Reaction fermentation device for fertilizer production
By designing the mixing mechanism of the main stir plate and auxiliary stir rod that are lifted and rotated in the reaction fermentation device for fertilizer production, and the side wall cleaning mechanism, the problems of stirring dead corners and side wall cleaning are solved, and the fertilizer raw materials are realized Full mixing and improving fermentation quality.
Patent Information
- Application Number
- CN202411609427.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing reaction fermentation device for fertilizer production is prone to stirring dead corners when mixing fertilizer raw materials, resulting in the inability to fully mix the fertilizer raw materials, affecting the fermentation quality. At the same time, the side walls of the fermentation tank are prone to attach fertilizer raw materials, making it difficult to clean.
A reaction fermentation device including a fermentation tank, a stirring mechanism and a stirring drive mechanism is designed. The stirring mechanism realizes full-coverage fermentation mixing through lifting and rotating main stirring plate and auxiliary stirring rod, and is cleaned through the side wall. The mechanism realizes regular cleaning of the side walls of the fermenter.
Through the improved mixing mechanism and side wall cleaning mechanism, the problems of mixing dead corners and side wall cleaning difficulties are solved, ensuring full mixing of fertilizer raw materials and improving the fermentation quality, while reducing friction resistance during the mixing process.
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Figure CN119390485A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fertilizer production, in particular to a reaction fermentation device for fertilizer production. Background Art
[0002] Fertilizer refers to a type of substance that provides one or more essential nutrients for plants, improves soil properties, and increases soil fertility. It is one of the material bases of agricultural production. Fertilization is an important step in fertilizer production and processing. During the aerobic fermentation of fertilizers, in order to accelerate the fermentation process, a fermentation stirring mechanism is required to stir the fertilizer raw materials fully to increase the degree of contact between the fertilizer raw materials and oxygen.
[0003] The stirring mechanism of the existing reaction and fermentation device for fertilizer production has a single action, and most of them stir the fertilizer raw materials only by the circular rotation of the stirring shaft. When the fertilizer raw materials in the fermentation tank are stirred, there are prone to stirring dead corners, resulting in the fertilizer raw materials cannot be fully mixed, thereby affecting the fermentation quality of the fertilizer; at the same time, when the existing reaction and fermentation device for fertilizer production is fermenting the fertilizer, some fertilizer raw materials will adhere to the side wall of the fermentation tank, which makes it difficult to clean the fermentation tank. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a reaction fermentation device for fertilizer production, so as to at least partially solve the problems raised in the above background technology.
[0005] The present invention provides the following technical solution: A reaction fermentation device for fertilizer production proposed by the present invention comprises a fermentation tank, a turning mechanism and a turning drive mechanism, wherein the turning mechanism is connected to the turning drive mechanism, and the turning mechanism is configured to be driven by the turning drive mechanism to rise and fall and rotate in the fermentation tank, wherein: The stirring mechanism is used to stir the fertilizer raw materials in the fermentation tank; the stirring mechanism comprises a stirring shaft, a main stirring plate and a lifting rod, the lifting rod penetrates and is slidably arranged on the top wall of the fermentation tank, the lifting rod is configured to be driven by the stirring driving mechanism to lift and lower in the fermentation tank, the lifting rod is fixedly provided with a push plate, the pushing plate comprises an upper push plate and a lower push plate, the stirring shaft is rotatably arranged on the top wall of the fermentation tank, the stirring shaft is located on the outer wall of the inner part of the fermentation tank and is fixedly provided with an embedding protrusion, the main stirring plate is provided with an embedding groove, the embedding groove is connected with the embedding protrusion, and the main stirring plate is slidably arranged on the stirring shaft through the embedding groove and the embedding protrusion, the main stirring plate is driven by the stirring shaft to rotate between the upper push plate and the lower push plate, and the upper push plate and the lower push plate jointly drive the main stirring plate to lift and lower in the fermentation tank.
[0006] Furthermore, the upper push plate and the lower push plate are both provided with through holes, the diameter of the through holes is larger than the sum of the diameter of the stirring shaft and the thickness of the embedded protrusion, and the upper push plate and the lower push plate are slidably arranged on the outer side of the stirring shaft through the through holes.
[0007] Furthermore, a plurality of push plates are fixedly provided along the longitudinal direction of the lifting rod, and the main turning and mixing plates are arranged in one-to-one correspondence with the push plates.
[0008] Further, the stirring drive mechanism includes a transmission shaft and a driving shaft, a support column is fixedly provided on the top wall of the fermentation tank, a driving box is fixedly provided on the support column, the transmission shaft and the driving shaft are both rotatably provided on the bottom wall of the driving box, a transmission gear is fixedly provided on the transmission shaft, a sector gear is fixedly provided on the driving shaft, two groups of the driving shaft are symmetrically provided on both sides of the transmission shaft, the sector gears are correspondingly provided with the driving shaft, and the two groups of the sector gears are intermittently meshed with the transmission gears; The stirring drive mechanism also includes a driving motor, which is fixed on the top wall of the fermentation tank. A driving gear is fixed on the output shaft of the driving motor, and a driven gear is fixed on the stirring shaft. The driven gear is meshed with the driving gear.
[0009] Furthermore, one group of the driving shafts is fixedly connected to the output shaft of the driving motor, and another group of the driving shafts and the stirring shafts are respectively fixedly provided with a group of synchronous pulleys, and the two groups of synchronous pulleys are sleeved with synchronous belts, and a lifting shaft is rotatably provided between the opposite side walls of the driving box, an active conical wheel is fixedly provided on the transmission shaft, and a driven conical wheel is fixedly provided on the lifting shaft, and the active conical wheel and the driven conical wheel are meshed, and two groups of winding disks are respectively provided at both ends of the lifting shaft, and a lifting rope is wound on the lifting shaft between the two groups of winding disks, and a lifting slide groove is opened on the bottom wall of the driving box, and the lifting rope passes through the lifting slide groove and is fixedly connected to the upper end of the lifting rod.
[0010] Furthermore, a guide column is provided between the top wall of the fermentation tank and the bottom wall of the driving box, a guide plate is fixedly provided on the upper end of the lifting rod, and the guide plate is slidably provided on the guide column.
[0011] Furthermore, a reaction and fermentation device for fertilizer production provided by the present invention also includes a side wall cleaning mechanism, which includes a connecting plate, a mounting vertical plate, a gap adjustment component and a side wall cleaning scraper, the connecting plate is fixedly connected to the lower end of the stirring shaft, the mounting vertical plate is symmetrically provided with two groups at both ends of the connecting plate, the intermittent adjustment component is fixedly provided at the upper end of the mounting vertical plate, and the side wall cleaning scraper is connected to the mounting vertical plate through the gap adjustment component.
[0012] Optionally, the cross-section of the side wall cleaning scraper is an arc-shaped structure adapted to the inner wall of the fermentation tank.
[0013] Furthermore, the gap adjustment assembly includes a slide cylinder, an electromagnet, a magnet and a slide column, the slide cylinder is fixed on the mounting vertical plate, the electromagnet is fixed on the inner wall of the slide cylinder, the slide column is slidably arranged on the side wall of the slide cylinder, the magnet and the side wall cleaning scraper are respectively fixedly connected to the two ends of the slide column, the magnet and the electromagnet are arranged correspondingly, and the magnetic poles of the electromagnet are adjusted by the direction of current.
[0014] Furthermore, an auxiliary stirring rod is provided on the mounting vertical plate, and the auxiliary stirring rod is used to stir the fertilizer raw materials not covered by the main stirring plate.
[0015] Furthermore, a cleaning piece is fixedly provided on the lower surface of the top wall of the fermentation tank, the upper part of the cleaning piece is a cylindrical structure, the lower part of the cleaning piece is an inverted conical structure, the lifting rod passes through and is slidably arranged in the cleaning piece, and the lower part of the cleaning piece is in contact with the side wall of the lifting rod for cleaning the surface of the lifting rod.
[0016] Furthermore, the bottom wall of the fermentation tank is a funnel-shaped structure, and a bottom wall cleaning scraper is provided on the bottom wall of the connecting plate, and the bottom wall cleaning scraper is used to scrape and clean the bottom wall of the fermentation tank.
[0017] Furthermore, a feeding port is provided on the top wall of the fermentation tank, a discharge pipe is provided on the bottom wall of the fermentation tank, a discharge valve is provided on the discharge pipe, and an air inlet pipe and an exhaust pipe are provided on the side wall of the fermentation tank.
[0018] The beneficial effects achieved by the present invention using the above structure are as follows: The reaction and fermentation device for fertilizer production proposed by the present invention has the following advantages: (1) In the technical solution of the present invention, by means of the coordinated arrangement of the turning and mixing driving mechanism, the embedded protrusions and the embedded grooves, the main turning and mixing plate is driven to rise and fall and rotate simultaneously in the fermentation tank, thereby expanding the coverage of the turning and mixing of the main turning and mixing plate and ensuring the turning and mixing effect of the fertilizer in the fermentation tank; at the same time, by means of the arrangement of the auxiliary turning and mixing rod, the full coverage turning and mixing of the fertilizer in the fermentation tank is achieved.
[0019] (2) In the technical solution of the present invention, the clearance between the side wall cleaning scraper and the inner wall of the fermentation tank is adjusted by setting the side wall cleaning mechanism, which can meet the regular cleaning requirements of the inner wall of the fermentation tank and avoid the friction resistance between the side wall cleaning scraper and the inner wall of the fermentation tank affecting the smooth rotation and stirring of the stirring mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1It is a schematic diagram of the overall structure of an embodiment of the present invention; Figure 2 For the embodiment of the present invention Figure 1 A cross-sectional view in a side view direction; Figure 3 For the embodiment of the present invention Figure 1 A cross-sectional view in the main viewing direction; Figure 4 for Figure 3 A partial enlarged view of part A; Figure 5 A schematic diagram of the structure of a stirring mechanism according to an embodiment of the present invention; Figure 6 It is a schematic diagram of the structure of the stirring mechanism in a top view according to an embodiment of the present invention; Figure 7 for Figure 6 A partial enlarged view of part B; Figure 8 This is a schematic structural diagram of a main mixing plate according to an embodiment of the present invention; Fig. 9 Schematic diagram of the structure of the stirring drive mechanism according to an embodiment of the present invention.
[0021] Among them, 1. fermentation tank, 2. turning and mixing mechanism, 3. turning and mixing drive mechanism, 4. side wall cleaning mechanism, 5. turning and mixing shaft, 6. main turning and mixing plate, 7. lifting rod, 8. push plate, 9. upper push plate, 10. lower push plate, 11. embedded protrusion, 12. embedded groove, 13. transmission shaft, 14. drive shaft, 15. support column, 16. drive box, 17. transmission gear, 18. fan gear, 19. drive motor, 20. driving gear, 21. driven gear, 22. synchronous belt, 23. lifting Rotating shaft, 24, active conical wheel, 25, driven conical wheel, 26, winding disk, 27, lifting rope, 28, lifting slide, 29, guide column, 30, guide plate, 31, connecting plate, 32, mounting vertical plate, 33, side wall cleaning scraper, 34, slide cylinder, 35, electromagnet, 36, magnet, 37, slide column, 38, auxiliary stirring rod, 39, cleaning part, 40, bottom wall cleaning scraper, 41, feeding port, 42, discharge pipe, 43, air inlet pipe, 44, exhaust pipe, 45, through hole. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0024] This embodiment is a technical improvement made to address the technical problems that the stirring range of the existing reaction and fermentation device for fertilizer production has dead corners and it is inconvenient to clean the inner wall of the fermentation tank.
[0025] See also Figure 1 , Figure 2 and Figure 3 A reaction fermentation device for fertilizer production provided in this embodiment includes a fermentation tank 1, a turning mechanism 2, a turning drive mechanism 3 and a side wall cleaning mechanism 4. The turning drive mechanism 3 is arranged on the top wall of the fermentation tank 1, and the turning mechanism 2 is connected to the turning drive mechanism 3. The turning mechanism 2 is configured to be driven by the turning drive mechanism 3 to rise and fall and rotate in the fermentation tank 1. The side wall cleaning mechanism 4 is fixedly connected to the turning mechanism 2. The side wall cleaning mechanism 4 is arranged toward the side wall of the fermentation tank 1, and the side wall cleaning mechanism 4 is used to clean the side wall of the fermentation tank 1.
[0026] participate Figure 2 , Figure 5 , Figure 6 , Figure 7 and Figure 8 In this embodiment, specifically, the stirring mechanism 2 is used to stir the fertilizer raw materials in the fermentation tank 1; the stirring mechanism 2 includes a stirring shaft 5, a main stirring plate 6 and a lifting rod 7, the lifting rod 7 penetrates and is slidably arranged on the top wall of the fermentation tank 1, the lifting rod 7 is configured to be driven by the stirring driving mechanism 3 to lift in the fermentation tank 1, and a push plate 8 is fixedly arranged on the lifting rod 7, and the push plate includes an upper push plate 9 and a lower push plate 10, the stirring shaft 5 is rotatably arranged on the top wall of the fermentation tank 1, and the stirring shaft 5 is fixed on the outer wall of the inner part of the fermentation tank 1 A snap-in protrusion 11 is provided, and a snap-in groove 12 is opened on the main turning and mixing plate 6. The snap-in groove 12 is connected with the snap-in protrusion 11, and the main turning and mixing plate 6 is slidably arranged on the turning and mixing shaft 5 through the snap-in groove 12 and the snap-in protrusion 11. The main turning and mixing plate 6 is driven by the turning and mixing shaft 5 to rotate between the upper push plate 9 and the lower push plate 10. The upper push plate 9 and the lower push plate 10 jointly drive the main turning and mixing plate 6 to rise and fall in the fermentation tank 1; a plurality of push plates 8 are fixedly arranged along the longitudinal direction of the lifting rod 7, and the main turning and mixing plates 6 and the push plates 8 are arranged one by one.
[0027] During specific use, when the lifting rod 7 drives the push plate 8 to rise and fall, the upper push plate 9 and the lower push plate 10 cooperate to apply force to the main flipping plate 6, driving the main flipping plate 6 to rise and fall and slide along the flipping shaft 5, and rotate synchronously with the rotation drive of the flipping shaft 5. The lifting and rotating actions of the main flipping plate 6 are coordinated to increase the flipping coverage range of the main flipping plate 6.
[0028] See also Figure 1 and Fig. 9 In this embodiment, specifically, the stirring driving mechanism 3 is used to drive the stirring mechanism 2 and the side wall cleaning mechanism 4 to operate; the stirring driving mechanism 3 includes a transmission shaft 13 and a driving shaft 14, a support column 15 is fixedly provided on the top wall of the fermentation tank 1, a driving box 16 is fixedly provided on the support column 15, the transmission shaft 13 and the driving shaft 14 are both rotatably arranged on the bottom wall of the driving box 16, a transmission gear 17 is fixedly provided on the transmission shaft 13, a sector gear 18 is fixedly provided on the driving shaft 14, and the driving shaft 14 is fixedly provided with a transmission shaft. Two groups of sector gears 18 are symmetrically arranged on both sides of 13, and the sector gears 18 are correspondingly arranged with the driving shaft 14. The two groups of sector gears 18 are intermittently meshed with the transmission gear 17. When one group of sector gears 18 is meshed with the transmission gear 17, the driving shaft 14 is driven to rotate forward, and when the other group of sector gears 18 is meshed with the transmission gear 17, the driving shaft 14 is driven to rotate reversely. The intermittent forward and reverse rotation of the driving shaft 14 drives the lifting rod 7 to rise and fall along the top wall of the fermentation tank 1 through the remaining driving parts of the stirring driving mechanism 3, thereby expanding the stirring coverage of the main stirring plate 6.
[0029] See also Figure 7 In this embodiment, specifically, a through hole 45 is provided on the upper push plate 9 and the lower push plate 10, the diameter of the through hole 45 is larger than the sum of the diameter of the stirring shaft 5 and the thickness of the embedded protrusion 11, and the upper push plate 9 and the lower push plate 10 are slidably arranged on the outer side of the stirring shaft 5 through the through hole 45.
[0030] See also Fig. 9 In the present embodiment, specifically, the turning and stirring driving mechanism 3 further comprises a driving motor 19, the driving motor 19 is fixedly arranged on the top wall of the fermentation tank 1, a driving gear 20 is fixedly arranged on the output shaft of the driving motor 19, a driven gear 21 is fixedly arranged on the turning and stirring shaft 5, and the driven gear 21 is meshed with the driving gear 20. Through the meshing of the driving gear 20 and the driven gear 21, the driving motor 19 drives the turning and stirring shaft 5 to rotate in the fermentation tank 1, and the turning and stirring shaft 5 drives the main turning plate to rotate and stir the fertilizer in the fermentation tank 1.
[0031] See also Fig. 9In this embodiment, specifically, one set of driving shafts 14 is fixedly connected to the output shaft of the driving motor 19, and another set of driving shafts 14 and the stirring shaft 5 are respectively fixedly provided with a set of synchronous pulleys, and the two sets of synchronous pulleys are sleeved with synchronous belts 22. Under the action of the synchronous belts 22, the stirring shaft 5 drives the other set of driving shafts 14 to rotate synchronously with it, and a lifting shaft 23 is rotatably provided between the opposite side walls of the driving box 16, and an active conical wheel 24 is fixedly provided on the transmission shaft 13, and a There is a driven conical wheel 25, and the driving conical wheel 24 is meshed with the driven conical wheel 25. Through the meshing of the driving conical wheel 24 and the driven conical wheel 25, the transmission shaft 13 drives the lifting shaft 23 to rotate intermittently therewith synchronously. Two groups of winding disks 26 are respectively provided at both ends of the lifting shaft 23. A lifting rope 27 is wound on the lifting shaft 23 between the two groups of winding disks 26. A lifting slide 28 is opened on the bottom wall of the driving box 16. The lifting rope 27 passes through the lifting slide 28 and is fixedly connected to the upper end of the lifting rod 7.
[0032] During specific use, the lifting rope 27 is retracted and extended by rotating the lifting shaft 23, and the reeling range of the lifting rope 27 is limited by setting the reeling disk 26. As the lifting rope 27 is retracted and extended, the height position of the lifting rod 7 in the fermentation tank 1 can be adjusted.
[0033] See also Fig. 9 In the present embodiment, specifically, a guide column 29 is provided between the top wall of the fermentation tank 1 and the bottom wall of the driving box 16, a guide plate 30 is fixedly provided at the upper end of the lifting rod 7, and the guide plate 30 is slidably provided on the guide column 29. With the cooperation of the guide column 29 and the guide plate 30, the stability of the vertical lifting of the lifting rod 7 is ensured.
[0034] See also Figure 3 , Figure 4 , Figure 5 and Figure 6 The side wall cleaning scraper 33 is connected to the side wall of the fermenter 1 by the gap adjustment component.
[0035] As a further improvement of this embodiment, the cross section of the side wall cleaning scraper 33 is an arc-shaped structure adapted to the inner wall of the fermentation tank 1 , thereby ensuring that the side wall cleaning scraper 33 fits the side wall of the fermentation tank 1 .
[0036] See also Figure 3 and Figure 4 In this embodiment, specifically, the gap adjustment assembly includes a slide 34, an electromagnet 35, a magnet 36 and a slide post 37. The slide 34 is fixedly arranged on the mounting vertical plate 32, the electromagnet 35 is fixedly arranged on the inner wall of the slide 34, the slide post 37 is slidably arranged on the side wall of the slide 34, the magnet 36 and the side wall cleaning scraper 33 are respectively fixedly connected to the two ends of the slide post 37, the magnet 36 is correspondingly arranged to the electromagnet 35, the magnetic pole of the electromagnet 35 is adjusted by the current direction, and the polarity of the electromagnet 35 is adjusted by controlling the current direction of the electromagnet 35. When the side facing the magnet 36 has the same polarity as the magnet 36, a repulsive force is generated on the magnet 36, and the side wall cleaning scraper 33 is pushed to fit the inner wall of the fermentation tank 1 under the cooperation of the magnet 36 and the slide column 37 to clean the inner wall of the fermentation tank 1. When the side of the electromagnet 35 facing the magnet 36 has an opposite polarity to the magnet 36, an attractive force is generated on the magnet 36, and the side wall cleaning scraper 33 is driven away from the fermentation tank 1 under the cooperation of the magnet 36 and the slide column 37, so that the stirring mechanism 2 and the side wall cleaning scraper 33 can rotate smoothly in the fermentation tank 1 to perform the stirring action.
[0037] See also Figure 3 , Figure 5 and Figure 6 In the present embodiment, specifically, an auxiliary stirring rod 38 is provided on the mounting vertical plate 32 , and the auxiliary stirring rod 38 is used to stir the fertilizer raw materials not covered by the main stirring plate 6 .
[0038] See also Figure 4 , Figure 5 and Fig. 9 In this embodiment, specifically, a cleaning member 39 is fixedly provided on the lower surface of the top wall of the fermentation tank 1, the upper portion of the cleaning member 39 is a cylindrical structure, the lower portion of the cleaning member 39 is an inverted conical structure, the lifting rod 7 passes through and is slidably arranged in the cleaning member 39, and the lower portion of the cleaning member 39 is in contact with the side wall of the lifting rod 7 for cleaning the surface of the lifting rod 7.
[0039] In specific use, when the lifting rod 7 is raised or lowered, the fertilizer adhered to the surface of the lifting rod 7 can be scraped and removed by the arrangement of the cleaning member 39 .
[0040] See also Figure 2 , Figure 3 and Figure 5In this embodiment, specifically, the bottom wall of the fermentation tank 1 is a funnel-shaped structure, and a bottom wall cleaning scraper 40 is provided on the bottom wall of the connecting plate 31. The bottom wall cleaning scraper 40 is used to scrape and clean the bottom wall of the fermentation tank 1. On the one hand, it can avoid the precipitation of the fertilizer raw materials, and on the other hand, it can promote the discharge of the fermented fertilizer.
[0041] See also Figure 1 and Figure 2 In the present embodiment, specifically, a feeding port 41 is provided on the top wall of the fermentation tank 1, a discharge pipe 42 is provided on the bottom wall of the fermentation tank 1, a discharge valve is provided on the discharge pipe 42, and an air inlet pipe 43 and an exhaust pipe 44 are provided on the side wall of the fermentation tank 1. The air inlet pipe 43 can be used to add oxygen required for fermentation into the fermentation tank 1, and the exhaust pipe 44 can be used to discharge the reaction waste gas in the fermentation roller.
[0042] It is worth noting that there are at least two groups of feeding ports 41 on the top wall of the fermentation tank 1, one group for adding solid raw materials and the other group for adding liquid raw materials. In actual production, in order to ensure the fermentation production efficiency, a sealing valve is provided on the feeding port 41. Since the structure of providing a sealing valve on the feeding port 41 is a prior art, it will not be described in detail in this solution.
[0043] The present embodiment provides a reaction and fermentation device for fertilizer production, and the specific working principle is as follows: (1) Fertilizer raw materials are added into the fermentation tank 1 through the feeding port 41, and the driving motor 19 is started. The driving motor 19 drives the driving gear 20 to rotate, and the meshing of the driving gear 20 and the driven gear 21 drives the stirring shaft 5 to rotate. The stirring shaft 5 drives the main stirring plate 6 to rotate through the engagement of the locking protrusion 11 and the locking groove 12. When the main stirring plate 6 rotates, the fertilizer raw materials in the fermentation tank 1 are stirred; At the same time, the driving motor 19 drives one set of driving shafts 14 to rotate, and the stirring shaft 5 drives another set of driving shafts 14 to rotate under the action of the synchronous belt 22. The two sets of driving shafts 14 respectively drive the fan gears 18 fixed thereon to rotate, and the two sets of fan gears 18 intermittently mesh with the transmission gear 17. Since the rotation directions of the two sets of fan gears 18 are opposite, the transmission shaft 13 can be driven to rotate forward and reverse intermittently; the transmission shaft 13 drives the active conical wheel 24 to rotate, and the active conical wheel 24 meshes with the driven conical wheel 25 to drive the lifting shaft 23 to rotate, and the lifting shaft 23 retracts and releases the lifting rope 27 through intermittent forward and reverse rotation; When the lifting shaft 23 reels the lifting rope 27, the lifting rod 7 is driven to rise in the fermentation tank 1 through the lifting rope 27. When the lifting shaft 23 unwinds the lifting rope 27, the lifting rod 7 is driven to descend in the fermentation tank 1 through the lifting rope 27. When the lifting rod 7 rises, the cleaning member 39 cleans the portion of the lifting rod 7 passing through the cleaning member 39. When the lifting rod 7 rises, the lower push plate 10 applies an upward thrust to the main turning and mixing plate 6, thereby driving the rotating main turning and mixing plate 6 to rise; when the lifting rod 7 descends, the upper push plate 9 applies a downward thrust to the main turning and mixing plate 6, thereby driving the rotating main turning and mixing plate 6 to descend; the main turning and mixing plate 6 is lifted and lowered while rotating, thereby increasing the turning and mixing coverage of the main turning and mixing plate 6; (2) During the rotation of the mixing shaft 5, the connecting plate 31 drives the mounting vertical plate 32 to rotate synchronously, and the mounting vertical plate 32 drives the auxiliary mixing rod 38 to rotate synchronously, thereby cooperating with the main mixing plate 6 to improve the mixing efficiency; (3) In the initial state, the magnetic poles of the electromagnet 35 and the magnet 36 are opposite to each other. Under the action of the electromagnet 35, the magnet 36 is attracted, so that the side wall cleaning scraper 33 is away from the inner wall of the fermenter 1. When the side wall of the fermenter 1 needs to be cleaned, the magnetic pole direction of the electromagnet 35 is changed. The magnetic poles of the electromagnet 35 and the magnet 36 are the same on the opposite side. Under the action of the electromagnet 35, the magnet 36 is repelled, so that the side wall cleaning scraper 33 is in contact with the inner wall of the fermenter 1. As the stirring shaft 5 rotates, the side wall cleaning scraper 33 is driven to clean the inner wall of the fermenter 1.
[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, material or apparatus including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, material or apparatus.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reaction and fermentation device for fertilizer production, characterized in that: The invention comprises a fermentation tank (1), a turning and stirring mechanism (2) and a turning and stirring driving mechanism (3), wherein the turning and stirring mechanism (2) is connected to the turning and stirring driving mechanism (3), and the turning and stirring mechanism (2) is configured to be driven by the turning and stirring driving mechanism (3) to rise, fall and rotate in the fermentation tank (1), wherein: The stirring mechanism (2) comprises a stirring shaft (5), a main stirring plate (6) and a lifting rod (7), wherein the lifting rod (7) penetrates and is slidably arranged on the top wall of the fermentation tank (1), and the lifting rod (7) is configured to be driven by the stirring driving mechanism (3) to rise and fall in the fermentation tank (1), and a push plate (8) is fixedly arranged on the lifting rod (7), and the push plate comprises an upper push plate (9) and a lower push plate (10). The stirring shaft (5) is rotatably arranged on the top wall of the fermentation tank (1), and the stirring shaft (5) is located on the outer wall of the inner part of the fermentation tank (1). A locking protrusion (11) is fixedly provided on the main turning and mixing plate (6), and a locking groove (12) is provided on the main turning and mixing plate (6), and the locking groove (12) is connected with the locking protrusion (11) by locking, and the main turning and mixing plate (6) is slidably arranged on the turning and mixing shaft (5) through the locking groove (12) and the locking protrusion (11), and the main turning and mixing plate (6) is driven by the turning and mixing shaft (5) to rotate between the upper push plate (9) and the lower push plate (10), and the upper push plate (9) and the lower push plate (10) jointly drive the main turning and mixing plate (6) to rise and fall in the fermentation tank (1); The upper push plate (9) and the lower push plate (10) are both provided with a through hole (45), the diameter of the through hole (45) being greater than the sum of the diameter of the stirring shaft (5) and the thickness of the engaging protrusion (11), and the upper push plate (9) and the lower push plate (10) are slidably arranged on the outer side of the stirring shaft (5) through the through hole (45).
2. The reaction and fermentation device for fertilizer production according to claim 1, characterized in that: The stirring drive mechanism (3) comprises a transmission shaft (13) and a driving shaft (14); a support column (15) is fixedly provided on the top wall of the fermentation tank (1); a driving box (16) is fixedly provided on the support column (15); the transmission shaft (13) and the driving shaft (14) are both rotatably provided on the bottom wall of the driving box (16); a transmission gear (17) is fixedly provided on the transmission shaft (13); a sector gear (18) is fixedly provided on the driving shaft (14); two groups of the sector gears (18) are symmetrically provided on both sides of the transmission shaft (13); the sector gears (18) are arranged corresponding to the driving shaft (14); and the two groups of the sector gears (18) are intermittently meshed with the transmission gears (17); The stirring drive mechanism (3) further comprises a driving motor (19), wherein the driving motor (19) is fixedly mounted on the top wall of the fermentation tank (1), a driving gear (20) is fixedly mounted on the output shaft of the driving motor (19), a driven gear (21) is fixedly mounted on the stirring shaft (5), and the driven gear (21) is meshed with the driving gear (20).
3. The reaction and fermentation device for fertilizer production according to claim 2, characterized in that: One group of the driving shafts (14) is fixedly connected to the output shaft of the driving motor (19), and another group of the driving shafts (14) and the stirring shaft (5) are respectively fixedly provided with a group of synchronous pulleys, and the two groups of synchronous pulleys are sleeved with synchronous belts (22). A lifting shaft (23) is rotatably provided between the opposite side walls of the driving box (16), and an active conical wheel (24) is fixedly provided on the transmission shaft (13). A driven conical wheel (25) is fixedly provided on the lifting shaft (23). The active conical wheel (24) and the driven conical wheel (25) are meshed. Two groups of winding disks (26) are respectively provided at both ends of the lifting shaft (23), and a lifting rope (27) is wound on the lifting shaft (23) between the two groups of winding disks (26). A lifting chute (28) is provided on the bottom wall of the driving box (16), and the lifting rope (27) passes through the lifting chute (28) and is fixedly connected to the upper end of the lifting rod (7).
4. The reaction and fermentation device for fertilizer production according to claim 1, characterized in that: A guide column (29) is provided between the top wall of the fermentation tank (1) and the bottom wall of the drive box (16), and a guide plate (30) is fixedly provided at the upper end of the lifting rod (7), and the guide plate (30) is slidably arranged on the guide column (29).
5. The reaction and fermentation device for fertilizer production according to claim 1, characterized in that: The invention also comprises a side wall cleaning mechanism (4), the side wall cleaning mechanism (4) comprising a connecting plate (31), a mounting vertical plate (32), a gap adjustment component and a side wall cleaning scraper (33), the connecting plate (31) being fixedly connected to the lower end of the stirring shaft (5), the mounting vertical plate (32) being symmetrically provided with two groups at both ends of the connecting plate (31), the intermittent adjustment component being fixedly arranged at the upper end of the mounting vertical plate (32), and the side wall cleaning scraper (33) being connected to the mounting vertical plate (32) via the gap adjustment component.
6. The reaction and fermentation device for fertilizer production according to claim 5, characterized in that: The gap adjustment component comprises a slide cylinder (34), an electromagnet (35), a magnet (36) and a slide column (37); the slide cylinder (34) is fixedly mounted on a mounting vertical plate (32); the electromagnet (35) is fixedly mounted on an inner wall of the slide cylinder (34); the slide column (37) is slidably mounted on a side wall of the slide cylinder (34); the magnet (36) and the side wall cleaning scraper (33) are respectively fixedly connected to two ends of the slide column (37); the magnet (36) and the electromagnet (35) are arranged correspondingly; and the magnetic pole of the electromagnet (35) is adjusted by the direction of the current.
7. The reaction and fermentation device for fertilizer production according to claim 6, characterized in that: An auxiliary stirring rod (38) is provided on the mounting vertical plate (32), and the auxiliary stirring rod (38) is used to stir the fertilizer raw materials not covered by the main stirring plate (6).
8. The reaction and fermentation device for fertilizer production according to claim 1, characterized in that: A cleaning member (39) is fixedly provided on the lower surface of the top wall of the fermentation tank (1); the upper portion of the cleaning member (39) is a cylindrical structure, and the lower portion of the cleaning member (39) is an inverted conical structure; the lifting rod (7) passes through and is slidably arranged in the cleaning member (39); the lower portion of the cleaning member (39) is in contact with the side wall of the lifting rod (7) and is used to clean the surface of the lifting rod (7).
9. The reaction and fermentation device for fertilizer production according to claim 5, characterized in that: The bottom wall of the fermentation tank (1) is a funnel-shaped structure, and a bottom wall cleaning scraper (40) is provided on the bottom wall of the connection plate (31). The bottom wall cleaning scraper (40) is used to scrape and clean the bottom wall of the fermentation tank (1).
10. The reaction and fermentation device for fertilizer production according to claim 1, characterized in that: The top wall of the fermentation tank (1) is provided with a feeding port (41), the bottom wall of the fermentation tank (1) is provided with a discharge pipe (42), the discharge pipe (42) is provided with a discharge valve, and the side wall of the fermentation tank (1) is provided with an air inlet pipe (43) and an air exhaust pipe (44).