Bending machine facilitating angle adjustment
By designing a bending machine that is easy to adjust the angle, using structures such as mobile stage, rotating ring and clamping cylinder, the problem of existing bending machines requiring replacement of fixtures and prone to cracks at the bending points is solved, achieving high efficiency and quality Good bending effect.
Patent Information
- Application Number
- CN202411669779.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-21
AI Technical Summary
Existing bending machines need to replace the fixtures when bending different products, and the toughness at the bend of the product leads to stress concentration, which is prone to cracking problems.
A bending machine for easy angle adjustment is designed, adopting structures such as mobile stage, mobile cylinder, rotary ring, drive member, first fixed assembly and second fixed assembly, and adjusting the bending angle through rotation of the rotary ring. And reduce the hardness at the bend by clamping the cylinder and heating plate, reducing the risk of cracking.
The bending angle adjustment of different products is achieved, which is convenient to operate. By reducing the hardness at the bending point, stress concentration is reduced, bending quality is improved, and cracking problems are avoided.
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Figure CN119407044A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bending machines, and in particular to a bending machine which is convenient for angle adjustment. Background Art
[0002] The bending machine is an important equipment for bending and forming workpieces in the sheet metal industry. It can press steel plates into parts of various shapes according to process requirements. It is widely used in many industries such as metal processing, light industry, aviation, shipbuilding, metallurgy, home appliances, construction, electronics and automobiles. In these fields, the bending machine can realize accurate and efficient bending operations on metal sheets, so that the workpieces can reach the required shape and size;
[0003] For example, the Chinese patent publication number CN113787121A discloses a bending machine, comprising a bending mechanism for bending a product, the bending mechanism comprising a pad and a bending shaft, the pad is used to carry the product, the pad is movably arranged in a direction toward or away from the bending shaft to clamp or release the product, the bending machine also includes a blanking mechanism, the blanking mechanism includes: a first pusher, located between the pad and the bending shaft, the first pusher performs a linear reciprocating motion along the extension direction of the pad to push the product on the pad to the blanking The assembly line, the unloading mechanism also includes: a frame, which is spaced apart from the bending mechanism; a turntable, which is rotatably arranged on the frame to drive the product to rotate a first preset angle, wherein the first pusher performs a linear reciprocating motion between the turntable and the bending mechanism to push the product on the pad to the turntable, and the flip assembly includes: a receiving plate, which is connected to the frame, and the receiving plate is used to receive the product pushed by the second pusher, and a movable plate is arranged opposite to the receiving plate, and the movable plate moves in a direction toward or away from the receiving plate to clamp or release the product.
[0004] For another example, the Chinese patent publication number CN108838253B discloses "a bending machine, comprising: a first shaft roller; a second shaft roller, the second shaft roller is arranged at an interval with the first shaft roller; a support assembly, the support assembly is used to support the workpiece to be bent, the first shaft roller and the second shaft roller are both arranged above the support assembly; a positioning structure, the positioning structure is connected to the support assembly, and the positioning structure is used to detect whether the workpiece is conveyed to a preset position; wherein at least part of the support assembly can be turned over, so that the workpiece is bent under the action of the support assembly and the first shaft roller or under the action of the support assembly and the second shaft roller";
[0005] This type of patent mainly bends the product by driving the bending shaft to rotate. However, this bending method has certain technical defects:
[0006] First, during the bending process, the bending angle of the product is mainly determined by the displacement of the product driven by the pusher. When bending different products, different fixing parts need to be replaced to adapt to the push of different products, which has certain limitations.
[0007] Second, since the bending part of the product generally has a certain toughness, when the product is bent by external force, stress concentration is likely to cause cracking, thus affecting the bending quality of the product. Therefore, further improvement is needed. Summary of the invention
[0008] In view of the problems in the related art, the present invention proposes a bending machine that is easy to adjust the angle, so as to overcome the technical problem in the existing related art that fixing parts need to be replaced for different products.
[0009] To this end, the specific technical scheme adopted by the present invention is as follows: a bending machine that is easy to adjust the angle includes a base, a mounting frame is fixedly connected to the top of the base, a guide rail penetrating the mounting frame is arranged on the inner side of the mounting frame, one end of the guide rail is slidably connected to a movable carrier for placing the product to be bent, and a bending mechanism is arranged on the inner side of the mounting frame, and the bending mechanism includes a moving cylinder, the moving cylinder is fixedly connected to one end of the top wall of the base, the output end of the moving cylinder is fixedly connected to the moving carrier, the inner side of the mounting frame is rotatably connected to a rotating ring, one end of the rotating ring is provided with a bending member for bending the product to be bent by cooperating with the rotation of the rotating ring, one end of the top of the base is provided with a driving member for driving the rotating ring to rotate, one end of the mounting frame is provided with a first fixing component for clamping the product to be bent, and the top of the mounting frame is provided with a second fixing component for pressing the product to be bent.
[0010] Preferably, a plurality of support rods are fixedly connected to the bottom of the base, and the plurality of support rods are evenly distributed on the bottom of the base.
[0011] Preferably, a protective cover is fixedly connected to one end of the top of the base, and a plurality of heat dissipation grooves are formed on the outer wall of the protective cover, and the plurality of heat dissipation grooves are evenly distributed on the outer wall of the protective cover.
[0012] Preferably, the bending member includes a mounting seat, the mounting seat is fixedly connected to the inner side of the rotating ring, one side of the mounting seat is fixedly connected to a connecting seat, and a bending plate that contacts the product to be bent is provided on a side of the connecting seat away from the mounting seat.
[0013] Preferably, the driving member includes a rotating motor, which is fixedly mounted on one end of the top of the base, the output shaft of the rotating motor is fixedly connected to a first gear, one end of the rotating ring is fixedly connected to a second gear, and the second gear is meshed with the first gear.
[0014] Preferably, the first fixing assembly includes a first clamping cylinder, which is fixedly connected to the outside of the mounting frame, the output end of the first clamping cylinder is fixedly connected to a movable seat, the bottom end of the movable seat is fixedly connected to a pressure plate, and the bottom end of the pressure plate is provided with a preheating part for preheating the product to be bent.
[0015] Preferably, the first fixing assembly further comprises two slide rails arranged in parallel, the two slide rails are fixedly connected to the top of the mounting frame, a movable plate is slidably connected between the two slide rails, and the bottom end of the movable plate is fixedly connected to the movable seat.
[0016] Preferably, the preheating member comprises a heating plate, a mounting groove is formed at the bottom end of the pressing plate, and the heating plate is fixedly connected to the inner side of the mounting groove and contacts the product to be bent.
[0017] Preferably, the bending plate and the pressing plate are arc-shaped structures, and the bending plate and the pressing plate have the same curvature.
[0018] Preferably, the second fixing assembly includes a fixing seat, the fixing seat is fixedly connected to the top of the mounting frame, the top of the fixing seat is fixedly connected to a second clamping cylinder, and the output end of the second clamping cylinder is fixedly connected to a pressure seat.
[0019] The beneficial effects of the present invention are:
[0020] 1. Place the product to be bent on the mobile platform, and then control the mobile cylinder to make the mobile platform move toward the inside of the mounting frame, so that the product to be bent is transferred to the inside of the mounting frame, and then the product to be bent is fixed by the first fixing component and the second fixing component, and then the driving component drives the rotating ring to rotate, so that the bending component bends the product to be bent. By controlling the rotation angle of the rotating ring, the bending angle of the product to be bent can be adjusted. This process is easy to operate, so that the product to be bent can meet different bending requirements;
[0021] 2. By controlling the first clamping cylinder to drive the movable seat to move, the movable plate slides along the slide rail, and the pressure plate approaches the product to be bent and applies pressure to it, so that one side of the product to be bent is clamped, and the heating plate fits the bending part of the product to be bent. The heating plate can heat the bending part of the product to be bent, which can reduce the hardness of the bending part of the product to be bent and increase its plasticity, making it easier to achieve bending and reducing the problem of cracking caused by stress concentration during the bending process;
[0022] 3. By controlling the second clamping cylinder, the pressure seat moves downward and presses the top of the product to be bent, so that the product to be bent remains fixed. Since the pressure seat and the pressure plate clamp the side and top surfaces of the product to be bent respectively, the pressure seat and the pressure plate can clamp different types of products to be bent, which means that there is no need to replace the fixing components when bending different products to be bent, and the product has strong versatility. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the overall structure of a bending machine that is convenient for angle adjustment according to an embodiment of the present invention;
[0025] Figure 2 Schematic diagram of the structure of the bending mechanism of the embodiment of the present invention Figure 1 ;
[0026] Figure 3 Schematic diagram of the structure of the bending mechanism of the embodiment of the present invention Figure 2 ;
[0027] Figure 4 is a schematic structural diagram of a bending part according to an embodiment of the present invention;
[0028] Figure 5 is a schematic structural diagram of a driving member according to an embodiment of the present invention;
[0029] Figure 6 is a schematic structural diagram of a first fixing assembly according to an embodiment of the present invention;
[0030] Figure 7 is a schematic structural diagram of a preheating unit according to an embodiment of the present invention;
[0031] Figure 8 is a schematic structural diagram of a product to be bent according to an embodiment of the present invention;
[0032] Fig. 9 It is a schematic structural diagram of a second fixing component according to an embodiment of the present invention.
[0033] In the figure: 1. base; 2. support rod; 3. mounting frame; 4. protective cover; 5. guide rail; 6. movable carrier; 7. product to be bent; 8. bending mechanism; 81. movable cylinder; 82. rotating ring; 83. bending part; 831. mounting seat; 832. connecting seat; 833. bending plate; 84. driving part; 841. rotating motor; 842. first gear; 843. second gear; 85. first fixing component; 851. first clamping cylinder; 852. movable seat; 853. pressing plate; 854. slide rail; 855. movable plate; 856. preheating part; 8561. heating plate; 8562. mounting groove; 86. second fixing component; 861. fixing seat; 862. second clamping cylinder; 863. pressing seat. DETAILED DESCRIPTION
[0034] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and advantages of the present invention.
[0035] According to an embodiment of the present invention, a bending machine that is convenient for angle adjustment is provided.
[0036] The present invention is further described with reference to the accompanying drawings and specific embodiments. Figure 1-Figure 9 As shown, it includes a base 1, a plurality of support rods 2 are fixedly connected to the bottom of the base 1, and the plurality of support rods 2 are evenly distributed on the bottom of the base 1, a protective cover 4 is fixedly connected to one end of the top of the base 1, and a plurality of heat dissipation grooves are opened on the outer wall of the protective cover 4, and the plurality of heat dissipation grooves are evenly distributed on the outer wall of the protective cover 4, a mounting frame 3 is fixedly connected to the top of the base 1, a guide rail 5 penetrating the mounting frame 3 is arranged on the inner side of the mounting frame 3, and a movable carrier 6 for placing a product 7 to be bent is slidably connected to one end of the guide rail 5, and a bending mechanism 8 is arranged on the inner side of the mounting frame 3, and the bending mechanism 8 includes a moving cylinder 81, a moving cylinder 82, and a moving cylinder 83. The movable cylinder 81 is fixedly connected to one end of the top wall of the base 1, and the output end of the movable cylinder 81 is fixedly connected to the movable carrier 6. The inner side of the mounting frame 3 is rotatably connected with a rotating ring 82. One end of the rotating ring 82 is provided with a bending member 83 for bending the product 7 by cooperating with the rotation of the rotating ring 82. One end of the top of the base 1 is provided with a driving member 84 for driving the rotating ring 82 to rotate. One end of the mounting frame 3 is provided with a first fixing component 85 for clamping the product 7 to be bent, and the top of the mounting frame 3 is provided with a second fixing component 86 for pressing the product 7 to be bent.
[0037] By placing the product 7 to be bent on the movable platform 6, and then controlling the movable cylinder 81 to make the movable platform 6 move toward the inside of the mounting frame 3, the product 7 to be bent is transferred to the inside of the mounting frame 3, and then the product 7 to be bent is fixed by the first fixing component 85 and the second fixing component 86, and then the rotating ring 82 is driven to rotate by the driving member 84, so that the bending member 83 bends the product 7 to be bent, and by controlling the rotation angle of the rotating ring 82, the bending angle of the product 7 to be bent can be adjusted. This process is easy to operate, so that the product 7 to be bent can meet different bending requirements.
[0038] Furthermore, the bending member 83 includes a mounting seat 831, which is fixedly connected to the inner side of the rotating ring 82, and a connecting seat 832 is fixedly connected to one side of the mounting seat 831, and a bending plate 833 that contacts the product 7 to be bent is provided on the side of the connecting seat 832 away from the mounting seat 831; by placing the product 7 to be bent on the movable platform 6, and then controlling the movable cylinder 81 to make the movable platform 6 move toward the inside of the mounting frame 3, the product 7 to be bent is transferred to the inside of the mounting frame 3, and then the product 7 to be bent is fixed by the first fixing component 85 and the second fixing component 86, and then the rotating ring 82 is driven to rotate by the driving component 84, and then the mounting seat 831 can be rotated by cooperating with the rotation of the rotating ring 82, so that the connecting seat 832 drives the bending plate 833 to rotate circumferentially, so that the bending plate 833 applies pressure to the product 7 to be bent, so that the product 7 to be bent is bent, and the bending angle of the product 7 to be bent can be adjusted by controlling the rotation angle of the rotating ring 82.
[0039] Furthermore, the driving member 84 includes a rotating motor 841, which is fixedly mounted at one end of the top of the base 1, and the output shaft of the rotating motor 841 is fixedly connected to a first gear 842, and one end of the rotating ring 82 is fixedly connected to a second gear 843, and the second gear 843 is meshed with the first gear 842; by controlling the moving cylinder 81, the moving platform 6 moves toward the inside of the mounting frame 3, so that the product 7 to be bent is transferred to the inside of the mounting frame 3, and then the product 7 to be bent is fixed by the first fixing component 85 and the second fixing component 86, and then the rotation is started. The motor 841 causes the first gear 842 to rotate, which causes the second gear 843 to rotate synchronously, and the second gear 843 drives the rotating ring 82 to rotate synchronously, so that the mounting seat 831 rotates, and the connecting seat 832 drives the bending plate 833 to rotate circumferentially, so that the bending plate 833 applies pressure to the product 7 to be bent, so that the product 7 to be bent is bent. By controlling the rotation angle of the rotating ring 82, the bending angle of the product 7 to be bent can be adjusted, so that the product 7 to be bent can meet different bending requirements, and the product is highly practical.
[0040] Furthermore, the first fixing assembly 85 includes a first clamping cylinder 851, which is fixedly connected to the outer side of the mounting frame 3, and the output end of the first clamping cylinder 851 is fixedly connected to a movable seat 852, and the bottom end of the movable seat 852 is fixedly connected to a pressure plate 853, the bending plate 833 and the pressure plate 853 are arc-shaped structures, and the curvature of the two is the same, and the top of the top of the mounting frame 3 is fixedly connected to two parallel slide rails 854, and a movable plate 855 is slidably connected between the two slide rails 854, and the bottom end of the movable plate 855 is fixedly connected to the movable seat 852, and the bottom end of the pressure plate 853 is provided with a preheating member 856 for preheating the product 7 to be bent, and the preheating member 856 includes a heating plate 8561, and the bottom end of the pressure plate 853 is provided with a mounting groove 8562, and the heating plate 8561 is fixedly connected to the inner side of the mounting groove 8562 and contacts the product 7 to be bent. By controlling the first clamping cylinder 851 to drive the movable seat 852 to move, the movable plate 855 slides along the slide rail 854, and the pressure plate 853 approaches the product 7 to be bent and applies pressure to it, so that one side of the product 7 to be bent is clamped, and the heating plate 8561 fits the bending part of the product 7 to be bent, and the heating plate 8561 can heat the bending part of the product 7 to be bent, which makes the bending part of the product 7 to be bent. This can reduce the hardness of the bending part of the product 7 to be bent and increase its plasticity, thereby making it easier to achieve bending and reducing the problem of cracking caused by stress concentration during the bending process.
[0041] Furthermore, the second fixing assembly 86 includes a fixing seat 861, which is fixedly connected to the top of the mounting frame 3, the top of the fixing seat 861 is fixedly connected to a second clamping cylinder 862, and the output end of the second clamping cylinder 862 is fixedly connected to a pressure seat 863. By controlling the first clamping cylinder 851 to drive the movable seat 852 to move, the movable plate 855 slides along the slide rail 854, which makes the pressure plate 853 approach the product 7 to be bent and apply pressure to it, so that one side of the product 7 to be bent is clamped, and then the second clamping cylinder 862 is controlled to make the pressure seat 863 move downward, so that the pressure seat 863 presses the top of the product 7 to be bent, so that the product 7 to be bent remains fixed, and the pressure seat 863 clamps the side and top surfaces of the product 7 to be bent respectively by cooperating with the pressure plate 853, which makes the pressure seat 863 and the pressure plate 853 able to clamp different types of products 7 to be bent, so that there is no need to replace the fixing components when bending different products 7 to be bent, and the versatility is strong.
[0042] The working principle and instructions for use of the present invention are as follows:
[0043] When in use, the product 7 to be bent is placed on the movable platform 6, and then the movable cylinder 81 is controlled to make the movable platform 6 move toward the inside of the mounting frame 3, so that the product 7 to be bent is transferred to the inside of the mounting frame 3, and then the first clamping cylinder 851 is controlled to drive the movable seat 852 to move, so that the pressing plate 853 contacts the bending part of the product 7 to be bent, so that the heating plate 8561 clamps the product 7 to be bent, and the heating plate 8561 can heat the bending part of the product 7 to be bent, which makes the bending part of the product 7 to be bent, thus reducing the hardness of the bending part of the product 7 to be bent and increasing its plasticity, thereby making it easier to achieve bending and reducing the problem of cracking caused by stress concentration during the bending process;
[0044] Then, the second clamping cylinder 862 is controlled to make the pressing seat 863 move downward and press the top of the product 7 to be bent, so that the product 7 to be bent is kept fixed. Since the pressing seat 863 and the pressing plate 853 clamp the side and top surfaces of the product 7 to be bent respectively, the pressing seat 863 and the pressing plate 853 can clamp different types of products 7 to be bent, and it is not necessary to replace the fixing components when bending different products 7 to be bent, which has strong versatility.
[0045] By starting the rotating motor 841, the first gear 842 rotates, which makes the second gear 843 rotate synchronously, and the second gear 843 drives the rotating ring 82 to rotate synchronously. The rotation of the rotating ring 82 can make the mounting seat 831 rotate, and the connecting seat 832 drives the bending plate 833 to rotate circumferentially, so that the bending plate 833 applies pressure to the product 7 to be bent, so that the product 7 to be bent is bent. By controlling the rotation angle of the rotating ring 82, the bending angle of the product 7 to be bent can be adjusted, which is easy to operate and can meet different bending requirements.
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A bending machine that is easy to adjust the angle, comprising a base (1), the top of which is fixedly connected to a mounting frame (3), characterized in that: A guide rail (5) penetrating the mounting frame (3) is arranged on the inner side of the mounting frame (3); one end of the guide rail (5) is slidably connected to a movable carrier (6) for placing a product (7) to be bent; a bending mechanism (8) is arranged on the inner side of the mounting frame (3); the bending mechanism (8) comprises a movable cylinder (81); the movable cylinder (81) is fixedly connected to one end of the top wall of the base (1); the output end of the movable cylinder (81) is fixedly connected to the movable carrier (6); the inner side of the mounting frame (3) is rotatably connected to a rotating mechanism (8) A rotating ring (82), one end of the rotating ring (82) is provided with a bending member (83) for bending the product (7) to be bent by cooperating with the rotation of the rotating ring (82), one end of the top of the base (1) is provided with a driving member (84) for driving the rotating ring (82) to rotate, one end of the mounting frame (3) is provided with a first fixing component (85) for clamping the product (7) to be bent, and the top of the mounting frame (3) is provided with a second fixing component (86) for pressing the product (7) to be bent.
2. A bending machine that is easy to adjust the angle according to claim 1, characterized in that: A plurality of support rods (2) are fixedly connected to the bottom of the base (1), and the plurality of support rods (2) are evenly distributed on the bottom of the base (1).
3. A bending machine that facilitates angle adjustment according to claim 1, characterized in that: One end of the top of the base (1) is fixedly connected to a protective cover (4), and the outer wall of the protective cover (4) is provided with a plurality of heat dissipation grooves, which are evenly distributed on the outer wall of the protective cover (4).
4. A bending machine that facilitates angle adjustment according to claim 1, characterized in that: The bending member (83) comprises a mounting seat (831), wherein the mounting seat (831) is fixedly connected to the inner side of the rotating ring (82), a connecting seat (832) is fixedly connected to one side of the mounting seat (831), and a bending plate (833) that contacts the product (7) to be bent is provided on the side of the connecting seat (832) away from the mounting seat (831).
5. A bending machine that facilitates angle adjustment according to claim 4, characterized in that: The driving member (84) comprises a rotating motor (841), wherein the rotating motor (841) is fixedly mounted on one end of the top of the base (1), an output shaft of the rotating motor (841) is fixedly connected to a first gear (842), one end of the rotating ring (82) is fixedly connected to a second gear (843), and the second gear (843) is meshed with the first gear (842).
6. A bending machine that facilitates angle adjustment according to claim 5, characterized in that: The first fixing assembly (85) comprises a first clamping cylinder (851), the first clamping cylinder (851) is fixedly connected to the outer side of the mounting frame (3), the output end of the first clamping cylinder (851) is fixedly connected to a movable seat (852), the bottom end of the movable seat (852) is fixedly connected to a pressing plate (853), and the bottom end of the pressing plate (853) is provided with a preheating member (856) for preheating the product to be bent (7).
7. A bending machine that facilitates angle adjustment according to claim 6, characterized in that: The first fixing assembly (85) further comprises two parallel slide rails (854), the two slide rails (854) are fixedly connected to the top of the mounting frame (3), a movable plate (855) is slidably connected between the two slide rails (854), and the bottom end of the movable plate (855) is fixedly connected to the movable seat (852).
8. A bending machine that facilitates angle adjustment according to claim 7, characterized in that: The preheating member (856) includes a heating plate (8561), and a mounting groove (8562) is provided at the bottom end of the pressing plate (853). The heating plate (8561) is fixedly connected to the inner side of the mounting groove (8562) and contacts the product (7) to be bent.
9. A bending machine that facilitates angle adjustment according to claim 8, characterized in that: The bending plate (833) and the pressing plate (853) are arc-shaped structures, and the bending plate (833) and the pressing plate (853) have the same arc size.
10. The bending machine for facilitating angle adjustment according to claim 1, characterized in that: The second fixing assembly (86) comprises a fixing seat (861), wherein the fixing seat (861) is fixedly connected to the top of the mounting frame (3), the top of the fixing seat (861) is fixedly connected to a second clamping cylinder (862), and the output end of the second clamping cylinder (862) is fixedly connected to a pressure seat (863).
Citation Information
Patent Citations
Bending Machine
CN108838253B
Bending machine
CN113787121A
Bending device
CN107175273A
Universal bending forming device of connector terminal
CN107959210A
Bending device of electric connector terminal
CN213317013U