Rolling equipment and rolling method for bimetallic semi-solid composite plate

By adopting multiple cycle reciprocating rolling and leveling methods in bimetallic semi-solid composite sheet rolling equipment, the problem that traditional equipment is difficult to accurately control the size and shape of the sheet is solved, and the shape stability and production cost of the sheet are reduced.

CN119406921BActive Publication Date: 2025-06-06SHENYANG YATE IND MACHINERY MAKING EQUIP
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Patent Information

Application Number
CN202510019169.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-06-06
Estimated Expiration
2045-01-07

AI Technical Summary

Technical Problem

Traditional metal sheet rolling equipment is difficult to accurately control the final size and shape of bimetallic semi-solid composite sheets, which may lead to uneven stress distribution within the material, causing deformation or dimensional instability, and affecting product quality.

Method used

A rolling equipment for bimetallic semi-solid composite sheets is designed. Through the rolling and leveling process of multiple cycles, the transmission mechanism and adjustment frame are arranged so that the sheet passes between the upper roll and the lower roll, and the roll gap is gradually reduced, so as to achieve stable rolling and leveling of the sheets.

Benefits of technology

Through multiple cycle rolling and leveling processes, residual stress and slight deformation inside the material are eliminated, the shape stability of the plate is improved, the single-time deformation and driving force are reduced, and the production cost of the equipment is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of rolling equipment, and discloses a rolling equipment and a rolling method for a bimetallic semi-solid composite plate. The rolling equipment for the bimetallic semi-solid composite plate comprises a frame, on which a plurality of mutually parallel supporting rollers are rotatably arranged, a supporting frame is fixedly installed in the middle of the frame, first slide grooves are provided on both sides of the supporting frame, and first slide seats are slidably installed in the two first slide grooves; the invention enables the bimetallic semi-solid composite plate to reciprocate and pass between an upper roller and a lower roller for multiple times through the arrangement of a transmission mechanism and an adjustment frame, and gradually reduces the gap between the upper roller and the lower roller through the transmission mechanism, rolls the bimetallic semi-solid composite plate when it moves to the left, and flattens the bimetallic semi-solid composite plate when it moves to the right, and multiple cycles of reciprocating rolling and flattening processes help to eliminate residual stress and micro-deformation inside the material, and improve the shape stability of the plate.
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Description

Technical Field

[0001] The invention relates to the technical field of rolling equipment, in particular to rolling equipment and a rolling method for a bimetallic semi-solid composite plate. Background Art

[0002] Bimetallic semi-solid composite sheet is a new type of material formed by combining two different metal materials through a specific composite technology. It uses liquid / semi-solid casting composite technology to cast a wear-resistant layer of metal when the base material is in a semi-solid state to achieve metallurgical bonding of the two metals. This type of sheet not only has excellent physical and chemical properties, such as high strength, high wear resistance, good corrosion resistance and high temperature stability, but also has a dense interface layer without defects such as cracks and inclusions, achieving a good combination of the two metals. In addition, bimetallic semi-solid composite sheet is also customizable, and different metal materials can be selected for composite according to different usage requirements. Therefore, it has been widely used in industries such as electricity, petroleum, metallurgy, and mining, especially under working conditions that require wear resistance, corrosion resistance, and high temperature stability.

[0003] Chinese patent CN215279195U discloses a metal sheet forming and rolling equipment, which belongs to the field of metal sheet processing technology, including an equipment main body and a rolling roller. The rolling roller is rotatably installed inside the equipment main body, and a first mounting frame is installed at the slot on the left end face of the equipment main body. A movable plate is slidably arranged on the inner wall of the first mounting frame, and a second mounting frame is fixedly installed on the left side of the first mounting frame. Through the arrangement of the second mounting frame, the liquid storage tank, the movable tank, the movable plate, the baffle, the leakage groove and the friction block, the rolling lubricant can be evenly applied to the outer end face of the metal sheet, which is convenient for ensuring the rolling effect of the metal sheet. At the same time, by utilizing the arrangement of the first mounting frame, the movable plate and the screw, the metal sheet can enter the interior of the equipment main body in a straight line, which is convenient for stable rolling processing of the metal sheet.

[0004] As a new type of material, bimetallic semi-solid composite sheet has excellent physical properties and broad application prospects. However, its rolling process places higher requirements on the accuracy and stability of the equipment. Traditional rolling equipment is difficult to meet the needs of precise control of size and shape. Therefore, it is necessary to develop special rolling equipment to solve this problem.

[0005] As shown in the above patent, existing metal sheet rolling equipment generally uses two rolling rollers to perform large deformation rolling. However, due to the large deformation amount of a single rolling, this method is often difficult to accurately control the final size and shape of the product, which may cause uneven stress distribution inside the material, thereby causing deformation or dimensional instability, affecting product quality.

[0006] Therefore, it is necessary to provide a rolling device and a rolling method for a bimetallic semi-solid composite plate to solve the above technical problems. Summary of the invention

[0007] The object of the present invention is to provide a rolling device and a rolling method for a bimetallic semi-solid composite plate, which helps to eliminate residual stress and micro-deformation inside the material and improve the shape stability of the plate through multiple cycles of rolling and leveling processes.

[0008] The above technical objectives of the present invention are achieved through the following technical solutions: A rolling equipment for a bimetallic semi-solid composite plate, comprising a frame, a plurality of mutually parallel supporting rollers are rotatably arranged on the frame, a support frame is fixedly installed in the middle of the frame, first slide grooves are opened on both sides of the support frame, first slide seats are slidably installed in the two first slide grooves, an upper roller is arranged between the two first slide seats, roller shafts are fixedly arranged at both ends of the upper roller, and the roller shafts are rotatably connected to the first slide seats, a driving component for driving the roller shaft to rotate is arranged on one side of one of the first slide seats, a lower roller is arranged below the upper roller, and both ends of the lower roller are rotatably connected to the support frame, an adjustment plate is arranged on the inner side of the support frame, and the two ends of the adjustment plate are respectively fixedly connected to the two first slide seats, an adjustment frame for driving the bimetallic semi-solid composite plate to be rolled to move on the frame is arranged above the frame, a transmission mechanism for driving the adjustment plate to move downward is arranged on the support frame, and the adjustment frame is transmission-connected to the adjustment plate through the transmission mechanism.

[0009] The present invention is further configured as follows: the driving assembly includes a first mounting plate and a motor, the first mounting plate is fixedly mounted on one side of one of the first slides, a gap is provided between the first mounting plate and the first slide, the motor is fixedly mounted on the first mounting plate, one end of the roller shaft extends into the gap between the first mounting plate and the first slide, and the output end of the motor is fixedly connected to the roller shaft.

[0010] The present invention is further configured as follows: the adjustment frame includes a horizontal bar and a vertical bar, two horizontal bars and two vertical bars are each provided, the two ends of the horizontal bar are respectively fixedly connected to the ends of the two vertical bars, the two horizontal bars and the two vertical bars form a rectangular structure, and positioning plates are fixedly installed on the four corners inside the adjustment frame, and an inclined surface is provided on one side of the positioning plate.

[0011] The present invention is further configured as follows: the transmission mechanism includes an adjusting rod, a nut and a first gear, the adjusting rod passes through the top wall of the support frame, the adjusting rod is rotatably connected to the support frame, the nut is fixedly installed in the middle of the adjusting plate, the bottom of the adjusting rod is provided with a thread, and the adjusting rod is threadedly connected to the nut, the top end of the adjusting rod is sleeved with a one-way bearing, the one-way bearing is sleeved with a first gear, and the first gear is connected to the adjusting rod in a one-way transmission through the one-way bearing.

[0012] The present invention is further configured as follows: the transmission mechanism also includes a driving rod, a connecting frame and a connecting seat, a plurality of first tooth blocks are fixedly arranged on the side of the driving rod close to the first gear, the first tooth blocks are adapted to the first gear, the end of the driving rod away from the first gear is fixedly connected to the connecting frame, connecting seats are fixedly installed on the two cross bars, the bottom end of the connecting frame passes through the connecting seat, and the connecting frame and the connecting seat are slidably matched.

[0013] The present invention is further configured as follows: a guide column is fixedly installed on one side of the top of the connecting frame, a limiting cylinder is fixedly installed on the top of the supporting frame, the guide column passes through the limiting cylinder, and the guide column and the limiting cylinder are slidably matched.

[0014] The present invention is further configured as follows: a second slide groove is opened on the inner side of the first mounting plate, a T-shaped slide bar is fixedly installed on the outer side of the cross bar, the T-shaped slide bar is slidably set in the second slide groove, a second gear is fixedly sleeved on the roller shaft, the second gear is set between the first mounting plate and the first slide seat, a plurality of second tooth blocks are fixedly set in the middle part of the top end of the cross bar, and the second gear is adapted to the second tooth block.

[0015] The present invention is further configured as follows: elastic limit assemblies are provided on both sides of the top end of the frame, the elastic limit assemblies include a second mounting plate, a connecting tube is fixedly mounted on the second mounting plate, a second slide seat is slidably mounted inside the connecting tube, a spring is provided inside the connecting tube, the second slide seat is elastically connected to the inner side wall of the connecting tube through the spring, a connecting column is fixedly mounted on one side of the second slide seat, the connecting column passes through one side wall of the connecting tube, and a pressure plate is fixedly mounted on the end of the connecting column away from the second slide seat.

[0016] The present invention is further configured as follows: a driven wheel is fixedly mounted on the top end of the adjusting rod, a mounting seat is fixedly mounted on one side of the supporting frame, a rotating shaft is rotatably mounted on the mounting seat, a driving wheel is fixedly mounted on the top end of the rotating shaft, the driving wheel and the driven wheel are connected through a transmission chain, a first bevel gear is fixedly mounted on the bottom end of the rotating shaft, a mounting frame is fixedly mounted on one side of the supporting frame, a driving shaft is rotatably mounted on the mounting frame, a second bevel gear is fixedly mounted on one end of the driving shaft, the first bevel gear is meshed with the second bevel gear, and the other end of the driving shaft is fixedly connected to a handwheel.

[0017] The method for rolling the above-mentioned bimetallic semi-solid composite plate by the rolling equipment comprises the following steps:

[0018] S1. The bimetallic semi-solid composite sheet to be rolled is placed on the right side of the frame, and then the bimetallic semi-solid composite sheet is driven to move to the left by the adjustment frame, so that the left side of the bimetallic semi-solid composite sheet moves into between the upper roller and the lower roller;

[0019] S2. The upper roller is rotated by the driving assembly, so that the upper roller and the lower roller roll the bimetallic semi-solid composite plate and drive it to move to the left, so that the bimetallic semi-solid composite plate moves to the left side of the frame, thereby completing one rolling, and when the adjustment frame moves to the left, the adjustment plate is driven to move downward by the transmission mechanism, thereby driving the upper roller to move downward, so that the gap between the upper roller and the lower roller is reduced, so that when the bimetallic semi-solid composite plate moves to the left for rolling, the gap between the upper roller and the lower roller is reduced;

[0020] S3. The control adjustment frame moves to the right, so that the bimetallic semi-solid composite sheet moves to the right, thereby entering between the upper roller and the lower roller again, and driving the upper roller to rotate in the opposite direction, so that the bimetallic semi-solid composite sheet moves to the right for leveling;

[0021] S4. Repeat S1-S3 multiple times until the bimetallic semi-solid composite sheet is rolled to a desired thickness.

[0022] In summary, the present invention has the following beneficial effects: the present invention enables the bimetallic semi-solid composite plate to reciprocate and pass between the upper roller and the lower roller for multiple times through the setting of the transmission mechanism and the adjustment frame, and gradually reduces the gap between the upper roller and the lower roller through the transmission mechanism, and rolls the bimetallic semi-solid composite plate when it moves to the left, and flattens the bimetallic semi-solid composite plate when it moves to the right. The multiple cycles of reciprocating rolling and flattening process help to eliminate the residual stress and micro-deformation inside the material, and improve the shape stability of the plate. Compared with the traditional large deformation rolling, the small reduction multiple rolling strategy adopted in this scheme reduces the single deformation of the bimetallic semi-solid composite plate, so the force required to drive the deformation of the bimetallic semi-solid composite plate is also small, thereby reducing the power of the device driving mechanism, thereby reducing the production cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0024] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at point A;

[0025] Figure 3 A schematic diagram of a three-dimensional structure from another viewing angle of the present invention;

[0026] Figure 4 for Figure 3 A schematic diagram of the enlarged structure at B;

[0027] Figure 5 for Figure 3 A schematic diagram of the enlarged structure at C;

[0028] Figure 6 It is a schematic diagram of the structure of the adjustment frame and the transmission mechanism of the present invention;

[0029] Figure 7 It is a schematic structural diagram of the adjusting rod and the driving rod of the present invention;

[0030] Figure 8 It is a schematic diagram of the structure of the cross bar and the second gear of the present invention;

[0031] Fig. 9 It is a schematic cross-sectional structural diagram of the elastic limiting assembly of the present invention.

[0032] In the figure: 1, frame; 2, support frame; 201, first slide; 3, lower roller; 4, upper roller; 5, roller shaft; 6, first slide; 7, first mounting plate; 701, second slide; 8, motor; 9, adjustment plate; 10, nut; 11, adjustment rod; 12, first gear; 13, one-way bearing; 14, driving rod; 1401, first gear block; 15, cross bar; 1501, second gear block; 16, longitudinal bar; 17, positioning plate; 1701, inclined surface; 18, connecting seat; 19, Connecting frame; 20, second gear; 21, T-shaped slide bar; 22, driven wheel; 23, transmission chain; 24, driving wheel; 25, rotating shaft; 26, mounting seat; 27, mounting frame; 28, first bevel gear; 29, second bevel gear; 30, driving shaft; 31, hand wheel; 32, connecting cylinder; 33, spring; 34, second slide seat; 35, connecting column; 36, pressure plate; 37, second mounting plate; 38, supporting roller; 39, guide column; 40, limiting cylinder; 41, bimetallic semi-solid composite plate. DETAILED DESCRIPTION

[0033] The present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention.

[0034] See also Figures 1 to 6In an embodiment of the present invention, a rolling device for a bimetallic semi-solid composite plate comprises a frame 1, on which a plurality of mutually parallel support rollers 38 are rotatably arranged, a support frame 2 is fixedly installed in the middle of the frame 1, first slide grooves 201 are provided on both sides of the support frame 2, first slide seats 6 are slidably installed in the two first slide grooves 201, an upper roller 4 is arranged between the two first slide seats 6, roller shafts 5 are fixedly arranged at both ends of the upper roller 4, and the roller shafts 5 are rotatably connected to the first slide seats 6, and a driving mechanism for driving the roller shaft 5 to rotate is arranged on one side of one of the first slide seats 6. A movable assembly, a lower roller 3 is arranged below the upper roller 4, and both ends of the lower roller 3 are rotatably connected to the support frame 2, an adjustment plate 9 is arranged on the inner side of the support frame 2, and both ends of the adjustment plate 9 are respectively fixedly connected to two first slide seats 6, and an adjustment frame for driving the bimetallic semi-solid composite plate 41 to be rolled to move on the frame 1 is arranged above the frame 1, and a transmission mechanism for driving the adjustment plate 9 to move downward is arranged on the support frame 2, and the adjustment frame is connected to the adjustment plate 9 through the transmission mechanism, so that when the adjustment frame moves to the left, the adjustment plate 9 is driven to move downward through the transmission mechanism; When the machine is in use, the bimetallic semi-solid composite plate 41 to be rolled is first placed on the right side of the frame 1, and then the bimetallic semi-solid composite plate 41 is driven to move to the left by the adjustment frame, so that the left side of the bimetallic semi-solid composite plate 41 moves into between the upper roller 4 and the lower roller 3, and the upper roller 4 is rotated by the driving component, so that the upper roller 4 and the lower roller 3 roll the bimetallic semi-solid composite plate 41 and drive it to move to the left, so that the bimetallic semi-solid composite plate 41 moves to the left side of the frame 1, thereby completing one rolling, and then the adjustment frame is controlled to move to the right, so that the bimetallic semi-solid composite plate 41 is moved to the left side of the frame 1. When the bimetallic semi-solid composite plate 41 moves to the right, it enters between the upper roller 4 and the lower roller 3 again, and drives the upper roller 4 to rotate in the opposite direction, so that the bimetallic semi-solid composite plate 41 moves to the right for leveling, and when the adjustment frame moves to the left, the adjustment plate 9 is driven to move downward through the transmission mechanism, thereby driving the upper roller 4 to move downward, so that the gap between the upper roller 4 and the lower roller 3 is reduced, so that when the bimetallic semi-solid composite plate 41 moves to the left for rolling, the gap between the upper roller 4 and the lower roller 3 is reduced, and this is repeated many times until the bimetallic semi-solid composite plate 41 is rolled to the required thickness;

[0035] In this scheme, the transmission mechanism and the adjustment frame are set up to make the bimetallic semi-solid composite plate reciprocate and pass through the upper roller 4 and the lower roller 3 for multiple times, and the gap between the upper roller 4 and the lower roller 3 is gradually reduced by the transmission mechanism. The bimetallic semi-solid composite plate 41 is rolled when it moves to the left, and the bimetallic semi-solid composite plate 41 is flattened when it moves to the right. The multiple cycles of reciprocating rolling and flattening process help to eliminate the residual stress and micro-deformation inside the material and improve the shape stability of the plate. Compared with the traditional large deformation rolling, the small reduction and multiple rolling strategy adopted in this scheme reduces the single deformation of the bimetallic semi-solid composite plate, so the force required to drive the deformation of the bimetallic semi-solid composite plate is also smaller, which can reduce the power of the device driving mechanism, thereby reducing the production cost of the equipment.

[0036] It should be noted that when the adjustment frame pushes the bimetallic semi-solid composite plate 41 to move, it only pushes a small part of the bimetallic semi-solid composite plate 41 into between the upper roller 4 and the lower roller 3, and the adjustment frame stops moving. The subsequent movement of the bimetallic semi-solid composite plate 41 is driven by the rotation of the upper roller 4.

[0037] In this embodiment, preferably, the driving assembly includes a first mounting plate 7 and a motor 8, the first mounting plate 7 is fixedly mounted on one side of one of the first slides 6, a gap is arranged between the first mounting plate 7 and the first slide 6, the motor 8 is fixedly mounted on the first mounting plate 7, one end of the roller shaft 5 extends into the gap between the first mounting plate 7 and the first slide 6, and the output end of the motor 8 is fixedly connected to the roller shaft 5; the motor 8 can drive the roller shaft 5 to rotate, thereby driving the upper roller 4 to rotate, so as to realize driving the upper roller 4 to rotate through the driving assembly.

[0038] In this embodiment, preferably, the adjustment frame includes a cross bar 15 and a longitudinal bar 16, and two cross bars 15 and two longitudinal bars 16 are provided. The two ends of the cross bar 15 are respectively fixedly connected to the ends of the two longitudinal bars 16, and the two cross bars 15 and the two longitudinal bars 16 form a rectangular structure. The four corners inside the adjustment frame are fixedly installed with positioning plates 17, and one side of the positioning plate 17 is provided with an inclined surface 1701; through the setting of the positioning plate 17, when the positioning plate 17 pushes the bimetallic semi-solid composite plate 41 to move, if the bimetallic semi-solid composite plate 41 is offset, the inclined surface 1701 of the positioning plate 17 can push the bimetallic semi-solid composite plate 41 to move, so that the bimetallic semi-solid composite plate 41 will not extend from the frame 1.

[0039] See also Figures 5 to 9In the embodiment of the present invention, the transmission mechanism includes an adjusting rod 11, a nut 10 and a first gear 12. The adjusting rod 11 passes through the top wall of the support frame 2, and the adjusting rod 11 is rotatably connected to the support frame 2. The nut 10 is fixedly installed in the middle of the adjusting plate 9. The bottom of the adjusting rod 11 is provided with a thread, and the adjusting rod 11 is threadedly connected to the nut 10. The top end of the adjusting rod 11 is sleeved with a one-way bearing 13, and the one-way bearing 13 is sleeved with a first gear 12. The first gear 12 is connected to the adjusting rod 11 in a one-way transmission through the one-way bearing 13; the inner ring of the one-way bearing 13 is fixedly connected to the adjusting rod 11, and the outer ring of the one-way bearing 13 is fixedly connected to the first gear 12, so that the first gear 12 rotates in one direction When the first gear 12 rotates in the opposite direction, it can drive the adjusting rod 11 to rotate through the one-way bearing 13. When the first gear 12 rotates in the opposite direction, it only drives the outer ring of the one-way bearing 13 to rotate, and the inner ring of the one-way bearing 13 does not rotate, so that the adjusting rod 11 does not rotate; the transmission mechanism also includes a driving rod 14, a connecting frame 19 and a connecting seat 18. A plurality of first tooth blocks 1401 are fixedly arranged on the side of the driving rod 14 close to the first gear 12. The first tooth blocks 1401 are adapted to the first gear 12. The end of the driving rod 14 away from the first gear 12 is fixedly connected to the connecting frame 19. The connecting seats 18 are fixedly installed on the two cross bars 15. The bottom end of the connecting frame 19 passes through the connecting seat 18, and the connecting frame 19 and the connecting seat 18 are slidably matched.

[0040] In this embodiment, preferably, a guide column 39 is fixedly installed on one side of the top of the connecting frame 19, and a limiting cylinder 40 is fixedly installed on the top of the supporting frame 2. The guide column 39 passes through the limiting cylinder 40, and the guide column 39 and the limiting cylinder 40 are slidably matched; thereby limiting the movement of the connecting frame 19, so that the connecting frame 19 can only slide horizontally.

[0041] In this embodiment, preferably, a second slide groove 701 is opened on the inner side of the first mounting plate 7, a T-shaped slide bar 21 is fixedly installed on the outer side of the cross bar 15, and the T-shaped slide bar 21 is slidably set in the second slide groove 701. A second gear 20 is fixedly sleeved on the roller shaft 5, and the second gear 20 is set between the first mounting plate 7 and the first slide seat 6. A plurality of second tooth blocks 1501 are fixedly set in the middle of the top end of the cross bar 15, and the second gear 20 is adapted to the second tooth block 1501; through the setting of the T-shaped slide bar 21 and the second slide groove 701, when the first slide seat 6 moves up and down, it can pass through the first mounting plate 7 and the T-shaped slide bar 21 drive the adjustment frame to move up and down, so that when the adjustment frame moves, the second tooth block 1501 can mesh with the second gear 20, and elastic limiting components are arranged on both sides of the top of the frame 1, and the elastic limiting components include a second mounting plate 37, a connecting cylinder 32 is fixedly mounted on the second mounting plate 37, a second slide seat 34 is slidably mounted inside the connecting cylinder 32, a spring 33 is arranged inside the connecting cylinder 32, and the second slide seat 34 is elastically connected to the inner side wall of the connecting cylinder 32 through the spring 33, and a connecting column 35 is fixedly mounted on one side of the second slide seat 34, and the connecting column 35 passes through the connecting cylinder 32. On one side wall of the connecting cylinder 32, a pressure plate 36 is fixedly installed at one end of the connecting column 35 away from the second slide seat 34; when the roller shaft 5 rotates, the roller shaft 5 drives the second gear 20 to rotate, and when the second gear 20 rotates, it drives the adjustment frame to move through the second tooth block 1501. When the adjustment frame moves to the contact with the pressure plate 36 and compresses the spring 33 for a distance, the second tooth block 1501 is just separated from the second gear 20, so that when the roller shaft 5 rotates subsequently, the adjustment frame will not be driven to move through the second tooth block 1501. When the roller shaft 5 rotates in the opposite direction, under the elastic action of the elastic limit assembly, the second tooth block 1501 is meshed with the second gear 20 again, so that When the second gear 20 rotates in the opposite direction, the second gear block 1501 drives the adjustment frame to move in the opposite direction. The outer diameter of the second gear 20 is the same as the outer diameter of the upper roller 4, so that when the roller shaft 5 drives the adjustment frame to move through the second gear 20, the moving speed of the adjustment frame is the same as the moving speed of the bimetallic semi-solid composite plate 41 between the upper roller 4 and the lower roller 3, thereby avoiding the speed difference that causes the bimetallic semi-solid composite plate 41 to deform. Only by setting a motor 8, the rotation of the upper roller 4, the movement of the adjustment frame and the lifting of the upper roller 4 are realized, which reduces the production cost of the equipment, improves the synchronization of the equipment operation, and reduces the failure rate;When the adjustment frame moves to the left, the adjustment frame drives the connecting frame 19 to move to the left through the connecting seat 18, and the connecting frame 19 drives the driving rod 14 to move to the left when it moves to the left. When the driving rod 14 moves to the left, it drives the first gear 12 to rotate through the first gear block 1401. When the first gear 12 rotates, it drives the adjustment rod 11 to rotate through the one-way bearing 13, thereby driving the adjustment rod 11 to move downward, so that the adjustment plate 9 drives the upper roller 4 to move downward. When the adjustment frame moves to the right, the first gear 12 cannot drive the adjustment rod 11 to rotate through the one-way bearing 13, and the upper roller 4 does not move. ;

[0042] See also Figure 3 and Figure 4 In the embodiment of the present invention, a driven wheel 22 is fixedly mounted on the top of the adjusting rod 11, a mounting seat 26 is fixedly mounted on one side of the support frame 2, a rotating shaft 25 is rotatably mounted on the mounting seat 26, a driving wheel 24 is fixedly mounted on the top of the rotating shaft 25, the driving wheel 24 is connected to the driven wheel 22 through a transmission chain 23, a first bevel gear 28 is fixedly mounted on the bottom end of the rotating shaft 25, a mounting frame 27 is fixedly mounted on one side of the support frame 2, a driving shaft 30 is rotatably mounted on the mounting frame 27, and one end of the driving shaft 30 is fixedly mounted A second bevel gear 29 is installed, the first bevel gear 28 is meshed with the second bevel gear 29, and the other end of the driving shaft 30 is fixedly connected to a hand wheel 31; the driving shaft 30 can be driven to rotate by turning the hand wheel 31, and when the driving shaft 30 rotates, the first bevel gear 28 is driven to rotate through the second bevel gear 29, so that the rotating shaft 25 rotates, and when the rotating shaft 25 rotates, the driving wheel 24 is driven to rotate, and the driving wheel 24 drives the driven wheel 22 to rotate through the transmission chain 23, and when the driven wheel 22 rotates, it drives the adjusting rod 11 to rotate, so that the adjusting rod 11 moves upward, thereby resetting the upper roller 4.

[0043] The present invention also discloses a rolling method of a bimetallic semi-solid composite plate 41, comprising the following steps:

[0044] S1. The bimetallic semi-solid composite sheet 41 to be rolled is placed on the right side of the frame 1, and then the bimetallic semi-solid composite sheet 41 is driven to move to the left through the adjustment frame, so that the left side of the bimetallic semi-solid composite sheet 41 moves into between the upper roller 4 and the lower roller 3;

[0045] S2. The upper roller 4 is rotated by the driving assembly, so that the upper roller 4 and the lower roller 3 roll the bimetallic semi-solid composite plate 41 and drive it to move to the left, so that the bimetallic semi-solid composite plate 41 moves to the left side of the frame 1, thereby completing one rolling, and when the adjustment frame moves to the left, the adjustment plate 9 is driven to move downward through the transmission mechanism, thereby driving the upper roller 4 to move downward, so that the gap between the upper roller 4 and the lower roller 3 is reduced, so that when the bimetallic semi-solid composite plate 41 moves to the left for rolling, the gap between the upper roller 4 and the lower roller 3 is reduced;

[0046] S3. The control adjustment frame moves to the right, so that the bimetallic semi-solid composite plate 41 moves to the right, thereby entering between the upper roller 4 and the lower roller 3 again, and driving the upper roller 4 to rotate in the opposite direction, so that the bimetallic semi-solid composite plate 41 moves to the right for leveling;

[0047] S4. Repeat S1-S3 multiple times until the bimetallic semi-solid composite sheet 41 is rolled to a desired thickness.

[0048] The above description is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.

Claims

1. A rolling device for a bimetallic semi-solid composite plate, comprising a frame (1), on which a plurality of mutually parallel support rollers (38) are rotatably arranged, and a support frame (2) is fixedly installed in the middle of the frame (1), characterized in that: Both sides of the support frame (2) are provided with first slide grooves (201), and first slide seats (6) are slidably installed in the two first slide grooves (201). An upper roller (4) is arranged between the two first slide seats (6), and roller shafts (5) are fixedly arranged at both ends of the upper roller (4). The roller shafts (5) are rotatably connected to the first slide seats (6), and a driving component for driving the roller shaft (5) to rotate is arranged on one side of one of the first slide seats (6). A lower roller (3) is arranged below the upper roller (4). The two ends of the lower roller (3) are rotatably connected to the support frame (2); an adjustment plate (9) is provided on the inner side of the support frame (2); the two ends of the adjustment plate (9) are respectively fixedly connected to the two first slide seats (6); an adjustment frame for driving the semi-solid bimetallic composite plate (41) to be rolled to move on the frame (1) is provided above the frame (1); a transmission mechanism for driving the adjustment plate (9) to move downward is provided on the support frame (2); and the adjustment frame is transmission-connected to the adjustment plate (9) via the transmission mechanism; The adjustment frame comprises a crossbar (15) and a longitudinal bar (16), and two crossbars (15) and two longitudinal bars (16) are provided; The transmission mechanism comprises an adjusting rod (11), a nut (10) and a first gear (12); the adjusting rod (11) passes through the top wall of the support frame (2); the adjusting rod (11) is rotatably connected to the support frame (2); the nut (10) is fixedly mounted on the middle part of the adjusting plate (9); a thread is provided on the bottom of the adjusting rod (11); the adjusting rod (11) and the nut (10) are threadedly connected; a one-way bearing (13) is sleeved on the top end of the adjusting rod (11); the first gear (12) is sleeved on the one-way bearing (13); and the first gear (12) is unidirectionally transmission-connected to the adjusting rod (11) via the one-way bearing (13); The transmission mechanism further comprises a driving rod (14), a connecting frame (19) and a connecting seat (18); a plurality of first tooth blocks (1401) are fixedly arranged on one side of the driving rod (14) close to the first gear (12); the first tooth blocks (1401) are adapted to the first gear (12); an end of the driving rod (14) away from the first gear (12) is fixedly connected to the connecting frame (19); the connecting seats (18) are fixedly mounted on the two cross bars (15); the bottom end of the connecting frame (19) passes through the connecting seat (18), and the connecting frame (19) and the connecting seat (18) are slidably matched; A second gear (20) is fixedly mounted on the roller shaft (5), the second gear (20) being arranged between the first mounting plate (7) and the first slide seat (6), a plurality of second tooth blocks (1501) being fixedly arranged at the middle of the top end of the crossbar (15), the second gear (20) being adapted to the second tooth blocks (1501).

2. The rolling equipment for a bimetallic semi-solid composite plate according to claim 1, characterized in that: The driving assembly comprises a first mounting plate (7) and a motor (8); the first mounting plate (7) is fixedly mounted on one side of one of the first slide seats (6); a gap is provided between the first mounting plate (7) and the first slide seat (6); the motor (8) is fixedly mounted on the first mounting plate (7); one end of the roller shaft (5) extends into the gap between the first mounting plate (7) and the first slide seat (6); and an output end of the motor (8) is fixedly connected to the roller shaft (5).

3. The rolling equipment for a bimetallic semi-solid composite plate according to claim 2, characterized in that: The two ends of the cross bar (15) are respectively fixedly connected to the ends of the two longitudinal bars (16); the two cross bars (15) and the two longitudinal bars (16) form a rectangular structure; positioning plates (17) are fixedly mounted at the four corners inside the adjustment frame; and an inclined surface (1701) is provided on one side of the positioning plate (17).

4. The rolling equipment for a bimetallic semi-solid composite plate according to claim 1, characterized in that: A guide column (39) is fixedly mounted on one side of the top end of the connecting frame (19), and a limiting cylinder (40) is fixedly mounted on the top end of the supporting frame (2); the guide column (39) penetrates the limiting cylinder (40), and the guide column (39) and the limiting cylinder (40) are slidably matched.

5. The rolling equipment for a bimetallic semi-solid composite plate according to claim 1, characterized in that: A second sliding groove (701) is provided on the inner side of the first mounting plate (7), a T-shaped sliding rod (21) is fixedly mounted on the outer side of the cross bar (15), and the T-shaped sliding rod (21) is slidably disposed in the second sliding groove (701).

6. The rolling equipment for a bimetallic semi-solid composite plate according to claim 5, characterized in that: Both sides of the top of the frame (1) are provided with elastic limit assemblies, and the elastic limit assemblies include a second mounting plate (37), a connecting tube (32) is fixedly mounted on the second mounting plate (37), a second slide seat (34) is slidably mounted inside the connecting tube (32), a spring (33) is arranged inside the connecting tube (32), the second slide seat (34) is elastically connected to the inner side wall of the connecting tube (32) via the spring (33), a connecting column (35) is fixedly mounted on one side of the second slide seat (34), the connecting column (35) passes through a side wall of the connecting tube (32), and a pressure plate (36) is fixedly mounted on one end of the connecting column (35) away from the second slide seat (34).

7. The rolling equipment for a bimetallic semi-solid composite plate according to claim 3, characterized in that: A driven wheel (22) is fixedly sleeved on the top end of the adjusting rod (11); a mounting seat (26) is fixedly mounted on one side of the support frame (2); a rotating shaft (25) is rotatably mounted on the mounting seat (26); a driving wheel (24) is fixedly sleeved on the top end of the rotating shaft (25); the driving wheel (24) and the driven wheel (22) are transmission-connected via a transmission chain (23); a first bevel gear (28) is fixedly mounted on the bottom end of the rotating shaft (25); a mounting frame (27) is fixedly mounted on one side of the support frame (2); a driving shaft (30) is rotatably mounted on the mounting frame (27); a second bevel gear (29) is fixedly mounted on one end of the driving shaft (30); the first bevel gear (28) is meshed with the second bevel gear (29); and a hand wheel (31) is fixedly connected to the other end of the driving shaft (30).

8. A method for rolling a bimetallic semi-solid composite plate, using a bimetallic semi-solid composite plate rolling device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. placing the bimetallic semi-solid composite plate (41) to be rolled on the right side of the frame (1), and then driving the bimetallic semi-solid composite plate (41) to move to the left through the adjustment frame, so that the left side of the bimetallic semi-solid composite plate (41) moves into between the upper roller (4) and the lower roller (3); S2. The upper roller (4) is rotated by the driving component, so that the upper roller (4) and the lower roller (3) roll the bimetallic semi-solid composite plate (41) and drive it to move to the left, so that the bimetallic semi-solid composite plate (41) moves to the left side of the frame (1), thereby completing one rolling process. Moreover, when the adjustment frame moves to the left, the adjustment plate (9) is driven to move downward by the transmission mechanism, thereby driving the upper roller (4) to move downward, so that the gap between the upper roller (4) and the lower roller (3) is reduced, so that when the bimetallic semi-solid composite plate (41) moves to the left for rolling, the gap between the upper roller (4) and the lower roller (3) is reduced; S3. Control the adjustment frame to move rightward, so that the bimetallic semi-solid composite plate (41) moves rightward, thereby entering between the upper roller (4) and the lower roller (3) again, and driving the upper roller (4) to rotate in the opposite direction, so that the bimetallic semi-solid composite plate (41) moves rightward for leveling; S4. Repeat S1-S3 multiple times until the bimetallic semi-solid composite sheet (41) is rolled to a desired thickness.

Citation Information

Patent Citations

  • Metal plate forming and rolling equipment

    CN215279195U

  • Aluminum alloy plate rolling forming equipment

    CN116274358A