Boiler equipment inspection and detection method

Abstract

The invention discloses a boiler equipment inspection and detection method, and relates to the field of boiler detection, and the method comprises the following steps: 1, installation of detection equipment: placing the detection equipment above an opening of a boiler, and then descending the lower surface of an installation plate to make contact with the opening of the boiler; a bidirectional motor in a lifting assembly is started according to needs to drive two worms to rotate, so that a worm gear drives a driving gear to rotate, the driving gear controls a U-shaped lifting plate to move downwards through a meshed rack, at the moment, a driving motor rotates, and a vertical plate and a sleeve block are controlled to rotate through a second telescopic rod and a connecting rod; according to the boiler inner wall detection device, when the interior of a boiler is detected, a detection piece is made to get close to the inner wall of the boiler, shooting and scanning of the inner wall of the boiler are clearer, an inspector can judge conveniently, meanwhile, lifting can be achieved, and the detection effect is further improved.

Description

Technical Field

[0001] The present invention mainly relates to the technical field of boiler detection, and in particular to a boiler equipment inspection and detection method. Background Art

[0002] The hot water or steam generated in the boiler can directly provide the required heat energy for industrial production and people's lives, or it can be converted into mechanical energy through a steam power device, or the mechanical energy can be converted into electrical energy through a generator. Boiler equipment is one of the important industrial equipment and infrastructure, and regular inspection and maintenance are required to ensure its safe and reliable operation.

[0003] A boiler pressure vessel inspection and detection device described in the prior art includes a top cover, a detection rod and a control box, a detection hole is provided on the top of the top cover, a display screen is provided on one side of the control box, a handle is provided on one side of a first signal transceiver and a first rechargeable battery, a lock is provided on one side of the two handles, the lock is connected to the top end of the connecting rod, the top end of the connecting rod is connected to the middle part of one side of the baffle through a connecting shaft, a detection rod is provided inside the detection hole, Although the above technology can facilitate operators to obtain small detection results and save a lot of operation time, after the rotating detection rod is extended into the boiler, the installed high-temperature resistant camera and other detection elements are located in the center of the boiler, far away from the inner wall. Due to the structural characteristics of the boiler and possible pollution or scaling, the image is easily blurred or difficult to identify, which makes it inconvenient for inspectors to judge whether there are any abnormalities in the equipment. Summary of the invention

[0004] Based on this, the purpose of the present invention is to provide a boiler equipment inspection and detection method to solve the technical problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions: A boiler equipment inspection and testing method comprises the following steps: Step 1: Install the detection equipment. Place the detection equipment above the opening of the boiler, then lower the lower surface of the mounting plate to contact the boiler opening, and the U-shaped lifting plate at the bottom of the mounting plate and the detection components are extended into the interior of the boiler, and the detection equipment is installed on the boiler; Step 2: Adjustment: According to the need, the two-way motor in the lifting assembly is started to drive the two worms to rotate, so that the worm wheel drives the driving gear to rotate, and the driving gear controls the U-shaped lifting plate to move downward through the meshing rack, and the downwardly moving U-shaped lifting plate pushes the threaded rod and the detection member to move downward; By starting the electric telescopic cylinder in the transverse extension assembly, the two semi-ring plates are butted and meshed with the external threads of the threaded rod. At this time, the driving motor rotates, and the vertical plate and the sleeve block are controlled to rotate through the second telescopic rod and the connecting rod. The sleeve block moves down along the threaded rod under the action of the semi-ring plate. The downwardly moved sleeve block pushes the vertical plate to approach the inner wall of the boiler through the connecting rod, completing the adjustment of the detection equipment. After the expansion, the electric telescopic cylinder contracts to separate the semi-ring plate from the threaded rod. At this time, the vertical plate and the sleeve block rotate around the threaded rod. Step 3: Internal inspection: high temperature resistant camera, laser scanner and ultrasonic flaw detector work together with the rotation of vertical plate and sleeve block to conduct all-round detection of the inner wall of the boiler. The detection results are sent to the computer through the transmitter for observation and judgment by the staff.

[0006] Specifically, the mounting plate is provided with through holes symmetrically, two of the through holes are movably provided with U-shaped lifting plates, a protective shell is fixed at the center of the upper surface of the mounting plate, a lifting assembly is provided in the protective shell, two vertical rods of the U-shaped lifting plate are fixed with racks on one side close to the protective shell, the driving parts in the lifting assembly are matched with the racks, and the lifting assembly is used to control the vertical movement of the U-shaped lifting plate; A threaded rod is fixed at the center of the bottom surface of the U-shaped lifting plate, a fixed plate is fixed at the bottom end of the threaded rod, an insulation shell is provided below the fixed plate, a first telescopic rod is symmetrically fixed between the insulation shell and the fixed plate, a driving motor is installed in the insulation shell by bolts, an output end of the driving motor passes through the bottom wall of the insulation shell and a rotating block is fixed, a second telescopic rod is fixed to an outer wall of one side of the rotating block, a vertical plate is fixed to the telescopic end of the second telescopic rod, a high-temperature resistant camera, a laser scanner and an ultrasonic flaw detector are installed on the outer wall of the vertical plate, a transverse extension component is provided on the threaded rod, a connecting part of the transverse extension component is movably connected to the vertical plate, and the transverse extension component is used to cooperate with the driving motor to move the vertical plate laterally.

[0007] The technical solution is specific, and the lifting assembly includes a bidirectional motor, and the two output ends of the bidirectional motor are fixed with connecting shafts, and the ends of the two connecting shafts are fixed with worms, and the tops of the two worms are meshed and connected with worm wheels, and one side of the two worm wheels is provided with a driving gear, and the outer walls on both sides of the protective shell are provided with strip-shaped through grooves at the driving gears and the worm wheels, and one side of the two driving gears and the worm wheels extends through the through grooves to the outside, and the two driving gears are meshed and connected with the rack on one side located outside the protective shell.

[0008] Specifically, the diameter of the two worm wheels is smaller than the diameter of the driving gear, a rotating shaft is fixedly penetrated through the center of each of the worm wheels and the driving gear, and both ends of the two rotating shafts are rotatably connected to the inner wall of the protective shell.

[0009] Specifically, the ends of the two worm gears are rotatably connected to the inner wall of the protective shell, the bidirectional motor is mounted on the mounting plate by bolts, support plates are movably sleeved on the two connecting shafts, and the bottom ends of the two support plates are fixedly connected to the mounting plate.

[0010] Specifically, the two top inner walls of the U-shaped lifting plate are integrally connected with limiting blocks, and the lower surfaces of the two limiting blocks match the upper surface of the protective shell.

[0011] Specifically, the lateral extension assembly includes a sleeve block, which is sleeved on a threaded rod, a first mounting seat is fixed to an outer wall of the sleeve block, a second mounting seat is fixed to the top of the outer wall of the vertical plate close to the insulation shell, an inclined connecting rod is provided between the first mounting seat and the second mounting seat, and both ends of the connecting rod are movably connected to the first mounting seat and the second mounting seat through pins.

[0012] Specifically, the inner diameter of the sleeve block is larger than the diameter of the threaded rod, and the outer wall of the sleeve block away from the first mounting seat is symmetrically provided with electric telescopic cylinders, and the two electric telescopic cylinders are fixed to the sleeve block by bolts, and semi-annular plates are symmetrically provided at the inner circle of the sleeve block, and the inner walls of the two semi-annular plates are provided with internal threads meshing with the outer wall of the threaded rod, and the telescopic ends of the two electric telescopic cylinders pass through the sleeve block and are fixedly connected to the outer wall of the semi-annular plates.

[0013] Specifically, the lower surface of the sleeve block is provided with a T-shaped ring groove, the telescopic ends of the two first telescopic rods extend through the fixed plate and are fixed with T-shaped sliders, the two T-shaped sliders are both arranged in the T-shaped ring groove, and the two T-shaped sliders are both slidably connected to the T-shaped ring groove.

[0014] Specifically, the installation plate is provided with a rechargeable battery inside, and a transceiver is fixed on one side of the upper surface of the installation plate located on the protective shell.

[0015] In summary, the present invention mainly has the following beneficial effects: when inspecting the inside of a boiler, the present invention can make the detection element approach the inner wall of the boiler, so that the shooting and scanning of the inner wall of the boiler are clearer, which is convenient for inspectors to make judgments, and can also realize lifting and lowering, further improving the detection effect; First, place the mounting plate at the opening of the boiler so that the threaded rod and the vertical plate are both extended into the boiler. Then start the bidirectional motor in the lifting assembly, and the worm gear is driven by the worm to rotate, so that the driving gear rotates, and the meshing rack controls the U-shaped lifting plate to move downward. The downward U-shaped lifting plate drives the threaded rod and the vertical plate to move downward, so that the vertical plate is located in the middle of the boiler. Then, the electric telescopic cylinder in the transverse extension assembly is started, and its telescopic end pushes the semi-ring plate toward the threaded rod until the internal thread is meshed with the external thread of the threaded rod, and the two semi-ring plates contact to form a whole. At this time, the driving motor drives the rotating block to rotate through the output end, and the rotating block drives the vertical plate to rotate through the second telescopic rod, and the vertical plate drives the sleeve block to rotate through the connecting rod. At this time, the sleeve block has a meshing relationship between the semi-ring plate and the threaded rod, so that the sleeve block moves downward along the threaded rod while rotating, and the sleeve block that moves downward pushes the connecting rod to change its angle through the second mounting seat, and the connecting rod with the changed angle pushes the vertical plate toward the inner wall of the boiler through the first mounting seat, and the moving vertical plate stretches the second telescopic rod until the sleeve block contacts the fixed plate, and the telescopic end of the electric telescopic cylinder contracts, so that the semi-ring plate is separated from the threaded rod, and at this time the vertical plate and the sleeve block rotate around the threaded rod; At this time, the high-temperature resistant camera, laser scanner and ultrasonic flaw detector are working. When the vertical plate rotates around the threaded rod, the inner wall of the boiler is photographed, scanned and flaw detected, and the data is sent to the computer through the transceiver for observation and judgment by the inspectors. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a diagram of the method steps of the present invention; Figure 2 It is a schematic diagram of the detection equipment of the present invention; Figure 3 It is a front cross-sectional structural diagram of the present invention; Figure 4 It is a cross-sectional schematic diagram of the protective shell of the present invention; Figure 5 It is an enlarged view of point A of the present invention; Figure 6 It is a top view structural diagram of the sleeve block of the present invention; Figure 7 It is a structural diagram of the worm gear and the driving gear of the present invention.

[0017] Description of the drawings: 1. Mounting plate; 101. Protective shell; 1011. Through slot; 102. U-shaped lifting plate; 1021. Limiting block; 1022. Rack; 103. Perforation; 2. Threaded rod; 3. Fixed plate; 301. First telescopic rod; 3011. T-shaped slider; 302. Heat insulation shell; 3021. Drive motor; 303. Rotating block; 3031. Second telescopic rod; 4. Vertical plate; 401. High temperature resistant camera; 402. Laser scanner; 40 3. Ultrasonic flaw detector; 404. First mounting seat; 5. Lateral extension assembly; 501. Bushing block; 5011. Semi-ring plate; 5012. Internal thread; 5013. Electric telescopic cylinder; 502. Second mounting seat; 503. Connecting rod; 504. T-shaped ring groove; 6. Lifting assembly; 601. Bidirectional motor; 602. Connecting shaft; 603. Support plate; 604. Worm; 605. Rotating shaft; 606. Worm wheel; 607. Driving gear; 7. Pin shaft. DETAILED DESCRIPTION

[0018] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0019] The following describes an embodiment of the present invention based on its overall structure. Example

[0020] See also Figure 1-7 As shown, a boiler equipment inspection and detection method includes the following steps: Step 1: Install the detection equipment. Place the detection equipment above the opening of the boiler, then lower the lower surface of the mounting plate 1 to contact the opening of the boiler, and the U-shaped lifting plate 102 at the bottom of the mounting plate 1 and the detection component are extended into the interior of the boiler, and the detection equipment is installed on the boiler; Step 2: Adjustment: As needed, the two-way motor 601 in the lifting assembly 6 is started to drive the two worms 604 to rotate, so that the worm gear 606 drives the driving gear 607 to rotate, and the driving gear 607 controls the U-shaped lifting plate 102 to move downward through the meshing rack 1022, and the downwardly moved U-shaped lifting plate 102 pushes the threaded rod 2 and the detection member to move downward; By starting the electric telescopic cylinder 5013 in the transverse extension assembly 5, the two semi-ring plates 5011 are docked and meshed with the external threads of the threaded rod 2. At this time, the driving motor 3021 rotates, and the vertical plate 4 and the sleeve block 501 are controlled to rotate through the second telescopic rod 3031 and the connecting rod 503. The sleeve block 501 moves down along the threaded rod 2 under the action of the semi-ring plate 5011. The downwardly moved sleeve block 501 pushes the vertical plate 4 to approach the inner wall of the boiler through the connecting rod 503, and the adjustment of the detection equipment is completed. After the expansion, the electric telescopic cylinder 5013 contracts to separate the semi-ring plate 5011 from the threaded rod 2. At this time, the vertical plate 4 and the sleeve block 501 rotate around the threaded rod 2. Step 3: Internal inspection: the high temperature camera 401, laser scanner 402 and ultrasonic flaw detector 403 work together with the vertical plate 4 and the rotation of the sleeve block 501 to conduct a full range of inspection of the inner wall of the boiler, and the inspection results are sent to the computer through the transmitter for observation and judgment by the staff.

[0021] The high temperature resistant camera 401, laser scanner 402 and ultrasonic flaw detector 403 in this application all adopt existing technologies and are connected to the computer through a transceiver, while the rechargeable battery is connected to all electrical components through high temperature resistant wires, and all electrical components are controlled by an external controller.

[0022] See also Figure 2-5 As shown, the mounting plate 1 is symmetrically provided with through holes 103, two of the through holes 103 are movably provided with U-shaped lifting plates 102, a protective shell 101 is fixed at the center of the upper surface of the mounting plate 1, two top inner walls of the U-shaped lifting plate 102 are integrally connected with limiting blocks 1021, the lower surfaces of the two limiting blocks 1021 are matched with the upper surface of the protective shell 101, a rechargeable battery is provided inside the mounting plate 1, a transceiver is fixed on one side of the upper surface of the mounting plate 1 located on the protective shell 101, a lifting assembly 6 is provided in the protective shell 101, two vertical rods of the U-shaped lifting plate 102 are fixed with racks 1022 on one side close to the protective shell 101, the driving members in the lifting assembly 6 are matched with the racks 1022, and the lifting assembly 6 is used to control the vertical movement of the U-shaped lifting plate 102; A threaded rod 2 is fixed at the center of the bottom surface of the U-shaped lifting plate 102, and a fixed plate 3 is fixed to the bottom end of the threaded rod 2. An insulating shell 302 is provided below the fixed plate 3, and a first telescopic rod 301 is symmetrically fixed between the insulating shell 302 and the fixed plate 3. A driving motor 3021 is installed in the insulating shell 302 by bolts, and a rotating block 303 is fixed to the output end of the driving motor 3021 passing through the bottom wall of the insulating shell 302, and a second telescopic rod 3031 is fixed to the outer wall of one side of the rotating block 303, and a vertical plate 4 is fixed to the telescopic end of the second telescopic rod 3031, and a high-temperature resistant camera 401, a laser scanner 402 and an ultrasonic flaw detector 403 are installed on the outer wall of the vertical plate 4. A transverse extension component 5 is provided on the threaded rod 2, and a connecting part of the transverse extension component 5 is movably connected to the vertical plate 4, and the transverse extension component 5 is used to cooperate with the driving motor 3021 to move the vertical plate 4 laterally.

[0023] When inspecting and testing the boiler equipment, the staff first places the mounting plate 1 at the opening of the boiler so that the threaded rod 2 and the vertical plate 4 extend into the boiler. The mounting plate 1 is fixed to the boiler by a lock. The lock adopts the existing technology, which is described in the text and the figure. Then, the driving source in the lifting assembly 6 is started by an external controller, so that the actuator works to control the U-shaped lifting plate 102 to descend through the rack 1022. The downward U-shaped lifting plate 102 drives the threaded rod 2 and the vertical plate 4 to move downward, so that the vertical plate 4 drives the high-temperature resistant camera 401, the laser scanner 402 and the ultrasonic flaw detector 403 to move to the middle of the boiler; Then, the driving source in the transverse extension component 5 is started through the external controller, so that the actuator is meshed and connected with the threaded rod 2, and then the external controller starts the driving motor 3021, and drives the rotating block 303 to rotate through the output end. The rotating block 303 drives the vertical plate 4 to rotate through the second telescopic rod 3031, and the vertical plate 4 drives the actuator to rotate through the connecting piece in the transverse extension component 5. The rotating actuator moves downward along the threaded rod 2, so that the vertical plate 4 drives the high-temperature resistant camera 401, the laser scanner 402 and the ultrasonic flaw detector 403 to approach the inner wall of the boiler, and the vertical plate 4 will move and stretch due to the restriction of the second telescopic rod 3031 until the actuator of the transverse extension component 5 contacts the fixed plate 3. Afterwards, the driving source of the lateral extension component 5 will shrink, so that the actuator of the lateral extension component 5 is separated from the threaded rod 2, and then the vertical movement is cancelled and converted into rotation around the threaded rod 2. At this time, the high-temperature resistant camera 401, the laser scanner 402 and the ultrasonic flaw detector 403 are started by the external controller, and in the process of the vertical plate 4 rotating around the threaded rod 2, the inner wall of the boiler is photographed, scanned and flaw detected and sent to the computer through the transceiver for observation and judgment by the inspection personnel. Therefore, when inspecting the inside of the boiler, the present application can make the detection component approach the inner wall of the boiler, and the photographing and scanning of the inner wall of the boiler are clearer, which is convenient for the inspectors to make judgments. At the same time, it can realize lifting and lowering, further improving the inspection effect.

[0024] See also Figure 3 , Figure 4 and Figure 7 As shown, the lifting assembly 6 includes a bidirectional motor 601, and the two output ends of the bidirectional motor 601 are fixed with a connecting shaft 602, and the ends of the two connecting shafts 602 are fixed with worms 604, and the upper parts of the two worms 604 are meshed and connected with worm wheels 606, and one side of the two worm wheels 606 is provided with a driving gear 607, and the outer walls of both sides of the protective shell 101 are provided with strip-shaped through grooves 1011 at the driving gears 607 and the worm wheels 606, and one side of the two driving gears 607 and the worm wheels 606 penetrates the through grooves 1011 and extends to the outside, and the two driving gears 607 are located at One side of the outside of the protective shell 101 is meshed with the rack 1022, the diameter of the two worm wheels 606 is smaller than the diameter of the driving gear 607, and a rotating shaft 605 is fixedly penetrated at the center of each of the worm wheels 606 and the driving gear 607. Both ends of the two rotating shafts 605 are rotatably connected to the inner wall of the protective shell 101, and the ends of the two worm gears 604 are rotatably connected to the inner wall of the protective shell 101. The bidirectional motor 601 is installed on the mounting plate 1 by bolts, and a support plate 603 is movably sleeved on the two connecting shafts 602, and the bottom ends of the two support plates 603 are fixedly connected to the mounting plate 1.

[0025] The bidirectional motor 601 in the lifting assembly 6 works, and its two output ends both drive the fixed connecting shaft 602 to rotate. The two connecting shafts 602 drive the worm 604 to rotate, so that the two worms 604 drive the worm wheels 606 to rotate, and the two worm wheels 606 drive the driving gear 607 to rotate through the rotating shaft 605, so that the tooth surface of the driving gear 607 controls the rack 1022 to move vertically during the rotation process, and the moving rack 1022 drives the U-shaped lifting plate 102 to move, thereby completing the height control of the U-shaped lifting plate 102, which is convenient for better detection of the inner wall of the boiler.

[0026] See also Figure 3 , Figure 5 and Figure 6 As shown, the lateral extension assembly 5 includes a sleeve block 501, which is sleeved on the threaded rod 2. A first mounting seat 404 is fixed to the outer wall of the sleeve block 501. A second mounting seat 502 is fixed to the top of the outer wall of the vertical plate 4 close to the heat insulation shell 302. An inclined connecting rod 503 is provided between the first mounting seat 404 and the second mounting seat 502. The two ends of the connecting rod 503 are movably connected to the first mounting seat 404 and the second mounting seat 502 through a pin shaft 7. The inner diameter of the sleeve block 501 is larger than the diameter of the threaded rod 2. The outer wall of the sleeve block 501 away from the first mounting seat 404 is symmetrically provided with electric telescopic cylinders 5013. The two electric telescopic cylinders 501 3 are fixed to the sleeve block 501 by bolts, and semi-ring plates 5011 are symmetrically arranged at the inner circle of the sleeve block 501, and the inner walls of the two semi-ring plates 5011 are provided with internal threads 5012 meshing with the outer wall of the threaded rod 2, and the telescopic ends of the two electric telescopic cylinders 5013 penetrate the sleeve block 501 and are fixedly connected to the outer wall of the semi-ring plates 5011, and a T-shaped ring groove 504 is opened on the lower surface of the sleeve block 501, and the telescopic ends of the two first telescopic rods 301 penetrate the fixed plate 3 and extend to the top and are fixed with T-shaped sliders 3011, and the two T-shaped sliders 3011 are arranged in the T-shaped ring groove 504, and the two T-shaped sliders 3011 are slidably connected to the T-shaped ring groove 504.

[0027] The two electric telescopic cylinders 5013 in the lateral extension assembly 5 work, and their telescopic ends push the connected half-ring plate 5011 to approach the threaded rod 2 until the internal threads 5012 of the two half-ring plates 5011 are meshed and connected with the external threads of the threaded rod 2. At this time, the two half-ring plates 5011 are connected to form a whole. Then, under the action of the driving motor 3021, the vertical plate 4 drives the sleeve block 501 to rotate through the connecting rod 503. During the rotation process, the half-ring plate 5011 is meshed with the threaded rod 2, and the sleeve block 501 slides along the two T-shaped sliders 3011 through the T-shaped ring groove 504. The sleeve block 501 will move downward along the threaded rod 2, and the downward moving sleeve block 501 will shrink the telescopic ends of the two first telescopic rods 301, and will also push the connecting rod 503 to change its angle through the second mounting seat 502. The connecting rod 503 with changed angle will push the vertical plate 4 to approach the inner wall of the boiler through the first mounting seat 404, and the moving vertical plate 4 will stretch the second telescopic rod 3031 until the sleeve block 501 contacts the fixed plate 3, and the telescopic ends of the two electric telescopic cylinders 5013 shrink, so that the semi-ring plate 5011 is separated from the threaded rod 2. At this time, the vertical plate 4 and the sleeve block 501 will rotate around the threaded rod 2.

[0028] The working principle of the present invention is: When inspecting and testing the boiler equipment, the staff first places the mounting plate 1 at the opening of the boiler so that the threaded rod 2 and the vertical plate 4 extend into the boiler, and the mounting plate 1 is fixed to the boiler by a lock, and then the bidirectional motor 601 in the lifting assembly 6 is started by an external controller, and its two output ends both drive the fixed connecting shaft 602 to rotate, and the two connecting shafts 602 drive the worm 604 to rotate, so that the two worms 604 drive the worm gear 606 to rotate, and the two worm gears 606 drive the driving gear 607 to rotate through the rotating shaft 605, so that the tooth surface of the driving gear 607 controls the rack 1022 to move vertically during the rotation process, and the moving rack 1022 drives the U-shaped lifting plate 102 to move, and the downward U-shaped lifting plate 102 drives the threaded rod 2 and the vertical plate 4 to move downward, so that the vertical plate 4 drives the high-temperature resistant camera 401, the laser scanner 402 and the ultrasonic flaw detector 403 to move to the middle of the boiler; Then, the two electric telescopic cylinders 5013 in the lateral extension assembly 5 are started to work through the external controller, and the telescopic ends thereof push the connected semi-ring plates 5011 to approach the threaded rod 2 until the internal threads 5012 of the two semi-ring plates 5011 are meshed and connected with the external threads of the threaded rod 2. At this time, the two semi-ring plates 5011 are connected to form a whole. Then, the external controller starts the driving motor 3021, and drives the rotating block 303 to rotate through the output end. The rotating block 303 drives the vertical plate 4 to rotate through the second telescopic rod 3031, and the vertical plate 4 drives the sleeve block 501 to rotate through the connecting rod 503. During the rotation process, the semi-ring plates 5011 are meshed with the threaded rod 2, and the sleeve block 501 is also connected. 01 will slide along the two T-shaped sliders 3011 through the T-shaped ring groove 504, so that the sleeve block 501 will move downward along the threaded rod 2, and the downwardly moving sleeve block 501 will shrink the telescopic ends of the two first telescopic rods 301, and will also push the connecting rod 503 to change the angle through the second mounting seat 502. The connecting rod 503 with the changed angle pushes the vertical plate 4 to approach the inner wall of the boiler through the first mounting seat 404, and the moving vertical plate 4 stretches the second telescopic rod 3031 until the sleeve block 501 contacts the fixed plate 3, and the telescopic ends of the two electric telescopic cylinders 5013 shrink, so that the semi-ring plate 5011 is separated from the threaded rod 2, and at this time, the vertical plate 4 and the sleeve block 501 will rotate around the threaded rod 2; At this time, the high temperature resistant camera 401, the laser scanner 402 and the ultrasonic flaw detector 403 are started by an external controller. When the vertical plate 4 rotates around the threaded rod 2, the inner wall of the boiler is photographed, scanned and flaw detected and sent to the computer through the transceiver for observation and judgment by the inspection personnel.

[0029] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A boiler equipment inspection and detection method, characterized in that , including the following steps: Step 1: Installing the detection device: placing the detection device above the opening of the boiler, then lowering the lower surface of the mounting plate (1) to contact the opening of the boiler, and extending the U-shaped lifting plate (102) and the detection component at the bottom of the mounting plate (1) into the interior of the boiler, and installing the detection device on the boiler; Step 2: Adjustment: As needed, the bidirectional motor (601) in the lifting assembly (6) is started to drive the two worms (604) to rotate, so that the worm wheel (606) drives the driving gear (607) to rotate, and the driving gear (607) controls the U-shaped lifting plate (102) to move downward through the meshing rack (1022), and the downwardly moved U-shaped lifting plate (102) pushes the threaded rod (2) and the detection member to move downward; By starting the electric telescopic cylinder (5013) in the transverse extension assembly (5), the two semi-ring plates (5011) are butted against each other and meshed with the external threads of the threaded rod (2). At this time, the driving motor (3021) rotates, and the vertical plate (4) and the sleeve block (501) are controlled to rotate through the second telescopic rod (3031) and the connecting rod (503). The sleeve block (501) moves downward along the threaded rod (2) under the action of the semi-ring plate (5011). The sleeve block (501) that moves downward pushes the vertical plate (4) toward the inner wall of the boiler through the connecting rod (503), thereby completing the adjustment of the detection equipment. After the expansion, the electric telescopic cylinder (5013) contracts to separate the semi-ring plate (5011) from the threaded rod (2). At this time, the vertical plate (4) and the sleeve block (501) rotate around the threaded rod (2); Step 3: Internal inspection: The high temperature resistant camera (401), the laser scanner (402) and the ultrasonic flaw detector (403) work together with the vertical plate (4) and the sleeve block (501) to perform a full range of inspection on the inner wall of the boiler, and the inspection results are sent to the computer through the transmitter for observation and judgment by the staff.

2. A boiler equipment inspection and detection method according to claim 1, characterized in that: The mounting plate (1) is symmetrically provided with through holes (103), two of the through holes (103) are movably provided with U-shaped lifting plates (102), a protective shell (101) is fixed at the center of the upper surface of the mounting plate (1), a lifting assembly (6) is provided in the protective shell (101), a rack (1022) is fixed on one side of two vertical rods of the U-shaped lifting plate (102) close to the protective shell (101), the driving parts in the lifting assembly (6) are matched with the rack (1022), and the lifting assembly (6) is used to control the vertical movement of the U-shaped lifting plate (102); A threaded rod (2) is fixed at the center of the bottom surface of the U-shaped lifting plate (102), a fixed plate (3) is fixed to the bottom end of the threaded rod (2), a heat insulation shell (302) is provided below the fixed plate (3), a first telescopic rod (301) is symmetrically fixed between the heat insulation shell (302) and the fixed plate (3), a driving motor (3021) is installed in the heat insulation shell (302) by means of bolts, an output end of the driving motor (3021) passes through the bottom wall of the heat insulation shell (302) and is fixed with a rotating block (303), and the rotating block (303) is fixed to the bottom wall of the heat insulation shell (302). A second telescopic rod (3031) is fixed to an outer wall of one side of the threaded rod (2), a vertical plate (4) is fixed to the telescopic end of the second telescopic rod (3031), a high temperature resistant camera (401), a laser scanner (402) and an ultrasonic flaw detector (403) are installed on the outer wall of the vertical plate (4), a transverse extension component (5) is provided on the threaded rod (2), a connecting part of the transverse extension component (5) is movably connected to the vertical plate (4), and the transverse extension component (5) is used to cooperate with the driving motor (3021) to move the vertical plate (4) laterally.

3. A boiler equipment inspection and detection method according to claim 2, characterized in that: The lifting assembly (6) comprises a bidirectional motor (601), the two output ends of the bidirectional motor (601) are both fixed with connecting shafts (602), the ends of the two connecting shafts (602) are both fixed with worms (604), the upper parts of the two worms (604) are both meshingly connected with worm wheels (606), one side of the two worm wheels (606) is provided with a driving gear (607), the outer walls of both sides of the protective shell (101) are both provided with bar-shaped through grooves (1011) at the driving gears (607) and the worm wheels (606), one side of the two driving gears (607) and the worm wheels (606) passes through the through grooves (1011) and extends to the outside, and the two sides of the two driving gears (607) located outside the protective shell (101) are both meshingly connected with the rack (1022).

4. A boiler equipment inspection and detection method according to claim 3, characterized in that: The diameter of the two worm wheels (606) is smaller than the diameter of the driving gear (607), and a rotating shaft (605) is fixedly provided at the center of each of the worm wheels (606) and the driving gear (607), and both ends of the two rotating shafts (605) are rotatably connected to the inner wall of the protective shell (101).

5. A boiler equipment inspection and detection method according to claim 3, characterized in that: The ends of the two worm gears (604) are rotatably connected to the inner wall of the protective shell (101); the bidirectional motor (601) is mounted on the mounting plate (1) by bolts; a support plate (603) is movably sleeved on the two connecting shafts (602); and the bottom ends of the two support plates (603) are fixedly connected to the mounting plate (1).

6. A boiler equipment inspection and detection method according to claim 2, characterized in that: The inner walls of the two top ends of the U-shaped lifting plate (102) are both integrally connected with limiting blocks (1021), and the lower surfaces of the two limiting blocks (1021) are matched with the upper surface of the protective shell (101).

7. A boiler equipment inspection and detection method according to claim 2, characterized in that: The transverse extension assembly (5) comprises a sleeve block (501), the sleeve block (501) being sleeved on the threaded rod (2), a first mounting seat (404) being fixed to the outer wall of the sleeve block (501), a second mounting seat (502) being fixed to the top of the outer wall of the vertical plate (4) close to the heat insulation shell (302), an inclined connecting rod (503) being provided between the first mounting seat (404) and the second mounting seat (502), and two ends of the connecting rod (503) being movably connected to the first mounting seat (404) and the second mounting seat (502) respectively via a pin shaft (7).

8. A boiler equipment inspection and testing method according to claim 7, characterized in that: The inner diameter of the sleeve block (501) is larger than the diameter of the threaded rod (2); an electric telescopic cylinder (5013) is symmetrically arranged on the outer wall of the sleeve block (501) away from the first mounting seat (404); the two electric telescopic cylinders (5013) are fixed to the sleeve block (501) by bolts; semi-annular plates (5011) are symmetrically arranged on the inner circle of the sleeve block (501); the inner walls of the two semi-annular plates (5011) are provided with internal threads (5012) that mesh with the outer wall of the threaded rod (2); and the telescopic ends of the two electric telescopic cylinders (5013) penetrate the sleeve block (501) and are fixedly connected to the outer wall of the semi-annular plates (5011).

9. A boiler equipment inspection and testing method according to claim 7, characterized in that: A T-shaped ring groove (504) is provided on the lower surface of the sleeve block (501); the telescopic ends of the two first telescopic rods (301) extend upward through the fixed plate (3) and are fixed with a T-shaped slider (3011); the two T-shaped sliders (3011) are arranged in the T-shaped ring groove (504), and the two T-shaped sliders (3011) are slidably connected to the T-shaped ring groove (504).

10. A boiler equipment inspection and testing method according to claim 2, characterized in that: A rechargeable battery is arranged inside the mounting plate (1), and a transceiver is fixed on the upper surface of the mounting plate (1) at one side of the protective shell (101).

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