Aluminum foil meal box conveying system

By using inclined conveyor belts, guide plates, stretching, flip and exhaust mechanisms in the aluminum foil lunch box conveying system, the problem of deforming the lunch box due to falling during the transmission process is solved, and the transmission stability and storage convenience are improved.

CN119389675AInactive Publication Date: 2025-02-07ZHUHAI JUNYI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411563826.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

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Abstract

The invention discloses an aluminum foil meal box conveying system and relates to the technical field of aluminum foil meal box production, the aluminum foil meal box conveying system comprises a mounting frame, a mounting plate is fixedly connected to the upper side of the mounting frame, a motor is fixedly connected to the lower portion of the right side of the mounting plate, and the output end of the motor is in transmission connection with a driving rod through a bevel gear; the outer walls of the front end and the rear end of the driving rod are rotationally connected with the inner wall of the mounting plate through bearings, and a rotating roller is fixedly connected to the middle of the outer wall of the driving rod. By arranging the exhaust mechanism, in the air suction and exhaust process, air flow can be generated and sprayed upwards through a strip-shaped hole in the left side of a conveying belt, and then falling meal boxes are buffered; and the interiors of the grooves are impacted by airflow to turn upwards, so that the firm lower sides of the meal boxes make contact with the conveying belt preferentially, deformation is avoided, the convenience of later storage is improved, and the aluminum foil meal box demolding device has the advantages of being high in practicability and capable of preventing the aluminum foil meal boxes from falling and deforming after demolding.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum foil lunch box production, in particular to an aluminum foil lunch box conveying system. Background Art

[0002] Aluminum foil lunch boxes are a widely used type of tableware. The thickness of aluminum foil lunch boxes is generally between 0.03mm and 0.20mm, and they can be divided into two types: wrinkled and wrinkle-free. They can also be divided into disposable and reusable types. Domestically, they are often called tinfoil lunch boxes. In fact, they are made of 3 series or 8 series aluminum ingots, which are cold-rolled or hot-rolled into aluminum foil mother rolls with uniform thickness, smooth surface, no pinholes, no dust particles, and no odor. They are formed by a one-time fully automatic cold stamping process using special equipment and molds;

[0003] During stamping, in order to ensure production efficiency, the tin foil is usually ejected from the mold after forming and then falls on the conveyor belt for transportation. At this time, since the tin foil is thin, it will be deformed after falling, which makes it inconvenient to pack and stack.

[0004] The existing Chinese patent with publication number: CN221738998U discloses a forming and conveying device for producing tinfoil lunch boxes. The device can be arranged by cooperating with a guide frame and a receiving frame, so that the tinfoil lunch boxes separated by the partition plate can fall onto the receiving plate through the guiding effect of the guide frame, and are collected through the limit of the receiving frame and conveyed to a designated position through a conveyor. However, the device cannot solve the above-mentioned problems;

[0005] Therefore, it is necessary to design an aluminum foil lunch box conveying system that can prevent the aluminum foil lunch box from falling and deforming after demoulding. Summary of the invention

[0006] The object of the present invention is to provide an aluminum foil lunch box conveying system to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: an aluminum foil lunch box conveying system, comprising a mounting frame, a mounting plate is fixedly connected to the upper side of the mounting frame, a motor is fixedly connected to the lower right side of the mounting plate, an output end of the motor is connected to a driving rod through a bevel gear transmission, the front and rear end outer walls of the driving rod are both rotatably connected to the inner wall of the mounting plate through a bearing, a roller is fixedly connected to the middle part of the outer wall of the driving rod, two rollers are arranged at both ends of the mounting plate, a conveyor belt is sleeved on the outer sides of the two rollers, the conveyor belt is made of rubber material, and a strip hole penetrating up and down is opened in the middle part of the conveyor belt, two guide plates are fixedly connected to the outer wall of the mounting plate at the front side and the rear side of the conveyor belt, the guide plate on the rear side is located on the left side of the front guide plate, a stretching mechanism is also arranged in the middle part of the mounting frame, a turning mechanism is arranged on the upper side of the mounting plate, and an exhaust mechanism is arranged on the rear side of the mounting plate;

[0008] The stretching mechanism includes a fixed assembly and a rotating rod that can move up and down, and the rotating rod is located in the middle of the conveyor belt;

[0009] The turnover mechanism includes a connecting assembly and a lifting rod on the connecting assembly. The lifting rod is located on the upper side of the conveyor belt and can be deflected.

[0010] According to the above technical solution, the fixed component includes a spiral telescopic rod, the lower end of the spiral telescopic rod is fixedly connected to the outer wall of the mounting frame, the upper end of the spiral telescopic rod is rotatably connected to the base plate through a bearing, the front and rear sides of the base plate are provided with spiral telescopic rods, the upper side of the base plate is fixedly connected to a mounting seat, the base plate is located on the lower side of the conveyor belt, the upper side of the outer wall of the mounting seat is rotatably connected to one end of the rotating rod through a bearing, and the outer wall of the rotating rod contacts the lower side of the inner wall of the conveyor belt.

[0011] According to the above technical solution, the bottom plate, the mounting seat and the rotating rod can all move downward, and the rotating rod is located in the middle of the conveyor belt.

[0012] According to the above technical solution, the connecting assembly includes a bracket, the lower side of the bracket is fixedly connected to the upper surface of the mounting plate, the middle part of the bracket is fixedly connected to a monitoring module, the right side of the bracket is fixedly connected to an articulated arm, the right side of the articulated arm is hinged to an articulated frame, the lower side of the articulated frame is rotatably connected to a lifting rod through a bearing, the side wall of the articulated frame is hinged to an electric telescopic rod, and the other end of the electric telescopic rod is hinged to the outer wall of the bracket.

[0013] According to the above technical solution, the articulated frame can be deflected, and the length of the articulated frame is greater than the height from the right end of the articulated arm to the upper surface of the conveyor belt, the height of the left side of the conveyor belt is higher than the height of the right side of the conveyor belt, and the flipping mechanism also includes a gear rod, which is located on the inner left side of the conveyor belt, and both ends of the gear rod are rotatably connected to the outer wall of the mounting plate through bearings, and the upper side of the outer wall of the gear rod is in contact with the upper surface of the inner wall of the conveyor belt.

[0014] According to the above technical solution, the exhaust mechanism includes a fan, the outer wall of the fan is fixedly connected to the rear side of the mounting plate, the input end and the output end of the fan are respectively fixedly connected with the first air duct and the second air duct, the first air duct and the second air duct are respectively fixedly connected with the first air hopper and the second air hopper at one end away from the fan, and the second air hopper and the first air hopper are both located inside the conveyor belt, the outer walls of the second air hopper and the first air hopper are both fixedly connected to the outer wall of the mounting plate, the upper sides of the second air hopper and the first air hopper are both opened, the second air hopper is located on the left side of the first air hopper, the interior of the second air hopper is connected to the output end of the fan through the second air duct, and the interior of the first air hopper is connected to the input end of the fan through the first air duct.

[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention can ensure that the lunch box smoothly falls to the left side of the device after it is ejected by providing an inclined conveyor belt and a guide plate, thereby buffering the impact of the lunch box falling, reducing the possibility of deformation, and improving the stability during transportation; at the same time, the inclined structure helps to ensure that the lunch box maintains a consistent movement stroke during the transmission process;

[0016] By providing an exhaust mechanism, during the air intake and exhaust process, air flow can be generated to spray upward through the strip holes on the left side of the conveyor belt, thereby cushioning the fallen lunch box and reducing its damage, and causing the inside of the groove to flip upward under the impact of the air flow, so that the solid lower side of the lunch box contacts the conveyor belt first, avoiding deformation and improving the convenience of later storage;

[0017] By providing a stretching mechanism, when transporting lunch boxes of different thicknesses and textures, the contact between the rotating rod and the conveyor belt can be flexibly adjusted to reduce the tension on the conveyor belt, thereby maintaining its softness and reducing the damage caused by the lunch boxes falling. By adjusting the air flow speed, it is ensured that the lunch boxes are not blown off the conveyor belt.

[0018] By providing a flipping mechanism and a monitoring module, the front and back of the lunch box can be monitored in real time during transportation. When it is found that the lunch box is flipped too high, the lifting rod can be adjusted in time to turn the lunch box over so that its thicker bottom surface contacts the conveyor belt, thereby avoiding deformation during subsequent transportation and improving transportation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the upper structure of the mounting plate of the present invention;

[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of the present invention;

[0023] Figure 4 It is a schematic diagram of the exhaust mechanism structure of the present invention;

[0024] Figure 5 It is a schematic diagram of the structure of the flipping mechanism of the present invention;

[0025] Figure 6 The present invention Figure 3 A is a schematic diagram of the enlarged structure of the middle part;

[0026] In the figure: 1. mounting frame; 2. mounting plate; 3. motor; 4. driving rod; 5. roller; 6. conveyor belt; 7. guide plate; 8. stretching mechanism; 9. flipping mechanism; 10. exhaust mechanism; 801. spiral telescopic rod; 802. bottom plate; 803. mounting base; 804. rotating rod; 901. bracket; 902. monitoring module; 903. articulated arm; 904. articulated frame; 905. lifting rod; 906. electric telescopic rod; 907. gear lever; 101. fan; 102. first air duct; 103. first air bucket; 104. second air duct; 105. second air bucket. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1-6The present invention provides a technical solution: an aluminum foil lunch box conveying system, comprising a mounting frame 1, a mounting plate 2 is fixedly connected to the upper side of the mounting frame 1, a motor 3 is fixedly connected to the lower right side of the mounting plate 2, the output end of the motor 3 is connected to a driving rod 4 through a bevel gear transmission, the front and rear end outer walls of the driving rod 4 are both rotatably connected to the inner wall of the mounting plate 2 through a bearing, a roller 5 is fixedly connected to the middle of the outer wall of the driving rod 4, two rollers 5 are arranged at both ends of the mounting plate 2, a conveyor belt 6 is sleeved on the outer side of the two rollers 5, the conveyor belt 6 is made of rubber, and a strip hole running through the middle of the conveyor belt 6 is opened up and down, the outer wall of the mounting plate 2 is located at the front side and the rear side of the conveyor belt 6, and two guide plates 7 are fixedly connected respectively, and the guide plate 7 on the rear side is located on the left side of the front guide plate 7, a stretching mechanism 8 is also arranged in the middle of the mounting frame 1, a turning mechanism 9 is arranged on the upper side of the mounting plate 2, and an exhaust mechanism 10 is arranged on the rear side of the mounting plate 2;

[0029] The height of the left side of the device is higher than that of the right side. The left side of the device should be brought close to the mold to ensure that the lunch box can fall to the left side of the device after being ejected. Then, the motor 3 drives the driving rod 4 to rotate, so that the driving rod 4 and the roller 5 drive the conveyor belt 6 to move, so that the conveyor belt 6 transports the lunch box. Moreover, since the height of the left side of the mounting plate 2 is higher than that of the right side of the mounting plate 2, the upper surface of the conveyor belt 6 is inclined, thereby buffering the impact of the lunch box falling and reducing the deformation of the lunch box.

[0030] The exhaust mechanism 10 includes a fan 101, the outer wall of the fan 101 is fixedly connected to the rear side of the mounting plate 2, the input end and the output end of the fan 101 are respectively fixedly connected with a first air duct 102 and a second air duct 104, the first air duct 102 and the second air duct 104 are respectively fixedly connected with a first air hopper 103 and a second air hopper 105 at one end away from the fan 101, and the second air hopper 105 and the first air hopper 103 are both located inside the conveyor belt 6, the outer walls of the second air hopper 105 and the first air hopper 103 are both fixedly connected to the outer wall of the mounting plate 2, the upper sides of the second air hopper 105 and the first air hopper 103 are both opened, the second air hopper 105 is located on the left side of the first air hopper 103, the interior of the second air hopper 105 is connected to the output end of the fan 101 through the second air duct 104, and the interior of the first air hopper 103 is connected to the input end of the fan 101 through the first air duct 102;

[0031] In the process of this device, air is sucked from the first air duct 102 side by the fan 101, and exhausted through the second air duct 104 side, so that the airflow is ejected upward through the second air bucket 105, and the airflow is discharged upward through the strip holes on the left side of the conveyor belt 6, so that the fallen lunch box is buffered by the airflow during the falling process, reducing the damage of the lunch box falling, and the airflow is discharged upward. Since one side of the lunch box is a concave structure, the inside of the groove is impacted by the airflow and turned upward, so that its more fragile edge position is upward, and then its more solid lower side contacts the upper side of the conveyor belt 6, and the surface orientation consistency rate of the lunch box can be increased in the process of reducing the deformation of the lunch box, which is convenient for later storage;

[0032] During the exhaust process of the fan 101, air is sucked through the first air duct 102, thereby generating a downward airflow on the upper side of the first air hopper 103, which can stabilize the lunch boxes that have fallen onto the surface of the conveyor belt 6, thereby reducing the tumbling or collision of the lunch boxes on the surface of the conveyor belt 6, thereby reducing deformation;

[0033] The stretching mechanism 8 includes a fixed component and a rotating rod 804 that can move up and down. The rotating rod 804 is located in the middle of the conveyor belt 6. The fixed component includes a spiral telescopic rod 801. The lower end of the spiral telescopic rod 801 is fixedly connected to the outer wall of the mounting frame 1. The upper end of the spiral telescopic rod 801 is rotatably connected to a bottom plate 802 through a bearing. The front and rear sides of the bottom plate 802 are both provided with spiral telescopic rods 801. The upper side of the bottom plate 802 is fixedly connected to a mounting seat 803. The bottom plate 802 is located at the lower side of the conveyor belt 6. The upper side of the outer wall of the mounting seat 803 is rotatably connected to one end of the rotating rod 804 through a bearing. The outer wall of the rotating rod 804 contacts the lower side of the inner wall of the conveyor belt 6. The bottom plate 802, the mounting seat 803, and the rotating rod 804 can all move downward, and the rotating rod 804 is located in the middle of the conveyor belt 6.

[0034] When transporting thin and soft lunch boxes, the spiral telescopic rod 801 can be rotated to push the bottom plate 802 and the mounting seat 803 upward, so that the outer wall of the rotating rod 804 does not contact the outer wall of the conveyor belt 6, so that the tension on the conveyor belt 6 is reduced, so that the upper surface is softer, and the lunch box is less likely to fall and be damaged. In addition, the reduction in the deformation of the conveyor belt 6 can reduce the area of ​​the strip holes opened on it, thereby reducing the airflow velocity on the upper surface, preventing the airflow from blowing the lunch box off the surface of the conveyor belt 6;

[0035] When dealing with a thicker lunch box, the spiral telescopic rod 801 can be rotated to move the bottom plate 802, the mounting seat 803 and the rotating rod 804 downward, so that the rotating rod 804 pulls the middle part of the conveyor belt 6 downward, so that the total length of the conveyor belt 6 becomes longer, so that it deforms downward, and the aperture of the strip hole on the upper side thereof is increased, so that the amount of airflow passing through is increased, and thus the thicker lunch box can be effectively buffered;

[0036] The flip mechanism 9 includes a connecting assembly and a lifting rod 905 on the connecting assembly, the lifting rod 905 is located on the upper side of the conveyor belt 6, and the lifting rod 905 can be deflected, the connecting assembly includes a bracket 901, the lower side of the bracket 901 is fixedly connected to the upper surface of the mounting plate 2, the middle part of the bracket 901 is fixedly connected to a monitoring module 902, the right side of the bracket 901 is fixedly connected to an articulated arm 903, the right side of the articulated arm 903 is hinged to an articulated frame 904, the lower side of the articulated frame 904 is rotatably connected to the lifting rod 905 through a bearing, and the side wall of the articulated frame 904 is hinged An electric telescopic rod 906 is connected, the other end of the electric telescopic rod 906 is hinged to the outer wall of the bracket 901, the hinged frame 904 can be deflected, and the length of the hinged frame 904 is greater than the height from the right end of the hinged arm 903 to the upper surface of the conveyor belt 6, the height of the left side of the conveyor belt 6 is higher than the height of the right side of the conveyor belt 6, and the turning mechanism 9 also includes a gear rod 907, the gear rod 907 is located on the inner left side of the conveyor belt 6, both ends of the gear rod 907 are rotatably connected to the outer wall of the mounting plate 2 through bearings, and the upper side of the outer wall of the gear rod 907 is in contact with the upper surface of the inner wall of the conveyor belt 6;

[0037] During the transportation of the lunch box, it will be pushed to the middle of the conveyor belt 6 by the guide plate 7, so that the movement stroke of the lunch box is consistent. After the lunch box passes the lower side of the bracket 901, the monitoring module 902 will monitor the front and back sides of the lunch box. When it is found that the lunch box is turned over, the electric telescopic rod 906 will be started to pull the articulated frame 904 to deflect, so that the lifting rod 905 will be lowered, so that it will squeeze the conveyor belt 6 downward to form a groove, so that one side of the lunch box will first move to the upper side of the lifting rod 905 during the movement, and then the electric telescopic rod 906 will push the articulated frame 904 to deflect it, so that the lifting rod 905 will be lifted upward, so that it can turn the lunch box over, so that the thicker bottom surface of the lunch box will contact the conveyor belt 6, avoid deformation during subsequent transportation and facilitate packing.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An aluminum foil lunch box conveying system, comprising a mounting frame (1), characterized in that: The upper side of the mounting frame (1) is fixedly connected to a mounting plate (2), the lower right side of the mounting plate (2) is fixedly connected to a motor (3), the output end of the motor (3) is connected to a driving rod (4) through a bevel gear transmission, the front and rear end outer walls of the driving rod (4) are rotatably connected to the inner wall of the mounting plate (2) through bearings, the middle part of the outer wall of the driving rod (4) is fixedly connected to a roller (5), two rollers (5) are provided at both ends of the mounting plate (2), and the outer sides of the two rollers (5) are provided with a conveyor belt (6). The conveyor belt (6) is made of rubber material, and a strip hole is opened in the middle of the conveyor belt (6) running through from top to bottom. The outer wall of the mounting plate (2) is located at the front side of the conveyor belt (6) and the rear side of the conveyor belt (6) and is respectively fixedly connected with two guide plates (7), and the guide plate (7) on the rear side is located on the left side of the guide plate (7) on the front side. A stretching mechanism (8) is also arranged in the middle of the mounting frame (1), a turning mechanism (9) is arranged on the upper side of the mounting plate (2), and an exhaust mechanism (10) is arranged on the rear side of the mounting plate (2); The stretching mechanism (8) comprises a fixing assembly and a rotating rod (804) that can move up and down, and the rotating rod (804) is located in the middle of the conveyor belt (6); The turning mechanism (9) comprises a connecting assembly and a lifting rod (905) on the connecting assembly. The lifting rod (905) is located on the upper side of the conveyor belt (6), and the lifting rod (905) can be deflected.

2. The aluminum foil lunch box conveying system according to claim 1, characterized in that: The fixing assembly comprises a spiral telescopic rod (801), the lower end of the spiral telescopic rod (801) is fixedly connected to the outer wall of the mounting frame (1), the upper end of the spiral telescopic rod (801) is rotatably connected to a bottom plate (802) via a bearing, the front and rear sides of the bottom plate (802) are both provided with spiral telescopic rods (801), the upper side of the bottom plate (802) is fixedly connected to a mounting seat (803), the bottom plate (802) is located at the lower side of the conveyor belt (6), the upper side of the outer wall of the mounting seat (803) is rotatably connected to one end of a rotating rod (804) via a bearing, and the outer wall of the rotating rod (804) contacts the lower side of the inner wall of the conveyor belt (6).

3. The aluminum foil lunch box conveying system according to claim 2, characterized in that: The bottom plate (802), the mounting seat (803) and the rotating rod (804) can all move downward, and the rotating rod (804) is located in the middle of the conveyor belt (6).

4. The aluminum foil lunch box conveying system according to claim 3, characterized in that: The connection assembly comprises a bracket (901), the lower side of the bracket (901) is fixedly connected to the upper surface of the mounting plate (2), the middle part of the bracket (901) is fixedly connected to a monitoring module (902), the right side of the bracket (901) is fixedly connected to an articulated arm (903), the right side of the articulated arm (903) is hinged to an articulated frame (904), the lower side of the articulated frame (904) is rotatably connected to a lifting rod (905) via a bearing, the side wall of the articulated frame (904) is hinged to an electric telescopic rod (906), and the other end of the electric telescopic rod (906) is hinged to the outer wall of the bracket (901).

5. The aluminum foil lunch box conveying system according to claim 4, characterized in that: The articulated frame (904) can be deflected, and the length of the articulated frame (904) is greater than the height from the right end of the articulated arm (903) to the upper surface of the conveyor belt (6), the height of the left side of the conveyor belt (6) is higher than the height of the right side of the conveyor belt (6), and the flip mechanism (9) also includes a gear rod (907), the gear rod (907) is located on the inner left side of the conveyor belt (6), both ends of the gear rod (907) are rotatably connected to the outer wall of the mounting plate (2) through bearings, and the upper side of the outer wall of the gear rod (907) is in contact with the upper surface of the inner wall of the conveyor belt (6).

6. The aluminum foil lunch box conveying system according to claim 5, characterized in that: The exhaust mechanism (10) comprises a fan (101), the outer wall of the fan (101) is fixedly connected to the rear side of the mounting plate (2), the input end and the output end of the fan (101) are respectively fixedly connected to a first air duct (102) and a second air duct (104), the ends of the first air duct (102) and the second air duct (104) away from the fan (101) are respectively fixedly connected to a first air hopper (103) and a second air hopper (105), and the second air hopper (105) and the first air hopper (103) are both located at the conveyor belt (6) Internally, the outer walls of the second air hopper (105) and the first air hopper (103) are fixedly connected to the outer wall of the mounting plate (2); the upper sides of the second air hopper (105) and the first air hopper (103) are both opened; the second air hopper (105) is located on the left side of the first air hopper (103); the interior of the second air hopper (105) is connected to the output end of the fan (101) via the second air duct (104); and the interior of the first air hopper (103) is connected to the input end of the fan (101) via the first air duct (102).

Citation Information

Patent Citations

  • Forming and conveying device for tinfoil meal box production

    CN221738998U