Die rotating and boxing device for automatic filling production line of basic detonator

Abstract

The invention discloses a mold transferring and boxing device for an automatic filling production line of a basic detonator. The mold transferring and boxing device comprises a mold taking assembly, a receiving plate, a pressing assembly, a discharging assembly and a collecting assembly, the material taking assembly comprises a material taking plate, material taking holes which are transversely and vertically staggered are formed in the material taking plate, and the material taking plate feeds the basic detonators into the material taking holes in a magnetic attraction mode; a material receiving hole corresponding to the material taking hole is formed in the material receiving plate; the material pressing assembly feeds the basic detonator into the material discharging assembly in an extrusion mode; the collecting assembly is used for collecting the basic detonators output by the discharging assembly, the collecting assembly comprises a rotating air cylinder, a rotating platform and a collecting box, collecting holes which are transversely and vertically arranged at equal intervals are formed in the collecting box, and the distance between every two adjacent hole positions of the collecting holes is half of the distance between every two adjacent hole positions of the material receiving holes. The box-packing collecting efficiency of the basic detonators can be improved, and the box-packing collecting number of the basic detonators at a time can be increased. The problem that the efficiency and the number cannot be considered in the traditional basic detonator collecting process is solved.

Description

Technical Field

[0001] The invention relates to the field of detonator production, in particular to a mold-transferring and box-packing device for a basic detonator automatic filling production line. Background Art

[0002] The basic detonator is the main component of the industrial electronic detonator. Its quality not only affects the assembly of the industrial electronic detonator, but is also one of the important indicators of the detonation ability of the industrial electronic detonator. At present, the automatic boxing number of basic detonators is generally 50 rounds / box or 100 rounds / box for manual mold transfer. The reason why the automatic boxing number is less than the manual mold transfer number is that when the automatic boxing is carried out, the holes on the plate cannot be designed too densely, because a conical guide hole must be set at the top of each hole (see the attached Figure 4 As shown in the figure, the detonator can be easily dropped into the hole through the tapered guide hole. However, the tapered guide hole will occupy a large part of the surface area of ​​the plate, which results in sparse holes on the plate and low efficiency in collecting detonators. The number of detonators in a single box is only half of that collected manually. Although manual boxing can increase the number of detonators in a single box, it is also inefficient, and there are certain safety risks in manual mold transfer boxing. Therefore, how to resolve the above contradictions and improve the basic automatic detonator loading production line has become a research direction for technicians in this field. Summary of the invention

[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and provide a mold transfer and boxing device for a basic detonator automatic filling production line to solve the technical problems involved in the above-mentioned background technology.

[0004] The objective of the present invention is achieved through the following technical solutions:

[0005] A mold transfer and boxing device for a basic detonator automatic filling production line, comprising a mold taking component, a material receiving plate, a material pressing component, a material discharging component, a collecting component and a mold transfer component;

[0006] The material picking assembly includes a material picking plate, on which are provided material picking holes arranged in a horizontal and vertical staggered manner, and the material picking plate delivers the basic detonators on the upstream conveyor belt into the material picking holes by magnetic attraction; the material receiving plate is provided with material receiving holes arranged corresponding to the material picking holes; the material pressing assembly delivers the basic detonators in the material receiving holes into the material discharging assembly by extrusion; the collecting assembly is used to collect the basic detonators output by the material discharging assembly, and the collecting assembly includes a rotating cylinder, a rotating platform installed on the rotating cylinder, and a collecting box installed on the rotating platform, and the collecting box is provided with collecting holes arranged at equal intervals in the horizontal and vertical directions, and the spacing between two adjacent collection holes is half of the spacing between two adjacent material receiving holes; the mold transfer assembly is used to transport the collecting box.

[0007] In the above invention content, further, the material picking assembly also includes a first material picking bracket, the first material picking bracket is provided with a guide rail, the first material picking bracket is fixed with a first material picking cylinder, the first material picking cylinder is connected to a second material picking bracket cooperating with the guide rail, the second material picking bracket is fixedly connected to the material picking plate through a guide column, the second material picking bracket is installed with a second material picking cylinder, the second material picking cylinder is installed with a magnetic suction plate placed above the material picking plate, the magnetic suction plate is provided with magnetic suction holes arranged corresponding to the material picking holes, a strong magnet is installed in the magnetic suction hole, the magnetic suction plate is slidably fitted on the guide column, and an iron suction sheet is installed on the upper surface of the material picking plate.

[0008] In the above invention content, further, the mold-turning and box-packing device of the basic detonator automatic filling production line also includes a workbench, a first support frame is installed on the workbench, a slide rail is installed on the first support frame, a first side shift bracket is slidably connected to the slide rail, a first material picking bracket is fixedly connected to the first side shift bracket, and a first side shift cylinder is connected to one side of the first side shift bracket.

[0009] In the above invention content, further, the workbench is fixedly connected to a second support frame, the second support frame is fixedly connected to a lifting cylinder, the discharging assembly includes a discharging bracket and an upper discharging plate and a lower discharging plate respectively installed at the upper and lower ends of the discharging bracket; the discharging bracket is connected to the telescopic end of the lifting cylinder and slidably cooperates with the second support frame; the receiving plate is fixedly installed on the upper surface of the upper discharging plate, the upper discharging plate is provided with discharging holes arranged corresponding to the receiving holes, and the lower discharging plate is installed with a guide hollow tube arranged corresponding to the discharging hole, and the guide hollow tube is connected to the discharge hole through a hose.

[0010] In the above invention, further, a wiping plate is installed between the receiving plate and the upper discharge plate, the wiping plate is provided with wiping holes arranged corresponding to the discharge holes, and a wiping sponge is arranged on the inner wall of the wiping hole.

[0011] In the above invention content, further, the pressing assembly includes a second side shift bracket slidingly fitted on the slide rail, one side of the second side shift bracket is connected to a second side shift cylinder, the top of the second side shift bracket is equipped with a pressing cylinder, the telescopic end of the pressing cylinder is connected to a pressing plate, and the lower surface of the pressing plate is equipped with ejector pins arranged corresponding to the material receiving holes.

[0012] In the above invention content, further, the basic detonator automatic filling production line mold transfer and boxing device also includes a mold transfer assembly, the mold transfer assembly includes a mold transfer track, a mold transfer cylinder and a mold transfer bracket installed at the telescopic end of the mold transfer cylinder, and the mold transfer bracket is connected to a collision block through a torsion spring.

[0013] In the above invention, further, a first detection cylinder is arranged on the first side shift bracket, a telescopic end of the first detection cylinder is connected to the first detection bracket, and a first infrared radiation detector is installed on the first detection bracket.

[0014] In the above invention, further, a second detection cylinder is installed on one side of the discharge bracket, the telescopic end of the second detection cylinder is connected to the second detection bracket, and a second infrared radiation detector is installed on the second detection bracket.

[0015] In the above invention, further, one side of the mold removal assembly is provided with an anti-drop tray fixed on the second support frame.

[0016] The beneficial effects of the present invention are:

[0017] The present invention can not only improve the efficiency of boxing and collecting basic detonators, but also improve the number of boxed basic detonators collected at a time during the mold rotation and collection process of basic detonators, thus overcoming the problem that efficiency and quantity cannot be taken into account in the traditional basic detonator collection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 Another structural schematic diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the structure of the mold taking component of the present invention;

[0021] Figure 4 This is a schematic diagram of the structure of the material taking plate of the present invention;

[0022] Figure 5 This is a schematic structural diagram of the material pressing assembly of the present invention;

[0023] Figure 6 It is a schematic diagram of the structure of the discharge assembly of the present invention;

[0024] Figure 7 This is a schematic diagram of the structure of the collection component of the present invention;

[0025] Figure 8 It is a schematic diagram of the structure of the rotary mold assembly of the present invention;

[0026] Fig. 9 It is a collection principle diagram of the collection box of the present invention.

[0027] In the figure, 100-mold taking assembly, 200-material receiving plate, 300-material pressing assembly, 400-material discharging assembly, 500-collecting assembly, 600-workbench, 700-first support frame, 800-slide rail, 900-second support frame, 1000-mold rotation assembly, 1100-first detection cylinder, 1101-first detection bracket, 1200-second detection cylinder, 1201-second detection bracket, 1300-anti-drop tray, 101-material taking plate, 102-material taking hole, 103-first material taking bracket, 104-guide rail, 105-first material taking cylinder, 106-second material taking bracket, 107-guide column, 108- The second material taking cylinder, 109-magnetic plate, 110-magnetic sheet, 111-first side shift bracket, 112-first side shift cylinder, 301-second side shift bracket, 302-second side shift cylinder, 303-pressing cylinder, 304-pressing plate, 305-thrust pin, 401-lifting cylinder, 402-discharging bracket, 403-upper discharging plate, 404-lower discharging plate, 405-guide hollow tube, 406-support plate, 407-wiping plate, 501-rotating cylinder, 502-rotating platform, 503-collecting box, 1001-mold rotation track, 1002-mold rotation cylinder, 1003-mold rotation bracket, 1004-collision block. DETAILED DESCRIPTION

[0028] The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0029] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention, and thus the drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.

[0030] Example:

[0031] A basic detonator automatic filling production line mold transfer box device, see attached Figure 1 As shown, it includes a mold removal assembly 100, a material receiving plate 200, a material pressing assembly 300, a material discharge assembly 400, a collection assembly 500 and a mold transfer assembly 1000.

[0032] See attached Figure 3 and attached Figure 4As shown, the material taking component 100 includes a material taking plate 101, and the material taking plate 101 is provided with material taking holes 102 arranged in a horizontal and vertical staggered manner. The material taking plate 101 delivers the basic detonator on the upstream conveyor belt into the material taking hole by magnetic attraction. Specifically, the material picking component 100 also includes a first material picking bracket 103, on which a guide rail 104 is provided, on which a first material picking cylinder 105 is fixed, on which a second material picking bracket 106 cooperating with the guide rail 104 is connected to the first material picking cylinder 105, on which the second material picking bracket 106 is fixedly connected to the material picking plate 101 through a guide column 107, on which a second material picking bracket 106 is installed a second material picking cylinder 108, on which a magnetic suction plate 109 placed above the material picking plate 101 is installed, on which the magnetic suction plate 109 is provided magnetic suction holes (not shown) arranged corresponding to the material picking holes 102, in which strong magnets are installed, and the magnetic suction holes are slidably fitted on the guide column 107, and an iron absorption sheet 110 is installed on the upper surface of the material picking plate 101. In the working process of the material taking component 100, the first material taking cylinder 105 pushes the second material taking bracket 106 to descend along the guide rail 104 and approach the basic detonator on the upstream conveyor belt. After reaching the position, the second material taking cylinder 108 extends, and the magnetic suction plate 109 moves downward along the guide column 107 driven by the second material taking cylinder 108 and abuts against the magnetic suction plate 110. The basic detonator on the upstream conveyor belt is sucked into the material taking hole 102 of the material taking plate 101 under the action of magnetic force, and then the first material taking cylinder 105 retracts, driving the second material taking bracket 106 to rise, and the material taking is completed.

[0033] Continue to refer to the attached Figure 1 As shown, the mold-turning and box-packing device of the automatic filling production line of basic detonators also includes a workbench 600, on which a first support frame 700 is installed, on which a slide rail 800 is installed, on which a first side-shift bracket 111 is slidably connected, and a first material-picking bracket 103 is fixedly connected to the first side-shift bracket 111, and one side of the first side-shift bracket 111 is connected to a first side-shift cylinder 112. When the material-picking assembly 100 completes the material-picking, the first side-shift cylinder 112 drives the entire material-picking assembly 100 to slide along the slide rail 800 to just above the material receiving plate 200 through the first side-shift bracket 111, at which time the second material-picking cylinder 108 retracts, the magnetic suction plate 109 rises, and the basic detonators in the material-picking plate 101 lose the attraction of the magnetic force and fall downward. The receiving plate 200 is provided with receiving holes arranged corresponding to the material taking holes 102 , and the basic detonators in the receiving plate 101 fall into the receiving holes of the receiving plate 200 one by one.

[0034] See attached Figure 5As shown, the material pressing assembly 300 includes a second side shift bracket 301 that is slidably matched on the slide rail 800, a second side shift cylinder 302 is connected to one side of the second side shift bracket 301, a material pressing cylinder 303 is installed on the top of the second side shift bracket 301, a pressing plate 304 is connected to the telescopic end of the pressing cylinder 303, and a push pin 305 arranged corresponding to the material receiving hole of the material receiving plate 200 is installed on the lower surface of the pressing plate 304. When the basic detonator falls into the material receiving plate 200, the second side shift cylinder 302 extends out, driving the pressing plate 304 to move to the top of the material receiving plate 200. The material pressing cylinder 303 extends out, driving the push pin 305 downward, and the basic detonator in the material receiving hole of the material receiving plate 200 is sent into the material discharge assembly by squeezing the push pin 305.

[0035] See attached Figure 2 and attached Figure 6 As shown, the workbench 600 is fixedly connected with a second support frame 900, and the second support frame 900 is fixedly connected with an upper lifting cylinder 401. The discharge assembly 400 includes a discharge bracket 402 and an upper discharge plate 403 and a lower discharge plate 404 respectively mounted at the upper and lower ends of the discharge bracket 402; the discharge bracket 402 is connected to the telescopic end of the upper lifting cylinder 401 and slidably cooperates with the second support frame 900; the receiving plate 200 is fixedly mounted on the upper surface of the upper discharge plate 403, and the upper discharge plate 403 is provided with discharge holes (not shown) arranged corresponding to the receiving holes, and the lower discharge plate 404 is provided with a guide hollow tube 405 arranged corresponding to the discharge hole, and the guide hollow tube 405 is connected to the discharge hole of the upper discharge plate 403 through a hose (not shown). Specifically, when the basic detonator in the receiving plate 200 is squeezed by the ejector pin 305, the basic detonator falls into the hose through the discharge hole (not shown) of the upper discharge plate 403, and falls into the guide hollow tube 405 along the hose. Finally, the collecting assembly 500 collects the basic detonator that falls into the guide hollow tube 405. Preferably, the discharge bracket 402 is also provided with a support plate 406 for supporting the hose to prevent the hose from bending during use, thereby preventing the problem of the hose being stuck. More preferably, a wiping plate 407 is installed between the receiving plate 200 and the upper discharge plate 403, and the wiping plate 407 is provided with a wiping hole (not shown) arranged corresponding to the discharge hole of the upper discharge plate 403, and a wiping sponge is arranged on the inner wall of the wiping hole. Before the basic detonator enters the discharge hole of the upper discharge plate 403, the wiping sponge on the inner wall of the wiping hole is used to wipe the floating medicine on the outer wall of the basic detonator.

[0036] See attached Figure 7As shown, the collecting assembly 500 includes a rotating cylinder 501, a rotating platform 502 mounted on the rotating cylinder 501, and a collecting box 503 mounted on the rotating platform 502. The collecting box 503 is provided with collecting holes arranged at equal intervals in the horizontal and vertical directions, and the spacing between two adjacent collecting holes is half the spacing between two adjacent receiving holes. Fig. 9 As shown, when the basic detonators in the guide hollow tube 405 fall into the collection box 503 for the first collection, the holes in the shaded part of the collection box 503 are first used for collection. After the first collection is completed, the lifting cylinder 401 drives the entire discharge assembly 400 to rise, and the collection box 503 rotates 90° under the action of the rotating cylinder 501. During the second collection, the remaining holes in the collection box 503 can be collected again, and finally the collection quantity of the collection box 503 is doubled. The problem that efficiency and quantity cannot be taken into account in the traditional automatic collection process of basic detonators is overcome.

[0037] See attached Figure 8 As shown, the rotary mold assembly 1000 includes a rotary mold track 1001, a rotary mold cylinder 1002, and a rotary mold bracket 1003 installed at the telescopic end of the rotary mold cylinder, and the rotary mold bracket 1003 is connected to a collision block 1004 through a torsion spring. Specifically, during the operation, the rotary mold cylinder 1002 uses the collision block 1004 to bring the collection box 503 collected on the rotating platform 502 to the rotary mold track 1001, and the collection box 503 is brought along the rotary mold track 1001 to the subsequent conveyor belt (not shown), completing the entire basic detonator box loading process. During the resetting process of the mold rotating cylinder 1002, the arc-shaped outer wall of the collision block 1004 collides with the rotating platform 502, and the outer wall of the rotating platform 502 presses the collision block 1004 inwardly and rotates the collision block 1004 inwardly. As the mold rotating cylinder 1002 continues to move, the collision block 1004 is separated from the rotating platform 502, and the collision block 1004 rotates outwardly and resets under the action of the torsion spring. When the mold rotating cylinder 1002 reaches the maximum stroke, the overall resetting of the mold rotating assembly 1000 is completed.

[0038] In the above embodiment, as a preferred embodiment, continue to refer to the attached Figure 3As shown, a first detection cylinder 1100 is provided on the first side shift bracket 111, and the telescopic end of the first detection cylinder 1100 is connected to the first detection bracket 1101, and a first infrared radiation detector is installed on the first detection bracket 1101. When the material picking plate 101 completes the tube dropping, the first detection cylinder 1100 drives the first detection bracket 1101 to move outward, and the first infrared radiation detector on the bracket is used for detection. When the basic detonators on the material picking plate 101 have not all fallen into the receiving holes of the receiving plate 200, the first infrared radiation detector will send out an alarm signal, and manual intervention is required at this time to manually put in the basic detonators that have not fallen into the receiving plate 200. Similarly, please continue to refer to the attached Figure 2 As shown, a second detection cylinder 1200 is installed on one side of the discharge bracket 402, and the telescopic end of the second detection cylinder 1200 is connected to a second detection bracket 1201, and a second infrared radiation detector is installed on the second detection bracket 1201. The second infrared radiation detector is used to detect whether all the basic detonators in the guide hollow tube 405 have fallen into the collection box. Figure 1 and attached Figure 6 As shown, an anti-drop tray 1300 fixed on the second support frame 900 is provided on one side of the mold removal assembly 100. When the basic detonators in the material removal plate 101 fall due to external force, the anti-drop tray 1300 can be used to collect the fallen basic detonators.

[0039] The above-mentioned embodiments only express the specific implementation of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A basic detonator automatic filling production line mold transfer box device, characterized in that: It includes a mold removal component, a material receiving plate, a material pressing component, a material discharge component, a collection component and a mold transfer component; The material picking assembly includes a material picking plate, on which are provided material picking holes arranged in a horizontal and vertical staggered manner, and the material picking plate delivers the basic detonators on the upstream conveyor belt into the material picking holes by magnetic attraction; the material receiving plate is provided with material receiving holes arranged corresponding to the material picking holes; the material pressing assembly delivers the basic detonators in the material receiving holes into the material discharging assembly by extrusion; the collecting assembly is used to collect the basic detonators output by the material discharging assembly, and the collecting assembly includes a rotating cylinder, a rotating platform installed on the rotating cylinder, and a collecting box installed on the rotating platform, and the collecting box is provided with collecting holes arranged at equal intervals in the horizontal and vertical directions, and the spacing between two adjacent collection holes is half of the spacing between two adjacent material receiving holes; the mold transfer assembly is used to transport the collecting box.

2. A basic detonator automatic filling production line mold transfer box loading device according to claim 1, characterized in that: The material picking assembly also includes a first material picking bracket, a guide rail is provided on the first material picking bracket, a first material picking cylinder is fixed on the first material picking bracket, a second material picking bracket matching the guide rail is connected to the first material picking cylinder, the second material picking bracket is fixedly connected to the material picking plate through a guide column, the second material picking bracket is installed with a second material picking cylinder, a magnetic suction plate placed above the material picking plate is installed on the second material picking cylinder, the magnetic suction plate is provided with magnetic suction holes arranged corresponding to the material picking holes, a strong magnet is installed in the magnetic suction hole, the magnetic suction plate is slidably fitted on the guide column, and an iron absorption sheet is installed on the upper surface of the material picking plate.

3. A mold transfer and boxing device for a basic detonator automatic filling production line according to claim 2, characterized in that: The mold-turning and box-packing device of the basic detonator automatic filling production line also includes a workbench, on which a first support frame is installed, on which a slide rail is installed, on which a first side-shift bracket is slidably connected, a first material-collecting bracket is fixedly connected to the first side-shift bracket, and one side of the first side-shift bracket is connected to a first side-shift cylinder.

4. A mold transfer and boxing device for a basic detonator automatic filling production line according to claim 3, characterized in that: The workbench is fixedly connected to a second support frame, the second support frame is fixedly connected to a lifting cylinder, the discharge assembly includes a discharge bracket and an upper discharge plate and a lower discharge plate respectively installed at the upper and lower ends of the discharge bracket; the discharge bracket is connected to the telescopic end of the lifting cylinder and slidably cooperates with the second support frame; the receiving plate is fixedly installed on the upper surface of the upper discharge plate, the upper discharge plate is provided with discharge holes arranged corresponding to the receiving holes, and the lower discharge plate is installed with a guide hollow tube arranged corresponding to the discharge hole, and the guide hollow tube is connected to the discharge hole through a hose.

5. A mold transfer and boxing device for a basic detonator automatic filling production line according to claim 4, characterized in that: A wiping plate is installed between the material receiving plate and the upper material discharging plate. The wiping plate is provided with wiping holes arranged corresponding to the material discharging holes. A wiping sponge is arranged on the inner wall of the wiping hole.

6. A mold transfer and boxing device for a basic detonator automatic filling production line according to claim 4, characterized in that: The material pressing assembly includes a second side shift bracket slidingly fitted on the slide rail, a second side shift cylinder is connected to one side of the second side shift bracket, a material pressing cylinder is installed on the top of the second side shift bracket, a pressing plate is connected to the telescopic end of the pressing cylinder, and a pin arranged corresponding to the material receiving hole is installed on the lower surface of the pressing plate.

7. A mold transfer and boxing device for a basic detonator automatic filling production line according to claim 6, characterized in that: The basic detonator automatic filling production line mold transfer box loading device also includes a mold transfer assembly, which includes a mold transfer track, a mold transfer cylinder, and a mold transfer bracket installed at the telescopic end of the mold transfer cylinder. The mold transfer bracket is connected to a collision block via a torsion spring.

8. The mold transfer and boxing device of the basic detonator automatic filling production line according to claim 2 is characterized in that: The first side shift bracket is provided with a first detection cylinder, the telescopic end of the first detection cylinder is connected to the first detection bracket, and the first detection bracket is installed with a first infrared radiation detector.

9. The mold transfer and boxing device of the basic detonator automatic filling production line according to claim 4 is characterized in that: A second detection cylinder is installed on one side of the discharging bracket, the telescopic end of the second detection cylinder is connected to the second detection bracket, and a second infrared radiation detector is installed on the second detection bracket.

10. The mold transfer and boxing device of the basic detonator automatic filling production line according to claim 4 is characterized in that: One side of the mold removal assembly is provided with an anti-drop tray fixed on the second support frame.

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