Freeze-dried infant fruit and vegetable milk mixing and emulsifying device
By designing a mixed emulsification device for freeze-dried infant and young children, using components such as piston disc, spiral shaft and whisk, the problem of freeze-dried vegetable powder being prone to clumping during the mixed emulsification process is solved, and the efficiency of mixed emulsification is improved.
Patent Information
- Application Number
- CN202411545236.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Freeze-dried vegetable powder is prone to clumping during the mixing and emulsification process, resulting in low whipping efficiency.
Design a mixed emulsification device for freeze-dried infant and toddler fruit and vegetable milk, including an emulsification tank, an outer cylinder, an inner cylinder and a piston plate. The liquid is sucked into the outer cylinder through the piston plate, and the spiral shaft and a whisk in the inner cylinder are used to draw the clumped vegetables. The powder is stirred and evenly discharged through the feeding module.
It effectively avoids freeze-dried vegetable powder agglomeration in the liquid, improves the efficiency of mixing and emulsification, and shortens the beating time.
Smart Images
Figure CN119406277A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food production, in particular to a freeze-dried infant fruit and vegetable milk mixing and emulsifying device. Background Art
[0002] Freeze-dried fruit and vegetable milk infant food is made from fruits, vegetables and dairy products to produce vitamin-rich freeze-dried fruit and vegetable milk, which not only ensures that the product can provide sufficient protein, but also contains rich vitamins, minerals and other trace elements. The development of freeze-dried fruit and vegetable milk infant food not only fills the gap in deep-processed infant food products, enriches the product variety and taste of infant food, but also solves the problem of unsalable second and third-grade fruits of farmers, increases the added value of fruits and vegetables, innovates the way of eating dairy products, creates a new production and processing model for dairy products, extends the shelf life of dairy products, changes the conditions for refrigerated storage of traditional yogurt and pasteurized fresh milk, reduces transportation costs, expands the circulation range of products, broadens the dairy consumption market, and increases economic income.
[0003] In the process of producing freeze-dried fruit and vegetable milk and infant snack complementary foods, a mixing and emulsifying device is needed to mix and emulsify raw materials such as butter, milk powder, yogurt, freeze-dried vegetable powder, etc. The steps are mainly to add butter, milk powder, yogurt, etc. into an emulsifying tank for emulsification and whipping, and then add freeze-dried vegetable powder and continue to whip. In the process of adding freeze-dried vegetable powder into the emulsifying tank, in order to keep the butter in a better dissolved state, the temperature of the liquid in the tank should be maintained above 50 degrees. At such a temperature, after the freeze-dried vegetable powder is added, the freeze-dried vegetable powder is easy to clump in the liquid. In addition, the freeze-dried vegetable powder is very easy to absorb moisture and clump, resulting in the agglomerated vegetable powder floating on the liquid surface during the whipping process. It takes a long time to whip the agglomerated vegetable powder completely, and the efficiency is low. Summary of the invention
[0004] The purpose of the present invention is to solve the disadvantage in the prior art that freeze-dried vegetable powder agglomerates after being added, resulting in low whipping efficiency, and to propose a freeze-dried infant fruit and vegetable milk mixing and emulsifying device.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A freeze-dried infant fruit and vegetable milk mixing and emulsifying device is designed, comprising an emulsifying tank, a tank cover of the emulsifying tank is penetrated with a mounting hole, an outer cylinder is fixed on the lower surface of the tank cover, the outer cylinder is coaxially arranged with the mounting hole, a piston disk is installed in the outer cylinder, a hydraulic rod is fixed on the upper surface of the tank cover, the hydraulic rod is fixedly connected to the piston disk, a driving shaft is coaxially mounted on the piston disk, a motor is fixed on the upper surface of the piston disk, and the motor is drivingly connected to the driving shaft; an inner cylinder is coaxially nested at the bottom end of the outer cylinder, the inner cylinder is fixedly connected to the outer cylinder, the driving shaft extends into the inner cylinder, a spiral shaft is coaxially fixed on the driving shaft in the inner cylinder, and a plurality of beaters are fixed on the driving shaft between the inner cylinder and the piston disk.
[0007] Preferably, an electric exhaust valve is installed.
[0008] Preferably, the outer cylinder comprises a first cylinder body and a second cylinder body, the diameter of the first cylinder body is larger than that of the second cylinder body, the first cylinder body and the second cylinder body are coaxially connected, and the first cylinder body is fixedly connected to the tank cover.
[0009] Preferably, the outer cylinder and the inner cylinder are both made of stainless steel, and the inner cylinder extends out of the outer cylinder.
[0010] Preferably, the beater comprises a beating shaft and a spiral blade, one end of the beating shaft is rotatably connected to a driving shaft, and the spiral blade is fixed on the surface of the beating shaft.
[0011] Preferably, a feeding port is also opened through the piston disc, and a feeding module is installed on the feeding port. The feeding module includes a feeding pipe and a distributor. The feeding pipe is fixed on the upper surface of the piston disc, and the distributor is fixed on the lower surface of the piston disc.
[0012] Preferably, the distributor includes a transverse cylinder, both ends of which are sealed, and a feed port and a discharge port are respectively provided on the upper and lower sides of the transverse cylinder, the feed port of the transverse cylinder is connected to the feeding port, a rotating shaft is coaxially installed in the transverse cylinder, a plurality of partition plates are fixed circumferentially on the surface of the rotating shaft, the partition plates are used to divide the interior of the transverse cylinder into a plurality of mutually isolated chambers, and the rotating shaft is transmission-connected with a micro motor.
[0013] Preferably, the number of the partition plates is not less than three.
[0014] The invention provides a freeze-dried infant fruit and vegetable milk mixing and emulsifying device, which has the following beneficial effects:
[0015] By arranging a structure for beating agglomerated vegetable powders composed of an outer cylinder, an inner cylinder, a piston disk, etc. in an emulsification tank, the liquid in the emulsification tank can be sucked into the outer cylinder through the piston disk, so that the liquid level in the outer cylinder is higher than the liquid level in the emulsification tank. At the same time, with the help of a rotatable spiral shaft in the inner cylinder, the liquid near the liquid level in the emulsification tank and the agglomerated vegetable powders can be sucked into the outer cylinder through the gap between the inner cylinder and the outer cylinder, so that the agglomerated vegetable powders can float on the liquid level in the outer cylinder. At this time, the multiple agitators arranged in the outer cylinder can stir up the agglomerated vegetable powders, and finally the stirred vegetable powders and liquid are discharged to the bottom of the emulsification tank through the inner cylinder through the spiral shaft and the inner cylinder.
[0016] In addition, a feeding module is arranged on the piston disk, so that the freeze-dried vegetable powder can be directly put onto the liquid surface in the outer cylinder. At this time, the vegetable powder can be directly stirred with the help of multiple beaters, and then the spiral shaft cooperates with the inner cylinder to discharge the stirred vegetable powder and liquid to the bottom of the emulsification tank through the inner cylinder, further accelerating the mixing speed of the freeze-dried vegetable powder and the liquid in the emulsification tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of a freeze-dried infant fruit and vegetable milk mixing and emulsification device proposed by the present invention;
[0018] Figure 2 Schematic diagram of the connection structure between the hydraulic rod and the piston disc of the freeze-dried infant fruit and vegetable milk mixing and emulsification device proposed by the present invention Figure 1 ;
[0019] Figure 3 Schematic diagram of the connection structure between the hydraulic rod and the piston disc of the freeze-dried infant fruit and vegetable milk mixing and emulsification device proposed by the present invention Figure 2 ;
[0020] Figure 4 This is a schematic diagram of the internal structure of the outer cylinder and inner cylinder of a freeze-dried infant fruit and vegetable milk mixing and emulsifying device proposed by the present invention;
[0021] Figure 5 This is a schematic diagram of a driving shaft and a spiral shaft of a freeze-dried infant fruit and vegetable milk mixing and emulsification device proposed by the present invention;
[0022] Figure 6 This is a schematic diagram of the cross-sectional structure of the outer cylinder of a freeze-dried infant fruit and vegetable milk mixing and emulsifying device proposed by the present invention;
[0023] Figure 7 The working state of the freeze-dried infant fruit and vegetable milk mixing and emulsification device proposed by the present invention is shown in FIG. Figure 1 ;
[0024] Figure 8The working state of the freeze-dried infant fruit and vegetable milk mixing and emulsification device proposed by the present invention is shown in FIG. Figure 2 .
[0025] In the figure: 1. emulsification tank; 2. outer cylinder; 21. first cylinder body; 22. second cylinder body; 3. piston disk; 4. drive shaft; 5. motor; 6. inner cylinder; 7. spiral shaft; 8. beater; 9. feeding pipe; 10. feeding port; 11. distributor; 111. horizontal cylinder; 112. rotating shaft; 113. partition plate; 114. feeding port; 115. discharging port; 12. exhaust hole; 13. electric exhaust valve; 14. hydraulic rod; 15. liquid level in emulsification tank; 16. liquid level in outer cylinder. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0027] Example 1: Reference Figure 1-5 , 7-8, a freeze-dried infant fruit and vegetable milk mixing and emulsifying device, comprising an emulsifying tank 1, a tank cover of the emulsifying tank 1 is penetrated with a mounting hole, an outer cylinder 2 is fixed on the lower surface of the tank cover, the outer cylinder 2 is coaxially arranged with the mounting hole, a piston disk 3 is installed in the outer cylinder 2, a hydraulic rod 14 is fixed on the upper surface of the tank cover, the hydraulic rod 14 is fixedly connected to the piston disk 3, a drive shaft 4 is coaxially mounted on the piston disk 3, a motor 5 is fixed on the upper surface of the piston disk 3, the motor 5 is transmission-connected to the drive shaft 4; an inner cylinder 6 is coaxially nested at the bottom end of the outer cylinder 2, the inner cylinder 6 is fixedly connected to the outer cylinder 2, the drive shaft 4 extends into the inner cylinder 6, a spiral shaft 7 is coaxially fixed on the drive shaft 4 in the inner cylinder 6, and a plurality of beaters 8 are fixed on the drive shaft 4 between the inner cylinder 6 and the piston disk 3.
[0028] The piston disc 3 is also provided with an exhaust hole 12, and an electric exhaust valve 13 is installed on the exhaust hole 12. The exhaust hole 12 is provided because when the liquid in the tank rises and the piston disc 3 does not move, in order to allow the outer tube 2 to extend into the liquid to a certain depth, the electric exhaust valve 13 needs to be opened to connect the spaces above and below the piston disc 3, so that when the liquid rises, the liquid can enter the outer tube 2 and squeeze out the gas inside the outer tube 2 through the exhaust hole 12.
[0029] The outer cylinder 2 includes a first cylinder 21 and a second cylinder 22. The diameter of the first cylinder 21 is larger than that of the second cylinder 22. The first cylinder 21 and the second cylinder 22 are coaxially connected, and the first cylinder 21 is fixedly connected to the tank cover. By using two cylinders of different sizes to form the outer cylinder 2, the floating objects carried by the liquid can be spread away from the surroundings of the inner cylinder 6 after passing through the first cylinder 21 and entering the second cylinder 22, so as to avoid being immediately sucked away by the liquid flowing downward in the inner cylinder 6, so that the beater 8 can have sufficient time to beat these floating objects.
[0030] The outer tube 2 and the inner tube 6 are both made of stainless steel, and the inner tube 6 extends out of the outer tube 2 .
[0031] The beater 8 includes a beating shaft and a spiral blade, one end of the beating shaft is rotatably connected to the driving shaft 4, and a spiral blade is fixed on the surface of the beating shaft. The beater 8 is provided with a rotatable beating shaft, so that when the driving shaft 4 drives multiple beaters 8 to stir in the horizontal direction, the beating shafts on the beaters 8 rotate synchronously, so that the liquid can roll up and down, thereby better breaking up the floating objects.
[0032] Example 2: Reference Figure 6 As another preferred embodiment of the present invention, the difference from the embodiment 1 is that a feeding port 10 is also formed on the piston disc 3, and a feeding module is installed on the feeding port 10. The feeding module includes a feeding pipe 9 and a distributor 11. The feeding pipe 9 is fixed on the upper surface of the piston disc 3, and the distributor 11 is fixed on the lower surface of the piston disc 3. The feeding pipe 9 is used to connect the freeze-dried vegetable powder supply device so that the freeze-dried vegetable powder can flow into the feeding port 10 through the feeding pipe 9.
[0033] The distributor 11 includes a horizontal cylinder 111, both ends of which are sealed, and a feed port 114 and a discharge port 115 are respectively provided on the upper and lower sides of the horizontal cylinder 111. The feed port 114 of the horizontal cylinder 111 is connected to the feeding port 10. A rotating shaft 112 is coaxially mounted in the horizontal cylinder 111, and a plurality of partition plates 113 are fixed on the surface of the rotating shaft 112 along the circumferential direction. The partition plates 113 are used to divide the interior of the horizontal cylinder 111 into a plurality of mutually isolated chambers, and the number of the partition plates 113 is not less than three. The rotating shaft 112 is connected to a micro motor for transmission. When the feeding module is in use, the freeze-dried vegetable powder is loaded into the feeding tube 9. Under the action of gravity, the powder will flow into the distributor 11 through the feeding port 10. At this time, the micro-motor drives the rotating shaft 112 to drive multiple partitions 113 to make circular motions. Whenever a chamber is aligned with the feed port 114, the falling vegetable powder will enter the chamber. Whenever a chamber is aligned with the discharge port 115, the vegetable powder will fall into the outer cylinder 2 from the discharge port 115. In this way, during the feeding process, the discharge port 115 and the feed port 114 are isolated, so that the feeding port 10 will never be connected to the outer cylinder 2, so that the liquid level in the outer cylinder 2 will not drop. At the same time, the distributor 11 can achieve a uniform feeding speed, realize continuous feeding in small batches, and avoid agglomeration caused by excessive single feeding.
[0034] The overall workflow of the present invention is as follows:
[0035] Each component raw material is put into the emulsification tank 1, and the outer cylinder 2 can be immersed in the emulsification tank 1, but a space is left between the liquid level in the outer cylinder 2 and the piston plate 3 to prevent the subsequent liquid level from rising to submerge the distributor 11. Figure 7 As shown, the liquid level 15 in the emulsification tank and the liquid level 16 in the outer cylinder are at the same height; then the emulsification tank 1 is started for emulsification and stirring. After completion, when freeze-dried vegetable powder needs to be added, the stirring of the emulsification tank 1 is stopped, and then the hydraulic rod 14 is started. The hydraulic rod 14 drives the piston plate 3 to move upward. During the upward movement of the piston plate 3, the liquid at the liquid level in the emulsification tank 1 is drawn upward, so that the liquid level in the outer cylinder 2 rises. At this time, as shown in the attached Figure 8As shown, the height of the liquid level 16 in the outer cylinder is higher than the liquid level 15 in the emulsifying tank; then the motor 5 is started, and the motor 5 drives the driving shaft 4 to rotate. During the rotation of the driving shaft 4, the spiral shaft 7 in the inner cylinder 6 is driven to rotate, and the spiral shaft 7 pushes the liquid in the inner cylinder 6 to the bottom of the emulsifying tank 1, and the liquid near the liquid level of the emulsifying tank 1 is sucked into the outer cylinder 2 from the gap between the inner cylinder 6 and the outer cylinder 2. At the same time, the feeding module is started, and the feeding module feeds the freeze-dried vegetable powder to the liquid level 16 in the outer cylinder. At this time, the driving shaft 4 also drives a plurality of beaters 8 to mix the fed vegetable powder with the liquid The vegetable powder uniformly mixed with the liquid in the stirring and mixing process will follow the liquid flowing downward in the inner cylinder 6 to flow to the bottom of the emulsification tank 1. Since the liquid level in the outer cylinder 2 is higher than the liquid level in the emulsification tank 1, the agglomerated vegetable powder floats on the liquid surface of the outer cylinder 2 and will not flow to the emulsification tank 1. It will continue to be beaten by the beater 8 until it is dispersed. This can avoid the problem of poor mixing efficiency due to agglomeration of vegetable powder. At the same time, if a small amount of agglomerated vegetable powder flows from the inner cylinder 6 to the bottom of the emulsification tank 1, it will continue to float on the liquid surface in the emulsification tank 1 under the action of buoyancy. Figure 8 As shown by the dotted line with an arrow, it will also be sucked into the outer cylinder 2 through the gap between the inner cylinder 6 and the outer cylinder 2, and continue to be whipped by the beater 8 in the outer cylinder 2. After the feeding module completes the feeding, the piston disk 3 is reset, and then the emulsification tank 1 is started to continue stirring and mixing.
[0036] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A freeze-dried infant fruit and vegetable milk mixing and emulsifying device, comprising an emulsifying tank (1), characterized in that: The tank cover of the emulsifying tank (1) is provided with a mounting hole, an outer cylinder (2) is fixed on the lower surface of the tank cover, the outer cylinder (2) is coaxially arranged with the mounting hole, a piston disc (3) is installed in the outer cylinder (2), a hydraulic rod (14) is fixed on the upper surface of the tank cover, the hydraulic rod (14) is fixedly connected with the piston disc (3), a driving shaft (4) is coaxially rotatably installed on the piston disc (3), a motor (5) is fixed on the upper surface of the piston disc (3), the motor (5) is drivingly connected with the driving shaft (4); an inner cylinder (6) is coaxially nested at the bottom end of the outer cylinder (2), the inner cylinder (6) is fixedly connected with the outer cylinder (2), the driving shaft (4) extends into the inner cylinder (6), a spiral shaft (7) is coaxially fixed on the driving shaft (4) in the inner cylinder (6), and a plurality of beaters (8) are fixed on the driving shaft (4) between the inner cylinder (6) and the piston disc (3).
2. The freeze-dried infant fruit and vegetable milk mixing and emulsifying device according to claim 1, characterized in that: The piston disc (3) is also provided with an exhaust hole (12) extending therethrough, and an electric exhaust valve (13) is installed on the exhaust hole (12).
3. The freeze-dried infant fruit and vegetable milk mixing and emulsifying device according to claim 1, characterized in that: The outer cylinder (2) comprises a first cylinder (21) and a second cylinder (22); the diameter of the first cylinder (21) is larger than that of the second cylinder (22); the first cylinder (21) and the second cylinder (22) are coaxially connected; and the first cylinder (21) is fixedly connected to the tank cover.
4. The freeze-dried infant fruit and vegetable milk mixing and emulsifying device according to claim 1, characterized in that: The outer cylinder (2) and the inner cylinder (6) are both made of stainless steel, and the inner cylinder (6) extends out of the outer cylinder (2).
5. The freeze-dried infant fruit and vegetable milk mixing and emulsifying device according to claim 1, characterized in that: The beater (8) comprises a beating shaft and spiral blades. One end of the beating shaft is rotatably connected to the driving shaft (4), and the surface of the beating shaft is fixed with spiral blades.
6. The freeze-dried infant fruit and vegetable milk mixing and emulsifying device according to claim 1, characterized in that: The piston disk (3) is also provided with a feeding port (10) extending therethrough, and a feeding module is installed on the feeding port (10). The feeding module comprises a feeding pipe (9) and a distributor (11). The feeding pipe (9) is fixed on the upper surface of the piston disk (3), and the distributor (11) is fixed on the lower surface of the piston disk (3).
7. The freeze-dried infant fruit and vegetable milk mixing and emulsifying device according to claim 6, characterized in that: The distributor (11) comprises a transverse cylinder (111), both ends of the transverse cylinder (111) are sealed, and a feed port (114) and a discharge port (115) are respectively provided on the upper and lower sides of the transverse cylinder (111), and the feed port (114) of the transverse cylinder (111) is connected to the feeding port (10), a rotating shaft (112) is coaxially rotatably installed in the transverse cylinder (111), and a plurality of partition plates (113) are fixed on the surface of the rotating shaft (112) along the circumferential direction, and the partition plates (113) are used to divide the interior of the transverse cylinder (111) into a plurality of chambers isolated from each other, and the rotating shaft (112) is transmission-connected to a micro motor.
8. The freeze-dried infant fruit and vegetable milk mixing and emulsifying device according to claim 7, characterized in that: The number of the partition plates (113) is not less than three.