Cold-chain-free fresh walnut processing equipment and process

By designing cold chain-free fresh walnut processing equipment, using the mutual cooperation of shells, partitions, connecting blocks and other components, the efficient cleaning, drying and preservation of walnuts is achieved, and the high labor force and short storage cycle in traditional technology is solved. Problem, extends the shelf life of walnuts and maintains their quality.

CN119405035AInactive Publication Date: 2025-02-11XINJIANG MOLXINGGUO BIOTECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202411861026.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-02-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional walnut processing technology requires the use of cleaning equipment and drying equipment separately, which increases labor and time. Moreover, fresh walnuts have short storage cycles and are prone to deterioration and need to be frozen or refrigerated.

Method used

A cold chain-free fresh walnut processing equipment is designed, including shells, partitions, connecting blocks, installation boards, annular shells, annular plates, mesh shells, heating plates, servo motors, etc. Through the mutual cooperation of these components, it is realized. The process steps of walnuts such as cleaning, drying, shelling, removing seed coats, preserving freshness and sterilization.

Benefits of technology

It realizes cold-chain-free processing of walnuts, reduces labor and time, extends the shelf life of walnuts, and maintains its moisture, taste and nutritional value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The cold-chain-free fresh walnut processing equipment comprises a shell and a partition plate mounted at the bottom of the inner wall of the shell, a movable connecting block is arranged in the shell, a detachable mounting plate is arranged at the bottom of the connecting block, a movable annular shell is arranged below the mounting plate, and the annular shell is arranged in the shell. And a rotatable annular plate is arranged below the annular shell. According to the device, the shell, the partition plate, the connecting blocks, the mounting plate, the annular shell, the annular plate, a reticulated shell, a heating plate, a servo motor, a threaded rod, a threaded block, a sliding groove, a sliding block, an adjusting block, a sealing plate, a first electric push rod, a rotating motor, a stabilizing block, an arc-shaped block, an annular groove, a second electric push rod, a pressing plate, a through opening, a moving block, a positioning rod, a mounting block and a connecting plate are matched with one another; by means of the walnut cleaning device, cleaned walnuts can be directly dried, water spots are prevented from dripping everywhere, labor force is reduced, and working efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of cold chain-free fresh walnut processing, and in particular to cold chain-free fresh walnut processing equipment and a process. Background Art

[0002] Walnut is one of the world's "four major dried fruits" and has extremely high nutritional value and health benefits. The main functional part is the walnut kernel, which contains a large amount of unsaturated fatty acids and lecithin nutrients, which have a health-promoting effect on human health.

[0003] Traditional walnut production and processing requires the use of cleaning equipment and drying equipment. The cleaning equipment and drying equipment are usually used separately, and manual cleaning is required, which seriously increases the labor force and reduces work efficiency. At the same time, the cycle of fresh walnuts is short, and long-term storage is prone to deterioration, and freezing and refrigeration are required for storage. For this reason, we provide a non-cold chain fresh walnut processing equipment and process. Summary of the invention

[0004] The purpose of the present invention is to provide a non-cold chain fresh walnut processing equipment and process to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a cold chain-free fresh walnut processing equipment, comprising a shell and a partition installed at the bottom of the inner wall of the shell, a movable connecting block is arranged inside the shell, a detachable mounting plate is arranged at the bottom of the connecting block, a movable annular shell is arranged below the mounting plate, a rotatable annular plate is arranged below the annular shell, a detachable mesh shell is arranged below the annular plate, and a heating plate is installed in the groove on the right side of the inner wall of the shell.

[0006] Preferably, it also includes a servo motor, which is installed at the top of the left side of the shell, and a threaded rod is installed at the right end of the servo motor output shaft, and the right end of the threaded rod passes through the shell and extends into the interior thereof, and a threaded block is threadedly connected to the surface of the threaded rod, and a sliding groove is opened at the top of the inner wall of the shell, and a sliding block that slides in contact with the sliding groove is installed on the top of the threaded block.

[0007] Preferably, the bottom of the threaded block is fixedly connected to the top of the connecting block, and fixed blocks are installed on the top of the mounting plate and on the left and right sides of the connecting block. The top of the fixed block is provided with a fastening bolt threadedly connected to the connecting block.

[0008] Preferably, adjustment blocks are installed on both the left and right sides of the mounting plate, and a sealing plate adapted to the partition is installed on the surface of the threaded rod on one side of the adjustment block away from the mounting plate.

[0009] Preferably, two first electric push rods are installed at the bottom of the mounting plate, the annular shell is installed at the bottom ends of the two first electric push rods, a rotating motor is installed at the top of the inner wall of the annular shell, the bottom end of the rotating motor output shaft passes through the annular shell and extends to the outside thereof, and the bottom end of the rotating motor output shaft is fixedly connected to the top of the annular plate.

[0010] Preferably, two stabilizing blocks are installed on the top of the annular plate, and the top of the stabilizing blocks passes through the annular shell and extends to the inside, and arc blocks are installed on the sides of the two stabilizing blocks away from each other, and an annular groove for use with the two arc blocks is opened on the inner wall of the annular shell, and one end of the arc block close to the annular groove passes through the annular groove and extends to the inside of the annular groove to rotate in contact with the inner wall of the annular groove.

[0011] Preferably, a second electric push rod is installed in the groove at the bottom of the annular plate, a pressure plate adapted to the mesh shell is installed at the bottom end of the second electric push rod, a plurality of through openings are opened on the top of the pressure plate, and moving blocks are installed on the left and right sides of the top of the pressure plate, the top of the moving block penetrates the annular plate and extends to the outside thereof, a positioning rod is provided on the top of the moving block, and the bottom end of the positioning rod penetrates the moving block and extends to the outside thereof and is fixedly connected with the top of the annular plate.

[0012] Preferably, mounting blocks are installed on both sides of the left and right sides of the top of the mesh shell, a connecting plate is installed at the bottom of the annular plate and at a position corresponding to the mounting block, a card slot is opened at the bottom of the back side of the connecting plate, and a card block adapted to the card slot is installed at the top of the mounting block and at a position corresponding to the card slot, and the top of the card block passes through the card slot and extends to the inside of the card block to contact the inner wall of the card slot.

[0013] Preferably, a fixing groove is provided on one side of the two connecting plates away from each other, the top and bottom of the inner wall of the fixing groove are fixedly connected by a fixing rod, a movable block is slidably connected to the surface of the fixing rod, iron blocks are installed on the top and bottom of the movable block, magnets that attract each other are installed on the top and bottom of the inner wall of the fixing groove, a pulling block is installed on the movable block, a limiting block is installed on the bottom of the pulling block, and a limiting groove matching the limiting block is provided on the top of the card block and at the position corresponding to the limiting block.

[0014] A non-cold chain fresh walnut processing technology specifically comprises the following steps:

[0015] S1. Choosing walnuts: First, the appearance should be complete. The shell of a high-quality walnut should be complete and smooth without cracks, damage or mold. Second, the weight should be moderate. A high-quality walnut should be moderate in weight. Avoid choosing walnuts that are too light or too heavy. Third, the sound should be crisp. Place the walnut on a hard object and tap it gently. If a crisp sound is heard, it means that the inside is dry and of good quality. Fourth, the smell should be fresh. A high-quality walnut should have a strong walnut aroma.

[0016] S2, preliminary cleaning and drying: the walnuts selected in S1 are placed in a mesh shell in the shell, and then the mesh shell drives the walnuts to move into the water in the shell, the rotary motor drives the mesh shell to rotate, the pressing plate seals the top of the mesh shell, and the mesh shell drives the walnuts to rotate in the water, so as to clean them. After the cleaning is completed, the servo motor drives the mesh shell and the walnuts to move to the right side of the partition, the heating plate is started, and the walnuts are driven by the mesh shell to rotate, so as to dry the walnuts;

[0017] S3, shelling and screening: the walnuts after cleaning and drying are shelled by a shelling machine. During the shelling process, the walnut kernels are screened by a screening machine after shelling to facilitate the screening of walnut shell impurities;

[0018] S4, seed coat removal: soak the sieved walnut kernels in 5%-8% NaOH solution, and control the temperature at 90-95° C. to remove the seed coat from the surface;

[0019] S5, fresh-keeping processing: soak the walnut kernels after peeling the seed coat in a VC solution with a concentration of 0.2-0.7% to protect the color, and the soaking time is 1-2 hours;

[0020] S6, secondary drying process: placing the walnut kernels obtained in S5 into a mesh shell, drying them through a heating plate, and drying the walnut kernels to a moisture content of 20-25%, and the temperature during the drying process does not exceed 40°C;

[0021] S7, sterilization and packaging: the walnut kernels dried in S4 are placed in a sterilizer for pasteurization for 2-4 hours. After sterilization, vacuum packaging is performed using a vacuum bag and a vacuum machine.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The present invention enables the walnuts after cleaning to be directly dried through the cooperation of the shell, partition, connecting block, mounting plate, annular shell, annular plate, mesh shell, heating plate, servo motor, threaded rod, threaded block, slide groove, slider, adjustment block, sealing plate, first electric push rod, rotating motor, stabilizing block, arc block, annular groove, second electric push rod, pressing plate, through hole, moving block, positioning rod, mounting block and connecting plate, which not only prevents water stains from dripping everywhere, but also reduces labor and improves work efficiency. By arranging fixing blocks and fastening bolts, it is convenient to disassemble the mesh shell and the structure on the mounting plate from the shell for maintenance, thereby improving its service life. By cooperating with the card slot, card block, fixing groove, fixing rod, movable block, iron block, magnet, pulling block, limiting block and limiting groove, it is convenient to pull the mesh shell out of the shell, so as to facilitate the removal of the processed walnuts or walnut kernels.

[0024] 2. The present invention uses the walnut processing technology of S1-S7 to extend the shelf life of fresh walnuts without the need for low-temperature refrigeration or freezing, effectively keep the original moisture of fresh walnuts from being lost, prevent the walnuts from deteriorating, and maintain their taste and nutritional value. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0026] Figure 2 It is a structural cross-sectional view of the front view of the present invention;

[0027] Figure 3 It is a three-dimensional structural schematic diagram of the connection block, the mounting plate, the lattice shell, the connection plate and the pull block of the present invention;

[0028] Figure 4 It is a three-dimensional structural schematic diagram of the rear view of the net shell, the connecting plate, the clamping slot and the pull block of the present invention;

[0029] Figure 5 It is a structural cross-sectional view of the front view of the connection block, the mounting plate, the annular plate, the lattice shell, the mounting block and the connection plate of the present invention;

[0030] Figure 6 This is a structural cross-sectional view of the front view of the mounting block, connecting plate, clamping block, limiting block and limiting groove of the present invention.

[0031] In the figure: 1 shell, 2 partition, 3 connecting block, 4 mounting plate, 5 annular shell, 6 annular plate, 7 mesh shell, 8 heating plate, 9 servo motor, 10 threaded rod, 11 threaded block, 12 slide groove, 13 slider, 14 fixed block, 15 fastening bolt, 16 adjustment block, 17 sealing plate, 18 first electric push rod, 19 rotating motor, 20 stable block, 21 arc block, 22 annular groove, 23 second electric push rod, 24 pressure plate, 25 through port, 26 moving block, 27 positioning rod, 28 mounting block, 29 connecting plate, 30 slot, 31 block, 32 fixed slot, 33 fixed rod, 34 movable block, 35 iron block, 36 magnet, 37 pull block, 38 limit block, 39 limit slot. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] See also Figure 1-6A non-cold chain fresh walnut processing equipment includes a shell 1 and a partition 2 installed at the bottom of the inner wall of the shell 1, a movable connecting block 3 is arranged inside the shell 1, a detachable mounting plate 4 is arranged at the bottom of the connecting block 3, a movable annular shell 5 is arranged below the mounting plate 4, a rotatable annular plate 6 is arranged below the annular shell 5, a detachable mesh shell 7 is arranged below the annular plate 6, and a heating plate 8 is fixedly connected to the groove on the right side of the inner wall of the shell 1.

[0034] Furthermore, a controller is fixedly connected to the left side of the shell 1, a drain pipe interconnected with the bottom of the left side of the shell 1 is fixedly connected, a valve is provided on the drain pipe, a connecting door is movably connected to the left side of the front of the shell 1 through a hinge, and a movable door is movably connected to the right side of the front of the shell 1 through a hinge.

[0035] It also includes a servo motor 9, which is installed at the top of the left side of the shell 1. The right end of the output shaft of the servo motor 9 is fixedly connected with a threaded rod 10, and the right end of the threaded rod 10 penetrates the shell 1 and extends into the interior thereof. A threaded block 11 is threadedly connected to the surface of the threaded rod 10. The top of the threaded block 11 is in sliding contact with the top of the inner wall of the shell 1. A slide groove 12 is provided at the top of the inner wall of the shell 1. A slider 13 is fixedly connected to the top of the threaded block 11, which is in sliding contact with the slide groove 12. By providing the slide groove 12 and the slider 13, the stability of the threaded block 11 during movement is improved. The bottom of the threaded block 11 is fixedly connected to the top of the connecting block 3. A fixing block 14 is fixedly connected to the top of the mounting plate 4 and on both sides of the left and right sides of the connecting block 3. The fixing block 14 is in contact with the connecting block 3 on one side close to the connecting block 3, and a fastening bolt 15 threadedly connected to the connecting block 3 is provided at the top of the fixing block 14.

[0036] Adjustment blocks 16 are fixedly connected to the left and right sides of the mounting plate 4. A sealing plate 17 adapted to the partition 2 is fixedly connected to the surface of the threaded rod 10 on the side of the adjustment block 16 away from the mounting plate 4. The side of the sealing plate 17 close to the inner wall of the shell 1 is in contact with the inner wall of the shell 1, and the bottom of the sealing plate 17 on the right side is in contact with the top of the partition 2.

[0037] Two first electric push rods 18 are fixedly connected to the bottom of the mounting plate 4, and the annular shell 5 is installed at the bottom ends of the two first electric push rods 18. A rotating motor 19 is fixedly connected to the top of the inner wall of the annular shell 5. The bottom end of the output shaft of the rotating motor 19 penetrates the annular shell 5 and extends to the outside thereof, and the bottom end of the output shaft of the rotating motor 19 is fixedly connected to the top of the annular plate 6. Two stabilizing blocks 20 are fixedly connected to the top of the annular plate 6. The top of the stabilizing block 20 penetrates the annular shell 5 and extends to the inside. The two stabilizing blocks 20 are fixedly connected to the sides away from each other with arc blocks 21. An annular groove 22 for use with the two arc blocks 21 is provided on the inner wall of the annular shell 5. One end of the arc block 21 close to the annular groove 22 penetrates the annular groove 22 and extends to the inside thereof to rotate in contact with the inner wall of the annular groove 22. By arranging the stabilizing block 20, the arc block 21 and the annular groove 22, the stability of the annular plate 6 during movement is improved.

[0038] A second electric push rod 23 is fixedly connected in the groove at the bottom of the annular plate 6, and a pressure plate 24 adapted to the mesh shell 7 is fixedly connected to the bottom end of the second electric push rod 23. A plurality of through holes 25 are provided on the top of the pressure plate 24. Moving blocks 26 are fixedly connected to the left and right sides of the top of the pressure plate 24. The top of the moving block 26 penetrates the annular plate 6 and extends to the outside thereof. A positioning rod 27 is provided on the top of the moving block 26. The bottom end of the positioning rod 27 penetrates the moving block 26 and extends to the outside thereof and is fixedly connected to the top of the annular plate 6. By providing the moving block 26 and the positioning rod 27, the stability of the pressure plate 24 during movement is improved. Mounting blocks 28 are fixedly connected to the left and right sides of the top of the mesh shell 7. A connecting plate 29 is fixedly connected to the bottom of the annular plate 6 and the position corresponding to the mounting block 28. The bottom of the connecting plate 29 is in contact with the top of the mounting block 28. A card slot 30 is provided on the bottom of the back of the connecting plate 29. A card block 31 adapted to the card slot 30 is fixedly connected at a position, the top of the card block 31 penetrates the card slot 30 and extends to the inside thereof to contact the inner wall of the card slot 30, a fixing groove 32 is provided on the side away from each other of the two connecting plates 29, the top and bottom of the inner wall of the fixing groove 32 are fixedly connected by a fixing rod 33, a movable block 34 is slidably connected to the surface of the fixing rod 33, the top and bottom of the movable block 34 are fixedly connected to an iron block 35, the top and bottom of the inner wall of the fixing groove 32 are fixedly connected to magnets 36 that attract each other with the iron block 35, a pulling block 37 is fixedly connected to the movable block 34, the bottom of the pulling block 37 is fixedly connected to a limiting block 38, a limiting groove 39 adapted to the limiting block 38 is provided at the top of the card block 31 and at the position corresponding to the limiting block 38, the bottom of the limiting block 38 penetrates the connecting plate 29, the card slot 30 and the limiting groove 39 in sequence from top to bottom and extends to the inside of the limiting groove 39 to contact the inner wall of the limiting groove 39.

[0039] Furthermore, the heating plate 8 , the servo motor 9 , the first electric push rod 18 , the rotary motor 19 and the second electric push rod 23 are electrically connected to the controller respectively.

[0040] Specifically, after the drying is completed, the movable door is opened, and the position of the opening slot 30 on the connecting plate 29 is forward, so that the slot 30 is formed as shown in the figure. Figure 3-4 In the opposite direction, the pulling block 37 is pulled upward, and the pulling block 37 drives the movable block 34 to move upward, so that the iron block 35 at the bottom and the magnet 36 at the bottom are separated, and the iron block 35 at the top and the magnet 36 at the top are attracted to each other, and the pulling block 37 drives the limiting block 38 to move upward, so that the limiting block 38 and the limiting groove 39 are separated, and then the mesh shell 7 is pulled forward, and the mesh shell 7 drives the clamping block 31 to move forward through the mounting block 28, so that the clamping block 31 and the clamping groove 30 are separated, and the mesh shell 7 can be pulled out of the shell 1.

[0041] Specifically, loosen the fastening bolts 15, and then pull the annular plate 6 forward. The annular plate 6 drives the mounting plate 4 to move forward, so that the mounting plate 4 and the connecting block 3 are separated. The structure on the mounting plate 4 can be pulled out from the shell 1, which is convenient for maintenance and inspection of the structure on the mounting plate 4.

[0042] Through the cooperation of the shell 1, the partition plate 2, the connecting block 3, the mounting plate 4, the annular shell 5, the annular plate 6, the mesh shell 7, the heating plate 8, the servo motor 9, the threaded rod 10, the threaded block 11, the slide groove 12, the slider 13, the adjusting block 16, the sealing plate 17, the first electric push rod 18, the rotating motor 19, the stabilizing block 20, the arc block 21, the annular groove 22, the second electric push rod 23, the pressing plate 24, the through port 25, the moving block 26, the positioning rod 27, the mounting block 28 and the connecting plate 29, the walnuts after cleaning can be directly dried. It not only prevents water stains from dripping everywhere, but also reduces labor and improves work efficiency. By setting the fixing block 14 and the fastening bolt 15, it is convenient to disassemble the net shell 7 and the structure on the mounting plate 4 from the shell 1 for maintenance, thereby improving its service life. Through the mutual cooperation of the card slot 30, the card block 31, the fixing slot 32, the fixing rod 33, the movable block 34, the iron block 35, the magnet 36, the pulling block 37, the limiting block 38 and the limiting slot 39, it is convenient to pull the net shell 7 out of the shell 1, so as to facilitate the removal of the processed walnuts or walnut kernels.

[0043] A non-cold chain fresh walnut processing technology specifically comprises the following steps:

[0044] S1. Choosing walnuts: First, the appearance should be complete. The shell of a high-quality walnut should be complete and smooth, without cracks, damage or mold. Second, the weight should be moderate. High-quality walnuts should be of moderate weight. Avoid choosing walnuts that are too light or too heavy. Third, the sound should be crisp. Place the walnut on a hard object and tap it gently. If a crisp sound is heard, it means the inside is dry and of good quality. Fourth, the smell should be fresh. High-quality walnuts should have a strong walnut aroma.

[0045] S2, preliminary cleaning and drying: the walnuts selected in S1 are placed in the mesh shell 7 in the shell 1, and then the mesh shell 7 drives the walnuts to move into the water in the shell 1, the rotating motor 19 drives the mesh shell 7 to rotate, the pressing plate 24 seals the top of the mesh shell 7, and the mesh shell 7 drives the walnuts to rotate in the water, so as to clean them. After the cleaning is completed, the servo motor 9 drives the mesh shell 7 and the walnuts to move to the right side of the partition 2, and the heating plate 8 is started. At the same time, the walnuts are driven by the mesh shell 7 to rotate, so as to dry the walnuts.

[0046] S3. Shelling and screening: The walnuts after cleaning and drying are shelled by a shelling machine. During the shelling process, the walnut kernels are screened by a screening machine to facilitate the screening out of walnut shell impurities.

[0047] S4, seed coat removal: soak the sieved walnut kernels in 5%-8% NaOH solution, and control the temperature at 90-95° C. to remove the seed coat from the surface.

[0048] S5. Fresh-keeping processing: soak the walnut kernels after peeling the seed coat in a VC solution with a concentration of 0.2-0.7% to protect the color, and the soaking time is 1-2 hours.

[0049] S6, secondary drying process: the walnut kernels obtained in S5 are placed in a mesh shell 7, and dried by a heating plate 8 to dry the walnut kernels to a moisture content of 20-25%, and the temperature during the drying process does not exceed 40°C.

[0050] S7, sterilization and packaging: the walnut kernels dried in S4 are placed in a sterilizer for pasteurization for 2-4 hours. After sterilization, vacuum packaging is performed using a vacuum bag and a vacuum machine.

[0051] Through the S1-S7 walnut processing technology, walnuts do not need to be refrigerated or frozen at low temperatures, which can extend the shelf life of fresh walnuts, effectively maintain the original moisture of fresh walnuts, prevent walnuts from deteriorating, and maintain their taste and nutritional value.

[0052] When in use, put the walnuts to be cleaned into the mesh shell 7, then close the connecting door, start the first electric push rod 18, the first electric push rod 18 drives the annular shell 5, the pressing plate 24 and the mesh shell 7 to move downward, so that the mesh shell 7 drives the walnuts to move into the water, and at the same time start the second electric push rod 23, the second electric push rod 23 drives the pressing plate 24 to move downward, the pressing plate 24 drives the moving block 26 to move downward, the pressing plate 24 seals the top of the mesh shell 7 to prevent the walnuts from escaping from the mesh shell 7 during cleaning, and then start the rotating motor 19, the rotating motor 19 drives the annular plate 6, the mesh shell 7 and the pressing plate 24 to rotate through the output shaft, so that the mesh shell 7 drives the walnuts to rotate in the water, thereby cleaning the surface of the walnuts, after cleaning is completed, the first electric push rod 18 drives the mesh shell 7 and the walnuts to move upward, and the rotating motor 19 drives the mesh shell 7 to rotate to shake off the water on the walnuts.

[0053] Specifically, the servo motor 9 is started, and the servo motor 9 drives the threaded rod 10 to rotate through the output shaft. The threaded rod 10 drives the threaded block 11 and the mesh shell 7 to move to the right, so that the mesh shell 7 drives the walnuts to move to the right side of the partition 2, and the first electric push rod 18 is started again, so that the mesh shell 7 drives the walnuts to move downward to the position corresponding to the heating plate 8. At the same time, the sealing plate 17 is driven to move to the right through the adjustment block 16. The sealing plate 17 on the left side contacts the partition 2, thereby sealing the space on the right side of the partition 2 to avoid heat loss during drying, and the heating plate 8 is started. At the same time, the rotating motor 19 drives the mesh shell 7 to rotate slowly, thereby drying the walnuts.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A non-cold chain fresh walnut processing equipment, characterized by: The invention comprises a shell (1), and a partition (2) installed at the bottom of the inner wall of the shell (1); a movable connecting block (3) is arranged inside the shell (1); a detachable mounting plate (4) is arranged at the bottom of the connecting block (3); a movable annular shell (5) is arranged below the mounting plate (4); a rotatable annular plate (6) is arranged below the annular shell (5); a detachable mesh shell (7) is arranged below the annular plate (6); and a heating plate (8) is installed in a groove on the right side of the inner wall of the shell (1).

2. A cold chain-free fresh walnut processing equipment according to claim 1, characterized in that: The invention also comprises a servo motor (9), wherein the servo motor (9) is mounted on the top of the left side of the housing (1), a threaded rod (10) is mounted on the right end of the output shaft of the servo motor (9), the right end of the threaded rod (10) passes through the housing (1) and extends into the interior thereof, a threaded block (11) is threadedly connected to the surface of the threaded rod (10), a sliding groove (12) is provided on the top of the inner wall of the housing (1), and a sliding block (13) is mounted on the top of the threaded block (11) and is in sliding contact with the sliding groove (12).

3. A cold chain-free fresh walnut processing equipment according to claim 2, characterized in that: The bottom of the threaded block (11) is fixedly connected to the top of the connecting block (3); a fixing block (14) is installed on the top of the mounting plate (4) and on the left and right sides of the connecting block (3); and a fastening bolt (15) threadedly connected to the connecting block (3) is provided on the top of the fixing block (14).

4. A cold chain-free fresh walnut processing equipment according to claim 3, characterized in that: Adjustment blocks (16) are installed on both the left and right sides of the mounting plate (4), and a sealing plate (17) adapted to the partition plate (2) is installed on the surface of the threaded rod (10) and away from the mounting plate (4) of the adjustment block (16).

5. The non-cold chain fresh walnut processing equipment according to claim 4 is characterized in that: Two first electric push rods (18) are installed at the bottom of the mounting plate (4), the annular shell (5) is installed at the bottom ends of the two first electric push rods (18), a rotating motor (19) is installed at the top of the inner wall of the annular shell (5), the bottom end of the output shaft of the rotating motor (19) passes through the annular shell (5) and extends to the outside thereof, and the bottom end of the output shaft of the rotating motor (19) is fixedly connected to the top of the annular plate (6).

6. The non-cold chain fresh walnut processing equipment according to claim 5 is characterized in that: Two stabilizing blocks (20) are installed on the top of the annular plate (6), and the top of the stabilizing blocks (20) penetrates the annular shell (5) and extends to the inside. The two stabilizing blocks (20) are installed with arc blocks (21) on the sides away from each other. The inner wall of the annular shell (5) is provided with an annular groove (22) for use with the two arc blocks (21). One end of the arc block (21) close to the annular groove (22) penetrates the annular groove (22) and extends to the inside to rotate with the inner wall of the annular groove (22).

7. The non-cold chain fresh walnut processing equipment according to claim 6 is characterized in that: A second electric push rod (23) is installed in the groove at the bottom of the annular plate (6), and a pressure plate (24) adapted to the mesh shell (7) is installed at the bottom end of the second electric push rod (23). A plurality of through openings (25) are provided at the top of the pressure plate (24). Moving blocks (26) are installed on both the left and right sides of the top of the pressure plate (24). The top of the moving block (26) passes through the annular plate (6) and extends to the outside thereof. A positioning rod (27) is provided at the top of the moving block (26), and the bottom end of the positioning rod (27) passes through the moving block (26) and extends to the outside thereof to be fixedly connected to the top of the annular plate (6).

8. The non-cold chain fresh walnut processing equipment according to claim 7 is characterized in that: Mounting blocks (28) are installed on both left and right sides of the top of the net shell (7); a connecting plate (29) is installed at the bottom of the annular plate (6) and at a position corresponding to the mounting block (28); a card slot (30) is provided at the bottom of the back of the connecting plate (29); a card block (31) adapted to the card slot (30) is installed at the top of the mounting block (28) and at a position corresponding to the card slot (30); the top of the card block (31) penetrates the card slot (30) and extends to the inside thereof to contact the inner wall of the card slot (30).

9. The non-cold chain fresh walnut processing equipment according to claim 8, characterized in that: A fixing groove (32) is provided on one side of the two connecting plates (29) which is away from each other. The top and bottom of the inner wall of the fixing groove (32) are fixedly connected by a fixing rod (33). A movable block (34) is slidably connected to the surface of the fixing rod (33). An iron block (35) is installed on the top and bottom of the movable block (34). Magnets (36) that attract the iron block (35) are installed on the top and bottom of the inner wall of the fixing groove (32). A pulling block (37) is installed on the movable block (34). A limiting block (38) is installed on the bottom of the pulling block (37). A limiting groove (39) that matches the limiting block (38) is provided at the top of the clamping block (31) and at a position corresponding to the limiting block (38).

10. A cold chain-free fresh walnut processing technology, characterized in that: The specific steps include: S1. Choosing walnuts: First, the appearance should be complete. The shell of a high-quality walnut should be complete and smooth without cracks, damage or mold. Second, the weight should be moderate. A high-quality walnut should be moderate in weight. Avoid choosing walnuts that are too light or too heavy. Third, the sound should be crisp. Place the walnut on a hard object and tap it gently. If a crisp sound is heard, it means that the inside is dry and of good quality. Fourth, the smell should be fresh. A high-quality walnut should have a strong walnut aroma. S2, preliminary cleaning and drying: the walnuts selected in S1 are placed in the net shell (7) in the housing (1), and then the net shell (7) drives the walnuts to move into the water in the housing (1), the rotary motor (19) drives the net shell (7) to rotate, the pressing plate (24) seals the top of the net shell (7), and the net shell (7) drives the walnuts to rotate in the water, thereby cleaning. After the cleaning is completed, the servo motor (9) drives the net shell (7) and the walnuts to move to the right side of the partition (2), the heating plate (8) is started, and the walnuts are driven by the net shell (7) to rotate, thereby drying the walnuts; S3, shelling and screening: the walnuts after cleaning and drying are shelled by a shelling machine. During the shelling process, the walnut kernels are screened by a screening machine after shelling to facilitate the screening of walnut shell impurities; S4, seed coat removal: soak the sieved walnut kernels in 5%-8% NaOH solution, and control the temperature at 90-95° C. to remove the seed coat from the surface; S5, fresh-keeping processing: soak the walnut kernels after peeling the seed coat in a VC solution with a concentration of 0.2-0.7% to protect the color, and the soaking time is 1-2 hours; S6, secondary drying process: placing the walnut kernels obtained in S5 into a mesh shell (7), drying them through a heating plate (8), and drying the walnut kernels to a moisture content of 20-25%, wherein the temperature during the drying process does not exceed 40° C.; S7, sterilization and packaging: the walnut kernels dried in S4 are placed in a sterilizer for pasteurization for 2-4 hours. After sterilization, vacuum packaging is performed using a vacuum bag and a vacuum machine.