod (102) is fixedly connected to the flip plate (104); the top of the flip plate (104) is fixedly connected to the high-power laser drill bit (105); and the bottom of the flip plate (104) is fixedly connected to the low-power laser drill bit (106).

4. The laser cutting equipment and cutting process for processing steel plates for cranes according to claim 3 are characterized in that: The exhaust gas treatment device (14) comprises a flue gas treatment chamber (141), a connecting plate (142), a dust removal bag (143), a support frame (144), an air pump (145), an air guide pipe (146), an air outlet pipe (147), an air delivery pipe (148), and an air inlet hopper (149). A chamber is provided in the flue gas treatment chamber (141). The connecting plate (142) divides the chamber into an upper chamber and a lower chamber. A dust removal bag (143) is fixedly connected to the bottom end of the connecting plate (142). A plurality of dust removal bags (143) are provided. The outer surfaces of the plurality of dust removal bags (143) are all sleeved with a support frame (144). A plurality of groups of air outlets are provided on the connecting plate (142), and the plurality of groups of air outlets are divided into The top output ends of the plurality of dust removal bags (143) are respectively communicated with, the bottom end of the air pump (145) is connected to the top of the smoke treatment chamber (141), the bottom input end of the air pump (145) is connected to an air guide pipe (146), the bottom input end of the air guide pipe (146) passes through the top of the smoke treatment chamber (141) and extends into the upper cavity of the smoke treatment chamber (141), the top output end of the air pump (145) is connected to an air outlet pipe (147), the side of the smoke treatment chamber (141) close to the cutting device (10) is fixedly connected to an air supply pipe (148), the air supply pipe (148) passes through the vertical plate (13) and is fixedly connected to an air inlet hopper (149).

5. The laser cutting equipment and cutting process for processing steel plates for cranes according to claim 4 are characterized in that: The heating device (15) comprises a heating box (151), a heating fan (152), a heating rod (153), a heating tube (155), and a heating hole (156). The top of the heating box (151) is fixedly connected to the bottom of the flue gas treatment chamber (141), and a heating hole (156) is provided at the connection point. A plurality of heating holes (156) are provided. Heating rods (153) are fixedly connected to both sides of the inner wall of the heating box (151). A plurality of heating rods (153) are provided. The bottom of the heating box (151) is fixedly connected to a heating tube (155). The bottom of the inner cavity of the heating box (151) is fixedly connected to a heating fan (152). A plurality of heating fans (152) are provided.

6. The laser cutting equipment and cutting process for processing steel plates for cranes according to claim 5 are characterized in that: The clamping device (5) comprises a second cylinder (51), a clamping plate (52), and a connecting platform (53); the bottom of the connecting platform (53) is fixedly connected to the top of the workbench (1); two connecting platforms (53) are provided, and the two connecting platforms (53) are symmetrically arranged with respect to the support plate (8); and the piston rod of the second cylinder (51) is fixedly connected to the clamping plate (52).

7. The laser cutting equipment and cutting process for processing steel plates for cranes according to claim 6 are characterized in that: The shock absorbing device (3) comprises a shock absorbing spring (31), a support plate (33), and a rubber pad (34); the top of the workbench (1) is located in the working groove (2) and is fixedly connected to a rubber pad (34); four rubber pads (34) are provided; the tops of the four rubber pads (34) are fixedly connected to shock absorbing springs (31); the tops of the shock absorbing springs (31) are fixedly connected to the support plate (33); the top of the support plate (33) is in contact with the bottom of the placement plate (4).

8. The laser cutting equipment and cutting process for processing steel plates for cranes according to claim 7 are characterized in that: The dust collecting device (12) comprises a fan frame (121), a suction fan (122), a partition box (123), a protective net (124), a dust collecting pipe (125), a dust collecting box (126), an extrusion plate (127), an embedding plate (128), a threaded column (129), and a rotating block (120); the fan frame (121) is fixedly connected to the bottom of the mounting plate (115); the suction fan (122) is rotatably connected to the top of the inner cavity of the fan frame (121); the partition box (123) is fixedly connected to the bottom of the fan frame (121); and the protective net (124) is fixedly connected to the bottom of the partition box (123). Dust collecting pipes (125) are fixedly connected to both sides of the partition box (123); one end of the dust collecting pipe (125) away from the dust collecting pipe (125) is fixedly connected to a dust collecting box (126); an embedded plate (128) is fixedly connected to the inner wall of the side of the support plate (8) close to each other; an extrusion plate (127) is fixedly connected to the top and bottom of the embedded plate (128); a side of the extrusion plate (127) close to each other is fixedly connected to the dust collecting box (126); a threaded column (129) is connected to the inner thread of the embedded plate (128); and a rotating block (120) is fixedly connected to the top of the threaded column (129).

9. The laser cutting equipment and cutting process for processing steel plates for cranes according to claim 8, characterized in that: The cooling device (17) comprises a wheel (171), a water storage tank (172), a water pump assembly (173), a water extraction pipe (174), a spray pipe (175), a temperature sensor (177), an electric wire (178), and a test pipe (179). The wheel (171) cooperates with the slide rail (16). The top of the wheel (171) is fixedly connected to the water storage tank (172). The top of the water storage tank (172) is fixedly connected to the water pump assembly (173). The top of the water pump assembly (173) is fixedly connected to the water extraction pipe (174). The top of the water extraction pipe (174) is fixedly connected to the spray pipe (175). The top of the water pump assembly (173) is also fixedly connected to the test pipe (179). The top of the test pipe (179) is fixedly connected to the temperature sensor (177). The temperature sensor (177) is fixedly connected to the cutting device (10) via an electric wire (178).

Citation Information

Cited By

  • Cutting device for tower crane standard knot machining

    CN224042622U