Explosion-proof welding tool for single-pass aluminum shell

By designing explosion-proof welding tool for single-pass aluminum shells, using positioning and support structures, combined with adsorption and fixing technology of air holes and air pipe joints, the problems of inaccurate welding positioning and misalignment of valve plates are solved, achieving high accuracy and Easy to operate welding effect.

CN119388002APending Publication Date: 2025-02-07ANQING LIXIANG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411538266.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

When the existing single-pass aluminum shell is welded and fixed with the explosion-proof valve plate, there are problems such as inaccurate positioning and welding defects caused by valve plate movement, which is inconvenient to operate.

Method used

An explosion-proof welding tool for single-pass aluminum shell is designed, including a positioning base plate, a first support block, a positioning core, a pipe joint and a second support block. Through a height adjustment component and a position adjustment component, the positioning of the aluminum shell is facilitated and positioning. Support and realize adsorption and fixation of explosion-proof valve plates through air holes and air pipe joints.

Benefits of technology

It improves the accuracy of welding, simplifies the operation process, avoids the problems of manual positioning errors and valve plate misalignment, and is suitable for aluminum shells of different specifications.

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Abstract

The invention discloses an anti-explosion welding tool for a single-pass aluminum shell. The anti-explosion welding tool comprises a positioning bottom plate; the first supporting block is installed on the positioning bottom plate through a height adjusting assembly so as to support the middle of the aluminum shell; the positioning core is fixed to the middle of the upper surface of the first supporting block, and an air hole is formed in the inner side of the positioning core in a penetrating mode; the air pipe joint is arranged on the lower surface of the positioning bottom plate, and a pipeline communicated with the interior of the air hole is arranged on the air pipe joint; by arranging the positioning bottom plate, the first supporting block, the positioning core, the mounting groove, the second supporting block, the air pipe connector and the fixing plate, the aluminum shell is conveniently positioned, then the anti-explosion valve plate is adsorbed and fixed, and therefore the valve plate is conveniently welded and fixed to the aluminum shell, and by arranging the height adjusting assembly and the position adjusting assembly, the anti-explosion valve plate can be conveniently fixed to the aluminum shell. Aluminum shells of different specifications can be conveniently installed and placed, operation is easy, and the application range of the device is widened.
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Description

Technical Field

[0001] The invention specifically relates to an explosion-proof welding tool for a single-pass aluminum shell. Background Art

[0002] Single-pass aluminum shell usually refers to an aluminum alloy shell used to protect and support equipment or components. This shell has an assembly opening on the top and a small pressure relief port at the bottom welded with an explosion-proof valve to relieve the higher pressure inside the aluminum shell. It has a simple design, is easy to dissipate heat, and has good strength and corrosion resistance.

[0003] When the existing single-pass aluminum shell is welded and fixed with the explosion-proof valve plate, it is necessary to manually and accurately place the explosion-proof valve plate to a specific position on the single-pass aluminum shell. However, the explosion-proof valve plate is not easy to position, resulting in deviations during manual placement. In addition, if the explosion-proof valve plate moves during the welding process, it will also cause defects after welding. It is not convenient to fix the explosion-proof valve plate immediately after placement, and the operation is inconvenient. For this reason, we propose an explosion-proof welding tooling for a single-pass aluminum shell. Summary of the invention

[0004] The purpose of the present invention is to provide an explosion-proof welding tool for a single-pass aluminum shell to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: an explosion-proof welding tool for a single-pass aluminum shell, comprising:

[0006] Positioning base plate;

[0007] A first support block is mounted on the positioning base plate through a height adjustment assembly to support the middle of the aluminum shell;

[0008] A positioning core is fixed to the middle of the upper surface of the first support block, and an air hole is formed through the inner side of the positioning core;

[0009] An air pipe joint is arranged on the lower surface of the positioning base plate, and the air pipe joint is provided with a pipe connected to the inside of the air hole;

[0010] Wherein, mounting grooves are provided at both ends of the upper surface of the first support block, a fixing plate is fixed at the middle of the inner side of the mounting groove, and the two side walls of the fixing plate are connected to the second support block supporting the end of the aluminum shell through a position adjustment component.

[0011] Preferably, the height adjustment assembly includes a positioning column, a first guide groove, an adjustment block and an adjustment screw. The positioning column is fixed to the upper surface of the positioning base plate, and an adjustment screw is rotatably installed on the inner side of the positioning column. A first guide groove matching the positioning column is provided on the lower surface of the first support block, and an adjustment block threadedly connected to the adjustment screw is fixed on the inner side of the first guide groove.

[0012] Preferably, the adjustment block is annular.

[0013] Preferably, the positioning column is polygonal and is provided at two locations.

[0014] Preferably, the position adjustment assembly includes a second guide block, a slide groove, a slider, an assembly groove, a second guide groove and a third guide block. The side wall of the fixed plate is fixed with a second guide block that matches the second guide groove of one side wall of the second support block. The slider is slidably installed in the slide groove opened on the inner side of the fixed plate, and the inner side of the slider has an assembly groove. The side wall of the second support block is fixed with a third guide block that matches the assembly groove.

[0015] Preferably, the position adjustment assembly also includes a gear, a first friction plate, a second friction plate and a tooth groove. A shaft rod is rotatably installed in the middle part of the inner side of the assembly groove, and a gear is sleeved on the outer surface of the shaft rod. The gear cooperates with the tooth groove opened on the side wall of the third guide block. A first friction plate is fixed on the top end of the shaft rod, and the second friction plate is slidably installed on the inner top end of the slider, and the lower surface of the second friction plate is in contact with the first friction plate, and a spring is provided on the upper surface of the second friction plate.

[0016] Preferably, four second support blocks are provided, and the number of the third guide blocks is equal to that of the second support blocks.

[0017] Preferably, the cross section of the second guide groove is trapezoidal.

[0018] Preferably, handles are detachably connected to both end surfaces of the positioning base plate.

[0019] Preferably, a positioning pin is fixed on the lower surface of the first support block, and a groove corresponding to the positioning pin is formed on the positioning base plate.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The present invention is convenient for positioning the aluminum shell by providing a positioning base plate, a first support block, a positioning core, a mounting groove, a second support block, a trachea joint and a fixing plate, and then the explosion-proof valve plate is adsorbed and fixed, so that the valve plate is conveniently welded and fixed to the aluminum shell, and the operation is simple and convenient, and the misalignment deviation caused by manual misplacement of the valve plate and difficulty in fixing the valve plate during welding can be avoided. The present invention can well improve the accuracy of welding, is simple to operate, and increases the use effect of the device; by providing a height adjustment component and a position adjustment component, the present invention is convenient for installing and placing aluminum shells of different specifications, is easy to operate, and increases the scope of application of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a schematic diagram of the structure of the trachea joint of the present invention;

[0024] Figure 3 It is a schematic diagram of the positioning column structure of the present invention;

[0025] Figure 4 It is a schematic diagram of the structure of the adjusting screw of the present invention;

[0026] Figure 5 It is a schematic diagram of the installation structure of the slider of the present invention;

[0027] Figure 6 It is a schematic diagram of the gear structure of the present invention;

[0028] Figure 7 It is a schematic diagram of the structure of the third guide block of the present invention.

[0029] In the figure: 1. positioning base plate; 2. handle; 3. first support block; 4. positioning core; 5. air hole; 6. mounting groove; 7. second support block; 8. air pipe joint; 9. positioning pin; 101. positioning column; 102. first guide groove; 103. adjusting block; 104. adjusting screw; 11. fixing plate; 121. second guide block; 122. slide groove; 123. slider; 124. assembly groove; 125. gear; 126. first friction plate; 127. second friction plate; 128. second guide groove; 129. third guide block; 130. tooth groove. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1-Figure 7 The present invention provides a technical solution: an explosion-proof welding tool for a single-pass aluminum shell, comprising:

[0032] Positioning base plate 1;

[0033] The first support block 3 is installed on the positioning base plate 1 through a height adjustment component to support the middle of the aluminum shell, so as to facilitate the placement of the aluminum shell;

[0034] The positioning core 4 is fixed to the middle of the upper surface of the first support block 3, and the inner side of the positioning core 4 is penetrated with an air hole 5, which is convenient for positioning the position of the aluminum shell, and at the same time, it is convenient to place the explosion-proof valve sheet to a suitable welding position and quickly fix the explosion-proof valve sheet through the negative pressure generated by suction;

[0035] The air pipe joint 8 is arranged on the lower surface of the positioning base plate 1, and the air pipe joint 8 is provided with a pipeline connected with the inside of the air hole 5;

[0036] Among them, installation grooves 6 are opened at both ends of the upper surface of the first support block 3, and a fixing plate 11 is fixed to the middle part of the inner side of the installation groove 6. The two side walls of the fixing plate 11 are connected to the second support block 7 for supporting the end of the aluminum shell through a position adjustment component, so as to better support and position the aluminum shell comprehensively.

[0037] Preferably, the height adjustment assembly includes a positioning column 101, a first guide groove 102, an adjustment block 103 and an adjustment screw 104. The positioning column 101 is fixed to the upper surface of the positioning base plate 1, and the adjustment screw 104 is rotatably installed on the inner side of the positioning column 101. The lower surface of the first support block 3 is provided with a first guide groove 102 that matches the positioning column 101, and the inner side of the first guide groove 102 is fixed with an adjustment block 103 that is threadedly connected to the adjustment screw 104, so that the height of the first support block 3 and the second support block 7 can be adjusted by rotating the adjustment screw 104 to adapt to aluminum shells of different heights.

[0038] Preferably, the adjustment block 103 is annular.

[0039] Preferably, the positioning column 101 is polygonal, and two positioning columns 101 are provided to facilitate the vertical movement of the first supporting block 3 up and down.

[0040] Preferably, the position adjustment component includes a second guide block 121, a slide groove 122, a slider 123, an assembly groove 124, a second guide groove 128 and a third guide block 129. The side wall of the fixed plate 11 is fixed with a second guide block 121 that matches with the second guide groove 128 on one side wall of the second support block 7, so as to facilitate the horizontal movement of the second support block 7. The slider 123 is slidably installed in the slide groove 122 opened on the inner side of the fixed plate 11, and the inner side of the slider 123 has an assembly groove 124. The side wall of the second support block 7 is fixed with a third guide block 129 that matches with the assembly groove 124, so as to facilitate the adjustment of the distance between the two second support blocks 7 on both sides of the fixed plate 11, so as to adapt to aluminum shells with different inner diameters.

[0041] Preferably, the position adjustment assembly also includes a gear 125, a first friction plate 126, a second friction plate 127 and a tooth groove 130. A shaft is rotatably installed in the middle of the inner side of the assembly groove 124, and a gear 125 is sleeved on the outer surface of the shaft. The gear 125 cooperates with the tooth groove 130 opened on the side wall of the third guide block 129. The first friction plate 126 is fixed to the top of the shaft. The second friction plate 127 is slidably installed on the inner top of the slider 123, and the lower surface of the second friction plate 127 contacts with the first friction plate 126, so as to limit the rotation effect of the gear 125 by damping. A spring is arranged on the upper surface of the second friction plate 127, so as to make the distances between the two second support blocks 7 and the fixed plate 11 equal when adjusting the two second support blocks 7 on both sides of the fixed plate 11.

[0042] Preferably, four second support blocks 7 are provided, and the number of third guide blocks 129 is equal to that of second support blocks 7 .

[0043] Preferably, the cross section of the second guide groove 128 is trapezoidal, so as to facilitate close contact between the second support block 7 and the fixing plate 11 .

[0044] Preferably, handles 2 are detachably connected to both end surfaces of the positioning base plate 1 to facilitate movement of the positioning base plate 1 .

[0045] Preferably, a positioning pin 9 is fixed to the lower surface of the first support block 3 , and a groove corresponding to the positioning pin 9 is provided on the positioning base plate 1 , so as to facilitate accurate connection between the first support block 3 and the positioning base plate 1 .

[0046] The working principle and use process of the present invention are as follows: when in use, the air pipe joint 8 is fixed to the positioning base plate 1 by bolts, the air pipe is connected to the air pipe joint 8, and one end of the air pipe is connected to the external air pump. When welding, the aluminum shell is inserted into the first support block 3, and the aluminum shell is positioned by the positioning core 4. The explosion-proof valve sheet corresponds to the positioning core 4, and the air hole 5 is connected to the inside of the air pipe joint 8. The explosion-proof valve sheet is sucked by negative pressure, and the explosion-proof valve sheet and the aluminum shell can be welded. After welding, the aluminum shell is manually pulled out from the first support block 3. When welding an aluminum shell with a larger inner diameter and height, the adjusting screw 104 can be rotated to rotate the adjusting block 103 to rise, thereby increasing the height of the first support block 3 and the second support block 7, and then The second support block 7 is pulled toward the side away from the fixed plate 11, and the second support block 7 drives the third guide block 129 to slide inside the assembly groove 124. At the same time, the third guide block 129 cooperates with the gear 125 through the tooth groove 130 to facilitate the gear 125 to rotate, so that the gear 125 drives another third guide block 129 to slide inside the assembly groove 124, pushing the other second support block 7 to move, thereby expanding the distance between the two second support blocks 7, and further the second support block 7 can be pulled away from the first support block 3. The second support block 7 drives the slider 123 to slide inside the slide groove 122 through the third guide block 129, thereby expanding the length of the first support block 3 extending outward to adapt to aluminum shells of different specifications.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An explosion-proof welding tool for a single-pass aluminum shell, characterized in that: include: Positioning base plate (1); A first support block (3) is mounted on the positioning base plate (1) via a height adjustment assembly to support the middle portion of the aluminum shell; A positioning core (4) is fixed to the middle of the upper surface of the first support block (3), and an air hole (5) is formed through the inner side of the positioning core (4); An air pipe joint (8) is arranged on the lower surface of the positioning base plate (1), and a pipeline communicating with the inside of the air hole (5) is arranged on the air pipe joint (8); Wherein, mounting grooves (6) are provided at both ends of the upper surface of the first support block (3), a fixing plate (11) is fixed in the middle of the inner side of the mounting groove (6), and the two side walls of the fixing plate (11) are connected to a second support block (7) for supporting the end of the aluminum shell through a position adjustment component.

2. The explosion-proof welding tool for a single-pass aluminum shell according to claim 1, characterized in that: The height adjustment assembly comprises a positioning column (101), a first guide groove (102), an adjustment block (103) and an adjustment screw (104); the positioning column (101) is fixed to the upper surface of the positioning base plate (1); the adjustment screw (104) is rotatably mounted inside the positioning column (101); the first guide groove (102) matching with the positioning column (101) is formed on the lower surface of the first support block (3); and the adjustment block (103) threadedly connected with the adjustment screw (104) is fixed inside the first guide groove (102).

3. The explosion-proof welding tool for a single-pass aluminum shell according to claim 2, characterized in that: The regulating block (103) is annular.

4. The explosion-proof welding tool for a single-pass aluminum shell according to claim 2, characterized in that: The positioning column (101) is polygonal and is provided at two locations.

5. The explosion-proof welding tool for a single-pass aluminum shell according to claim 1, characterized in that: The position adjustment component comprises a second guide block (121), a slide groove (122), a slider (123), an assembly groove (124), a second guide groove (128) and a third guide block (129); the side wall of the fixed plate (11) is fixed with a second guide block (121) which matches with the second guide groove (128) on the side wall of the second support block (7); the slider (123) is slidably installed inside the slide groove (122) provided on the inner side of the fixed plate (11); and the inner side of the slider (123) has an assembly groove (124); and the side wall of the second support block (7) is fixed with a third guide block (129) which matches with the assembly groove (124).

6. The explosion-proof welding tool for a single-pass aluminum shell according to claim 5, characterized in that: The position adjustment component also includes a gear (125), a first friction plate (126), a second friction plate (127) and a tooth groove (130); a shaft is rotatably mounted in the middle of the inner side of the assembly groove (124), and a gear (125) is sleeved on the outer surface of the shaft; the gear (125) cooperates with the tooth groove (130) provided on the side wall of the third guide block (129); a first friction plate (126) is fixed on the top end of the shaft; the second friction plate (127) is slidably mounted on the inner top end of the slider (123), and the lower surface of the second friction plate (127) is in contact with the first friction plate (126); a spring is provided on the upper surface of the second friction plate (127).

7. The explosion-proof welding tool for a single-pass aluminum shell according to claim 6, characterized in that: Four second support blocks (7) are provided, and the number of the third guide blocks (129) is equal to that of the second support blocks (7).

8. The explosion-proof welding tool for a single-pass aluminum shell according to claim 5, characterized in that: The cross section of the second guide groove (128) is trapezoidal.

9. The explosion-proof welding tool for a single-pass aluminum shell according to claim 1, characterized in that: The two end surfaces of the positioning base plate (1) are detachably connected with handles (2).

10. The explosion-proof welding tool for a single-pass aluminum shell according to claim 1, characterized in that: A positioning pin (9) is fixed on the lower surface of the first support block (3), and a groove corresponding to the positioning pin (9) is provided on the positioning base plate (1).