Welding forming machining device for special-shaped metal sealing element
By designing the welding mechanism and cleaning mechanism of the welding forming processing device for the special-shaped metal seal, the problem that the existing devices cannot adjust the welding position and angle and clean the welding after cleaning is solved, and an efficient and flexible welding and cleaning process is achieved.
Patent Information
- Application Number
- CN202411795795.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-12-09
AI Technical Summary
Existing metal welding devices cannot adjust the welding position and angle according to different welding requirements, and cannot clean the position after welding.
A welding forming processing device for special-shaped metal seals is designed, including a welding mechanism and a cleaning mechanism. The welding mechanism can adjust the welding angle and position through the cooperation of the mounting seat and the rotating seat; the cleaning mechanism consists of a cleaning brush and a cleaning rod, which can automatically clean the welding parts.
It realizes flexible adjustment of welding position and angle, improves welding quality and efficiency; the cleaning mechanism improves cleaning efficiency and thoroughness, ensuring cleanliness of welding surfaces.
Smart Images

Figure CN119387936A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal welding, and in particular to a welding and forming processing device for a special-shaped metal sealing part. Background Art
[0002] Special-shaped metal seals are usually made of different types of metals to ensure sealing and durability under high temperature, high pressure or other extreme environmental conditions. They are usually used in industrial equipment, pipeline systems, valves, engines, pressure vessels and other applications to prevent liquids, gases or dust from leaking out of or entering the equipment or pipelines. Therefore, they are widely used in some applications that require extremely high sealing and reliability.
[0003] Among them, a metal welding device with application number 2023210307203 is a device for conveniently and quickly automatically clamping and butting two circular metal pipes to be butted and welded, and automatically rotating and welding the interface of the two circular metal pipes; however, the above patent content cannot reasonably adjust the welding position and angle according to different welding requirements, and also cannot clean the position after welding;
[0004] In view of the above technical defects, a solution is now proposed. Summary of the invention
[0005] The purpose of the present invention is to provide a welding and forming processing device for special-shaped metal seals to solve the problems in the background technology.
[0006] The object of the present invention can be achieved by the following technical scheme: A device for welding and forming a special-shaped metal seal comprises a base, wherein the upper surface of the base is fixedly connected to two mounting seats 2 arranged in pairs, a bearing seat for placing the metal seal is rotatably connected between the two mounting seats 2, and a welding mechanism is arranged on one side of the outer wall of the base;
[0007] The welding mechanism comprises a mounting seat 1 which is slidably connected to the mounting frame 1, a side of the mounting seat 1 close to the mounting seat 2 is fixedly connected to the rotating seat 1, a welding gun is arranged at the output end of the rotating seat 1, and a side of the upper surface of the base is slidably connected to the mounting frame 2; a cleaning mechanism is arranged on the mounting frame 2,
[0008] The cleaning mechanism includes a sliding block 2 vertically slidably connected to the inner wall of the mounting frame 2, both sides of the sliding block 2 are fixedly connected to connecting seats, the surface of the connecting seat is penetrated and fixedly installed with a motor 1, one of the surfaces of the motor 1 is fixedly connected with a fixing block, the fixing block is penetrated and fixedly connected with a cleaning brush, the other fixing block is penetrated and fixedly connected with a cleaning rod, and the end of the cleaning rod is fixedly connected with a cleaning cloth.
[0009] Preferably, the inner wall of the mounting frame is rotatably connected to a screw rod, the mounting frame is vertically slidably connected to a sliding block, the sliding block penetrates and is screwed to a screw rod, an end of the rotating seat is fixedly connected to a telescopic rod, and the telescopic rod is fixedly connected to the rotating seat.
[0010] Preferably, a mounting frame three is fixedly connected to one side of the base, a screw rod three is rotatably connected to the inner wall of the mounting frame three, the screw rod three in the mounting frame three passes through and is screwed to a sliding block three fixedly connected to the mounting seat one, and a dust cover is fixedly connected to the sliding block three of the mounting frame one and the surface of the mounting frame three.
[0011] Preferably, a placement box is fixedly connected to one side of the second mounting frame, a placement plate is arranged in the placement box, and a guide groove abutting against the end of the cleaning rod is opened on the surface of the placement plate.
[0012] Preferably, the inner wall of the placement box is fixedly connected to two symmetrically arranged limit rods 1, the limit rods 1 penetrate the placement plate and are slidably connected to the placement plate, and a spring is sleeved on the outer contour of the limit rods 1, and the spring is against the inner wall of the placement box and the placement plate.
[0013] Preferably, a sliding groove is provided on the upper surface of the base, a screw rod four is rotatably connected to the sliding groove of the base, a sliding block four is passed through and screwed to the screw rod four, and the sliding block four is fixedly connected to the lower surface of the mounting frame two.
[0014] Preferably, a screw rod 2 is rotatably connected to the fixed axis inside the second mounting frame, the screw rod 2 passes through the second sliding block and is screwed to the second sliding block, and a limiting rod 2 passing through the second sliding block is fixedly connected to the inner wall of the second mounting frame.
[0015] Preferably, the upper surface of the bearing seat is rotatably connected to a rotating seat, and a triangular chuck for fixing the welding part is provided on the rotating seat. The lower surface of the bearing seat is fixedly connected to a reduction motor, and the output end of the reduction motor passes through the bearing seat and is fixedly connected to the rotating seat.
[0016] The beneficial effects of the present invention are as follows:
[0017] (1) The present invention can conveniently adjust the welding angle of the metal seal by cooperating with the welding mechanism and the cleaning mechanism. Under different welding requirements, the welding position and angle can be adjusted to improve the welding quality and efficiency. The combination of the cleaning brush and the cleaning rod can realize automatic cleaning of the welding part, which not only improves the cleaning efficiency, but also ensures the thoroughness and uniformity of the cleaning, effectively removes impurities such as oxides, grease, welding slag, etc., and provides good surface conditions for subsequent welding or processing;
[0018] (2) The present invention is also adjusted by moving the mounting base in the vertical direction, and can be flexibly adjusted for welds of different heights, which helps to optimize the distance and angle between the welding gun and the weld during the welding process, improve the welding quality and efficiency, and meet the welding requirements of metal seals of different shapes and sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below in conjunction with the accompanying drawings;
[0020] Figure 1 The overall structure of the present invention is three-dimensional Figure 1 ;
[0021] Figure 2 The overall structure of the present invention is three-dimensional Figure 2 ;
[0022] Figure 3 It is a front view structural schematic diagram of the present invention;
[0023] Figure 4 This is a schematic diagram of the second structure of the mounting frame of the present invention. Figure 1 ;
[0024] Figure 5 This is a schematic diagram of the second structure of the mounting frame of the present invention. Figure 2 ;
[0025] Figure 6 It is a schematic diagram of the structure of the placement box of the present invention;
[0026] Figure 7 It is a structural schematic diagram of the second sliding block of the present invention.
[0027] Legend: 1. Base; 2. Mounting frame 1; 3. Mounting seat 1; 4. Rotating seat 1; 5. Telescopic rod; 6. Welding gun; 7. Mounting seat 2; 8. Bearing seat; 9. Rotating seat; 10. Mounting frame 2; 11. Mounting frame 3; 12. Dust cover; 13. Sliding block 1; 14. Screw 1; 15. Screw 2; 16. Sliding block 2; 17. Connecting seat; 18. Motor 1; 19. Fixed block; 20. Cleaning brush; 21. Cleaning rod; 22. Placement box; 23. Placement plate; 24. Limit rod 1; 25. Spring; 26. Guide groove; 27. Sliding block 4; 28. Screw 4. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Embodiment 1: This embodiment is used to solve the problem that it is difficult to reasonably adjust the welding position and angle according to different welding requirements, and it is also impossible to clean the position after welding.
[0030] See also Figure 1-Figure 7 As shown, this embodiment is a welding and forming processing device for a special-shaped metal seal, comprising a base 1, two pairs of mounting seats 7 are fixedly connected to the upper surface of the base 1, a bearing seat 8 for placing the metal seal is rotatably connected between the two mounting seats 7, the bearing seat 8 is movably connected to the bearing seat 8 through a rotating shaft, and the bearing seat 8 is rotated to adjust the welding angle of the bearing seat 8;
[0031] A welding mechanism is provided on one side of the outer wall of the base 1, and the welding mechanism includes a mounting seat 3 that is slidably connected to the mounting frame 2, a side of the mounting seat 3 close to the mounting seat 2 7 is fixedly connected to the rotating seat 4, and a welding gun 6 is provided at the output end of the rotating seat 4, and a mounting frame 2 10 is slidably connected to one side of the upper surface of the base 1. The mounting frame 2 moves on the side of the base 1, and can make the welding gun 6 at one end of the rotating seat 4 close to the rotating seat 9 approach or move away from the special-shaped metal seal on the rotating seat 9;
[0032] The second mounting frame 10 is provided with a cleaning mechanism, which includes a second sliding block 16 vertically slidably connected to the inner wall of the second mounting frame 10, and both sides of the second sliding block 16 are fixedly connected to a connecting seat 17, and a motor 18 is penetrated and fixedly installed on the surface of the connecting seat 17, and a fixed block 19 is fixedly connected to the surface of one of the motors 18, and the fixed block 19 is penetrated and fixedly connected to a cleaning brush 20, and the other fixed block 19 is penetrated and fixedly connected to a cleaning rod 21, and a cleaning cloth is fixedly connected to the end of the cleaning rod 21;
[0033] When the sliding block 16 moves in the sliding groove of the mounting frame 10, the connecting seat 17 fixedly connected to the sliding block 16 can move in the vertical direction, and the motor 18 drives the fixed block 19 connected to its output end to rotate. The rotation of the fixed block 19 can rotate the corresponding cleaning brush 20 and the cleaning rod 21. When one end of the cleaning brush 20 is connected to the external delivery pipe, an opening is opened at the end of the cleaning brush 20 close to the brush. The cleaning liquid is transported through the external pipeline and passes through the opening. The brush end of the cleaning brush 20 cleans the contact with the position after welding. After cleaning, the cleaning rod 21 on the other fixed block 19 contacts the cleaned position to remove residual oxides, grease, welding slag and other impurities.
[0034] The inner wall of the mounting frame 2 is connected to a screw rod 14 for fixed-axis rotation, the mounting frame 2 is connected to a sliding block 13 for vertical sliding movement, the sliding block 13 penetrates and is screwed with a screw rod 14, a telescopic rod 5 is fixedly connected to the end of the rotating seat 4, the telescopic rod 5 is fixedly connected to the rotating seat 4, a welding gun 6 is fixedly installed on the top of the mounting frame 2, the welding gun 6 controls the mounting seat 3 to move in the vertical direction, thereby adjusting the height of the welding gun 6 in the vertical direction.
[0035] A mounting frame 3 11 is fixedly connected to one side of the base 1, and a screw rod 3 is rotatably connected to the inner wall of the mounting frame 3 11, and the screw rod 3 in the mounting frame 3 11 penetrates and is screwed to a sliding block 3 fixedly connected to the mounting seat 1 3, and a dust cover 12 is fixedly connected to the sliding block 3 of the mounting frame 12 and the surface of the mounting frame 3 11, and a motor 2 is fixedly installed on the inner wall of the mounting frame 3 11, and the output end of the motor 2 is fixedly connected to the screw rod 3, and the screw rod 3 drives the sliding block 3 to move in the mounting frame 3 11, so as to adjust the position of the mounting frame 1 2 and move the bearing seat 8 toward the mounting seat 2 7.
[0036] A placement box 22 is fixedly connected to one side of the mounting frame 10, and a placement plate 23 is arranged in the placement box 22. A guide groove 26 is provided on the surface of the placement plate 23, which abuts against the end of the cleaning rod 21. When the cleaning rod 21 rotates and the end of the sliding block 27 contacts the guide groove 26, the sliding block 27 is pressed to remove the cleaning liquid that remains on the cleaning cotton.
[0037] A screw rod 15 is rotatably connected to the fixed axis in the mounting frame 10, and the screw rod 15 passes through the sliding block 16 and is screwed to the sliding block 16. A limit rod 2 is fixedly connected to the inner wall of the mounting frame 10 and passes through the sliding block 16. The limit rod 2 limits the vertical direction of the sliding block 16. A motor 4 is fixedly installed on the top of the mounting frame 10. The motor 4 drives the screw rod 15 to rotate, and can adjust the height of the cleaning rod 21 and the cleaning brush 20, which is suitable for the processing of welded parts of different sizes.
[0038] Embodiment 2: This embodiment is used to solve the problem of cleaning requirements for special-shaped metal seals of different sizes and shapes.
[0039] See also Figure 1-Figure 7 As shown, a special-shaped metal seal welding and forming processing device of the present embodiment includes a mounting frame 2 whose inner wall is rotatably connected to a screw 14, a sliding block 13 is vertically slidably connected inside the mounting frame 2, the sliding block 13 penetrates and is screwed with a screw 14, a telescopic rod 5 is fixedly connected to the end of a rotating seat 4, the telescopic rod 5 is fixedly connected to the rotating seat 4, a welding gun 6 is fixedly installed on the top of the mounting frame 2, and the welding gun 6 controls the mounting seat 3 to move in the vertical direction, thereby adjusting the height of the welding gun 6 in the vertical direction.
[0040] A mounting frame 3 11 is fixedly connected to one side of the base 1, and a screw rod 3 is rotatably connected to the inner wall of the mounting frame 3 11, and the screw rod 3 in the mounting frame 3 11 penetrates and is screwed to a sliding block 3 fixedly connected to the mounting seat 1 3, and a dust cover 12 is fixedly connected to the sliding block 3 of the mounting frame 12 and the surface of the mounting frame 3 11, and a motor 2 is fixedly installed on the inner wall of the mounting frame 3 11, and the output end of the motor 2 is fixedly connected to the screw rod 3, and the screw rod 3 drives the sliding block 3 to move in the mounting frame 3 11, so as to adjust the position of the mounting frame 1 2 and move the bearing seat 8 toward the mounting seat 2 7.
[0041] The upper surface of the supporting seat 8 is rotatably connected to a rotating seat 9, and a triangular chuck for fixing the welding part is arranged on the rotating seat 9. The lower surface of the supporting seat 8 is fixedly connected to a reduction motor, and the output end of the reduction motor passes through the supporting seat 8 and is fixedly connected to the rotating seat 9. Starting the reduction motor can make the rotating seat 9 rotate on the supporting seat 8, and the welding gun 6 performs welding operations on different positions of the welding part on the rotating seat 9.
[0042] By combining Example 1 and Example 2, it can be seen that the welding angle of the metal seal can be conveniently adjusted by cooperating with the welding mechanism and the cleaning mechanism. Under different welding requirements, the welding position and angle can be adjusted to improve the welding quality and efficiency. The combination of the cleaning brush and the cleaning rod can realize automatic cleaning of the welding part, which not only improves the cleaning efficiency, but also ensures the thoroughness and uniformity of the cleaning, effectively removes impurities such as oxides, grease, welding slag, etc., and provides good surface conditions for subsequent welding or processing, which can adapt to the cleaning needs of special-shaped metal seals of different sizes and shapes.
[0043] like Figure 1-Figure 7 As shown, the working process and principle of the present invention are as follows:
[0044] Step 1: The special-shaped metal seals of different materials are sleeved together and placed on the rotating seat 9. The triangular chuck fixes the metal seals. The output end of the second motor is fixedly connected to the screw rod 3. The sliding block 3 fixedly connected to the mounting frame 1 2 moves in the mounting frame 3 11. The position of the mounting frame 1 2 can be adjusted to make the bearing seat 8 move toward the mounting seat 2 7. The horizontal distance between the welding gun 6 on the mounting frame 2 and the welded part is adjusted. The mounting seat 1 3 moves in the vertical direction. The welding gun 6 is adjusted to move in the vertical direction. The reduction motor located on the lower surface of the bearing seat 8 is started, and the rotating seat 9 is rotated to fully weld the special-shaped metal seals.
[0045] In step two, the mounting frame 10 moves on the base 1, and the cleaning brush 20 and the cleaning rod 21 on the mounting frame 10 approach the metal seal. The motor 18 drives the cleaning brush 20 and the cleaning rod 21 to rotate, so that the cleaning brush 20 and the cleaning rod 21 are aligned with the welding position, so as to facilitate the sufficient cleaning of the weldment as the rotating seat 9 rotates. The cleaning rod 21 rotates and makes the end of the sliding block four 27 contact with the guide groove 26, so as to press the sliding block four 27 to remove the cleaning liquid with more residue on the cleaning cotton.
[0046] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A device for welding and forming special-shaped metal seals, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to two pairs of mounting seats (7), a bearing seat (8) for placing a metal seal is rotatably connected between the two mounting seats (7), and a welding mechanism is provided on one side of the outer wall of the base (1); The welding mechanism comprises a mounting seat 1 (3) which is slidably connected to the mounting frame 1 (2); a side of the mounting seat 1 (3) close to the mounting seat 2 (7) is fixedly connected to a rotating seat 1 (4); a welding gun (6) is provided at the output end of the rotating seat 1 (4); a mounting frame 2 (10) is slidably connected to one side of the upper surface of the base (1); a cleaning mechanism is provided on the mounting frame 2 (10); The cleaning mechanism comprises a sliding block (16) vertically slidably connected to the inner wall of the second mounting frame (10), both sides of the sliding block (16) are fixedly connected to a connecting seat (17), the surface of the connecting seat (17) is penetrated and fixedly mounted with a motor (18), one surface of the motor (18) is fixedly connected with a fixing block (19), the fixing block (19) is penetrated and fixedly connected with a cleaning brush (20), and the other fixing block (19) is penetrated and fixedly connected with a cleaning rod (21), and the end of the cleaning rod (21) is fixedly connected with a cleaning cloth.
2. The device for welding and forming special-shaped metal seals according to claim 1, characterized in that: The inner wall of the mounting frame (2) is connected to a screw rod (14) for fixed axis rotation, the mounting frame (2) is connected to a sliding block (13) for vertical sliding movement, the sliding block (13) penetrates and is screwed to the screw rod (14), the end of the rotating seat (4) is fixedly connected to a telescopic rod (5), and the telescopic rod (5) is fixedly connected to the rotating seat (4).
3. The device for welding and forming special-shaped metal seals according to claim 1, characterized in that: A mounting frame three (11) is fixedly connected to one side of the base (1), a screw rod three is fixedly connected to the inner wall of the mounting frame three (11) for rotation, the screw rod three in the mounting frame three (11) penetrates and is screwed to a sliding block three fixedly connected to the mounting seat one (3), and a dust cover (12) is fixedly connected to the sliding block three of the mounting frame one (2) and the surface of the mounting frame three (11).
4. The device for welding and forming special-shaped metal seals according to claim 1, characterized in that: A placement box (22) is fixedly connected to one side of the second mounting frame (10), a placement plate (23) is arranged in the placement box (22), and a guide groove (26) is provided on the surface of the placement plate (23) to abut against the end of the cleaning rod (21).
5. The device for welding and forming special-shaped metal seals according to claim 4, characterized in that: The inner wall of the placement box (22) is fixedly connected with two symmetrically arranged limit rods (24), the limit rods (24) penetrate the placement plate (23) and are slidably connected with the placement plate (23), and a spring (25) is sleeved on the outer contour of the limit rods (24), and the spring (25) is against the inner wall of the placement box (22) and the placement plate (23).
6. The device for welding and forming special-shaped metal seals according to claim 1, characterized in that: A sliding groove is provided on the upper surface of the base (1), and a screw rod four (28) is rotatably connected to the sliding groove of the base (1). The screw rod four (28) passes through and is screwed to a sliding block four (27), and the sliding block four (27) is fixedly connected to the lower surface of the mounting frame two (10).
7. The device for welding and forming special-shaped metal seals according to claim 1, characterized in that: The second mounting frame (10) is rotatably connected to a second screw rod (15) in a fixed axis, the second screw rod (15) passes through a second sliding block (16) and is screwed to the second sliding block (16), and the inner wall of the second mounting frame (10) is fixedly connected to a second limit rod that passes through the second sliding block (16).
8. The device for welding and forming special-shaped metal seals according to claim 1, characterized in that: The upper surface of the bearing seat (8) is rotatably connected to a rotating seat (9), and a triangular chuck for fixing the welding part is arranged on the rotating seat (9). The lower surface of the bearing seat (8) is fixedly connected to a reduction motor, and the output end of the reduction motor passes through the bearing seat (8) and is fixedly connected to the rotating seat (9).
Citation Information
Patent Citations
Welding machine, production system and method for welding free ends of bar conductors
CN113678351A
Automatic welding industrial robot
CN113878277A
Welding device for machining mechanical parts
CN116871766A
Butt joint type metal plate welding device of server and welding method of butt joint type metal plate welding device
CN117226324A
Welding machine and manufacturing system for welding free ends of pole ladders
DE202019101819U1
Cited By
Weld joint mechanical tracking device for mechanical part welding
CN119927531A