Chamfering device allowing size floating and chamfering equipment capable of completing chamfering at one time

By designing a chamfer device that allows dimension floating, using polygonal channels and elastic sliding positioners, the problems of inconsistent chamfers and low efficiency in the prior art are solved, and the stability of chamfer accuracy and processing efficiency are improved.

CN119407263APending Publication Date: 2025-02-11SHANGHAI XIJIA PRECISION TECH CO LTD
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Patent Information

Application Number
CN202411608178.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

When existing chamfering equipment deals with polygonal structure products with large dimensional deviations, it is easy to cause inconsistent chamfers, unstable specifications, and low processing efficiency.

Method used

A chamfering device that allows dimension floating is designed, using polygonal channels and elastic sliding positioners. Through the pressing blocks and elastic elements in the elastic sliding positioners, it adapts to the dimension floating of the workpiece to ensure the precise positioning of the chamfered edges. The feed channel of the device matches the number of edges of the workpiece, and the feeding channel is located at the top corner, which can complete the chamfer of multiple edges at one time.

Benefits of technology

A solution with good chamfer accuracy, stability and good quality for polygonal structure products is achieved, processing efficiency is improved, and the consistency of chamfer specifications is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a size-floating-allowed chamfering device which comprises a main structure body, a chamfering mechanism, a chamfering mechanism and a control mechanism. The main structure body is provided with a feeding channel allowing a workpiece to penetrate through and a tool feeding channel used for installing a chamfering tool or allowing the chamfering tool to enter; the feeding channel is a polygonal channel, and the number of edges of the feeding channel is the same as that of edges of a workpiece; the cutter feeding channel is located at one vertex angle of the cutter feeding channel and penetrates through the vertex angle to be communicated with the cutter feeding channel. At least two elastic sliding positioning pieces are arranged in the main structure body, and each elastic sliding positioning piece comprises a pressing block with the end face facing the interior of the feeding channel and an elastic element arranged on the back face of the pressing block to provide telescopic power for the pressing block. The pressing blocks in the elastic sliding positioning pieces act on the workpiece, and the resultant force, acting on the workpiece, of the pressing blocks faces the tool feeding channel. The positioning device can adapt to size floating of the workpiece, it is guaranteed that the workpiece to be chamfered is accurately positioned, and the stability of the chamfering precision and the good quality are guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of precision machining equipment that allows material / workpiece size to float, and in particular to a chamfering device that allows size to float and a chamfering device that completes chamfering at one time. Background Art

[0002] For strip products with high dimensional accuracy, large processing volume, and polygonal structure, the stability of chamfering and processing efficiency are essential options, which involve product yield and cost.

[0003] However, due to the dimensional deviation of the product itself, the product has a certain dimensional fluctuation relative to the set size during the chamfering process, which easily leads to inconsistent chamfers, unstable chamfering specifications and quality problems. In addition, the existing chamfering equipment needs to change the product angle multiple times when chamfering each edge of the product, which affects the processing efficiency. Summary of the invention

[0004] In order to solve the technical problems existing in the background technology, the present invention proposes a chamfering device that allows size floating and a chamfering equipment that completes chamfering in one go.

[0005] The chamfering device allowing size floating proposed by the present invention comprises: a main structure having a feed channel for a workpiece to pass through and a tool feed channel for installing a chamfering tool or for the chamfering tool to enter, wherein:

[0006] The feed channel is a polygonal channel, and the number of sides of the feed channel is the same as the number of sides of the workpiece; the tool feed channel is located at a vertex of the feed channel and penetrates the vertex to communicate with the feed channel;

[0007] At least two elastic sliding positioning members are arranged inside the main structure, each of which includes a pressure block with its end face facing the inside of the feed channel and an elastic element arranged on the back of the pressure block to provide telescopic power for the pressure block. When the workpiece enters the feed channel, the pressure blocks in each elastic sliding positioning member act on the workpiece respectively, and the combined force of each pressure block acting on the workpiece is directed toward the knife feed channel.

[0008] Preferably, a gap is reserved at the junction of each two adjacent walls of the inner wall of the feed channel to form a clearance groove.

[0009] Preferably, the end surface of the pressing block includes inclined surfaces arranged in sequence along the extension direction of the feed channel and a plane connected to the inclined surfaces, the plane protrudes from the inner side wall of the feed channel, and the side of the inclined surface away from the plane is located outside the feed channel.

[0010] Preferably, the main structure has at least two mounting holes connected to the feed channel, each elastic sliding positioning member is installed in each mounting hole one by one, and the plane of each pressing block extends out of the mounting hole, and the inclined surface of each pressing block is located in the mounting hole on the side away from its plane.

[0011] Preferably, the main structure is provided with assembly holes and sealing plates on the periphery of any mounting channel thereof; the sealing plates are fixed to the main structure by threaded fasteners adapted to the assembly holes to seal the end of the mounting channel away from the feed channel; the end of the elastic element in the elastic sliding positioning member away from its pressing block abuts against or is connected to the sealing plate.

[0012] Preferably, the mounting channel includes a mounting section and a guide section arranged at the bottom of the mounting section and connecting the mounting section with the feed channel; the elastic sliding positioning member also includes a support block, and the pressure block is slidably installed inside the support block; the support block is embedded in the mounting section, one end of the pressure block extends out of the support block to extend into the guide section and form a sliding fit with the guide section, one end of the elastic element is connected to or abuts against the pressure block, and the other end of the elastic element is connected to or abuts against the sealing plate.

[0013] Preferably, a slideway and a ballistic track connected to the slideway at one end are provided inside the support block, the pressure block is slidably installed in the slideway, one end of the elastic element extends into the slideway to connect or abut against the pressure block, and the other end extends out of the ballistic track to connect or abut against the sealing plate.

[0014] Preferably, the surface of the main structure is provided with recessed areas matching the number of sealing plates, each installation channel and assembly hole is arranged in each recessed area in a one-to-one correspondence, and each sealing plate is located in a corresponding recessed area.

[0015] Preferably, the sealing plate is a polygonal plate, and the contour shape of the recessed area matches the sealing plate.

[0016] The chamfering equipment for completing chamfering in one go disclosed in the present invention comprises a plurality of chamfering devices allowing size floating as described in any one of claims 1 to 8, all of which are arranged in sequence, and the feed channels of each chamfering device allowing size floating are connected in sequence to form a material transfer channel, and when the workpiece enters the material transfer channel, the tool feed channels in each chamfering device allowing size floating respectively correspond to different edges of the workpiece.

[0017] Preferably, the number of chamfering devices that allow size fluctuation is N, and N is equal to the number of edges to be chamfered on the workpiece.

[0018] In the present invention, the feed channel is used for allowing the workpiece to pass through it, and the tool feed channel is used for installing the chamfering tool or for the chamfering tool to feed from here; a plurality of elastic sliding positioning members are arranged in the main structure, so that the pressure blocks in each elastic sliding positioning member apply pressure to the workpiece entering the feed channel, so that the edge to be chamfered of the workpiece is pressed into place, and because the pressure blocks in the elastic sliding positioning members can be elastically expanded and contracted under the action of their elastic elements, they can adapt to the floating size of the workpiece, ensure the precise positioning of the workpiece to be chamfered, and ensure the stability of the chamfering accuracy and good quality. In addition, by sequentially arranging a plurality of the chamfering devices and arranging them in sequence, their feed channels are sequentially connected to form a feed channel. When the workpiece enters the feed channel, the tool feed channels in each chamfering device that allows size floating respectively correspond to different edges of the workpiece, so that the workpiece can complete all the chamfering to be chamfered at one time, which greatly improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic structural diagram of a chamfering device that allows size floating proposed by the present invention;

[0020] Figure 2 An axonometric view of a chamfering device that allows size fluctuations proposed by the present invention;

[0021] Figure 3 A schematic diagram of the working state of the chamfering device allowing size floating proposed by the present invention;

[0022] Figure 4 It is a schematic diagram of the working relationship between the elastic sliding positioning member and the workpiece when the workpiece is a triangle in the chamfering device with floating size allowed proposed by the present invention;

[0023] Figure 5 It is a schematic diagram of the working relationship between the elastic sliding positioning member and the workpiece when the workpiece is a pentagon in the chamfering device with floating size allowed proposed by the present invention;

[0024] Figure 6 It is a schematic diagram of the working relationship between the elastic sliding positioning member and the workpiece when the workpiece is hexagonal in the chamfering device with floating size allowed proposed by the present invention;

[0025] Figure 7 This is a schematic structural diagram of a chamfering device for completing chamfering in one step proposed by the present invention. DETAILED DESCRIPTION

[0026] Reference Figure 1-3 The chamfering device allowing size floating proposed by the present invention comprises: a main structure 1, which has a feed channel 4 for a workpiece 9 to pass through and a tool feed channel 5 for installing a chamfering tool or for the chamfering tool to enter, wherein:

[0027] The feed channel 4 is a polygonal channel, and the number of sides of the feed channel 4 is the same as the number of sides of the workpiece 9. The tool feed channel 5 is located at a vertex of the feed channel 4 and penetrates the vertex to communicate with the feed channel 4. When the workpiece 9 passes through the feed channel 4, one of the edges to be chamfered of the workpiece 9 faces the tool feed channel 5, and then the chamfering tool set in the tool feed channel 5 or fed by the tool feed channel 5 chamfers the edge to be chamfered.

[0028] At least two elastic sliding positioning members are arranged inside the main structure 1, each of which includes a pressure block 2 with its end face facing the inside of the feed channel 4 and an elastic element 3 arranged on the back of the pressure block 2 to provide expansion and contraction power for the pressure block 2. When the workpiece 9 enters the feed channel 4, the pressure blocks 2 in each elastic sliding positioning member act on the workpiece 9 respectively, and the combined force of each pressure block 2 acting on the workpiece 9 is directed toward the tool feed channel 5, so that the edge of the workpiece 9 to be chamfered is pressed into place in the feed direction. Since the pressure blocks in the elastic sliding positioning members can be elastically expanded and contracted under the action of their elastic elements 3, they can adapt to the size floating of the workpiece 9, ensure the precise positioning of the workpiece 9 to be chamfered, and ensure the stability of the chamfering accuracy and good quality.

[0029] In addition, since burrs are likely to appear on the edges of the workpiece 9 during the processing, the present embodiment reserves a gap on the inner wall of the feed channel 4 at the junction of each two adjacent walls to form a clearance groove 12, so that the clearance groove 12 can be used to make way for the edges of the workpiece 9 to avoid the problem that the workpiece 9 cannot be properly abutted due to the burrs on its edges, thereby affecting the chamfering accuracy.

[0030] Furthermore, the clearance groove 12 in this embodiment is a hole groove with the edge of the feed channel 4 as the center.

[0031] Furthermore, in this embodiment, the end face of the pressing block 2 includes an inclined surface sequentially arranged along the extension direction of the feed channel 4 and a plane connected with the inclined surface, the plane protrudes from the inner side wall of the feed channel 4, and the side of the inclined surface away from the plane is located outside the feed channel 4. When the workpiece 9 is in the process of machining, the workpiece 9 first contacts the inclined surface of the pressing block 2 in the process of entering the feed channel 4, so that the inclined surface of the pressing block 2 is used to gradually guide the workpiece 9 to the plane of the pressing block 2, so that the plane of the pressing block 2 clamps the workpiece 9.

[0032] In this embodiment, the main structure 1 has at least two mounting holes connected to the feed channel 4, and each elastic sliding positioning member is installed in each mounting hole in a one-to-one correspondence, and the plane of each pressing block 2 extends out of the mounting hole, and the side of the inclined surface of each pressing block 2 away from its plane is located in the mounting hole. The design of the mounting hole can modularize the components of the main structure 1 and the elastic sliding positioning member, which is convenient for processing and can save processing costs.

[0033] Furthermore, the main structure 1 is provided with assembly holes 6 and sealing plates 8 on the periphery of any installation channel thereof; the sealing plates 8 are fixed to the main structure 1 by threaded fasteners adapted to the assembly holes 6 to block the end of the installation channel away from the feed channel 4; the elastic element 3 in the elastic sliding positioning piece is against or connected to the sealing plate 8 at one end away from its pressing block 2. When it is necessary to adjust the retraction distance of the pressing block 2, it is only necessary to tighten or loosen the threaded fasteners on the corresponding sealing plate 8 to adjust the spacing between the sealing plate 8 and the corresponding pressing block 2, so that the elastic element 3 against the sealing plate 8 drives the pressing block 2 to move forward or backward, thereby adjusting the expansion and contraction amount of the pressing block 2 in the feed channel 4. When it is necessary to inspect or repair the elastic sliding positioning piece, it is only necessary to disassemble the sealing plate 8 to remove the elastic sliding positioning piece from the installation channel.

[0034] Furthermore, the installation channel includes an installation section 10 and a guide section 11 arranged at the bottom of the installation section 10 and connecting the installation section 10 with the feed channel 4; the elastic sliding positioning member also includes a support block 7, and the pressure block 2 is slidably installed inside the support block 7; the support block 7 is embedded in the installation section 10, one end of the pressure block 2 extends out of the support block 7 to extend into the guide section 11 and forms a sliding fit with the guide section 11, one end of the elastic element 3 is connected to or abuts against the pressure block 2, and the other end of the elastic element 3 is connected to or abuts against the sealing plate 8. The installation section 10 in the installation channel limits the support block 7 in the elastic sliding positioning member to ensure that the support block 7 remains fixed, and the guide section 11 in the installation channel guides the pressure block 2 in the elastic sliding positioning member to ensure that the pressure block 2 is stable in expansion and contraction. This structural design makes it possible to assemble the elastic sliding positioning member without any fixed structure. When the sealing plate 8 is opened, the support block 7 together with the elastic element 3 arranged on the pressure block 2 and connected or abutted with the pressure can be directly taken out, which greatly simplifies the assembly steps.

[0035] The specific installation structure design of the support block 7, the pressure block 2, and the spring is as follows: Figure 1 As shown: a slide and a ballistic track connected to the slide are provided inside the support block 7, the pressing block 2 is slidably installed in the slide, one end of the elastic element 3 extends into the slide to connect or abut against the pressing block 2, and the other end extends out of the ballistic track to connect or abut against the sealing plate 8.

[0036] In this embodiment, the surface of the main structure 1 is provided with recessed areas matching the number of sealing plates 8, and each installation channel and assembly hole 6 is arranged in each recessed area in a one-to-one correspondence, and each sealing plate 8 is located in the corresponding recessed area to ensure the smooth appearance of the main structure 1.

[0037] Furthermore, the sealing plate 8 is a polygonal plate, and the contour of the recessed area matches the sealing plate 8. When the sealing plate 8 is placed in the recessed area, the mounting hole of the sealing plate 8 directly enters a coaxial state with the assembly hole 6, and this structural design facilitates the rapid positioning of the sealing plate 8.

[0038] The specific embodiments are as follows:

[0039] Reference Figure 4 When the workpiece 9 is a triangular structure, the feed channel 4 is a triangular channel that matches it, and two elastic sliding positioning members are provided. The two elastic sliding positioning members are respectively located at the two bottom corners of the feed channel 4, and the telescopic directions of the pressing blocks 2 in the two elastic positioning members are both toward the top corner of the feed channel 4, so that the combined force of the two acting on the workpiece 9 is toward the top corner where the knife feed channel 5 is located.

[0040] Reference Figure 3 When the workpiece 9 is a rectangular structure, the feed channel 4 is a rectangular channel matching it, and two elastic sliding positioning members are provided. The telescopic directions of the pressing blocks 2 in the two elastic sliding positioning members are respectively toward the two adjacent side faces of the workpiece 9, and the angle between the two adjacent side faces is diagonal to the vertex angle where the knife feed channel 5 is located, so that the combined force of the two forces acting on the workpiece 9 is toward the vertex angle where the knife feed channel 5 is located.

[0041] Reference Figure 5 When the workpiece 9 is a pentagonal structure, the feed channel 4 is a pentagonal channel that matches it, and three elastic sliding positioning members are provided. The telescopic directions of the pressing blocks 2 in the three elastic sliding positioning members are respectively toward the three sides of the workpiece 9, and the combined force of the three acting on the workpiece 9 is toward the vertex angle where the knife feed channel 5 is located.

[0042] Reference Figure 6 When the workpiece 9 is a hexagonal structure, the feed channel 4 is a hexagonal channel that matches it, and two elastic sliding positioning members are provided. The telescopic directions of the pressing blocks 2 in the two elastic sliding positioning members are respectively toward the two sides of the workpiece 9, and the combined force of the two acting on the workpiece 9 is toward the top corner where the knife feed channel 5 is located.

[0043] Reference Figure 7 The chamfering equipment for completing chamfering at one time proposed in the present invention comprises a plurality of chamfering devices with allowable size floating as described above, all of which are arranged in sequence, and the feed channels 4 of each chamfering device with allowable size floating are connected in sequence to form a material transfer channel, when the workpiece 9 enters the material transfer channel, the tool feed channels 5 in each chamfering device with allowable size floating respectively correspond to different edges of the workpiece 9, and then the chamfering of multiple edges is completed at one time.

[0044] Furthermore, the number of chamfering devices that allow size fluctuation is N, where N is equal to the number of edges to be chamfered of the workpiece 9, and then the chamfering work of all the edges to be chamfered of the workpiece 9 is completed at one time.

[0045] As can be seen from the above, in the present invention, the feed channel 4 is used for allowing the workpiece 9 to pass through it, and the tool feed channel 5 is used for installing the chamfering tool or for the chamfering tool to feed from here; a plurality of elastic sliding positioning members are arranged in the main structure 1, so that the pressure block 2 in each elastic sliding positioning member applies pressure to the workpiece 9 entering the feed channel 4, so that the edge to be chamfered of the workpiece 9 is pressed into place, and because the pressure block 2 in the elastic sliding positioning member can be elastically retracted under the action of its elastic element 3, it can adapt to the floating size of the workpiece, ensure the precise positioning of the workpiece to be chamfered, and ensure the stability of the chamfering accuracy and good quality. In addition, by sequentially arranging a plurality of the chamfering devices and arranging them in sequence, the feed channels 4 thereof are sequentially connected to form a feed channel. When the workpiece 9 enters the feed channel, the tool feed channels 5 in each chamfering device that allows size floating respectively correspond to different edges of the workpiece 9, so that the workpiece 9 can complete all the chamfering to be chamfered at one time, which greatly improves the production efficiency.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A chamfering device that allows for dimensional fluctuation, characterized in that: include: The main structure (1) has a feed channel (4) for a workpiece (9) to pass through and a tool feed channel (5) for installing a chamfering tool or for the chamfering tool to enter, wherein: The feed channel (4) is a polygonal channel, and the number of sides of the feed channel (4) is the same as the number of sides of the workpiece (9). The tool feed channel (5) is located at a vertex of the feed channel (4) and passes through the vertex to communicate with the feed channel (4). At least two elastic sliding positioning members are arranged inside the main structure (1), each of the elastic sliding positioning members comprises a pressure block (2) with its end face facing the inside of the feed channel (4) and an elastic element (3) arranged on the back of the pressure block (2) to provide telescopic power for the pressure block (2), and when the workpiece (9) enters the feed channel (4), the pressure blocks (2) in each elastic sliding positioning member act on the workpiece (9) respectively, and the combined force of each pressure block (2) acting on the workpiece (9) is directed toward the knife feed channel (5).

2. The chamfering device with dimension floating allowance according to claim 1, characterized in that: The inner wall of the feed channel (4) is provided with a gap at the junction of each two adjacent wall surfaces to form a clearance groove (12).

3. The chamfering device with dimension floating allowance according to claim 1, characterized in that: The end face of the pressing block (2) comprises inclined surfaces arranged in sequence along the extension direction of the feed channel (4) and a plane connected to the inclined surfaces, the plane protruding from the inner side wall of the feed channel (4), and the side of the inclined surface away from the plane is located outside the feed channel (4).

4. The chamfering device with dimension floating allowance according to claim 3, characterized in that: The main structure (1) has at least two mounting holes connected to the feed channel (4), each elastic sliding positioning member is installed in each mounting hole in a one-to-one correspondence, and the plane of each pressing block (2) extends out of the mounting hole, and the side of the inclined surface of each pressing block (2) away from its plane is located in the mounting hole.

5. The chamfering device with dimension floating allowance according to claim 4, characterized in that: The main structure (1) is provided with an assembly hole (6) and a sealing plate (8) on the periphery of any installation channel thereof; the sealing plate (8) is fixed to the main structure (1) by a threaded fastener adapted to the assembly hole (6) to seal the end of the installation channel away from the feed channel (4); the end of the elastic element (3) in the elastic sliding positioning member away from the pressing block (2) is abutted against or connected to the sealing plate (8).

6. The chamfering device with dimension floating allowance according to claim 5, characterized in that: The mounting channel comprises a mounting section (10) and a guide section (11) arranged at the bottom of the mounting section (10) and connecting the mounting section (10) with the feed channel (4); the elastic sliding positioning member also comprises a support block (7), and the pressing block (2) is slidably mounted inside the support block (7); the support block (7) is embedded in the mounting section (10), one end of the pressing block (2) extends out of the support block (7) to extend into the guide section (11) and forms a sliding fit with the guide section (11), one end of the elastic element (3) is connected to or abuts against the pressing block (2), and the other end of the elastic element (3) is connected to or abuts against the sealing plate (8).

7. The chamfering device with dimension floating allowance according to claim 6, characterized in that: A slideway and a ballistic track connected to the slideway at one end are provided inside the support block (7); the pressing block (2) is slidably installed in the slideway; one end of the elastic element (3) extends into the slideway to connect with or abut against the pressing block (2); and the other end of the elastic element (3) extends out of the ballistic track to connect with or abut against the sealing plate (8).

8. The chamfering device with dimension floating allowance according to claim 5, characterized in that: The surface of the main structure (1) is provided with recessed areas matching the number of sealing plates (8), each installation channel and assembly hole (6) is arranged in a one-to-one correspondence in each recessed area, and each sealing plate (8) is located in a corresponding recessed area; Preferably, the sealing plate (8) is a polygonal plate, and the contour shape of the recessed area matches the sealing plate (8).

9. A chamfering device for completing chamfering at one time, comprising a plurality of chamfering devices with floating dimensions as claimed in any one of claims 1 to 8, characterized in that: All chamfering devices that allow size floating are arranged in sequence, and the feed channels (4) of each chamfering device that allows size floating are connected in sequence to form a material transfer channel. When the workpiece (9) enters the material transfer channel, the tool feed channels (5) in each chamfering device that allows size floating correspond to different edges of the workpiece (9).

10. The chamfering device for completing chamfering at one time according to claim 9, characterized in that: The number of chamfering devices that allow size fluctuation is N, and N is equal to the number of edges to be chamfered of the workpiece (9).

Citation Information

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