Cocoon cooking rotary tank body and tank cover sealing device structure, control method and operation method

By designing the structure of the rotary can and the sealing device for boiling cocoons, the automatic sealing is achieved using the tank lid track and the compression device, and combined with the precise positioning control of the PLC controller, the problem that the boiling cocoon can't be automatically sealed in the existing technology is solved. , improves the efficiency and quality of cocoon cooking.

CN119392385AActive Publication Date: 2025-02-07SICHUAN RES INST OF SILK SCI +1
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202411298196.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-02-07
Estimated Expiration
2044-09-18

AI Technical Summary

Technical Problem

In the existing cocoon cooking system, the cocoon cooking jar and the can lid are mainly opened and closed manually, and automatic sealing cannot be achieved, which affects the efficiency and quality of cocoon cooking.

Method used

A rotating tank body and tank lid sealing device structure is designed, and the tank lid automatic drop and sealing of tank lid is achieved through the tank lid track and the compression device, and the precise positioning and rotation control of tank body is achieved in combination with the PLC controller.

Benefits of technology

The automatic sealing of the cocoon cooking jar body and the lid is achieved, which improves the efficiency and quality of the cocoon cooking process, and meets the process requirements of water spitting out the cocoon cavity and boiling the cocoon layer during the cocoon cooking process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119392385A_ABST
    Figure CN119392385A_ABST
Patent Text Reader

Abstract

The invention discloses a cocoon cooking rotary tank body and tank cover sealing device structure, a control method and an operation method, the cocoon cooking rotary tank body and tank cover sealing device structure is mainly composed of a tank body device, a tank cover, a tank cover rail and a pressing device, and the tank body device comprises a tank body rotating shaft Q1, a tank body, a tank opening flange and a tank body rotating motor; an existing cocoon cooking tank is improved, a cocoon cooking rotary tank body and tank cover sealing device structure is formed, the cocoon cooking control process is achieved by controlling the cocoon cooking rotary tank body and tank cover sealing device structure, and the rotary tank body positioning control method is completed. Actuation matching between the tank body device and the tank cover is achieved based on the structure of the cocoon cooking rotary tank body and the tank cover sealing device, in the cocoon cooking process, the tank body drives the tank cover to operate in the tank cover rail, the operation method of the structure of the cocoon cooking rotary tank body and the tank cover sealing device is achieved, and therefore sealing and separation between the tank cover and the tank body can be automatically completed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of cocoon boiling, in particular to a cocoon boiling rotary tank body and tank cover sealing device structure, control method and operation method. Background Art

[0002] In the process of raw silk production, cocoon boiling is an extremely important process. The quality of cocoon boiling is directly related to the output, quality and consumption of silk reeling production. Cocoon boiling is to use the effect of water, heat or additives to properly swell and dissolve the sericin in the cocoons after a certain period of treatment, weaken the bond between the sericin particles, reduce its adhesion, and improve the uneven adhesion, so that the cocoons can be continuously separated in sequence according to the adhesion points during reeling, and bundled and embraced to form raw silk.

[0003] The existing cocoon boiling system includes a cocoon boiling tank and a pipeline system matched with the cocoon boiling tank. The existing cocoon boiling tank combined with the pipeline system can connect the vacuum pump, water pump, steam, water supply and drainage with the tank body, generate vacuum in the tank body, pass steam and water of different water temperatures, complete the cocoon boiling work such as infiltration, water spitting, boiling, adjustment and protection, so that the sericin swells, puffs and appropriately dissolves, so as to achieve the purpose of cooking the silk cocoons. However, the existing cocoon boiling tank and the tank cover are mainly opened and closed manually, and automatic sealing cannot be achieved. Summary of the invention

[0004] The purpose of the present invention is to provide a cocoon-boiling rotating tank body and a tank cover sealing device structure, a control method and an operation method, and to improve the existing cocoon-boiling tank to form a cocoon-boiling rotating tank body and a tank cover sealing device structure, so that when the tank body rotates from the cocoon-adding position to the cocoon-boiling position, the tank cover will drive it to fall through the tank cover track. When the tank body reaches the cocoon-boiling position, the tank cover is locked to achieve the sealing of the tank cover and the tank body. At the same time, the pipeline system is docked and sealed. The pipeline system connects the vacuum pump, water pump, steam, water supply and drainage with the tank body, generates a vacuum in the tank body, and introduces steam and water of different water temperatures to complete the cocoon-boiling work such as infiltration, water discharge, boiling, and adjustment protection, so that the sericin swells, puffs, and appropriately dissolves, so as to achieve the purpose of cooking the silkworm cocoons. After the cocoons are cooked, the tank body is separated from the tank cover, and the tank body rotates to the cocoon-discharging position to pour out the cooked cocoons, and then the tank body reverses and returns to the cocoon-boiling position to drive the tank cover, return the tank cover, and return the tank body to the cocoon-adding position to prepare for the next cocoon cooking.

[0005] The present invention is realized by the following technical scheme: a cocoon boiling rotating tank body and tank cover sealing device structure is installed on a frame, comprising a tank body device, a tank cover matched with the tank body loading, a tank cover track for installing the tank cover and a pressing device installed on the tank cover track; the tank body device comprises a tank body rotating shaft Q1, a tank body, a tank mouth flange and a tank body rotating motor, two tank body rotating shafts Q1 are symmetrically arranged on the tank body, the tank body rotating motor is matched with the tank body rotating shaft Q1 in transmission, the tank mouth flange is arranged on the tank mouth of the tank body, a tank mouth pull block signal shaft and a tank mouth pull block matched with the tank mouth pull block signal shaft are respectively arranged on opposite sides of the tank mouth flange, and the axis of the tank body rotating shaft Q1 and the axis of the tank mouth pull block signal shaft are parallel on the tank body.

[0006] The functions of the tank device are:

[0007] (1) When the tank body rotates a certain angle from the cocoon adding position to the cocoon boiling position, the tank mouth puller signal shaft installed on the tank mouth flange pushes the tank cover support plate on the tank cover track to rotate, causing the tank cover to fall, and at the same time drives the tank cover to move synchronously to the cocoon boiling position.

[0008] (2) When the tank body rotates from the cocoon-exiting position to the cocoon-adding position, the tank mouth puller drives the tank cover to move upward, so that the tank cover returns to its original position.

[0009] In order to better realize the cocoon boiling rotating tank body and tank cover sealing device structure of the present invention, the following setting structure is particularly adopted: a positioning device is arranged on the tank body rotating axis Q1, and the positioning device includes a positioning plate sleeved on the tank body rotating axis Q1 and a positioning stroke switch arranged on the frame, and three positioning columns for indicating the cocoon adding position, the cocoon boiling position and the cocoon emerging position are arranged on the positioning plate. During operation, the positioning columns contact and cooperate with the positioning stroke switches to realize the state positioning of the cocoon adding position, the cocoon boiling position or the cocoon emerging position.

[0010] In order to better realize the cocoon cooking rotating tank body and tank cover sealing device structure described in the present invention, the following setting structure is particularly adopted: the tank cover includes a cover body and a tank cover connecting plate, a tank cover pressing plate and a tank cover hanging groove covering the surface of the cover body, a tank cover flange is arranged on the side of the cover body that cooperates with the tank mouth flange, and a tank cover upper guide bearing and a tank cover lower guide bearing that cooperate with the tank cover track are also installed on the tank cover.

[0011] In order to better realize the cocoon cooking rotating tank body and tank cover sealing device structure of the present invention, the following setting structure is particularly adopted: the tank cover track includes two track support plates arranged opposite to each other, and a track guide groove cooperating with the tank cover movement is installed on the track support plate, and a tank cover support plate is installed on the outer side of the track support plate through the tank cover support plate rotation axis Q2, and a track upper connecting plate and a track lower connecting plate are arranged between the two track support plates.

[0012] Among them, the function of the tank cover track is:

[0013] (1) Unlock the tank lid and let it fall.

[0014] (2) The tank body drives the tank cover to move from the cocoon adding position to the cocoon boiling position, from the cocoon boiling position to the cocoon exiting position, and from the cocoon exiting position to the cocoon adding position, ensuring that the tank cover moves along a fixed path in the tank cover track.

[0015] In order to better realize the cocoon cooking rotating tank body and tank cover sealing device structure of the present invention, the following setting structure is particularly adopted: the clamping device includes a capping shaft Q3, a capping cam sleeved on the capping shaft Q3, and a capping motor drivingly matched with the capping shaft Q3.

[0016] Among them, the function of the clamping device is: when the tank body and the tank cover reach the cocoon boiling position, the capping shaft O3 is driven by the capping motor to rotate 180 degrees, and the tank cover is clamped / loosened by the change in the diameter of the capping cam during rotation to achieve sealing / unsealing.

[0017] In order to better realize the cocoon cooking rotating tank body and tank cover sealing device structure of the present invention, the following setting structure is particularly adopted: it also includes a PLC controller for controlling the cocoon cooking rotating tank body and tank cover sealing device structure.

[0018] The method for controlling the positioning of the rotating tank body realizes the control process of cocoon cooking by controlling the structure of the cocoon cooking rotating tank body and the tank cover sealing device, and comprises the following steps:

[0019] 1) When the cocoon cooking is started, the PLC controller sends a signal to the tank body rotating motor, and the tank body starts to rotate forward, from the cocoon adding position to the cocoon cooking position. At this time, the tank body rotating shaft Q1 drives the positioning plate to rotate together. When it rotates to the cocoon cooking position, the positioning column representing the cocoon cooking position contacts the positioning stroke switch, and the positioning stroke switch sends a signal to the PLC controller, and the PLC controller controls the tank body rotating motor to stop running;

[0020] 2) After the cocoons are cooked, the PLC controller sends a cocoon-out signal, and the tank body rotates forward again, from the cocoon-cooking position to the cocoon-out position. The positioning column representing the cocoon-out position contacts the positioning stroke switch, and the positioning stroke switch sends a signal to the PLC controller, and the PLC controller controls the tank body rotation motor to stop running;

[0021] 3) After the cooked cocoons are poured out, the PLC controller sends a signal, the tank body rotation motor starts to run, the tank body reverses, the cocoon discharge position → cocoon cooking position → cocoon adding position, the tank body returns to the cocoon adding position, the positioning column representing the cocoon adding position contacts the positioning stroke switch, and the PLC controller controls the tank body rotation motor to stop running, completing a cocoon cooking cycle.

[0022] The cocoon cooking rotating tank body and tank cover sealing device structure operation method realizes the actuation cooperation between the tank body device and the tank cover based on the cocoon cooking rotating tank body and tank cover sealing device structure, comprising the following steps:

[0023] 1. Sealing between tank cover and tank body:

[0024] 1.1. When the tank is at the cocoon adding position, the tank mouth faces upward and the tank cover is at the upper end of the tank cover track. After the cocoons are added to the tank, the start button is pressed. Driven by the tank body rotating motor, the tank body moves around the tank body rotating axis O1 from the cocoon adding position to the cocoon boiling position and the tank body and the tank cover are sealed;

[0025] 1.2. During the rotation of the tank body, the signal shaft of the tank mouth puller hits the tank cover support plate, pushing the tank cover support plate to rotate around the tank cover support plate rotation axis O2 as the center. The tank cover is separated from the support of the tank cover support plate, falls under the action of gravity and is hung in the tank cover hanging groove by the tank mouth puller, so that the tank cover moves synchronously with the tank body in the tank cover track to the cocoon boiling position;

[0026] 1.3. At the same time, the capping motor starts, driving the capping shaft O3 to rotate 180 degrees. The capping cam is installed on the capping shaft O3, and the can cover and the can body are pressed tightly by the capping cam to achieve the sealing of the can cover and the can body;

[0027] 2. The tank body and the tank cover are separated:

[0028] 2.1. When the cocoon is out, the capping motor starts, driving the capping shaft O3 to rotate 180 degrees, the capping cam is released, and the can cover is separated from the can body;

[0029] 2.2. The tank body is driven by the tank body rotating motor and rotates around the tank body rotating axis O1. Since the tank cover can only move within the tank cover track, the tank cover is separated from the tank body, and the tank body rotates from the cocoon boiling position to the cocoon discharge position, realizing the separation of the tank body and the tank cover;

[0030] 3. Tank body and tank cover return to their original position:

[0031] After the cocoon is finished, the tank body moves in the opposite direction to the cocoon adding position. At this time, the upper edge of the tank mouth flange holds the tank cover connecting plate and moves upward. When the tank cover moves upward, the tank mouth puller extends into the tank cover hanging groove. When the tank body rotates to a certain angle, the tank mouth puller will separate from the tank cover hanging groove. The tank mouth puller holds the tank cover hanging groove to ensure that the tank cover can continue to move upward along the tank cover track until the tank cover supporting plate can hang the guide bearing on the tank cover to realize the return of the tank cover.

[0032] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0033] The present invention improves the existing cocoon boiling tank, forms a cocoon rotating tank body and a tank cover sealing device structure, so that when the tank body rotates from the cocoon adding position to the cocoon boiling position, the tank cover will drive it to fall through the tank cover track, and when the tank body reaches the cocoon boiling position, the tank cover is locked to achieve the sealing of the tank cover and the tank body, and at the same time, the pipeline system is docked and sealed, and the pipeline system connects the vacuum pump, water pump, steam, water supply and drainage with the tank body, generates vacuum in the tank body, and introduces steam and water of different water temperatures to complete the cocoon boiling work such as infiltration, water discharge, boiling, and adjustment protection, so that the sericin swells, puffs, and appropriately dissolves, so as to achieve the purpose of boiling silkworm cocoons. After the cocoons are boiled, the tank body is separated from the tank cover, and the tank body is rotated to the cocoon discharging position to pour out the boiled cocoons, and then the tank body is reversed and returned to the cocoon boiling position to drive the tank cover, return the tank cover, and return the tank body to the cocoon adding position to prepare for the next cocoon boiling.

[0034] The invention is based on the automation and continuity requirements of the cocoon boiling process. By arranging the cocoon boiling rotating tank body and the tank cover sealing device structure, the cocoon boiling rotating tank body can achieve airtightness between the tank body and the tank cover during the rotation process, thereby realizing the technical requirement that the cocoon boiling tank (tank body) is in a sealed state when in the cocoon boiling position.

[0035] In the whole cocoon boiling process, the invention can ensure that the cocoon boiling tank (tank body) and the tank cover always keep in a synchronous state through the design mode that the cocoon boiling tank body drives the tank cover, improve the sealing effect between the tank body and the tank cover, and realize the technical requirement that the cocoon boiling rotating tank is in a sealed state when in the cocoon boiling position.

[0036] The invention can meet the technical requirements of water discharge from the cocoon cavity (upper steam pumping downward or lower steam passing upward) and cooking of the cocoon layer during the cocoon boiling process.

[0037] The present invention adopts PLC control technology to realize the rotation positioning control of the cocoon boiling rotating tank, which can solve the accurate positioning of the tank during the cocoon adding, cocoon boiling and cocoon discharging states. At the same time, the rotation angle of the tank can be more flexibly controlled to realize the automation and continuity of cocoon boiling. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 Schematic diagram of three positions of the tank.

[0039] Figure 2 It is a schematic diagram of the structure of the present invention.

[0040] Figure 3 Schematic diagram of the tank cover structure, (a) is the outside and (b) is the inside.

[0041] Figure 4a It is a structural schematic diagram of the tank body when it is in the cocoon adding position, the tank mouth is facing upward, and the tank cover is hung on the tank cover supporting plate.

[0042] Figure 4b It is a schematic diagram of the tank body rotating from the cocoon adding position to the cocoon boiling position to a certain angle, driving the tank cover to move synchronously to the cocoon boiling position.

[0043] Figure 4c This is a schematic diagram of the tank body reaching the cocoon boiling position and the tank body and the tank cover being closed.

[0044] Figure 4d This is a schematic diagram of the separation of the tank body and the tank cover when the cocoon is emerging.

[0045] Figure 4e When the tank body rotates from the cocoon discharge position to the cocoon addition position, it drives the tank cover to move upward. Schematic diagram of the tank cover returning to its original position.

[0046] Figure 5a It is a schematic diagram of the structure of the tank cover being separated from the tank cover supporting plate.

[0047] Figure 5b Schematic diagram of the structure of the tank mouth puller supporting the tank cover.

[0048] Figure 6 This is a schematic diagram of the tank body and tank cover returning to their original positions.

[0049] Figure 7 The diagram shows the status of the tank positioning device, where (a) is the cocoon adding position, (b) is the cocoon boiling position, and (c) is the cocoon exiting position.

[0050] Figure 8 This is the flow chart of the tank control system.

[0051] Among them, 1-frame, 2-tank body rotating axis Q1, 3-tank body, 4-tank mouth flange, 5-tank mouth puller, 6-tank mouth puller signal axis, 7-tank cover upper guide bearing, 8-tank cover connecting plate, 9-tank cover clamping plate, 10-tank cover hanging groove, 11-tank cover flange, 12-track guide groove, 13-track support plate, 14-track upper connecting plate, 15-tank cover support plate, 16-tank cover support plate rotating axis Q2, 17-tank cover lower guide bearing, 18-capping axis Q3, 19-capping cam, 20-track lower connecting plate, 21-positioning travel switch, 22-positioning plate, 23-cocoon adding positioning signal column, 24-cocoon boiling positioning signal column, 25-cocoon outlet positioning signal column. DETAILED DESCRIPTION

[0052] The present invention is further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.

[0053] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0054] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0055] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0056] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0057] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0058] Embodiment 1:

[0059] The cocoon cooking rotating tank and the tank cover sealing device structure are combined Figure 2 As shown, it is installed on a frame 1, including a tank body device, a tank cover matched with the tank body loading, a tank cover track for installing the tank cover and a clamping device installed on the tank cover track; the tank body 3, the tank cover track and the clamping device are installed and fixed by the frame 1, the tank body device includes a tank body rotating shaft Q12, the tank body 3, a tank mouth flange 4 and a tank body rotating motor, two tank body rotating shafts Q12 are symmetrically arranged on the tank body 3, the tank body rotating motor is in transmission cooperation with the tank body rotating shaft Q12, the tank mouth flange 4 is arranged on the tank mouth of the tank body 3, and a tank mouth pull block signal shaft 6 and a tank mouth pull block 5 matched with the tank mouth pull block signal shaft 6 are respectively arranged on opposite sides of the tank mouth flange 4, and the axis of the tank body rotating shaft Q12 on the tank body 3 is parallel to the axis of the tank mouth pull block signal shaft 6.

[0060] As a preferred design scheme, the cocoon cooking rotating tank body and tank cover sealing device structure mainly consists of four parts: tank body device, tank cover, tank cover track and pressing device. Figure 2 shown.

[0061] The tank device is mainly composed of a tank rotating shaft Q12, a tank body 3, a tank mouth flange 4 and a tank rotating motor. The tank mouth puller 5 and the tank mouth puller signal shaft 6 are installed on the tank mouth flange 4, one on each side of the tank mouth flange 4.

[0062] The functions of the tank device are:

[0063] (1) When the tank body 3 rotates a certain angle from the cocoon adding position to the cocoon boiling position, the tank mouth puller signal shaft 6 installed on the tank mouth flange 4 pushes the tank cover support plate 15 on the tank cover track to rotate, so that the tank cover falls, and at the same time drives the tank cover to move synchronously to the cocoon boiling position.

[0064] (2) When the tank body 3 rotates from the cocoon-exiting position to the cocoon-adding position, the tank mouth puller 5 drives the tank cover to move upward, so that the tank cover returns to its original position.

[0065] During the decompression cocoon boiling process, the cocoons are loaded into a tank body, which is rotated and has a cocoon adding position, a cocoon boiling position, and a cocoon exiting position. Figure 1 As shown, (a) is the cocoon adding position, (b) is the cocoon boiling position, and (c) is the cocoon exiting position. The rotation positioning control of the tank body is realized through PLC. When the tank body rotates from the cocoon adding position to the cocoon boiling position, the tank cover will drive it to fall through the tank cover track. When the tank body reaches the cocoon boiling position, the tank cover is locked to achieve the sealing of the tank cover and the tank body. At the same time, the pipeline system is docked and sealed. The pipeline system connects the vacuum pump, water pump, steam, water supply and drainage with the tank body, generates vacuum in the tank body, and introduces steam and water of different water temperatures to complete the cocoon boiling work such as infiltration, spitting water, boiling, adjusting protection, etc., so that the sericin swells, puffs, and dissolves appropriately, so as to achieve the purpose of boiling the silkworm cocoons. After the cocoons are boiled, the tank body is separated from the tank cover, and the tank body rotates to the cocoon exiting position to pour out the boiled cocoons. Then the tank body reverses and returns to the cocoon boiling position to drive the tank cover, return the tank cover, and return the tank body to the cocoon adding position to prepare for the next cocoon boiling.

[0066] Embodiment 2:

[0067] This embodiment is further optimized on the basis of the above embodiment, and the same points as the above technical solution are not repeated here. Figure 2 As shown, in order to better realize the cocoon boiling rotating tank body and tank cover sealing device structure of the present invention, the following setting structure is particularly adopted: a positioning device is arranged on the tank body rotating shaft Q12, and the positioning device comprises a positioning plate 22 sleeved on the tank body rotating shaft Q12 and a positioning stroke switch 21 arranged on the frame 1, and three positioning columns (cocoon boiling positioning signal column 23, cocoon boiling positioning signal column 24, cocoon exiting positioning signal column 25) for indicating the cocoon adding position, cocoon boiling position and cocoon exiting position are arranged on the positioning plate 22. During operation, the positioning column contacts and cooperates with the positioning stroke switch (21) to realize the state positioning of the cocoon adding position, cocoon boiling position or cocoon exiting position.

[0068] The tank body 3 is positioned at the cocoon adding position, the cocoon boiling position, and the cocoon emerging position, and the rotation and stopping of the tank body 3 are mainly controlled by the PLC controller. A positioning device is provided at the tank body rotation axis O12 of the tank body 3, and the positioning device rotates synchronously with the tank body 3 to provide real-time feedback on the rotation angle of the tank body 3. The positioning device is mainly composed of a positioning stroke switch 21 and a positioning disk 22. The positioning disk 22 is designed with three positioning columns (a cocoon adding positioning signal column 23, a cocoon boiling positioning signal column 24, and a cocoon emerging positioning signal column 25), which are arranged at a certain angle with the tank body rotation axis O12 as the center point. When each positioning column contacts the positioning stroke switch 21, it represents the three position states of the tank body at the cocoon adding position, the cocoon boiling position, and the cocoon emerging position, respectively, as Figure 7 shown.

[0069] Embodiment 3:

[0070] This embodiment is further optimized on the basis of any of the above embodiments, and the same points as the above technical solutions are not repeated here. Figure 2 As shown, in order to better realize the structure of the cocoon cooking rotary tank body and tank cover sealing device of the present invention, the following setting structure is particularly adopted: the tank cover includes a cover body and a tank cover connecting plate 8, a tank cover pressing plate 9 and a tank cover hanging groove 10 covering the surface of the cover body, a tank cover flange 11 is arranged on the side of the cover body that matches with the tank mouth flange 4, and a tank cover upper guide bearing 7 and a tank cover lower guide bearing 17 that match with the tank cover track are also installed on the tank cover.

[0071] As a preferred design scheme, the tank cover includes a cover body, and the upper guide bearing 7 and the lower guide bearing 17 of the tank cover are installed at the upper and lower ends of the cover body to support the tank cover to move and stop in the tank cover track. The surface (outer side) of the tank cover is covered with a tank cover connecting plate 8, a tank cover pressing plate 9 and a tank cover hanging groove 10, and the inside (inner side) is provided with a tank cover flange 11. Figure 3 shown.

[0072] Embodiment 4:

[0073] This embodiment is further optimized on the basis of any of the above embodiments, and the same points as the above technical solutions are not repeated here. In order to better realize the structure of the cocoon cooking rotary tank and tank cover sealing device of the present invention, Figure 2 As shown, the following setting structure is particularly adopted: the tank cover track includes two track support plates 13 arranged opposite to each other, a track guide groove 12 for cooperating with the tank cover movement is installed on the track support plate 13, a tank cover support plate 15 is installed on the outer side of the track support plate 13 through the tank cover support plate rotation axis Q216, and an upper track connecting plate 14 and a lower track connecting plate 20 are arranged between the two track support plates 13.

[0074] The tank cover track includes a track support plate 13 arranged on the left and right, and a track guide groove 12 is welded on the left and right track support plates 13 to form a track groove, and the tank cover upper guide bearing 7 and the tank cover lower guide bearing 17 roll in the track groove. A tank cover support plate 15 is arranged at the upper end of the track support plate, and the tank cover support plate 15 can rotate around the tank cover support plate rotation axis O216. The distance between the left and right track support plates is kept unchanged by the track upper connecting plate 14 and the track lower connecting plate 20.

[0075] Among them, the function of the tank cover track is:

[0076] (1) Unlock the tank lid and let it fall.

[0077] (2) The tank body 3 drives the tank cover to move from the cocoon adding position to the cocoon boiling position, from the cocoon boiling position to the cocoon discharging position, and from the cocoon discharging position to the cocoon adding position, ensuring that the tank cover moves along a fixed path in the tank cover track.

[0078] Embodiment 5:

[0079] This embodiment is further optimized on the basis of any of the above embodiments, and the similarities with the above technical solutions are not repeated here. In order to better realize the structure of the cocoon boiling rotating tank body and tank cover sealing device described in the present invention, the following setting structure is particularly adopted: the clamping device includes a capping shaft Q318, a capping cam 19 sleeved on the capping shaft Q318, and a capping motor matched with the capping shaft Q318.

[0080] A groove for clamping the cover shaft Q318 is provided on the rail support plate 13.

[0081] Among them, the function of the clamping device is: when the tank body 3 and the tank cover reach the cocoon boiling position, the capping shaft O318 is driven by the capping motor to rotate 180 degrees, and the tank cover is clamped / loosened by the change in the diameter of the capping cam 19 during rotation to achieve sealing / unsealing; the tank body 3 rotates to drive the tank cover to run in the tank cover track. When it reaches the cocoon boiling position, the capping shaft Q318 drives the capping cam 19 to rotate, and the tank cover is clamped to achieve tank body sealing.

[0082] Embodiment 6:

[0083] This embodiment is further optimized on the basis of any of the above embodiments, and the similarities with the above technical solutions are not repeated here. In order to better realize the cocoon cooking rotating tank body and tank cover sealing device structure of the present invention, the following setting structure is particularly adopted: it also includes a PLC controller for controlling the cocoon cooking rotating tank body and tank cover sealing device structure.

[0084] Embodiment 7:

[0085] This embodiment is further optimized on the basis of any of the above embodiments, and the same points as the above technical solutions are not repeated here. Figure 2 As shown, the tank body 3 is positioned at the cocoon adding position, the cocoon boiling position, and the cocoon emerging position, and the rotation and stopping of the tank body 3 are mainly controlled by the PLC controller. A positioning device is provided at the tank body rotation axis O12 of the tank body 3, and the positioning device rotates synchronously with the tank body 3 to provide real-time feedback on the rotation angle of the tank body 3. The positioning device is mainly composed of a positioning stroke switch 21 and a positioning disk 22. The positioning disk 22 is designed with three positioning columns (a cocoon adding positioning signal column 23, a cocoon boiling positioning signal column 24, and a cocoon emerging positioning signal column 25), which are arranged at a certain angle with the tank body rotation axis O12 as the center point. When each positioning column contacts the positioning stroke switch 21, it represents the three position states of the tank body at the cocoon adding position, the cocoon boiling position, and the cocoon emerging position, respectively, as shown in FIG. Figure 7 shown.

[0086] The method for controlling the positioning of the rotating tank body realizes the control process of cocoon cooking by controlling the structure of the rotating tank body and the tank cover sealing device for cooking cocoons. Figure 8 As shown, the following steps are included:

[0087] 1) When the cocoon cooking is started (press the cocoon cooking start button of the control system matched with the PLC controller), the PLC controller sends a signal to the tank body rotating motor, and the tank body starts to rotate forward, from the cocoon adding position to the cocoon cooking position. At this time, the tank body rotating shaft Q12 drives the positioning plate 22 to rotate together. When it rotates to the cocoon cooking position, the positioning column representing the cocoon cooking position (cocoon cooking positioning signal column 24) contacts the positioning stroke switch 21, and the positioning stroke switch 21 sends a signal to the PLC controller, and the PLC controller controls the tank body rotating motor to stop running;

[0088] 2) After the cocoons are cooked, the PLC controller sends a cocoon-out signal, and the tank body 3 rotates forward again, from the cocoon-cooking position to the cocoon-out position, and the positioning column representing the cocoon-out position (cocoon-out positioning signal column 25) contacts the positioning stroke switch 21, and the positioning stroke switch 21 sends a signal to the PLC controller, and the PLC controller controls the tank body rotation motor to stop running;

[0089] 3) After the cooked cocoons are poured out, the PLC controller sends a signal, the tank body rotating motor starts to run, the tank body 3 reverses, the cocoon discharge position → the cocoon cooking position → the cocoon adding position, the tank body 3 returns to the cocoon adding position, the positioning column representing the cocoon adding position (the cocoon adding positioning signal column 23) contacts the positioning stroke switch 21, and the PLC controller controls the tank body rotating motor to stop running, completing a cocoon cooking cycle.

[0090] Embodiment 8:

[0091] This embodiment is further optimized on the basis of any one of the embodiments 1 to 6, and the same points as the above technical solutions are not repeated here. The operation method of the cocoon cooking rotary tank body and the tank cover sealing device structure is based on the cocoon cooking rotary tank body and the tank cover sealing device structure to achieve the actuation coordination between the tank body device and the tank cover. During the cocoon cooking process, the tank body 3 drives the tank cover to run in the tank cover track, combined with Figure 2 As shown, the following steps are included:

[0092] 1. Sealing between tank cover and tank body:

[0093] 1.1. When the tank body 3 is in the cocoon adding position, the tank mouth faces upward and the tank cover is at the upper end of the tank cover track. Figure 4a After adding silkworm cocoons into the tank body 3, the start button is pressed, and the tank body 3, driven by the tank body rotating motor, moves around the tank body rotating axis O12 from the cocoon adding position to the cocoon boiling position and realizes the sealing of the tank body and the tank cover. Figure 4b , Figure 4c As shown;

[0094] 1.2. During the rotation of the tank body 3, the tank mouth puller signal shaft 6 hits the tank cover support plate 15, pushing the tank cover support plate 15 to rotate around the tank cover support plate rotation axis O216 as the center, such as Figure 5a As shown, the can cover is separated from the support of the can cover support plate 15, falls under the action of gravity and is hung in the can cover hanging groove 10 by the can mouth puller 5, so that the can cover moves synchronously with the can body 3 in the can cover track to the cocoon boiling position, as shown in FIG. Figure 5b As shown;

[0095] 1.3. At the same time, the capping motor starts, driving the capping shaft O318 to rotate 180 degrees. The capping cam 19 is installed on the capping shaft O318. The flanges between the tank cover and the tank body 3 (tank mouth flange 4, tank cover flange 11) are pressed by the capping cam 19 to achieve sealing between the tank cover and the tank body 3;

[0096] 2. The tank body 3 is separated from the tank cover:

[0097] 2.1. When the cocoon comes out (press the "Restart / Out" button when the cocoon comes out), the capping motor starts, driving the capping shaft O318 to rotate 180 degrees. Figure 4c , Figure 4d As shown, the capping cam 19 is released, and the can cover is separated from the can body 3;

[0098] 2.2, the tank body 3 is driven by the tank body rotating motor, around the tank body rotating axis O12, because the tank cover can only move in the tank cover track, the tank cover is separated from the tank body 3, and the tank body 3 rotates from the cocoon boiling position to the cocoon discharge position, such as Figure 4d As shown, the tank body 3 is separated from the tank cover;

[0099] 3. Tank body and tank cover return to their original position:

[0100] After the cocoons are produced, the tank 3 moves in the opposite direction to the cocoon adding position. Figure 4e As shown, at this time, the upper edge of the tank mouth flange 4 supports the tank cover connecting plate 8 and moves upward, as shown in FIG. Figure 6 As shown in (a), when the can cover moves upward, the can mouth pull block 5 extends into the can cover hanging groove 10, as shown in FIG. Figure 6 (b) As shown. When the tank body 3 is rotated to a certain angle, the tank mouth pull block 5 will be separated from the tank cover hanging groove 10, as shown in FIG. Figure 6 (c) As shown. The tank mouth pull block 5 holds the tank cover hanging groove 10 to ensure that the tank cover can continue to move upward along the tank cover track until the tank cover support plate 15 can hang on the guide bearing 7 on the tank cover to realize the return of the tank cover. Figure 6 (d) as shown.

[0101] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.

Claims

1. A cocoon cooking rotating tank body and a tank cover sealing device structure, mounted on a frame (1), characterized in that: The invention comprises a tank body device, a tank cover matched with the tank body, a tank cover track for mounting the tank cover, and a pressing device mounted on the tank cover track; the tank body device comprises a tank body rotating shaft Q1 (2), a tank body (3), a tank mouth flange (4), and a tank body rotating motor; two tank body rotating shafts Q1 (2) are symmetrically arranged on the tank body (3); the tank body rotating motor is in driving cooperation with the tank body rotating shaft Q1 (2); the tank mouth flange (4) is arranged on the tank mouth of the tank body (3); a tank mouth pull block signal shaft (6) and a tank mouth pull block (5) matched with the tank mouth pull block signal shaft (6) are respectively arranged on opposite sides of the tank mouth flange (4); and the axis of the tank body rotating shaft Q1 (2) and the axis of the tank mouth pull block signal shaft (6) on the tank body (3) are in parallel.

2. The cocoon cooking rotary tank and tank cover sealing device structure according to claim 1, characterized in that: A positioning device is provided on the rotating shaft Q1 (2) of the tank body, the positioning device comprising a positioning plate (22) sleeved on the rotating shaft Q1 (2) of the tank body and a positioning stroke switch (21) provided on the frame (1); three positioning columns for indicating a cocoon adding position, a cocoon boiling position and a cocoon emerging position are provided on the positioning plate (22); during operation, the positioning columns are in contact with and cooperate with the positioning stroke switch (21) to achieve state positioning of the cocoon adding position, the cocoon boiling position or the cocoon emerging position.

3. The cocoon cooking rotary tank and tank cover sealing device structure according to claim 1, characterized in that: The tank cover comprises a cover body, a tank cover connecting plate (8) covering the surface of the cover body, a tank cover pressing plate (9) and a tank cover hanging groove (10), a tank cover flange (11) is arranged on one side of the cover body that matches with the tank mouth flange (4), and a tank cover upper guide bearing (7) and a tank cover lower guide bearing (17) that match with the tank cover track are also installed on the tank cover.

4. The cocoon cooking rotary tank and tank cover sealing device structure according to claim 1, characterized in that: The tank cover track comprises two track support plates (13) arranged opposite to each other, a track guide groove (12) cooperating with the tank cover movement is installed on the track support plates (13), a tank cover support plate (15) is installed on the outer side of the track support plates (13) via a tank cover support plate rotation axis Q2 (16), and an upper track connecting plate (14) and a lower track connecting plate (20) are arranged between the two track support plates (13).

5. The cocoon cooking rotary tank and tank cover sealing device structure according to claim 1, characterized in that: The pressing device comprises a capping shaft Q3 (18), a capping cam (19) sleeved on the capping shaft Q3 (18), and a capping motor in transmission cooperation with the capping shaft Q3 (18).

6. The cocoon cooking rotary tank and tank cover sealing device structure according to claim 1, characterized in that: The utility model also comprises a PLC controller for controlling the cocoon cooking rotating tank body and the tank cover sealing device structure.

7. A method for controlling the positioning of a rotating tank, characterized in that: The cocoon cooking control process is realized by controlling the cocoon cooking rotating tank body and the tank cover sealing device structure as described in any one of claims 1 to 6, including the following steps: 1) When the cocoon boiling is started, the PLC controller sends a signal to the tank body rotating motor, and the tank body starts to rotate forward from the cocoon adding position to the cocoon boiling position. At this time, the tank body rotating shaft Q1 (2) drives the positioning plate (22) to rotate together. When it rotates to the cocoon boiling position, the positioning column representing the cocoon boiling position contacts the positioning stroke switch (21). The positioning stroke switch (21) sends a signal to the PLC controller, and the PLC controller controls the tank body rotating motor to stop running; 2) After the cocoons are cooked, the PLC controller sends a cocoon-ejecting signal, and the tank body (3) rotates forward again, from the cocoon-cooking position to the cocoon-ejecting position. The positioning column representing the cocoon-ejecting position contacts the positioning stroke switch (21), and the positioning stroke switch (21) sends a signal to the PLC controller, and the PLC controller controls the tank body rotation motor to stop running; 3) After the cooked cocoons are poured out, the PLC controller sends a signal, the tank body rotation motor starts to run, the tank body (3) reverses, the cocoon discharge position → the cocoon cooking position → the cocoon adding position, the tank body (3) returns to the cocoon adding position, the positioning column representing the cocoon adding position contacts the positioning stroke switch (21), and the PLC controller controls the tank body rotation motor to stop running, completing a cocoon cooking cycle.

8. The structure and operation method of the cocoon cooking rotary tank and tank cover sealing device is characterized by: The method of realizing the actuation coordination between the tank body device and the tank cover based on the cocoon cooking rotating tank body and tank cover sealing device structure according to any one of claims 1 to 6 comprises the following steps:

1. Sealing between tank cover and tank body: 1.

1. When the tank body (3) is at the cocoon adding position, the tank mouth faces upward and the tank cover is at the upper end of the tank cover track. After the silkworm cocoons are added to the tank body (3), the start button is pressed, and the tank body (3) is driven by the tank body rotating motor to move around the tank body rotating axis O1 (2) from the cocoon adding position to the cocoon boiling position and achieves sealing between the tank body and the tank cover; 1.

2. During the rotation of the tank body (3), the tank mouth puller signal shaft (6) hits the tank cover support plate (15), pushing the tank cover support plate (15) to rotate around the tank cover support plate rotation axis O2 (16) as the center, and the tank cover is separated from the support of the tank cover support plate (15), falls under the action of gravity, and is hung in the tank cover hanging groove (10) by the tank mouth puller block (5), so that the tank cover moves synchronously with the tank body (3) in the tank cover track to the cocoon boiling position; 1.

3. At the same time, the capping motor is started, driving the capping shaft O3 (18) to rotate 180 degrees. The capping cam (19) is installed on the capping shaft O3 (18). The can cover and the can body (3) are pressed tightly by the capping cam (19), thereby achieving sealing between the can cover and the can body (3); 2. The tank body (3) is separated from the tank cover: 2.

1. When the cocoon is out, the capping motor starts, driving the capping shaft O3 (18) to rotate 180 degrees, the capping cam (19) is released, and the can cover is separated from the can body (3); 2.

2. The tank body (3) is driven by the tank body rotating motor to rotate around the tank body rotating axis O1 (2). Since the tank cover can only move within the tank cover track, the tank cover is separated from the tank body (3). The tank body (3) rotates from the cocoon boiling position to the cocoon discharge position, thereby realizing the separation of the tank body (3) and the tank cover; 3. Tank body and tank cover return to their original position: After the cocoon is finished, the tank body (3) moves in the opposite direction to the cocoon adding position. At this time, the upper edge of the tank mouth flange (4) holds the tank cover connecting plate (8) and moves upward. When the tank cover moves upward, the tank mouth pull block (5) extends into the tank cover hanging groove (10). When the tank body (3) rotates to a certain angle, the tank mouth pull block (5) will separate from the tank cover hanging groove (10). The tank mouth pull block (5) holds the tank cover hanging groove (10) to ensure that the tank cover can continue to move upward along the tank cover track until the tank cover supporting plate (15) can hang the guide bearing (7) on the tank cover, so that the tank cover returns to its original position.

Citation Information

Patent Citations

  • Cocoon case degumming apparatus and process therefor

    CN101200813A

  • Device and method for silkworm cocoon vacuum penetration treatment

    CN102851749A

  • Cocoon cooking barrel cover opening device

    CN201686769U

  • Cylindrical automatic cocoon cooking machine

    CN201686771U

  • Vacuum cocoon cooking permeation device for textile engineering

    CN213951421U