Rotary gas phase coating intermittent furnace

By setting up a lifting plate and optimizing the airflow path in the rotary gas-phase cladding intermittent furnace, combined with the rotation of the furnace gallbladder driven by the roller, the problems of large gas consumption, high energy consumption and poor coverage uniformity in existing equipment are solved, and efficient and uniform coating process and low energy consumption production are achieved.

CN222631547UActive Publication Date: 2025-03-18ZHUZHOU DIYUAN POWDER METALLURGY FURNACE
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Patent Information

Application Number
CN202421362667.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

Existing gas-phase coating equipment, such as fluidized furnaces and tilted rotary continuous furnaces, have problems such as large gas consumption, high energy consumption, low yield, uneven heat distribution and poor coating uniformity.

Method used

A rotary gas-phase clad intermittent furnace is designed. By setting up a material lifting plate on the inner wall of the furnace gas, the air flow path and filtration system are optimized to improve the gas utilization rate, and the furnace gas is driven to rotate through the roller to ensure uniform heating and turning of the material.

Benefits of technology

It significantly improves the uniformity of the cladding layer, reduces gas consumption and energy consumption, improves the actual yield and production efficiency of the product, and improves the safety and cleanliness of the production environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotary gas phase coating intermittent furnace which comprises a hearth, carrier rollers are arranged on the two sides of the hearth, a furnace pipe is arranged in the hearth and rotates on the carrier rollers, and a gas inlet pipe and an exhaust pipe are arranged in the furnace pipe in a penetrating mode. And a raising plate is arranged on the inner wall of the furnace pipe. The lifting plates are arranged on the inner wall of the furnace pipe, so that powder can be promoted to roll over, the powder can be in full and uniform contact with gas-phase lysate, and the uniformity of a coating layer is remarkably improved; by optimizing the design of a gas flow path and a filtering system, the emission of diluent gas and incompletely cracked gas is effectively reduced, and the gas utilization rate is improved, so that the gas consumption and the energy consumption in the whole coating process are reduced, and the production cost is saved. The furnace pipe rotates on the carrier rollers, so that materials are fully turned over and uniformly heated in the hearth, the conditions of material accumulation and non-uniform heat distribution are avoided, and the casting yield and the production efficiency of products are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of industrial furnaces, in particular to a rotary gas-phase coated intermittent furnace. Background Art

[0002] The gas phase coating furnace is a special equipment for gas phase coating of multiphase materials. It is widely used in the production process of battery materials, such as the preparation of silicon-coated carbon or carbon-coated silicon.

[0003] In the related technology, commonly used gas phase coating equipment includes fluidized bed furnace and tilting rotary continuous furnace. Since the airflow control of fluidized bed furnace is complicated and difficult to adjust accurately, it has the disadvantages of large gas consumption, high energy consumption and low output during use;

[0004] Although the inclined rotary continuous furnace has improved the production problem to a certain extent, it is easy to produce uneven heat distribution and gas flow inside the furnace during the movement of materials. There is still a problem of high gas consumption, low product yield and poor coating uniformity. Utility Model Content

[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a rotary gas-phase coating intermittent furnace, which has high raw gas utilization rate and low energy consumption.

[0006] According to the first aspect of the utility model, a rotary gas-phase coating intermittent furnace comprises a furnace, rollers are arranged on both sides of the furnace, a furnace core is arranged in the furnace, the furnace core rotates on the rollers, an air inlet pipe and an exhaust pipe are passed through the furnace core; and a material lifting plate is arranged on the inner wall of the furnace core.

[0007] According to a rotary gas-phase coating intermittent furnace of the present utility model, at least the following

[0008] Beneficial effects:

[0009] By setting a lifting plate on the inner wall of the furnace, the powder can be rolled and fully and evenly contacted with the gas phase cracking products, thus significantly improving the uniformity of the coating layer; by optimizing the design of the airflow path and the filtration system, the emission of dilution gas and incomplete cracking gas is effectively reduced, the gas utilization rate is improved, and the gas consumption and energy consumption in the entire coating process are reduced, saving production costs. The rotation of the furnace on the roller allows the material to be fully turned and evenly heated in the furnace, avoiding material accumulation and uneven heat distribution, and improving the actual yield and production efficiency of the product.

[0010] According to some embodiments of the utility model, a filter is provided at one end of the exhaust pipe close to the air inlet pipe. The setting of the filter ensures that the gas discharged from the exhaust pipe is filtered, thereby reducing the emission of harmful gases and improving the safety and cleanliness of the production environment.

[0011] According to some embodiments of the utility model, both ends of the furnace are equipped with openable and closable furnace doors, which greatly facilitates the loading and unloading of materials, improves the flexibility and efficiency of production, and also facilitates the cleaning and maintenance of the equipment, reducing downtime.

[0012] According to some embodiments of the utility model, the portion of the air inlet pipe inserted into the furnace is provided with a plurality of diversion holes, so that the gas-phase precursor can be more evenly distributed in the working temperature zone of the material, ensuring that the gas-phase cracking products are evenly deposited on the surface of the material, improving the uniformity of the coating layer, and optimizing product performance.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0015] Figure 1 It is a structural schematic diagram of a rotary gas-phase coating intermittent furnace;

[0016] Figure 2 It is a structural schematic diagram of the furnace core rotating relative to the roller.

[0017] Figure numerals: 1. air inlet pipe; 2. furnace door; 3. furnace core; 4. furnace chamber; 5. material; 6. exhaust pipe; 7. roller. DETAILED DESCRIPTION

[0018] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0019] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0021] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0022] Reference Figure 1-2 A rotary gas-phase coating intermittent furnace comprises an air inlet pipe 1, a furnace door 2, a rotating furnace 3, a heating furnace 4, a material 5, an exhaust pipe 6 and a roller 7;

[0023] Among them, rollers 7 are arranged on both sides of the furnace 4, the furnace 3 is installed in the furnace 4, and the furnace door 2 is installed on both sides of the furnace 3; the furnace 3 rotates on the rollers 7, and the air inlet pipe 1 and the exhaust pipe 6 both pass through the furnace door 2 and are inserted into the furnace 3; the inner wall of the furnace 3 is provided with a lifting plate.

[0024] By arranging a lifting plate on the inner wall of the furnace 3, the powder can be tumbled, so that it can be fully and evenly contacted with the gas phase cracking products, thereby significantly improving the uniformity of the coating layer; by optimizing the design of the airflow path and the filtration system, the emission of dilution gas and incomplete cracking gas is effectively reduced, the gas utilization rate is improved, and the gas consumption and energy consumption in the entire coating process are reduced, saving production costs. The rotation of the furnace 3 on the roller 7 avoids the accumulation of materials 5 and uneven heat distribution, and improves the actual yield and production efficiency of the product.

[0025] Furthermore, a filter is provided at one end of the exhaust pipe 6 close to the air inlet pipe 1. The setting of the filter ensures that the gas discharged from the exhaust pipe 6 is filtered, thereby reducing the emission of harmful gases and improving the safety and cleanliness of the production environment.

[0026] Preferably, the furnace door 2 is connected to both ends of the furnace 3 by snapping or sliding, which greatly facilitates the loading and unloading of the material 5, improves the flexibility and efficiency of production, and also facilitates the cleaning and maintenance of the equipment, reducing downtime.

[0027] In this embodiment, the air inlet pipe 1 has diversion holes in the length section of the working temperature zone, so that the gas phase precursor can be more evenly distributed in the working temperature zone of the material 5, ensuring that the gas phase cracking products are evenly deposited on the surface of the material 5, improving the uniformity of the coating layer, and optimizing product performance.

[0028] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0029] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A rotary gas-phase coating intermittent furnace, characterized in that: comprising a furnace (4), Rollers (7) are provided on both sides of the furnace (4), a furnace (3) is provided in the furnace (4), the furnace (3) rotates on the rollers (7), and an air inlet pipe (1) and an exhaust pipe (6) are passed through the furnace (3); The inner wall of the furnace (3) is provided with a material lifting plate.

2. The intermittent furnace according to claim 1, characterized in that A filter is provided at one end of the exhaust pipe (6) close to the air inlet pipe (1).

3. The intermittent furnace according to claim 1, characterized in that: Both ends of the furnace (3) are provided with furnace doors (2) that can be opened and closed.

4. The intermittent furnace according to claim 1, characterized in that: The portion of the air inlet pipe (1) inserted into the furnace (3) is provided with a plurality of small flow diversion holes.

Citation Information

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