Device for detecting installation stability of mechanical equipment

By designing a detection device including a lifting mechanism, a load-bearing mechanism, a weight-bearing mechanism and a clamping mechanism, the problem that the existing vibration detection device cannot flexibly adjust the vibration dynamics and cannot realize 360-degree angle inversion simulation detection is achieved, and the More comprehensive and accurate inspection of motor installation stability.

CN119394567APending Publication Date: 2025-02-07HUNAN IND EQUIP INSTALLATION

Patent Information

Application Number
CN202411562258.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

The existing vibration detection devices cannot flexibly adjust the force of vibration impact, and cannot achieve 360-degree angle reversal simulation detection, resulting in the inability to fully simulate the shock resistance of motor machinery and equipment under different states, and the inability to accurately detect the stability of motor installation.

Method used

A detection device including a lifting mechanism, a load bearing mechanism, a weight-bearing mechanism and a clamping mechanism is designed. The lifting mechanism drives the retracting roller to retract the rope through the first motor, and drives the lifting arm and clamping mechanism to move upwards, the transmission gear meshs with the transmission rack, and drives the mounting seat to rotate, so that the motor to be tested is in a rotating and swinging state. The bearing mechanism simulates the impact test through the weighing sensor and the buffer spring, and the weight-bearing adjustment mechanism regulates the weight by adjusting the number of weight-bearing weight plates. The clamping mechanism drives the slider to slide through the screw and the second motor, and the clamping frame movably clamps the motor.

Benefits of technology

The forward and reverse swing simulation of the motor to be tested is realized, the detection effect is improved, and more comprehensive and accurate means are provided for motor installation stability detection. By adjusting the load load and simulated impact, different detection needs are met, and the flexibility and adaptability of the device are improved.

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Abstract

The invention relates to the technical field of mechanical equipment, and particularly discloses a mechanical equipment installation stability detection device which comprises a base, a bearing mechanism is arranged in the middle of the top of the base, a hoisting frame is fixedly installed at the top of the base, and a hoisting mechanism is fixedly installed at the top of the hoisting frame. Through the arrangement of the bearing mechanism, the device is excellent in application performance, a to-be-tested motor moves downwards to impact conical teeth at the top of a weighing sensor for an impact test, when high vibration is detected, a bearing frame is moved to enable the motor to impact a bearing plate, a bottom buffer spring is telescopic for buffering, the motor vibrates again after high impact, and then a first motor is started to hoist and impact again. In a high-strength reciprocating vibration state, a weighing sensor detects impact force in real time in vibration detection, data collection is facilitated, application is wide, vibration simulation performance is high, motor installation stability can be well detected, and powerful support is provided for motor quality detection and performance evaluation.
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Description

Technical Field

[0001] The invention relates to the technical field of mechanical equipment, and in particular to a device for detecting the installation stability of mechanical equipment. Background Art

[0002] Motor is a kind of mechanical equipment. Motor, whose full name is electric motor, is a kind of equipment that converts electrical energy into mechanical energy. It plays a core driving role in mechanical equipment. Motor is usually composed of stator, rotor, end cover, bearing and other parts. The stator provides magnetic field, and the rotor rotates under force in the magnetic field, thereby outputting mechanical energy. Motor is widely used in various mechanical equipment, such as machine tools, fans, pumps, etc. in industrial production, electric vehicles and rail transportation in transportation, and washing machines, air conditioners, refrigerators, etc. in household appliances. Different types of motors have different characteristics and applicable scopes. For example, DC motors have good speed regulation performance, AC asynchronous motors have simple structure and reliable operation, and synchronous motors are suitable for high-precision driving occasions. The performance of motors directly affects the operating efficiency, reliability and stability of mechanical equipment. With the continuous advancement of science and technology, the technology of motors is also constantly innovating and developing, moving towards high efficiency, energy saving, miniaturization and intelligence.

[0003] The Chinese patent with the announcement number "CN217637905U" discloses a vibration detection device based on electromechanical equipment in coal mines. It is based on the vibration detection device for electromechanical equipment in coal mines, relates to the technical field of detection devices, solves the problem that the existing vibration detection device has a single vibration direction and can only detect and experiment the vibration resistance of the parts of the electromechanical equipment through the vibration force in the vertical direction, and the detection data is inaccurate. The device includes a drive block, which is plugged into the inside of the drive disk. When the device detects the vibration resistance of the parts of the mechanical equipment, the horizontal square vibration force and the vertical vibration force can be applied to the parts. The test is comprehensive and the results are accurate. At the same time, the vibration amplitude of the device in the horizontal direction can be freely adjusted, so that it can adapt to the vibration resistance performance detection of parts of different types of electromechanical equipment, and it is flexible and convenient to use;

[0004] During actual use, although the above-mentioned device has certain vibration detection functions, it mainly relies on a swing motor to drive the product to slide back and forth on its top to achieve detection. However, in the specific application process, this method has many limitations. First, it is impossible to flexibly adjust the intensity of the vibration impact, so that the test results may not accurately reflect the actual situation of the motor mechanical equipment under different vibration intensities. Secondly, it cannot achieve 360-degree angle reversal simulation detection, which leads to the inability to fully simulate the seismic impact resistance of the motor mechanical equipment under different states during specific use. Overall, it has certain limitations during the detection period and cannot further accurately detect the stability of the motor installation. It can be seen that the device has certain defects and deficiencies in the application process, and it is urgently needed to be improved and optimized to improve its detection accuracy and comprehensiveness, and better meet the actual needs of vibration detection of motor mechanical equipment. Summary of the invention

[0005] The purpose of the present invention is to provide a detection device for the installation stability of mechanical equipment to solve the problem in the above background technology that the existing equipment cannot further simulate vibrations in different states during use, resulting in its inability to better detect the stability of motor installation.

[0006] To achieve the above-mentioned object, the present invention provides a detection device for the installation stability of mechanical equipment, comprising a base, a bearing mechanism is provided in the middle of the top of the base, a lifting frame is fixedly installed on the top of the base, a lifting mechanism is fixedly installed on the top of the lifting frame, a load-bearing adjustment mechanism is fixedly installed on the bottom of the lifting mechanism, a clamping mechanism is movably installed on the inner side of the load-bearing adjustment mechanism, and a motor to be tested is clamped on the inner side of the clamping mechanism;

[0007] The weight adjustment mechanism includes a lifting arm, a lifting ring is fixedly installed on the top of the lifting arm, the lifting ring is connected to the bottom of the lifting mechanism, weight plates are fixedly installed on both sides of the top of the lifting arm, a weight adjustment assembly is fixedly installed on the top of the weight plate, and the bottom of the lifting arm is fixedly connected to the top of the clamping mechanism.

[0008] Furthermore, the lifting mechanism includes a mounting frame, which is fixedly installed on the top of the lifting frame. A first motor is fixedly installed on one side of the mounting frame. The output end of the first motor passes through the mounting frame and a winding roller is fixedly installed. The winding roller is rotatably connected to the inner side of the mounting frame. A lifting rope is wound on the outer surface of the winding roller, and the bottom of the lifting rope is connected to a lifting ring.

[0009] Furthermore, slide grooves are provided on both sides of the lifting frame, and guide blocks are slidably connected inside the slide grooves. The top of the guide blocks is fixedly connected to both sides of the bottom of the lifting arm.

[0010] Furthermore, the clamping mechanism includes a connecting shaft, which is rotatably connected between the inner sides of the guide blocks, and a mounting seat is fixedly installed on the inner side of the connecting shaft. A strip groove body is opened in the middle of the top of the mounting seat, and a driving assembly is arranged inside the strip groove body. Clamping members are slidably connected at both ends of the strip groove body, and the top of the clamping member is fixedly connected to both ends of the driving assembly.

[0011] Furthermore, the drive assembly includes a screw and a second motor, the threads at both ends of the screw have opposite rotation directions, the second motor is fixedly mounted on one side of the mounting seat, the output end of the second motor passes through the mounting seat and is fixedly connected to one end of the screw, both ends of the screw are threadedly connected to sliders, and the bottom of the slider is fixedly connected to the upper end of the clamp.

[0012] Furthermore, the clamping member includes a connecting arm, the connecting arm is fixedly mounted on the bottom of the slider, a clamping frame is fixedly mounted on the bottom of the connecting arm, and the overall shape of the clamping frame is conical.

[0013] Furthermore, a reserved circular groove is opened on the inner side of the clamping frame, and extended clamping plates are fixedly connected to the inner side of the clamping frame at equal intervals. The extended clamping plates are colinearly arranged along the inclination direction of the clamping frame conical surface, and the motor to be tested is arranged between the inner sides of the clamping frame.

[0014] Furthermore, a transmission gear is fixedly mounted on the outer surface of the coupling shaft, a transmission rack is fixedly mounted on the inner rear end of the lifting frame, and the transmission rack is meshingly connected with the transmission gear.

[0015] Furthermore, the weight adjustment assembly includes a limit rod and a side-mounted arm, the limit rod is fixedly installed on the top of the weight plate, the outer surface of the limit rod is evenly spaced with a weight weight plate, the side-mounted arm is fixedly installed on the back of the weight plate, the top of the side arm is fixedly installed with a frame, the inner side of the frame is fixedly installed with a telescopic spring, the top of the telescopic spring is fixedly installed with a limit arm, the inner end of the limit arm is slidably connected to the inner side of the frame, the outer end of the limit arm is fixedly installed with a limit pressure plate, and the limit pressure plate covers the top of the weight weight plate.

[0016] Furthermore, the bearing mechanism includes a square groove, and a receiving frame is slidably connected to the inner side of the square groove, and weighing sensors are fixedly installed on the top of the receiving frame and the middle of the bottom of the square groove, and buffer springs are fixedly installed at equal intervals on the top of the weighing sensor located at the top of the receiving frame, and a bearing plate is fixedly installed on the top of the buffer spring, and conical teeth are fixedly installed at equal intervals on the top of the weighing sensor located at the bottom of the square groove.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] First, in the present invention, a lifting mechanism is provided to improve the performance of the device. Starting the first motor can drive the winding roller to rotate and rewind the lifting rope, thereby driving the lifting arm, the clamping mechanism and the motor to be tested to move upward. During the upward movement, the transmission gear is meshed with the transmission rack to drive the mounting seat to rotate, so that the motor to be tested is in a rotating swinging state. After being lifted to the top, the first motor reverses to loosen the lifting rope, and the motor to be tested moves downward. The transmission again causes the motor to swing in the opposite direction. The device can flexibly simulate the forward and reverse swings of the motor to be tested, thereby improving the detection effect and providing a more comprehensive and accurate means for the detection of motor installation stability.

[0019] Secondly, in the present invention, by setting a bearing mechanism, the device performs well in application. The motor to be tested moves down to hit the top bevel gear of the weighing sensor for impact test. When detecting high vibration, the receiving frame is moved to let the motor hit the bearing plate. The buffer spring at the bottom can be retracted to buffer, so that the motor vibrates again after high impact. Then the first motor is started and re-hoisted to hit, which is in a high-intensity reciprocating vibration state. During vibration detection, the weighing sensor detects the impact force in real time, which is convenient for data collection. It is widely used and has strong vibration simulation performance. It can better detect the stability of motor installation and provide strong support for motor quality detection and performance evaluation.

[0020] Thirdly, in the present invention, a load-bearing adjustment mechanism is provided to make the device more flexible and adjustable. When reducing the free-falling weight, the limit arm is pulled up to make the limit pressure plate move up and away from the load-bearing weight plate, and the weight can be removed. After loosening the limit arm, the telescopic spring resets and clamps the top weight. The same operation is performed when adding weights. By adjusting the number of load-bearing weight plates, the weight can be flexibly adjusted, so that the impact simulation test during the test of the motor to be tested can be adjusted, the installation stability of the mechanical equipment can be better tested, and the weight adjustment requirements of different testing needs can be met.

[0021] Fourthly, in the present invention, a clamping mechanism is provided to make the device more efficient and practical in use. The lifting mechanism lifts the clamping mechanism, and the transmission gear engages with the transmission rack to make it reverse upward. The motor to be tested is placed between the mounting frames inside the mounting seat, and the second motor is started to drive the lead screw to drive the slider to slide in the strip groove body. Since the threads at both ends of the lead screw have opposite rotation directions, the clamping frame can be driven to move. The conical clamping frame cooperates with the extended clamping plate to cover both ends of motors of different sizes, and the output shaft can be inserted into the reserved circular groove for stable clamping. The overall adaptability is strong, and it can be flexibly applied to a variety of motor installation stability simulation tests, thereby improving the flexibility and adaptability of the device and providing a reliable solution for different types of motor detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a rear view structure schematic diagram of the present invention;

[0024] Figure 3 It is a schematic diagram of the structure of the lifting mechanism and the bearing mechanism in the present invention;

[0025] Figure 4 It is a schematic diagram of the overall structure of the load adjustment mechanism and the clamping mechanism in the present invention;

[0026] Figure 5 It is a bottom view structural diagram of the load adjustment mechanism and the clamping mechanism in the present invention;

[0027] Figure 6 It is a schematic diagram of the structure of the load adjustment mechanism and the clamping mechanism in the present invention in the separated state;

[0028] Figure 7 It is a bottom view structural schematic diagram of the clamping mechanism and the motor to be tested in the separated state in the present invention;

[0029] Figure 8 It is a schematic diagram of the structure of the weight adjustment component in the present invention;

[0030] Fig. 9 It is a schematic diagram of the structure of the clamping member in the present invention.

[0031] In the figure: 1, base; 2, bearing mechanism; 21, square groove; 22, receiving frame; 23, weighing sensor; 24, buffer spring; 25, bearing plate; 26, bevel gear; 3, lifting frame; 4, motor to be tested; 5, lifting mechanism; 51, mounting frame; 52, first motor; 53, winding roller; 54, lifting rope; 55, slideway; 56, guide block; 6, load-bearing adjustment mechanism; 61, lifting arm; 62, lifting ring; 63, load-bearing plate; 64, load-bearing adjustment assembly; 641, limit rod; 6 42. Side-mounted arm; 643. Load-bearing weight plate; 644. Frame; 645. Telescopic spring; 646. Limiting arm; 647. Limiting pressure plate; 7. Clamping mechanism; 71. Coupling; 72. Mounting seat; 73. Strip trough; 74. Driving assembly; 741. Screw rod; 742. Second motor; 743. Sliding block; 75. Clamping member; 751. Connecting arm; 752. Clamping frame; 753. Reserved circular groove; 754. Extended clamping plate; 76. Transmission gear; 77. Transmission rack. DETAILED DESCRIPTION

[0032] Example

[0033] See also Figure 1-Figure 9In an embodiment of the present invention, a detection device for the installation stability of a mechanical device is provided, wherein the power range of the first motor 52 is 0.5kW-5kW, the diameter range of the winding roller 53 is 0.2m-0.5m, the diameter range of the suspension rope 54 is 0.5cm-1.5cm, the power range of the second motor 742 is 0.3kW-3kW, the length range of the screw rod 741 is 0.5m-2m, the sliding distance range of the slider 743 in the strip groove 73 is 0.1m-0.5m, and the maximum clamping diameter range of the clamping frame 752 is 0.2m-0.8m , the weight plate 643 has a single weight range of 5kg-50kg, the elastic coefficient of the buffer spring 24 has a range of 10N / m-100N / m, and the number of teeth of the transmission gear 76 has a range of 10-50, including a base 1, a bearing mechanism 2 is provided in the middle of the top of the base 1, a lifting frame 3 is fixedly installed on the top of the base 1, a lifting mechanism 5 is fixedly installed on the top of the lifting frame 3, a weight adjustment mechanism 6 is fixedly installed on the bottom of the lifting mechanism 5, a clamping mechanism 7 is movably installed on the inner side of the weight adjustment mechanism 6, and the inner side of the clamping mechanism 7 clamps the motor 4 to be tested;

[0034] The load-adjusting mechanism 6 comprises a lifting arm 61, a lifting ring 62 is fixedly installed on the top of the lifting arm 61, the lifting ring 62 is connected to the bottom of the lifting mechanism 5, a load plate 63 is fixedly installed on both sides of the top of the lifting arm 61, a load-adjusting assembly 64 is fixedly installed on the top of the load plate 63, the bottom of the lifting arm 61 is fixedly connected to the top of the clamping mechanism 7, the lifting arm 61 is connected to the lifting mechanism 5 through the lifting ring 62 on the top, ensuring the stability of the connection and being able to stably withstand the pulling force from above, the load plates 63 on both sides of the top provide an installation basis for the load-adjusting assembly 64, and the load-adjusting assembly 64 can be flexibly adjusted. The weight of the entire device can be flexibly adjusted to meet the weight adjustment requirements under different detection needs. When it is necessary to reduce the gravity of the free fall, the weight adjustment component 64 can be conveniently operated to reduce the weight; when the weight needs to be increased, it can also be easily adjusted. The design of this adjustable weight enables the detection device to better simulate the external force exerted on the mechanical equipment under different working conditions, thereby more accurately detecting the installation stability of the mechanical equipment. The bottom of the lifting arm 61 is connected to the clamping mechanism 7, making the structure of the entire device more compact and the force transmission more efficient, providing reliable guarantee for the stable clamping and detection process of the motor 4 to be tested.

[0035] See also Figure 1-Figure 3The lifting mechanism 5 includes a mounting frame 51, which is fixedly mounted on the top of the lifting frame 3. A first motor 52 is fixedly mounted on one side of the mounting frame 51. A winding roller 53 is fixedly mounted on the output end of the first motor 52 through the mounting frame 51. The winding roller 53 is rotatably connected to the inner side of the mounting frame 51. A lifting rope 54 is wound on the outer surface of the winding roller 53. The bottom of the lifting rope 54 is connected to a lifting ring 62. Slide grooves 55 are provided on both sides of the lifting frame 3. A guide block 56 is slidably connected inside the slide groove 55. The top of the guide block 56 is fixedly connected to both sides of the bottom of the lifting arm 61. The mounting frame 51 provides a stable installation foundation for the lifting mechanism 5 to ensure that it is firmly fixed on the top of the lifting frame 3. The setting of the first motor 52 provides a power source for the entire lifting process. The winding roller 53 connected to the output end can efficiently wind up and release the lifting rope 54, thereby realizing the lifting and lowering operations of the motor 4 to be tested. By controlling the forward and reverse rotation of the first motor 52, the length of the lifting rope 54 can be accurately adjusted, and then the height position of the motor 4 to be tested can be flexibly controlled. The connection method between the lifting rope 54 and the lifting ring 62 is simple and reliable, and can stably transmit the lifting force. The slide groove 55 and the guide block 56 on both sides of the lifting frame 3 are used together, which plays a good guiding role in the lifting process, ensuring that the lifting arm 61 can move up and down vertically and smoothly, avoiding shaking or deviation, and improving the stability and safety of the lifting. This design makes the entire lifting mechanism 5 more accurate and reliable during operation, and provides a strong guarantee for the detection of the stability of mechanical equipment installation.

[0036] See also Figure 4-Figure 7The clamping mechanism 7 includes a connecting shaft 71, which is rotatably connected to the inner side of the guide block 56. A mounting seat 72 is fixedly installed on the inner side of the connecting shaft 71. A strip groove 73 is provided in the middle of the top of the mounting seat 72. A driving assembly 74 is provided inside the strip groove 73. Clamping members 75 are slidably connected to both ends of the strip groove 73. The top of the clamping member 75 is fixedly connected to both ends of the driving assembly 74. The driving assembly 74 includes a screw rod 741 and a second motor 742. The screw threads at both ends of the screw rod 741 are rotated in opposite directions. The second motor 742 is fixedly installed on one side of the mounting seat 72. The output end of the second motor 742 passes through the mounting seat 72 and is fixedly connected to one end of the screw rod 741. The screw rod 741 Both ends of the slider 743 are threadedly connected, the bottom of the slider 743 is fixedly connected to the upper end of the clamping member 75, the clamping member 75 includes a connecting arm 751, the connecting arm 751 is fixedly installed on the bottom of the slider 743, the bottom of the connecting arm 751 is fixedly installed with a clamping frame 752, the overall shape of the clamping frame 752 is conical, the inner side of the clamping frame 752 is provided with a reserved circular groove 753, the inner side of the clamping frame 752 is evenly spaced and fixedly connected with an extended clamping plate 754, the extended clamping plate 754 is collinearly arranged along the inclined direction of the conical surface of the clamping frame 752, the motor 4 to be tested is arranged between the inner sides of the clamping frame 752, the outer surface of the coupling 71 is fixedly installed with a transmission gear 76, the lifting frame 3 A transmission rack 77 is fixedly installed on the inner rear end, and the transmission rack 77 is meshed with the transmission gear 76. The coupling 71 is connected between the inner sides of the guide blocks 56, providing a stable support and rotation basis for the mounting seat 72. The strip groove 73 in the middle of the top of the mounting seat 72 and the internal drive assembly 74 realize the precise control of the clamping member 75. The screw rod 741 at both ends of the drive assembly 74 has opposite threads, and cooperates with the second motor 742 to accurately drive the sliders 743 at both ends to move synchronously in the opposite direction. The clamping member 75 connected to the bottom of the slider 743 includes a connecting arm 751 and a conical clamping frame 752. This design makes the clamping more stable and reliable. The reserved circular groove 753 facilitates the insertion of the output shaft of the motor 4 to be tested, thereby improving the adaptability of the clamping. The extended clamping plates 754, which are arranged at equal intervals and are colinear along the inclination direction of the cone, can flexibly adapt to motors 4 to be tested of different sizes and ensure firm clamping. The transmission gear 76 is meshed and connected with the transmission rack 77 at the inner rear end of the lifting frame 3. The clamping mechanism 7 can be rotated during the lifting process, so that the motor 4 to be tested can be in different angles and states, thereby more comprehensively simulating various situations in actual use, and providing more accurate and diverse test conditions for detecting the stability of motor installation. The entire clamping mechanism 7 is exquisitely designed and easy to operate, which greatly improves the practicality and flexibility of the detection device.

[0037] See also Figure 4-Figure 7The load adjustment assembly 64 includes a limit rod 641 and a side-mounted arm 642. The limit rod 641 is fixedly installed on the top of the weight plate 63. The outer surface of the limit rod 641 is sleeved with weight weight plates 643 at equal intervals. The side-mounted arm 642 is fixedly installed on the back of the weight plate 63. A frame 644 is fixedly installed on the top of the side-mounted arm 642. A telescopic spring 645 is fixedly installed on the inner side of the frame 644. A limit arm 646 is fixedly installed on the top of the telescopic spring 645. The inner end of the limit arm 646 is slidably connected to the inner side of the frame 644. A limit pressure plate 647 is fixedly installed on the outer end of the limit arm 646. The limit pressure plate 647 covers The top of the weight plate 643 covered on the top, the bearing mechanism 2 includes a square groove 21, the inner side of the square groove 21 is slidably connected with a receiving frame 22, the top of the receiving frame 22 and the middle of the bottom of the square groove 21 are fixedly installed with a weighing sensor 23, the top of the weighing sensor 23 located at the top of the receiving frame 22 is fixedly installed with a buffer spring 24 at an equal interval, the top of the buffer spring 24 is fixedly installed with a bearing plate 25, and the top of the weighing sensor 23 located at the bottom of the square groove 21 is fixedly installed with bevel teeth 26 at an equal interval. In the weight adjustment component 64, the limit rod 641 provides a stable installation position for the weight plate 643, and the weight adjustment component 64 is fixedly installed with a bearing plate 25 at an equal interval. The weight-bearing weight plate 643 with interval sleeve can flexibly adjust the weight of the device to meet different detection requirements. The frame 644 on the side-mounted arm 642 is provided with a telescopic spring 645, a limit arm 646 and a limit pressure plate 647, which can effectively fix the weight-bearing weight plate 643 to ensure stability during the adjustment process. When the weight needs to be increased or decreased, the operation is convenient and fast, which improves the adaptability and flexibility of the detection device. In the bearing mechanism 2, the receiving frame 22 in the square groove 21 can slide, which is convenient for adjusting the position according to different detection requirements. The receiving frame 22 and the weighing sensor 23 at the bottom of the square groove 21 can detect the impact force in real time. It provides an accurate means for collecting vibration test data. The buffer spring 24 and the bearing plate 25 on the top of the receiving frame 22 cooperate with each other. When the motor 4 to be tested is subjected to a high vibration test, they can play a good buffering role, so that the motor 4 to be tested can instantly generate a high impact from a high vibration state and vibrate again, simulating the actual usage scenario and better detecting the stability of the motor installation. The bevel teeth 26 on the top of the weighing sensor 23 at the bottom of the square groove 21 can be used to simulate the collision test, enriching the function of the detection device. On the whole, the design of the load adjustment assembly 64 and the bearing mechanism 2 provides strong support for the detection of the stability of the installation of mechanical equipment.

[0038] The working principle of the present invention is: by setting up the lifting mechanism 5, the device can show excellent performance during use. Specifically, by starting the first motor 52, the first motor 52 can drive the winding roller 53 to rotate. When the winding roller 53 rotates, the lifting rope 54 will be wound up. The winding of the lifting rope 54 will drive the lifting arm 61 to move upward. As the lifting arm 61 moves upward, the clamping mechanism 7 will also move upward. The upward movement of the clamping mechanism 7 will drive the motor 4 to be tested to move upward. In the process of moving upward, the transmission gear 76 will mesh with the transmission rack 77 for transmission. At this time, the transmission gear 76 can drive the connecting shaft 71 at the bottom of the lifting arm 61 to drive the mounting seat 72 to rotate. The rotation of the mounting seat 72 It can drive the motor 4 to be tested clamped inside to rotate. As the motor 4 to be tested rotates, the motor 4 to be tested can be in a rotating swinging state. When the lifting rope 54 lifts the motor 4 to be tested to the top, the first motor 52 is started to reverse. At this time, the winding roller 53 can loosen the lifting rope 54, so that the motor 4 to be tested moves downward. At this time, the transmission gear 76 and the transmission rack 77 are driven again to cause the motor 4 to be tested to rotate in the opposite direction, and then cause the motor 4 to be tested to swing toward the other side. It can be seen that the device as a whole can flexibly simulate the forward and reverse swings of the motor 4 to be tested, which greatly improves the overall detection effect of the device and provides a more comprehensive and accurate means for detecting the stability of motor installation.

[0039] By setting the bearing mechanism 2, the device performs well during application. When the motor 4 to be tested moves down, the motor 4 to be tested can directly hit the bevel gear 26 with the top of the weighing sensor 23. The bevel gear 26 contacts the shell of the motor 4 to be tested, so as to simulate the collision test. If a high vibration test is required, the receiving frame 22 inside the square groove 21 can be moved to the bottom of the motor 4 to be tested. At this time, the motor 4 to be tested hits the top of the bearing plate 25. The bottom of the bearing plate 25 is connected to the buffer spring 24. The bearing plate 25 and the buffer spring 24 can be retracted and buffered. Activity, at this time, the motor 4 to be tested on the top of the load-bearing plate 25 can instantly generate a high impact from a high vibration state and vibrate again, and then, the first motor 52 is started to lift the motor 4 to be tested again and impact it, so that the whole motor can be in a high-intensity reciprocating vibration state. At the same time, during the vibration detection process, the weighing sensor 23 can detect the impact force in real time, which is convenient for collecting vibration test data. The overall application period is more extensive, and the vibration simulation performance is stronger. During use, the stability of the motor installation can be better detected, which provides strong support for the quality detection and performance evaluation of the motor.

[0040] By setting up the load-adjusting mechanism 6, the device has higher flexibility and adjustability during use. When it is necessary to reduce the gravity of the free fall, the limit arm 646 can be pulled up. At this time, the limit arm 646 pulls the telescopic spring 645 and drives the limit pressure plate 647 to move up at the same time. The limit pressure plate 647 moves up to separate from the weight weight disk 643. At this time, the weight weight disk 643 can be removed from the outer surface of the limit rod 641. After loosening the limit arm 646, the telescopic spring 645 is reset to push the limit pressure plate 647 to fit the weight weight disk 643 at the top. The weight plate 643 is clamped and fixed, and if it is necessary to increase the weight plate 643, the limit arm 646 can be pulled upward to cause the limit pressure plate 647 to be separated from the top of the weight plate 643. At this time, the weight plate 643 is placed on the outer surface of the limit rod 641 to complete the increase of the weight plate 643. By adjusting the number of weight plate 643, the weight of the weight adjustment mechanism 6 can be flexibly adjusted, so that the impact simulation test during the test of the motor 4 to be tested can be adjusted, and the overall installation stability of the mechanical equipment can be better tested to meet the weight adjustment requirements under different testing needs.

[0041] By setting the clamping mechanism 7, the device is made more efficient and practical during use. The lifting mechanism 5 can be started to lift the clamping mechanism 7. Due to the meshing of the transmission gear 76 and the transmission rack 77, the clamping mechanism 7 can be reversed upward. At this time, the motor 4 to be tested is placed between the inner sides of the two mounting frames 51 inside the mounting seat 72. By starting the second motor 742 to run, the second motor 742 can drive the screw rod 741 to drive the slider 743 to slide inside the strip groove body 73. Since the threads at both ends of the screw rod 741 are rotated in opposite directions, the slider 743 is driven by the screw rod 741 to slide back and forth inside the strip groove body 73. At this time, the slider 74 can be driven 3 drives the clamping frame 752 to move with each other, and the conical clamping frame 752 cooperates with the extended clamping plate 754 to be sleeved on both ends of the motor 4 to be tested. Through the adjustable inner spacing of the clamping frame 752 and the inner inclined surface guide of the clamping frame 752, the motor 4 to be tested of different sizes can be flexibly clamped, and the output shaft of the motor can be inserted into the reserved circular groove 753. Therefore, the two ends of the motor 4 to be tested can be stably clamped, and the overall adaptability is stronger, so that the device can be flexibly applied to the installation stability simulation detection of various motors, which can improve the flexibility and adaptability of the device during the overall application period, and provide a reliable solution for the detection of different types of motors.

Claims

1. A device for detecting the installation stability of mechanical equipment, characterized in that: The invention comprises a base (1), wherein a bearing mechanism (2) is provided in the middle of the top of the base (1), a lifting frame (3) is fixedly installed on the top of the base (1), a lifting mechanism (5) is fixedly installed on the top of the lifting frame (3), a load-bearing adjustment mechanism (6) is fixedly installed on the bottom of the lifting mechanism (5), a clamping mechanism (7) is movably installed on the inner side of the load-bearing adjustment mechanism (6), and a motor (4) to be tested is clamped on the inner side of the clamping mechanism (7); The load adjustment mechanism (6) comprises a lifting arm (61), a lifting ring (62) is fixedly installed on the top of the lifting arm (61), the lifting ring (62) is connected to the bottom of the lifting mechanism (5), a load plate (63) is fixedly installed on both sides of the top of the lifting arm (61), a load adjustment assembly (64) is fixedly installed on the top of the load plate (63), and the bottom of the lifting arm (61) is fixedly connected to the top of the clamping mechanism (7).

2. A device for detecting the installation stability of mechanical equipment according to claim 1, characterized in that: The lifting mechanism (5) includes a mounting frame (51), wherein the mounting frame (51) is fixedly mounted on the top of the lifting frame (3), a first motor (52) is fixedly mounted on one side of the mounting frame (51), an output end of the first motor (52) passes through the mounting frame (51) and a winding roller (53) is fixedly mounted thereon, the winding roller (53) is rotatably connected to the inner side of the mounting frame (51), a lifting rope (54) is wound on the outer surface of the winding roller (53), and the bottom of the lifting rope (54) is connected to a lifting ring (62).

3. A device for detecting the installation stability of mechanical equipment according to claim 1, characterized in that: Slide grooves (55) are provided on both sides of the lifting frame (3), and guide blocks (56) are slidably connected inside the slide grooves (55). The top of the guide block (56) is fixedly connected to the bottom of the lifting arm (61).

4. A device for detecting the installation stability of mechanical equipment according to claim 1, characterized in that: The clamping mechanism (7) comprises a connecting shaft (71), the connecting shaft (71) is rotatably connected to the inner side of the guide block (56), a mounting seat (72) is fixedly mounted on the inner side of the connecting shaft (71), a strip groove (73) is provided in the middle of the top of the mounting seat (72), a driving assembly (74) is provided inside the strip groove (73), both ends of the strip groove (73) are slidably connected with clamping members (75), and the top of the clamping member (75) is fixedly connected to both ends of the driving assembly (74).

5. A device for detecting the installation stability of mechanical equipment according to claim 4, characterized in that: The driving assembly (74) comprises a screw rod (741) and a second motor (742), wherein the threads at both ends of the screw rod (741) are in opposite directions, the second motor (742) is fixedly mounted on one side of the mounting seat (72), the output end of the second motor (742) passes through the mounting seat (72) and is fixedly connected to one end of the screw rod (741), both ends of the screw rod (741) are threadedly connected to a slider (743), and the bottom of the slider (743) is fixedly connected to the upper end of the clamping member (75).

6. A device for detecting the installation stability of mechanical equipment according to claim 5, characterized in that: The clamping member (75) comprises a connecting arm (751), wherein the connecting arm (751) is fixedly mounted on the bottom of the slider (743), and a clamping frame (752) is fixedly mounted on the bottom of the connecting arm (751), wherein the overall shape of the clamping frame (752) is conical.

7. A device for detecting the installation stability of mechanical equipment according to claim 6, characterized in that: A reserved circular groove (753) is provided on the inner side of the clamping frame (752), and extended clamping plates (754) are fixedly connected to the inner side of the clamping frame (752) at equal intervals. The extended clamping plates (754) are all arranged in a colinear manner along the inclination direction of the conical surface of the clamping frame (752), and the motor to be tested (4) is arranged between the inner sides of the clamping frame (752).

8. A device for detecting the installation stability of mechanical equipment according to claim 4, characterized in that: A transmission gear (76) is fixedly mounted on the outer surface of the connecting shaft (71), and a transmission rack (77) is fixedly mounted on the inner rear end of the lifting frame (3), and the transmission rack (77) and the transmission gear (76) are meshingly connected.

9. The device for detecting the installation stability of mechanical equipment according to claim 1, characterized in that: The load adjustment assembly (64) includes a limit rod (641) and a side-mounted arm (642), wherein the limit rod (641) is fixedly mounted on the top of the load plate (63), and the outer surface of the limit rod (641) is sleeved with a load weight plate (643) at equal intervals, and the side-mounted arm (642) is fixedly mounted on the back of the load plate (63), and a frame (644) is fixedly mounted on the top of the side-mounted arm (642), and a telescopic spring (645) is fixedly mounted on the inner side of the frame (644), and a limit arm (646) is fixedly mounted on the top of the telescopic spring (645), and the inner end of the limit arm (646) is slidably connected to the inner side of the frame (644), and the outer end of the limit arm (646) is fixedly mounted with a limit pressure plate (647), and the limit pressure plate (647) covers the top of the load weight plate (643).

10. The device for detecting the installation stability of mechanical equipment according to claim 1, characterized in that: The bearing mechanism (2) comprises a square groove (21), the inner side of the square groove (21) is slidably connected to a receiving frame (22), a weighing sensor (23) is fixedly mounted on the top of the receiving frame (22) and in the middle of the bottom of the square groove (21), a buffer spring (24) is fixedly mounted at equal intervals on the top of the weighing sensor (23) located at the top of the receiving frame (22), a bearing plate (25) is fixedly mounted on the top of the buffer spring (24), and a bevel gear (26) is fixedly mounted at equal intervals on the top of the weighing sensor (23) located at the bottom of the square groove (21).

Citation Information

Patent Citations

  • Vibration detection device based on coal mine electromechanical equipment

    CN217637905U

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