Fermentation equipment for producing traditional Chinese medicine decoction pieces and fermentation method for processing fermented pinellia

By using screw feeding mechanism, temperature control pipe and upper and lower reciprocating components in the fermentation equipment of traditional Chinese herbal medicines, the problems of high heat exchange power consumption and insufficient stirring effect in the existing equipment are solved, and a more efficient fermentation process is achieved.

CN119391514AInactive Publication Date: 2025-02-07ANHUI JINGCHENG HERBAL PIECES CO LTD
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Patent Information

Application Number
CN202411540928.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing traditional Chinese herbal medicine fermentation equipment consumes high power during the heat exchange process and lacks stirring effect, making it difficult to stir the fermented products quickly and evenly.

Method used

A fermentation equipment for the production of Chinese herbal medicines was designed, using a screw feeding mechanism and a temperature control tube to shorten the heat exchange process, and optimizing the stirring effect through the upper and lower reciprocating parts and the driving mechanism.

Benefits of technology

The heat exchange process is shortened, power consumption is reduced, and the stirring and mixing effect is improved, making the fermentation process more efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of traditional Chinese medicine decoction piece production equipment, and discloses fermentation equipment for traditional Chinese medicine decoction piece production and a fermentation method for pinellia ternata koji processing.The fermentation equipment comprises a tank body, a tank cover is installed at the upper end of the tank body, and a spiral conveying mechanism, a stirring mechanism and a defoaming mechanism are installed in the tank body; the spiral conveying mechanism comprises a straight pipe, a spiral auger and an auger shaft rod, and the straight pipe is fixedly mounted in the tank body; according to the fermentation equipment, the spiral conveying mechanism is arranged, so that a fermentation substrate at the bottom of the tank body can be conveyed to the upper part, and the stirring mechanism is arranged, so that the fermentation substrate can be better and uniformly mixed; the temperature control pipe can control the temperature of the fermentation substrate conveyed in the straight pipe and the fermentation substrate close to the center position in the fermentation tank, the flowing stroke of water in the temperature control pipe is short, the heat exchange power consumption is reduced, meanwhile, heat exchange can be well carried out, and the appropriate fermentation temperature in the fermentation equipment is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of Chinese herbal medicine slice production equipment, in particular to fermentation equipment for Chinese herbal medicine slice production and a fermentation method for processing pinellia tuber. Background Art

[0002] Chinese herbal medicines are processed according to the theory and processing methods of traditional Chinese medicine and can be directly used in clinical Chinese medicine. Banxiaqu is a special dosage form of Chinese medicine in the classification of Chinese herbal medicines, and its production process involves food fermentation. When making Banxiaqu, the pinellia or the processed pinellia is ground into powder, and then flour and other ingredients are added to mix and fermented. This process needs to be carried out under aerobic conditions to ensure that the microorganisms can fully grow and reproduce to produce various aroma substances and other effective ingredients in Banxiaqu.

[0003] In a Chinese patent with publication number CN113106002B, a pollution-proof fermentation machine for Chinese herbal medicine slices and a working method thereof are disclosed. By setting a pre-treatment box, the gas entering the fermentation chamber can be treated to prevent bacteria from contaminating the fermentation product.

[0004] In order to achieve better heat conduction and temperature control effects, the above-mentioned fermentation machine is provided with a heating jacket and a threaded protrusion. By arranging a partition strip that spirals up along the cylinder wall in the heating jacket, the flow of the heating liquid is increased, thereby improving the heat exchange efficiency. However, since this method has a long heat exchange stroke, in order to ensure that the temperatures of the upper and lower ends are close, a faster liquid flow rate is required, that is, a larger liquid pressure needs to be provided, and therefore, a higher power consumption is required. At the same time, an air vent is provided on the stirring paddle provided in the above-mentioned device. Since the pressure on the air vent varies with the increase in the depth of the fermentation product in the fermentation chamber, the air outlet on the stirring paddle at the bottom has a small air output, which makes it difficult to promote the movement and mixing of the surrounding fermented materials, resulting in insufficient stirring effect of the stirring device and difficulty in quickly stirring the fermented materials evenly. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the shortcomings of the prior art, the present invention provides a fermentation equipment for the production of Chinese herbal medicine slices and a fermentation method for processing Pinellia tuber, which has the advantages of short heat exchange process and good stirring and mixing effect, and solves the problems mentioned in the above background technology.

[0007] (II) Technical solution

[0008] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0009] A fermentation device for producing Chinese herbal medicine slices, comprising a tank body, a tank cover is installed on the upper end of the tank body, a spiral feeding mechanism, a stirring mechanism and a defoaming mechanism are installed inside the tank body, the spiral feeding mechanism comprises a straight tube, a spiral auger and an auger shaft, the straight tube is fixedly installed inside the tank body, the spiral auger sleeve is arranged inside the straight tube, and the spiral auger is fixedly installed on the auger shaft, the auger shaft is rotatably installed inside the straight tube, the outer surface of the spiral feeding mechanism is provided with a temperature control tube, both ends of the temperature control tube pass through the outside of the tank body, the stirring mechanism comprises an upper rod , a lower rod and an up and down reciprocating component, the upper rod is rotatably installed inside the tank body, the upper end of the lower rod is slidably connected to the lower end of the upper rod, the up and down reciprocating component includes a movable block, the movable block is rotatably connected to the lower rod, and the movable block reciprocates up and down as the upper rod rotates, the defoaming mechanism includes a defoaming rotating rod and a defoaming plate, the defoaming rotating rod is rotatably installed inside the tank body, the defoaming plate is slidably installed on the defoaming rotating rod, a driving motor is installed on the top of the tank cover, and the driving end of the driving motor drives the auger shaft, the upper rod and the defoaming rotating rod to rotate at different speeds through the driving mechanism.

[0010] The top end of the sliding panel also is provided with an interlocking structure, and the interlocking structure is connected with the sliding panel to form a circle, and the interlocking structure is connected with the interlocking structure to form a circle.

[0011] Preferably, an upper stirring blade and a lower stirring blade are fixedly mounted on the lower rod, the upper stirring blade is arranged on the side of the straight tube, the lower stirring blade is arranged below the straight tube, and the length of the lower stirring blade is greater than that of the upper stirring blade.

[0012] Preferably, a pressure plate is fixedly mounted on the lower end of the lower rod, a stirring blade is arranged on the outer side of the pressure plate, and the pressure plate is arranged below the lower stirring blade and close to the upper end of the discharge port.

[0013] Preferably, a discharge port is provided at the bottom of the tank body, a valve is provided on the discharge port, a sight glass is also provided on one side of the tank body, an annular ventilation pipe is installed at the inner bottom of the tank body, the air inlet end of the annular ventilation pipe penetrates the inner wall of the tank body and extends to the outside of the tank body, and the jet end of the annular ventilation pipe is evenly arranged on the lower surface of the ring, the annular ventilation pipe is arranged between the lower stirring blade and the pressure plate, a feed port is installed on one side of the tank cover, a sealing door is provided on the feed port, an annular spray pipe is provided inside the tank cover, and the liquid inlet end of the annular spray pipe penetrates the inner wall of the tank cover and extends to the outside of the tank cover.

[0014] Preferably, the defoaming plate includes a sliding disk, a cone head rod and a floating block. The sliding disk is slidably mounted on the defoaming rotating rod. The cone head rods are fixedly mounted on the lower surface of the sliding disk in a circular array. The floating block is arranged between two adjacent rows of cone head rods, and the floating block is fixedly connected to the lower surface of the sliding disk, and the thickness of the floating block is less than the length of the cone head rod.

[0015] Preferably, the driving mechanism includes a driving bin, which is fixedly mounted on the inner top of the tank body, and the upper ends of the auger shaft, upper rod and defoaming rotating rod all penetrate the bottom wall of the driving bin and are rotatably connected with the driving bin, and the auger shaft, upper rod and defoaming rotating rod are respectively fixedly mounted with a shaft driven gear, a driving gear and a rotating rod driven gear, and the driving gear is simultaneously transmission-connected with the shaft driven gear and the rotating rod driven gear, and the shaft driven double-layer gear and the rotating rod driven double-layer gear are rotatably mounted on both sides of the interior of the driving bin, the large diameter side of the shaft driven double-layer gear is meshed with the driving gear, and the small diameter side of the shaft driven double-layer gear is meshed with the shaft driven gear, the large diameter side of the rotating rod driven double-layer gear is meshed with the driving gear, and the small diameter side of the rotating rod driven double-layer gear is meshed with the rotating rod driven gear.

[0016] Preferably, the upper end of the upper rod passes through the top wall of the driving bin, extends to the top of the driving bin and is fixedly installed with a gear table, the driving shaft of the driving motor passes through the top wall of the tank cover, extends to the interior of the tank cover and is fixedly installed with a gear plate, and the lower surface of the gear plate is meshed with the upper surface of the gear table.

[0017] Preferably, a jacket is provided on the outer surface of the tank body, and a heat insulating interlayer is formed between the jacket and the outer wall of the tank body.

[0018] The present invention also discloses a fermentation method for processing Pinellia tuber, which comprises the following specific steps:

[0019] Open the sealed door, put the fermentation substrate made by mixing pinellia tuber, ginger, flour and other raw materials into the fermentation equipment from the feed inlet, and then close the sealed door;

[0020] Atomized clean water is injected from the liquid inlet end of the annular spray pipe to control the fermentation humidity inside the tank body, and water of appropriate temperature is circulated into the temperature control pipe according to the fermentation temperature of the pinellia tuber, thereby changing the temperature inside the tank body;

[0021] The driving motor is started to make the driving mechanism work, and the auger shaft, the upper rod and the defoaming rotating rod are driven to rotate at different speeds, so that the fermentation substrate of the pinellia tuber can be more fully mixed inside the tank body;

[0022] After the fermentation is completed, the valve of the discharge port is opened to allow the viscous liquid fermentation product to flow out.

[0023] (III) Beneficial effects

[0024] Compared with the prior art, the present invention provides a fermentation device for producing Chinese herbal medicine slices, which has the following beneficial effects:

[0025] 1. The fermentation equipment can transport the fermentation substrate at the bottom of the tank to the top by arranging a spiral feeding mechanism, and can better mix the fermentation substrate by coordinating the arrangement of the stirring mechanism. By arranging a temperature control tube wrapped around the straight tube, the temperature of the fermentation substrate transported inside the straight tube and the fermentation substrate near the center position inside the fermentation tank can be controlled in the temperature control tube. The water flow path in the temperature control tube is short, which reduces the heat exchange power consumption, and can better perform heat exchange, so that the inside of the fermentation equipment reaches a suitable fermentation temperature.

[0026] 2. The fermentation equipment is provided with an upper and lower reciprocating component, so that the stirring mechanism can stir the fermentation substrate in a larger range, thereby being able to better mix the fermentation substrate.

[0027] 3. The fermentation equipment is provided with a driving mechanism so that the auger shaft, the upper rod and the defoaming rotating rod rotate at different speeds, thereby preventing the auger shaft and the defoaming rotating rod from rotating too fast, which may cause serious heating inside the fermentation equipment due to excessive mechanical movement. At the same time, since the upper rod and the driving shaft of the driving motor are connected through the gear table and the gear disk to achieve transmission, the driving motor does not need to be removed when removing the tank cover, and the tank cover can be easily removed, thereby facilitating the cleaning of the inside of the tank body. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the three-dimensional structure of the fermentation equipment of the present invention;

[0029] Figure 2 This is one of the three-dimensional structural cross-sectional views of the fermentation equipment of the present invention;

[0030] Figure 3 This is the second sectional view of the three-dimensional structure of the fermentation equipment of the present invention;

[0031] Figure 4This is one of the schematic diagrams of the three-dimensional structure decomposition of the fermentation equipment of the present invention;

[0032] Figure 5 For the present invention Figure 4 A schematic diagram of the enlarged local structure at point A in the middle;

[0033] Figure 6 The second schematic diagram of the three-dimensional structure decomposition of the fermentation equipment of the present invention;

[0034] Figure 7 For the present invention Figure 6 A magnified schematic diagram of the local structure at B in the middle;

[0035] Figure 8 For the present invention Figure 6 A magnified schematic diagram of the local structure at C in the middle;

[0036] Fig. 9 The third is a three-dimensional cross-sectional view of the fermentation equipment of the present invention;

[0037] Fig.10 For the present invention Fig. 9 A magnified schematic diagram of the local structure at D in the middle;

[0038] Fig.11 The fourth is a three-dimensional cross-sectional view of the fermentation equipment of the present invention;

[0039] Fig.12 For the present invention Fig.11 A magnified schematic diagram of the local structure at E in the middle;

[0040] Fig.13 For the present invention Fig.11 Enlarged schematic diagram of the local structure at F in the middle.

[0041] In the figure:

[0042] 1. Tank body; 11. Discharge port; 12. Sight glass; 13. Annular vent pipe; 14. Jacket;

[0043] 2. Tank cover; 21. Feed inlet; 22. Annular spray pipe;

[0044] 3. Screw feeding mechanism; 31. Straight pipe; 32. Screw auger; 33. Auger shaft;

[0045] 4. stirring mechanism; 41. upper rod; 411. guide slide; 42. lower rod; 421. connecting rod; 422. guide slide; 423. rotating block; 424. connecting block; 43. upper and lower reciprocating parts; 431. sealing box; 432. cam; 433. oblique ring groove; 434. swing ring; 435. round rod; 436. pin; 437. telescopic slide; 438. movable block; 439. sealing ring; 44. upper stirring blade; 45. lower stirring blade; 46. pressure plate; 461. stirring blade; 47. driving pulley;

[0046] 5. Defoaming mechanism; 51. Defoaming rotating rod; 52. Defoaming plate; 521. Sliding plate; 522. Cone head rod; 523. Floating block;

[0047] 6. Temperature control tube;

[0048] 7. Driving motor;

[0049] 8. Driving mechanism; 81. Driving bin; 82. Shaft driven gear; 83. Driving gear; 84. Rotating rod driven gear; 85. Shaft driven double-layer gear; 86. Rotating rod driven double-layer gear; 87. Gear platform; 88. Tooth disc. DETAILED DESCRIPTION

[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0051] Embodiment 1

[0052] See also Figure 1 - Figure 3The present invention provides a fermentation device for producing Chinese herbal medicine slices, comprising a tank body 1, a tank cover 2 is installed on the upper end of the tank body 1, a spiral feeding mechanism 3, a stirring mechanism 4 and a defoaming mechanism 5 are installed inside the tank body 1, the spiral feeding mechanism 3 comprises a straight tube 31, a spiral auger 32 and an auger shaft 33, the straight tube 31 is fixedly installed inside the tank body 1, the spiral auger 32 is sleeved inside the straight tube 31, and the spiral auger 32 is fixedly installed on the auger shaft 33, the auger shaft 33 is rotatably installed inside the straight tube 31, the outer surface of the spiral feeding mechanism 3 is provided with a temperature control tube 6, both ends of the temperature control tube 6 are penetrated to the outside of the tank body 1, the stirring mechanism 4 comprises an upper rod 41, a lower rod 42 and an upper and lower reciprocating component 43, the upper rod 41 is rotatably installed inside the tank body 1, the upper end of the lower rod 42 is slidably connected to the lower end of the upper rod 41, the upper and lower reciprocating component 43 includes a movable block 438, the movable block 438 is rotatably connected to the lower rod 42, and the movable block 438 reciprocates up and down as the upper rod 41 rotates, the defoaming mechanism 5 includes a defoaming rotating rod 51 and a defoaming plate 52, the defoaming rotating rod 51 is rotatably installed inside the tank body 1, the defoaming plate 52 is slidably installed on the defoaming rotating rod 51, and a driving motor 7 is installed on the top of the tank cover 2, and the driving end of the driving motor 7 drives the auger shaft 33, the upper rod 41 and the defoaming rotating rod 51 to rotate at different speeds through the driving mechanism 8.

[0053] As can be seen from the above, when using the fermentation equipment, the fermentation substrate is put into the fermentation equipment from the feed port 21, and then the sealing door is closed; atomized clean water is injected from the liquid inlet end of the annular spray pipe 22 to control the fermentation humidity inside the tank body 1, and according to the fermentation temperature of the fermentation substrate, water of suitable temperature is circulated into the temperature control tube 6 to change the temperature inside the tank body 1; then the drive motor 7 is started to make the drive mechanism 8 work, driving the auger shaft 33, the upper rod 41 and the defoaming rotating rod 51 to rotate at different speeds, so that the fermentation substrate of Pinellia ternata can be more fully mixed inside the tank body 1; after the fermentation is completed, the valve of the discharge port 11 is opened to allow the prepared viscous liquid fermentation product to flow out.

[0054] In addition, due to the provision of a spiral feeding mechanism 3, the fermentation substrate at the bottom of the tank body 1 can be transported to the top, and the provision of the stirring mechanism 4 can better mix the fermentation substrate. By providing a temperature control tube 6 wound around the straight tube 31, the temperature control tube 6 can control the temperature of the fermentation substrate transported inside the straight tube 31 and the fermentation substrate near the center of the fermentation tank. The water flow in the temperature control tube 6 is short, which reduces the power consumption of heat exchange and can better exchange heat, so that the fermentation temperature inside the fermentation equipment reaches a suitable fermentation temperature. At the same time, since an upper and lower reciprocating component 43 is provided in the stirring mechanism 4, when the movable block 438 reciprocates up and down as the upper rod 41 rotates, it brings The lower rod 42, which is rotatably connected to the movable block 438, moves back and forth up and down together. At the same time, since the upper end of the lower rod 42 is slidably connected to the lower end of the upper rod 41, when the upper rod 41 rotates, the lower rod 42 can rotate and move up and down at the same time, so that the stirring mechanism 4 can stir the fermentation substrate in a wider range, thereby being able to better mix the fermentation substrate; and, since the driving mechanism 8 can make the auger shaft 33, the upper rod 41 and the defoaming rotating rod 51 rotate at different speeds, the auger shaft 33 and the defoaming rotating rod 51 can be prevented from rotating too fast, resulting in severe heating inside the fermentation equipment due to excessive mechanical movement, thereby adversely affecting the control of the fermentation temperature.

[0055] Embodiment 2

[0056] like Figure 4 - Figure 7 and Fig. 9 - Fig.12 As shown, the difference between this embodiment and the above embodiment is that a guide slot 411 is provided at the lower end of the upper rod 41, a connecting rod 421 is fixedly installed at the upper end of the lower rod 42, a guide slider 422 is fixedly installed at the upper end of the connecting rod 421, and the guide slider 422 is slidably installed in the guide slot 411, and the upper and lower reciprocating components 43 include a sealing box 431, which is fixedly installed in the tank body 1, and a cam 432 is rotatably installed on one side of the sealing box 431, and an oblique ring groove 433 is provided on the side of the cam 432, and a swing ring 434 rotatably connected to the oblique ring groove 433 is sleeved on the oblique ring groove 433, and the swing ring 434 is rotatably connected to the swing ring 434. A round rod 435 is fixedly installed on one end of 34, a pin 436 is movably provided on one end of the round rod 435, the pin 436 is rotatably installed inside the movable block 438, and a telescopic slide groove 437 adapted to the round rod 435 is opened on one side of the pin 436, a rotating block 423 is fixedly installed on the connecting rod 421, a connecting block 424 is rotatably connected to the rotating block 423, one end of the connecting block 424 is fixedly connected to the side of the movable block 438, sealing rings 439 are respectively provided at the connection positions of the sealing box 431 and the upper rod 41 and the lower rod 42, and the lower end of the upper rod 41 and the upper end of the cam 432 are connected through a transmission pulley 47.

[0057] As can be seen from the above, by providing the guide slide groove 411, the connecting rod 421 and the guide slider 422, since the guide slider 422 fixedly installed on the upper end of the lower rod 42 through the connecting rod 421 is slidably connected with the guide slide groove 411 provided at the bottom of the upper rod 41, the lower rod 42 can rotate with the upper rod 41 and can also move up and down within a certain range; since the movable block 438 is rotatably connected to the lower rod 42 through the rotating block 423, when the movable block 438 moves up and down, it will drive the lower rod 42 to move up and down; since the oblique ring groove 433 provided on the cam 432 is rotatably connected to the swing ring 434, therefore, the lower rod 42 can be fixedly installed on the swing ring 434. The end of the round rod 435 at one end of the ring 434 away from the swing ring 434 can change its height as the swing ring 434 rotates on the oblique ring groove 433. At the same time, since the cam 432 is rotatably installed inside the sealing box 431, the round rod 435 can be made to swing up and down in a vertical plane by rotating the cam 432 and restricting the swing ring 434 from rotating. At this time, the end of the round rod 435 away from the swing ring 434 makes an arc motion; and since the round rod 435 is slidably connected to the pin 436 through the telescopic slide groove 437, and the pin 436 is rotatably installed inside the movable block 438, the round rod 435 is affected by the The upper rod 41 is restricted in different directions by the cam 432 and the movable block 438 and cannot rotate. Therefore, when the cam 432 rotates, the round rod 435 drives the movable block 438 to move up and down, thereby driving the lower rod 42 to reciprocate up and down. In addition, since the upper rod 41 and the cam 432 are connected by the transmission pulley 47, when the upper rod 41 rotates, it can also drive the cam 432 to rotate. Therefore, under the action of the up and down reciprocating component 43, when the upper rod 41 rotates, it drives the lower rod 42 to rotate and also makes the lower rod 42 reciprocate up and down, so that the upper stirring blade 44 and the lower stirring blade 45 can move up and down while rotating. The stirring blades 42 are movable, thereby expanding the stirring range of a single stirring blade and avoiding the slow flow rate of the fermented product between two adjacent stirring blades. Without adding an additional power structure to the inside of the tank body 1, the stirring blades can rotate and move up and down, and the up and down reciprocating components 43 that drive the stirring blades to move are arranged above the liquid level of the fermented product inside the tank body 1, which is not easily contaminated by the fermented product and thus hindered in movement. The transmission pulley 47 mentioned in this embodiment is a transmission mechanism commonly used in the prior art, including a transmission wheel and a transmission belt structure. By setting the diameters of the two transmission wheels to be different, the speed of the up and down reciprocating movement of the lower rod 42 can be changed.

[0058] Embodiment 3

[0059] like Figure 2 , Figure 4 and Fig.11As shown, the difference between this embodiment and the above embodiment is that an upper stirring blade 44 and a lower stirring blade 45 are fixedly mounted on the lower rod 42, the upper stirring blade 44 is arranged on the side of the straight tube 31, and the lower stirring blade 45 is arranged below the straight tube 31, and the length of the lower stirring blade 45 is greater than the length of the upper stirring blade 44.

[0060] As can be seen from the above, the upper stirring blades 44 can stir the fermentation bottom on the side of the straight tube 31 , and the lower stirring blades 45 can stir the fermentation substrate below the straight tube 31 .

[0061] A pressure plate 46 is fixedly mounted on the lower end of the lower rod 42 , and a stirring blade 461 is disposed on the outer side of the pressure plate 46 . The pressure plate 46 is disposed below the lower stirring blade 45 and close to the upper end of the discharge port 11 .

[0062] As can be seen from the above, by setting the pressure plate 46, when the lower rod 42 reciprocates up and down, the bottom of the pressure plate 46 squeezes the fermentation substrate downward or sucks the fermentation substrate upward, so that the pressure of the tank body 1 near the discharge port 11 can be continuously changed, making the discharge port 11 not easily blocked. At the same time, the setting of the stirring piece 461 makes the pressure plate 46 also have a stirring effect.

[0063] A discharge port 11 is provided at the bottom of the tank body 1, and a valve is provided on the discharge port 11. A sight glass 12 is also provided on one side of the tank body 1. An annular ventilation pipe 13 is installed at the inner bottom of the tank body 1. The air inlet end of the annular ventilation pipe 13 penetrates the inner wall of the tank body 1 and extends to the outside of the tank body 1, and the jet end of the annular ventilation pipe 13 is evenly arranged on the lower surface of the ring. The annular ventilation pipe 13 is arranged between the lower stirring blade 45 and the pressure plate 46. A feed port 21 is installed on one side of the tank cover 2, and a sealing door is provided on the feed port 21. An annular spray pipe 22 is provided inside the tank cover 2, and the liquid inlet end of the annular spray pipe 22 penetrates the inner wall of the tank cover 2 and extends to the outside of the tank cover 2.

[0064] As can be seen from the above, by setting the discharge port 11 and the valve, the fermented material is discharged, by setting the sight glass 12, it is convenient to observe the fermentation situation inside the tank body 1, by setting the annular ventilation pipe 13, it is convenient to pass the gas into the tank body 1, which can improve the contact between the fermentation substrate and oxygen, by setting the annular ventilation pipe 13 between the lower stirring blade 45 and the pressure plate 46, the gas sprayed from the annular ventilation pipe 13 can be dispersed by the lower stirring blade 45 and the pressure plate 46, which is more conducive to the uniform contact between the gas and the fermentation substrate, by setting the feed port 21, it is used to put the fermented material into the tank body 1, and by setting the annular spray pipe 22, it is used to supplement the catalyst and water.

[0065] Embodiment 4

[0066] like Figure 2 , Figure 3 , Figure 6 and Figure 8 As shown, the difference between this embodiment and the above embodiment is that the defoaming plate 52 includes a sliding disk 521, a cone head rod 522 and a floating block 523. The sliding disk 521 is slidably installed on the defoaming rotating rod 51, and the cone head rod 522 is fixedly installed in a ring array on the lower surface of the sliding disk 521. The floating block 523 is arranged between two adjacent rows of cone head rods 522, and the floating block 523 is fixedly connected to the lower surface of the sliding disk 521, and the thickness of the floating block 523 is less than the length of the cone head rod 522.

[0067] As can be seen from the above, by setting the sliding disk 521 and the defoaming rotating rod 51 in sliding connection, the defoaming plate 52 can only move up and down but cannot rotate relative to the defoaming rotating rod 51. Therefore, when the defoaming rotating rod 51 rotates, the defoaming plate 52 can rotate accordingly. By setting the floating block 523, since the floating block 523 is lighter and can float on the liquid surface, the defoaming plate 52 can always float above the liquid surface of the fermentation substrate. Therefore, when the defoaming rotating rod 51 rotates, the defoaming plate 52 floating on the liquid surface rotates accordingly. By fixing the cone head rod 522 at the bottom of the sliding disk 521, when the sliding disk 521 rotates, the cone head rod 522 will contact the approaching foam during rotation and crush and eliminate the foam.

[0068] Embodiment 5

[0069] like Figure 2 , Figure 3 , Figure 4 , Figure 6 , Fig. 9 , Fig.11 and Fig.13 As shown, the difference between this embodiment and the above embodiment is that the driving mechanism 8 includes a driving bin 81, which is fixedly mounted on the inner top of the tank body 1, and the upper ends of the auger shaft 33, the upper rod 41 and the defoaming rotating rod 51 all penetrate the bottom wall of the driving bin 81 and are rotatably connected to the driving bin 81, and the auger shaft 33, the upper rod 41 and the defoaming rotating rod 51 are respectively fixedly mounted with a shaft driven gear 82, a driving gear 83 and a rotating rod driven gear 84, and the driving gear 83 is simultaneously connected with the shaft driven gear 82 and the rotating rod 54. The rod is driven by a gear 84, and the two sides of the interior of the driving bin 81 are rotatably installed with a shaft driving double-layer gear 85 and a rotating rod driving double-layer gear 86. The large diameter side of the shaft driving double-layer gear 85 is meshed with the driving gear 83, and the small diameter side of the shaft driving double-layer gear 85 is meshed with the shaft driven gear 82. The large diameter side of the rotating rod driving double-layer gear 86 is meshed with the driving gear 83, and the small diameter side of the rotating rod driving double-layer gear 86 is meshed with the rotating rod driven gear 84.

[0070] It can be seen from the above that since the driving gear 83 is simultaneously connected to the shaft driven gear 82 and the rotating rod driven gear 84, the auger shaft 33 and the defoaming rotating rod 51 both rotate with the upper rod 41. Due to the setting of the shaft driving double-layer gear 85 and the rotating rod driving double-layer gear 86, the angular velocity of the auger shaft 33 and the defoaming rotating rod 51 is smaller than the angular velocity of the upper rod 41, thereby preventing the auger shaft 33 and the defoaming rotating rod 51 from rotating too fast, resulting in severe heating inside the fermentation equipment due to excessive mechanical movement.

[0071] The upper end of the upper rod 41 passes through the top wall of the driving bin 81 and extends to the top of the driving bin 81 and is fixedly installed with a gear plate 87. The driving shaft of the driving motor 7 passes through the top wall of the tank cover 2 and extends to the interior of the tank cover 2 and is fixedly installed with a gear plate 88. The lower surface of the gear plate 88 is meshed with the upper surface of the gear plate 87.

[0072] Due to the arrangement of the toothed platform 87 and the toothed disc 88, when the tank cover 2 is removed, the toothed disc 88 is naturally separated from the toothed platform 87. When the tank cover 2 is removed, there is no need to remove the drive motor 7, so the tank cover 2 can be easily removed, thereby facilitating the cleaning of the inside of the tank body 1. When the tank cover 2 is installed, the toothed disc 88 is naturally contacted and engaged with the toothed platform 87, thereby realizing transmission.

[0073] Embodiment 6

[0074] As shown in FIG. 1 , the difference between this embodiment and the above-mentioned embodiment is that a jacket 14 is provided on the outer surface of the tank body 1 , and a heat insulating interlayer is formed between the jacket 14 and the outer wall of the tank body 1 .

[0075] By providing the jacket 14, a heat preservation effect can be achieved, thereby reducing the influence of the ambient temperature on the interior of the fermentation equipment.

[0076] Embodiment 7

[0077] See also Figure 1 - Fig.13 The present invention also discloses a fermentation method for processing Pinellia tuber, which comprises the following specific steps:

[0078] Open the sealed door, put the fermentation substrate made by mixing pinellia tuber, ginger, flour and other raw materials into the fermentation equipment from the feed inlet 21, and then close the sealed door;

[0079] Atomized clean water is injected from the liquid inlet end of the annular spray pipe 22 to control the fermentation humidity inside the tank body 1, and water of a suitable temperature is circulated into the temperature control pipe 6 according to the fermentation temperature of the pinellia tuber, thereby changing the temperature inside the tank body 1;

[0080] The driving motor 7 is started to operate the driving mechanism 8, and the auger shaft 33, the upper rod 41 and the defoaming rotating rod 51 are driven to rotate at different speeds, so that the fermentation substrate of the pinellia tuber can be more fully mixed inside the tank body 1;

[0081] After the fermentation is completed, the valve of the discharge port 11 is opened to allow the viscous liquid fermentation product to flow out.

[0082] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fermentation device for producing Chinese herbal medicine slices, comprising a tank body, a tank cover is installed on the upper end of the tank body, characterized in that: The tank body is provided with a spiral feeding mechanism, a stirring mechanism and a defoaming mechanism, wherein the spiral feeding mechanism comprises a straight tube, a spiral auger and an auger shaft, wherein the straight tube is fixedly installed inside the tank body, the spiral auger sleeve is arranged inside the straight tube, and the spiral auger is fixedly installed on the auger shaft, and the auger shaft is rotatably installed inside the straight tube, and a temperature control tube is arranged on the outer surface of the spiral feeding mechanism, and both ends of the temperature control tube pass through the outside of the tank body, and the stirring mechanism comprises an upper rod, a lower rod and an upper and lower reciprocating component, and the upper rod rotates The upper end of the lower rod is slidably connected to the lower end of the upper rod, the upper and lower reciprocating parts include a movable block, the movable block is rotatably connected to the lower rod, and the movable block reciprocates up and down with the rotation of the upper rod, the defoaming mechanism includes a defoaming rotating rod and a defoaming plate, the defoaming rotating rod is rotatably installed inside the tank body, the defoaming plate is slidably installed on the defoaming rotating rod, a driving motor is installed on the top of the tank cover, and the driving end of the driving motor drives the auger shaft, the upper rod and the defoaming rotating rod to rotate at different speeds through the driving mechanism.

2. The fermentation equipment for producing Chinese medicinal pieces according to claim 1, characterized in that: The top end of the piston rod of the piston rod is provided with a piston rod, and the piston rod of the piston rod is provided with a piston rod, and the piston rod upper end is provided with the piston rod of the piston rod and the piston rod lower end is provided with the piston rod.

3. The fermentation equipment for producing Chinese medicinal pieces according to claim 2, characterized in that: An upper stirring blade and a lower stirring blade are fixedly mounted on the lower rod. The upper stirring blade is arranged on the side of the straight tube, and the lower stirring blade is arranged below the straight tube. The length of the lower stirring blade is greater than that of the upper stirring blade.

4. The fermentation equipment for producing Chinese medicinal pieces according to claim 3, characterized in that: A pressure plate is fixedly mounted on the lower end of the lower rod, a stirring blade is arranged on the outer side of the pressure plate, and the pressure plate is arranged below the lower stirring blade and close to the upper end of the discharge port.

5. The fermentation equipment for producing Chinese medicinal pieces according to claim 4, characterized in that: A discharge port is provided at the bottom of the tank body, a valve is provided on the discharge port, a sight glass is also provided on one side of the tank body, an annular ventilation pipe is installed at the inner bottom of the tank body, the air inlet end of the annular ventilation pipe penetrates the inner wall of the tank body and extends to the outside of the tank body, and the jet end of the annular ventilation pipe is evenly arranged on the lower surface of the ring, the annular ventilation pipe is arranged between the lower stirring blade and the pressure plate, a feed port is installed on one side of the tank cover, a sealing door is provided on the feed port, an annular spray pipe is provided inside the tank cover, and the liquid inlet end of the annular spray pipe penetrates the inner wall of the tank cover and extends to the outside of the tank cover.

6. The fermentation equipment for producing Chinese medicinal pieces according to claim 1, characterized in that: The defoaming plate includes a sliding disk, a cone head rod and a floating block. The sliding disk is slidably installed on the defoaming rotating rod. The cone head rod is fixedly installed on the lower surface of the sliding disk in a circular array. The floating block is arranged between two adjacent rows of cone head rods, and the floating block is fixedly connected to the lower surface of the sliding disk, and the thickness of the floating block is less than the length of the cone head rod.

7. The fermentation equipment for producing Chinese medicinal pieces according to claim 1, characterized in that: The driving mechanism includes a driving bin, which is fixedly installed on the inner top of the tank body, and the upper ends of the auger shaft, upper rod and defoaming rotating rod all penetrate the bottom wall of the driving bin and are rotatably connected with the driving bin, and the auger shaft, upper rod and defoaming rotating rod are respectively fixedly installed with a shaft driven gear, a driving gear and a rotating rod driven gear, and the driving gear is simultaneously transmission-connected with the shaft driven gear and the rotating rod driven gear, and the two sides inside the driving bin are respectively rotatably installed with a shaft driven double-layer gear and a rotating rod driven double-layer gear, the large diameter side of the shaft driven double-layer gear is meshed with the driving gear, and the small diameter side of the shaft driven double-layer gear is meshed with the shaft driven gear, the large diameter side of the rotating rod driven double-layer gear is meshed with the driving gear, and the small diameter side of the rotating rod driven double-layer gear is meshed with the rotating rod driven gear.

8. The fermentation equipment for producing Chinese medicinal pieces according to claim 7, characterized in that: The upper end of the upper rod passes through the top wall of the driving bin and extends to the top of the driving bin and is fixedly installed with a gear table. The driving shaft of the driving motor passes through the top wall of the tank cover and extends to the interior of the tank cover and is fixedly installed with a gear plate. The lower surface of the gear plate is meshed with the upper surface of the gear table.

9. The fermentation equipment for producing Chinese medicinal pieces according to claim 1, characterized in that: The outer surface of the tank body is provided with a jacket, and a heat insulating interlayer is formed between the jacket and the outer wall of the tank body.

10. A fermentation method for processing Pinellia tuber, using a fermentation device for producing Chinese herbal medicine slices as claimed in any one of claims 1 to 9, characterized in that: The specific steps are: Open the sealed door, put the fermentation substrate made by mixing pinellia tuber, ginger, flour and other raw materials into the fermentation equipment from the feed inlet, and then close the sealed door; Atomized clean water is injected from the liquid inlet end of the annular spray pipe to control the fermentation humidity inside the tank body, and water of appropriate temperature is circulated into the temperature control pipe according to the fermentation temperature of the pinellia tuber, thereby changing the temperature inside the tank body; The driving motor is started to make the driving mechanism work, and the auger shaft, the upper rod and the defoaming rotating rod are driven to rotate at different speeds, so that the fermentation substrate of the pinellia tuber can be more fully mixed inside the tank body; After the fermentation is completed, the valve of the discharge port is opened to allow the viscous liquid fermentation product to flow out.

Citation Information

Patent Citations

  • A pollution-proof fermentation machine for Chinese herbal medicine slices and its working method

    CN113106002B